Ceramic impeller filter pressing forming device

Abstract

The utility model relates to the technical field of ceramic impeller production, and discloses a ceramic impeller filter pressing forming device which comprises a supporting frame, a first hydraulic execution element, a lifting plate, a mold, a first cylinder, a second cylinder, a second hydraulic execution element, a circular plate and a first annular plate. During use, the lifting plate can be driven to move by controlling the first hydraulic execution element to work. And finally, the ceramic powder and the adhesive which are placed in the second cylinder and located on the circular plate are pressed. In the pressing process, redundant adhesives can flow out of the second through holes, and therefore the problem that the adhesives cannot be solidified due to too much adhesives or the forming effect is poor after solidification is avoided. And moreover, the first annular plate and the first cylinder can be used for blocking the adhesive, so that the adhesive is prevented from splashing. And after the mold is reset, the second hydraulic execution element is controlled to work, namely, the circular plate moves, and therefore the pressing forming part located in the second cylinder is ejected out. And automatic demolding action can be completed, and pressing forming components can be taken out conveniently.

Description

Technical Field

[0001] This application relates to the field of ceramic impeller production technology, and in particular to a ceramic impeller filter press forming device. Background Technology

[0002] A related technology (publication number: CN220922767U) discloses a pressure filter molding apparatus for producing ceramic impellers, including a sliding bottom mold and a top mold for pressure filter molding of ceramic impellers. After the sliding bottom mold and the top mold are closed, they form a cavity inside that facilitates the molding of the ceramic impeller. The sliding bottom mold includes a bottom mold base, above which is a circular cavity for disc molding of the ceramic impeller, and multiple filter holes are arranged in a ring array on the inner wall of the cavity.

[0003] In the process of implementing the technical solution disclosed herein, at least the following problems were found in the related technologies:

[0004] This ceramic impeller production filter press molding device, during the filter press process, is subjected to strong extrusion from the sliding bottom mold and the top mold, allowing excess binder to flow out from the filter holes. This effectively avoids situations where there is too much binder that cannot solidify or where the solidified disc requires further processing. However, after pressing, it cannot automatically demold, making it difficult to remove from the sliding bottom mold.

[0005] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to those skilled in the art. Utility Model Content

[0006] To provide a basic understanding of some aspects of the disclosed technical solutions, a brief summary is given below. This summary is not a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these technical solutions, but rather serves as a prelude to the detailed explanations that follow.

[0007] This disclosed technical solution provides a ceramic impeller filter press molding device that can automatically demold.

[0008] In some technical solutions, the ceramic impeller filter press forming device includes: a support frame, comprising a first support plate, a second support plate, and a third support plate parallel to each other on their respective planes, the first support plate, the second support plate, and the third support plate being distributed sequentially from bottom to top along the height direction of the support frame, the second support plate including a first through hole located at its center; a first hydraulic actuator, mounted on the third support plate along the height direction of the support frame, the moving end of the first hydraulic actuator facing the first support plate; a lifting plate, mounted on the moving end of the first hydraulic actuator; a mold, mounted on the bottom surface of the lifting plate; a first cylinder, mounted on the top surface of the second support plate and surrounding the first through hole; and a second cylinder, mounted on the top surface of the first support plate and passing through the first through hole. A first through hole, coaxially distributed with the first cylinder, and a second cylinder including a plurality of second through holes at its top end; a second hydraulic actuator, mounted on the top surface of the first support plate along the height direction of the support frame, and located inside the second cylinder, with the moving end of the second hydraulic actuator facing the third support plate; a circular plate, mounted on the moving end of the second hydraulic actuator, fitting against the inner wall of the second cylinder, and located below the plurality of second through holes along the height direction of the support frame; a first annular plate, mounted on the top surfaces of the first cylinder and the second cylinder; wherein, driven by the first hydraulic actuator, the mold can move to the interior of the second cylinder, and driven by the second hydraulic actuator, the circular plate can move to the exterior of the second cylinder.

[0009] Optionally, the support frame further includes: a first support shaft, which is evenly installed between the opposing surfaces of the first support plate and the second support plate along the height direction of the support frame; and a second support shaft, which is evenly installed between the opposing surfaces of the second support plate and the third support plate along the height direction of the support frame.

[0010] Optionally, the support frame further includes: a first linear bearing, which is slidably mounted on a plurality of second support shafts and is installed on the lifting plate.

[0011] Optionally, the support frame further includes: a base, which is installed at the four corners of the first support plate, and is used to abut against the ground.

[0012] Optionally, it further includes: a second annular plate, installed on the inner wall of the second cylinder and sleeved on the second hydraulic actuator; and guide shafts, which are slidably inserted through the second annular plate along the height direction of the support frame and are evenly distributed around the second hydraulic actuator, with multiple guide shafts connected to the bottom surface of the circular plate.

[0013] Optionally, it further includes: a second linear bearing, which is slidably sleeved on the plurality of guide shafts and is mounted on the second annular plate.

[0014] Optionally, it further includes: a third annular plate, mounted on the bottom end of the plurality of guide shafts and sleeved on the second hydraulic actuator.

[0015] Optionally, it further includes: a third cylinder, mounted on the top surface of the first support plate and surrounding the second cylinder.

[0016] Optionally, it further includes: a feed inlet connected to the outer wall of the third cylinder and communicating with the interior of the third cylinder; and a valve installed on the feed inlet for opening or closing the feed inlet.

[0017] The ceramic impeller filter press forming device provided by this disclosed technical solution can achieve the following technical effects:

[0018] The ceramic impeller filter press forming device disclosed herein includes a support frame, a first hydraulic actuator, a lifting plate, a mold, a first cylinder, a second cylinder, a second hydraulic actuator, a circular plate, and a first annular plate. The support frame includes a first support plate, a second support plate, and a third support plate that are parallel to each other in their respective planes. Along the height direction of the support frame, the first, second, and third support plates are distributed sequentially from bottom to top, and each support plate is used to support and install relevant components of the device. The second support plate includes a first through hole located at its center, which allows relevant components of the device to pass through. The first hydraulic actuator is mounted on the third support plate along the height direction of the support frame, with its moving end facing the first support plate, providing driving force to achieve linear movement. The lifting plate is mounted on the moving end of the first hydraulic actuator and moves up and down under the drive of the first hydraulic actuator. The mold is mounted on the bottom surface of the lifting plate and is used to press a mixture of ceramic powder and binder. A first cylinder is mounted on the top surface of a second support plate and surrounds a first through hole. A second cylinder is mounted on the top surface of the first support plate, passes through the first through hole, and is coaxially distributed with the first cylinder. The first and second cylinders together form a double-layer cylindrical structure. The second cylinder includes multiple second through holes at its top for allowing excess adhesive to pass through. A second hydraulic actuator is mounted on the top surface of the first support plate along the height direction of the support frame and is located inside the second cylinder. The moving end of the second hydraulic actuator faces the third support plate and provides driving force to achieve linear movement. A circular plate is mounted on the moving end of the second hydraulic actuator, fits against the inner wall of the second cylinder, and is located below the multiple second through holes along the height direction of the support frame. During pressing, the circular plate supports the mixture. After pressing, the circular plate ejects the molded part. Under the drive of the first hydraulic actuator, the mold can move into the interior of the second cylinder, and under the drive of the second hydraulic actuator, the circular plate can move to the exterior of the second cylinder.

[0019] In operation, controlling the first hydraulic actuator moves the lifting plate, which in turn moves the mold, ultimately pressing the ceramic powder and adhesive placed inside the second cylinder and located on the circular plate. During the pressing process, excess adhesive can flow out through multiple second through holes, thus avoiding problems such as excessive adhesive failing to solidify or poor molding results after solidification. Furthermore, the first annular plate and the first cylinder act as barriers to prevent splashing of the adhesive. After the mold resets, controlling the second hydraulic actuator moves the circular plate, thereby ejecting the pressed-molded part located inside the second cylinder. This enables automatic demolding, facilitating the removal of the pressed-molded part.

[0020] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description

[0021] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein:

[0022] Figure 1 This is a cross-sectional structural schematic diagram of the ceramic impeller filter press forming device provided in the embodiments of this disclosure;

[0023] Figure 2 yes Figure 1 Enlarged structural diagram at point A;

[0024] Figure 3 This is another cross-sectional structural schematic diagram of the ceramic impeller filter press forming device provided in the embodiments of this disclosure;

[0025] Figure 4 yes Figure 3 Enlarged structural diagram at point B;

[0026] Figure 5 This is a schematic diagram of the main structure of the ceramic impeller filter press forming device provided in the embodiments of this disclosure;

[0027] Figure 6 This is a top view of the ceramic impeller filter press forming device provided in the embodiments of this disclosure.

[0028] Figure label:

[0029] 10: Support frame; 11: First support plate; 12: Second support plate; 13: Third support plate; 14: First support shaft; 15: Second support shaft; 16: First linear bearing; 20: First hydraulic actuator; 30: Lifting plate; 40: Mold; 50: First cylinder; 60: Second cylinder; 70: Second hydraulic actuator; 80: Circular plate; 90: First annular plate; 100: Second annular plate; 110: Guide shaft; 120: Second linear bearing; 130: Third annular plate; 140: Third cylinder; 150: Material inlet; 160: Valve. Detailed Implementation

[0030] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.

[0031] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.

[0032] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better describing the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this disclosure according to the specific circumstances.

[0033] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.

[0034] Unless otherwise stated, the term "multiple" means two or more.

[0035] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.

[0036] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.

[0037] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.

[0038] Combination Figures 1 to 6As shown, this embodiment of the present disclosure provides a ceramic impeller filter press forming apparatus, including a support frame 10, a first hydraulic actuator 20, a lifting plate 30, a mold 40, a first cylinder 50, a second cylinder 60, a second hydraulic actuator 70, a circular plate 80, and a first annular plate 90. The support frame 10 includes a first support plate 11, a second support plate 12, and a third support plate 13 that are parallel to each other in their respective planes. Along the height direction of the support frame 10, the first support plate 11, the second support plate 12, and the third support plate 13 are distributed sequentially from bottom to top, and are used to support and install relevant components of the apparatus. The second support plate 12 includes a first through hole located at its center, which is used for the passage of relevant components of the apparatus. The first hydraulic actuator 20 is mounted on the third support plate 13 along the height direction of the support frame 10, with the moving end of the first hydraulic actuator 20 facing the first support plate 11, and is used to provide driving force to achieve linear movement. A lifting plate 30 is mounted on the moving end of the first hydraulic actuator 20 and moves up and down under the drive of the first hydraulic actuator 20. A mold 40 is mounted on the bottom surface of the lifting plate 30 and is used to press the mixture of ceramic powder and adhesive. A first cylinder 50 is mounted on the top surface of the second support plate 12 and surrounds the first through hole. A second cylinder 60 is mounted on the top surface of the first support plate 11, passes through the first through hole, and is coaxially distributed with the first cylinder 50. The first cylinder 50 and the second cylinder 60 together form a double-layer cylindrical structure. The second cylinder 60 includes a plurality of second through holes located at its top end for passing excess adhesive. A second hydraulic actuator 70 is mounted on the top surface of the first support plate 11 along the height direction of the support frame 10 and is located inside the second cylinder 60. The moving end of the second hydraulic actuator 70 faces the third support plate 13 and is used to provide driving force to achieve linear movement. A circular plate 80 is mounted on the moving end of the second hydraulic actuator 70, fitting against the inner wall of the second cylinder 60, and positioned below the plurality of second through holes along the height direction of the support frame 10. During pressing, the circular plate 80 supports the mixture. After pressing, the circular plate 80 ejects the molded part. Specifically, under the drive of the first hydraulic actuator 20, the mold 40 can move into the interior of the second cylinder 60, and under the drive of the second hydraulic actuator 70, the circular plate 80 can move to the exterior of the second cylinder 60.

[0039] The ceramic impeller filter press molding apparatus provided in this embodiment controls the operation of the first hydraulic actuator 20, which in turn moves the lifting plate 30. This, in turn, moves the mold 40, ultimately pressing the ceramic powder and adhesive placed inside the second cylinder 60 and located on the circular plate 80. During the pressing process, excess adhesive can flow out from multiple second through holes, thus avoiding the problem of excessive adhesive failing to solidify or poor molding effect after solidification. Furthermore, the first annular plate 90 and the first cylinder 50 can act as a barrier to prevent splashing of the adhesive. After the mold 40 is reset, controlling the operation of the second hydraulic actuator 70 moves the circular plate 80, thereby ejecting the pressed molding component located inside the second cylinder 60. This allows for automatic demolding, facilitating the removal of the pressed molding component.

[0040] Optionally, combined Figure 1 , Figure 3 and Figure 5 As shown, the support frame 10 also includes a first support shaft 14 and a second support shaft 15. The first support shaft 14 is evenly installed between the opposing surfaces of the first support plate 11 and the second support plate 12 along the height direction of the support frame 10. The second support shaft 15 is evenly installed between the opposing surfaces of the second support plate 12 and the third support plate 13 along the height direction of the support frame 10.

[0041] In this embodiment of the present disclosure, the support frame 10 further includes a first support shaft 14 and a second support shaft 15 respectively installed between the second support plate 12 and the first support plate 11 and the third support plate 13. The first support shaft 14 is used to determine the relative position of the first support plate 11 and the second support plate 12, and the second support shaft 15 is used to determine the relative position of the second support plate 12 and the third support plate 13.

[0042] Optionally, combined Figure 1 , Figure 3 and Figure 5 As shown, the support frame 10 also includes a first linear bearing 16. The first linear bearing 16 is slidably mounted on a plurality of second support shafts 15, and is installed on the lifting plate 30.

[0043] In this embodiment, the support frame 10 further includes first linear bearings 16 that are slidably mounted on a plurality of second support shafts 15 and installed on the lifting plate 30. The plurality of first linear bearings 16 and the plurality of second support shafts 15 together serve as guides and supports to improve the stability of the lifting plate 30 during movement and reduce the radial force on the moving end of the first hydraulic actuator 20.

[0044] Optionally, combined Figure 1 , Figure 3 , Figure 5 and Figure 6As shown, the support frame 10 also includes bases. The bases are respectively installed at the four corners of the first support plate 11, and are used to abut against the ground.

[0045] In this embodiment, the support frame 10 further includes bases respectively installed at the four corners of the first support plate 11. The four corner bases are all used to abut against the ground, so as to facilitate the use of the device on uneven ground.

[0046] Optionally, combined Figure 1 and Figure 3 As shown, the second cylinder 60 also includes an annular protrusion located on its inner wall, below a plurality of second through holes along the height direction of the support frame 10. When the moving end of the second hydraulic actuator 70 is fully retracted, the bottom surface of the circular plate 80 abuts against the top surface of the annular protrusion.

[0047] In this embodiment, the second cylinder 60 further includes an annular protrusion located on its inner wall and below the plurality of second through holes. The annular protrusion is used to limit the circular plate 80, bear the pressure on the circular plate 80, and prevent the pressure from acting directly on the moving end of the second hydraulic actuator 70.

[0048] Optionally, combined Figures 1 to 4 As shown, it also includes a second annular plate 100 and a guide shaft 110. The second annular plate 100 is installed on the inner wall of the second cylinder 60 and sleeved on the second hydraulic actuator 70, for supporting the installation of the slidable guide shaft 110. The guide shaft 110 slidably passes through the second annular plate 100 along the height direction of the support frame 10, and is evenly distributed around the second hydraulic actuator 70. Multiple guide shafts 110 are all connected to the bottom surface of the circular plate 80, and all serve as guides and supports.

[0049] In this embodiment of the present disclosure, the stability of the circular plate 80 during movement is improved by the guiding support of the multiple guide shafts 110, and the radial force on the moving end of the second hydraulic actuator 70 is reduced.

[0050] Optionally, combined Figures 1 to 4 As shown, it also includes a second linear bearing 120. The second linear bearings 120 are slidably sleeved on multiple guide shafts 110 and are all mounted on the second annular plate 100.

[0051] In this embodiment, a second linear bearing 120 is further included, which is slidably sleeved on the plurality of guide shafts 110 and mounted on the second annular plate 100. The plurality of second linear bearings 120 are used to reduce the friction between the plurality of guide shafts 110 and the second annular plate 100 and to improve the accuracy of the plurality of guide shafts 110 when sliding relative to the second annular plate 100.

[0052] Optionally, combined Figures 1 to 4As shown, it also includes a third annular plate 130. The third annular plate 130 is mounted on the bottom end of the plurality of guide shafts 110 and sleeved on the second hydraulic actuator 70.

[0053] In this embodiment, a third annular plate 130 is further included, which is mounted on the bottom end of the plurality of guide shafts 110 and sleeved on the second hydraulic actuator 70. The third annular plate 130 is used to make the plurality of guide shafts 110 move synchronously and to limit their movement.

[0054] Optionally, combined Figure 1 , Figure 3 and Figure 5 As shown, it also includes a third cylinder 140. The third cylinder 140 is mounted on the top surface of the first support plate 11 and surrounds the second cylinder 60.

[0055] In this embodiment of the disclosure, a third cylinder 140 is also included, which is mounted on the top surface of the first support plate 11 and surrounds the second cylinder 60. The third cylinder 140 is used to collect adhesive flowing out from the plurality of second through holes for the purpose of collecting the adhesive.

[0056] Optionally, combined Figure 1 , Figure 3 and Figure 5 As shown, it also includes a feed inlet 150 and a valve 160. The feed inlet 150 is connected to the outer wall of the third cylinder 140 and communicates with the interior of the third cylinder 140. The valve 160 is installed on the feed inlet 150 and is used to open or close the feed inlet 150.

[0057] In this embodiment of the present disclosure, when valve 160 opens the feed port 150, the adhesive collected in the third cylinder 140 can be released. When valve 160 closes the feed port 150, the third cylinder 140 can continuously collect the adhesive.

[0058] The foregoing description and accompanying drawings have fully illustrated embodiments of this disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of this disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.

Claims

1. A ceramic impeller pressure filtration forming apparatus, characterized by, include: The support frame includes a first support plate, a second support plate, and a third support plate that are parallel to each other in the plane. The first support plate, the second support plate, and the third support plate are distributed from bottom to top along the height direction of the support frame. The second support plate includes a first through hole located at its center. A first hydraulic actuator is mounted on the third support plate along the height direction of the support frame, with the moving end of the first hydraulic actuator facing the first support plate; A lifting plate is installed on the moving end of the first hydraulic actuator; The mold is installed on the bottom surface of the lifting plate; The first cylinder is installed on the top surface of the second support plate and surrounds the first through hole; The second cylinder is installed on the top surface of the first support plate, passes through the first through hole, and is coaxially distributed with the first cylinder. The second cylinder includes a plurality of second through holes located at its top end. The second hydraulic actuator is mounted on the top surface of the first support plate along the height direction of the support frame and is located inside the second cylinder. The moving end of the second hydraulic actuator faces the third support plate. A circular plate is installed on the moving end of the second hydraulic actuator, fits against the inner wall of the second cylinder, and is located below the plurality of second through holes along the height direction of the support frame; A first annular plate is installed on the top surface of the first cylinder and the second cylinder; Driven by the first hydraulic actuator, the mold can be moved to the inside of the second cylinder, and driven by the second hydraulic actuator, the circular plate can be moved to the outside of the second cylinder.

2. The ceramic impeller pressure filtration forming device according to claim 1, characterized by, The support frame also includes: The first support shaft is evenly installed between the opposing surfaces of the first support plate and the second support plate along the height direction of the support frame. The second support shaft is evenly installed between the opposing surfaces of the second support plate and the third support plate along the height direction of the support frame.

3. The ceramic impeller pressure filtration forming device according to claim 2, characterized in that, The support frame also includes: The first linear bearing is slidably mounted on multiple second support shafts, and all are installed on the lifting plate.

4. The ceramic impeller pressure filtration forming apparatus according to claim 2, wherein The support frame also includes: The bases are installed at the four corners of the first support plate, and are used to abut against the ground.

5. The ceramic impeller pressure filtration forming device according to any one of claims 1 to 4, characterized in that, Also includes: The second annular plate is installed on the inner wall of the second cylinder and sleeved on the second hydraulic actuator; Guide shafts are slidably inserted through the second annular plate along the height direction of the support frame and are evenly distributed around the second hydraulic actuator. All of the guide shafts are connected to the bottom surface of the circular plate.

6. The ceramic impeller pressure filtration forming device according to claim 5, wherein, Also includes: The second linear bearing is slidably sleeved on the plurality of guide shafts and is mounted on the second annular plate.

7. The ceramic impeller pressure filtration forming device according to claim 5, wherein Also includes: The third annular plate is installed at the bottom end of the plurality of guide shafts and sleeved on the second hydraulic actuator.

8. The ceramic impeller pressure filtration forming device according to any one of claims 1 to 4, characterized by, Also includes: The third cylinder is installed on the top surface of the first support plate and surrounds the second cylinder.

9. The ceramic impeller pressure filtration forming device according to claim 8, wherein, Also includes: The feed inlet is connected to the outer wall of the third cylinder and communicates with the interior of the third cylinder; A valve, installed at the feed inlet, is used to open or close the feed inlet.

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