A continuous mixer without a common base

By adopting a design without a shared base and improving the drive, cover, unloading, and lubrication systems, the problems of high processing difficulty, low rigidity, and inconvenient maintenance of existing continuous mixers have been solved, and the equipment has achieved improvements in compactness, safety, and maintainability.

CN116099409BActive Publication Date: 2025-11-21FENY
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Patent Information

Application Number
CN202310034148.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-10
Publication Date
2025-11-21
Estimated Expiration
2043-01-10

AI Technical Summary

Technical Problem

Existing continuous mixers suffer from problems such as difficult base processing, low rigidity, excessively long power system, inconvenient maintenance, difficult cleaning, slow unloading response, and easy wear of shaft end seals, resulting in high equipment costs, short service life, and difficult maintenance.

Method used

It adopts a design without a shared base, the drive system uses a dual-motor dual-reducer arrangement, the cover plate is designed as a 360° rotating nozzle, the unloading mechanism is driven by a hydraulic station, the shaft end seal uses a flange connection, the lubrication pipeline is hidden in the mixing tank, and a material level detection device is added.

Benefits of technology

It improves the rigidity and maintainability of the equipment, reduces its length, enhances cleaning efficiency and equipment reliability, enables rapid unloading and precise material level control, and reduces the risk of deformation during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a continuous mixer without common base, which comprises a stirring tank, a driving system installed at one end of a feeding port of the stirring tank, a discharging mechanism arranged at one end of the stirring tank provided with a discharging port, a mixer cover plate arranged on the stirring tank, a stirring shaft arranged in the stirring tank, A shaft end sealing member and B shaft end sealing member arranged at two ends of the stirring tank respectively, and the stirring shaft is connected with the A shaft end sealing member at one end and connected with the B shaft end sealing member at the other end.
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Description

Technical Field

[0001] This invention belongs to the field of engineering equipment technology, and specifically relates to a continuous mixer without a shared base. Background Technology

[0002] Currently, twin-shaft continuous mixers are widely used in mineral processing, chemical industry, coal washing, wastewater treatment, and tailings treatment. However, existing continuous mixers have the following problems:

[0003] 1. The power system and mixing tank share a single machining base. The mounting surfaces on the base require machining, and the base's considerable length makes machining difficult and time-consuming. The shared base is also long and has low rigidity, making it highly susceptible to deformation during hoisting and transportation. The overall length of the machine requires a larger factory to accommodate it, significantly increasing project investment costs.

[0004] 2. The power transmission of the mixer drive system usually adopts the method of motor → coupling A → gearbox → coupling B → synchronous gearbox → coupling C → mixing shaft. The multi-coupling structure greatly increases the length of the mixer in the axial direction, and the length of the power system even accounts for half of the total length of the mixer.

[0005] 3. The multi-segment cover design requires individual cover removal for maintenance of the mixing tank interior, making inspection and maintenance inconvenient. The flushing pipeline is poorly designed, occupying space in the mixer's width and making it highly susceptible to damage during transport; the closed-loop design further complicates cleaning and maintenance; the fixed conical nozzles limit the flushing range and capacity, failing to achieve thorough cleaning. The inlet design is also flawed, causing the incoming material to impact the mixer's drive system, reducing its lifespan; lighter materials (such as cement ash) are easily carried out of the tank by the top flow, resulting in poor mixing performance.

[0006] 4. The unloading mechanism uses a bottom opening in the tank and is controlled by an electric clamp valve. The discharge pipe section is too long, which can easily lead to material accumulation or even blockage of the discharge pipe. The electric clamp valve has a slow response speed, requiring too much time to fully open or close (generally more than 1 minute, and the larger the valve size, the longer the time). Unstable upstream material supply can easily cause material to overflow from the top of the mixer tank. The slow response speed also cannot meet the requirements of electrical automation control.

[0007] 5. The lubrication pipeline is located on the side of the mixer (exposed), which is unsightly and easily damaged by impacts during transportation.

[0008] 6. The shaft end seal and the stirring shaft are connected by a waist-shaped hole. This structure has a friction surface at the mating point, which is easily worn and causes the mating clearance to increase, resulting in abnormal noise at the shaft end.

[0009] 7. Without a material level detection mechanism, the material level height in the tank cannot be detected. Summary of the Invention

[0010] The present invention aims to overcome the shortcomings of the prior art and provides a continuous mixer without a shared base.

[0011] To achieve the above objectives, the technical solution provided by this invention is as follows:

[0012] The continuous mixer without a shared base includes a mixing tank, a drive system installed at one end of the mixing tank's inlet, a discharge mechanism located at one end of the mixing tank with a discharge outlet, a mixer cover plate installed on the mixing tank, and a mixing shaft installed inside the mixing tank. A shaft end seal and a B shaft end seal are respectively provided at both ends of the mixing tank. One end of the mixing shaft is connected to the A shaft end seal, and the other end is connected to the B shaft end seal. The drive system includes a mounting base, a reducer mounted on the mounting base, and a motor located on the mounting base and above the reducer. The drive system also includes a reducer. The motor comprises a spline sleeve, a plum blossom-shaped flexible coupling, and a stirring shaft spline sleeve; the motor's output shaft is connected to the reducer's input shaft via a transmission belt assembly; the reducer's output shaft is connected to the reducer spline sleeve; the reducer spline sleeve is connected to the plum blossom-shaped flexible coupling; the plum blossom-shaped flexible coupling is connected to the stirring shaft spline sleeve; the stirring shaft spline sleeve is connected to the stirring shaft via an A-shaft end seal; the motor's output shaft and the reducer's input shaft are in the same direction; the unloading mechanism includes a unloading bin communicating with the mixing tank's outlet, and a level gauge mounting pipe located outside the mixing tank; the lower end of the level gauge mounting pipe... The material level gauge is connected to the unloading hopper, and a radar level gauge is installed at the top of the material level gauge mounting pipe; a rotating shaft is provided above the outlet of the unloading hopper, and a tilting gate is connected to the rotating shaft; the outlet of the unloading hopper is connected to the discharge pipe; the unloading mechanism of the continuous mixer also includes a unloading gate seat set outside the unloading hopper, a hydraulic station is provided at the top of the unloading gate seat, a telescopic cylinder is provided at the lower end of the hydraulic station, and the bottom end of the telescopic cylinder is connected to the end of the tilting gate away from the rotating shaft; the inner wall of the mixer cover plate is flush with the inner wall of the mixing tank, and a sealing rubber plate is provided at the connection between the mixer cover plate and the mixing tank; The mixer cover plate consists of an inlet cover plate and a maintenance section cover plate, with a sealing sponge strip between the inlet cover plate and the maintenance section cover plate. The inlet cover plate contains a triangular material distribution mechanism composed of two diversion plates. A spray water pipe is arranged along the central axis of the mixer cover plate at the top of the inlet cover plate. The maintenance section cover plate has a mounting base arranged along the central axis of the mixer cover plate at the top, with a main water pipe mounted on the mounting base. Several branch pipes extending into the mixing tank are mounted on the main water pipe, and rotating nozzles are located at the bottom of each branch pipe. The main water pipe and the spray water pipe are connected by a flexible hose.

[0013] Preferably, the stirring shaft is connected to the A-end shaft seal via a flange; the stirring shaft is connected to the B-end shaft seal via a flange.

[0014] Preferably, the mixing tank is equipped with a lubrication system, and the mixing tank is equipped with a concealed pipe, the concealed pipe being provided with lubrication pipelines connected to the lubrication system.

[0015] Preferably, the transmission belt assembly includes a motor pulley, a belt, and a reducer pulley; the motor pulley is connected to the output shaft of the motor, the reducer pulley is connected to the input shaft of the reducer, and the belt is sleeved on the motor pulley and the reducer pulley; the reducer pulley is provided with a reducer pulley cover connected to the reducer pulley by a pulley cover bolt; and a transmission assembly cover is provided outside the transmission assembly.

[0016] Preferably, the drive system further includes a motor mounting base; a motor bracket is provided on the upper part of the mounting base, one end of the motor mounting base is mounted on the motor bracket, and the other end is mounted on the top of the mounting base; the motor is mounted on the motor mounting base. A transmission belt tensioning mechanism is provided at the bottom of the motor mounting base; the transmission belt tensioning mechanism includes a base mounted on the motor bracket and the mounting base via base mounting screws, an adjusting screw is provided on the base, the bottom of the motor mounting base is connected to the top of the adjusting screw via an adjusting screw locking screw, and a large pad is provided between the adjusting screw locking screw and the motor mounting base.

[0017] Preferably, the drive system includes two motors and two reducers arranged in parallel with parallel shafts. A synchronizing gear is provided on the output shaft of each reducer between itself and the spline sleeve of the reducer. The synchronizing gears of the two reducers are connected to each other. The output shafts of the two motors rotate in opposite directions. That is, the continuous mixer without a shared base has a system of two parallel mixing shafts.

[0018] Preferably, the speed reducer spline sleeve is provided with a speed reducer spline sleeve cover, and the agitator shaft spline sleeve is provided with a shaft retaining ring; the mounting base is also provided with a mounting bolt group and a lifting ring.

[0019] Preferably, the unloading mechanism further includes a water inlet hose and an air inlet pipe. The top of the level gauge mounting pipe is provided with a water inlet and an air inlet. The water inlet is connected to the water inlet hose, and the air inlet is connected to the air inlet pipe. An electromagnetic water valve is provided at the water inlet, and an electromagnetic air valve is provided at the air inlet. An A proximity switch or angle sensor is provided on one side of the rotating shaft.

[0020] Preferably, the discharge port of the mixing tank is divided into an upper overflow port and a lower outlet, and the diameter of the upper overflow port is larger than that of the lower outlet. The upper overflow port is located at the working liquid level in the mixing tank.

[0021] Preferably, the hydraulic station is provided with a protective cover.

[0022] Preferably, the top edges of the two diversion plates meet at the central axis position on the upper part of the mixer cover plate; the diversion plates are located below the spray pipe.

[0023] Preferably, the bottom of the feed inlet cover is provided with a rubber baffle; the feed inlet cover is provided with A inspection doors on both sides; the inspection section cover is provided with B inspection door (518) and an observation door; the B inspection door is provided with a safety lock air spring and B proximity switch on both sides; the end of the inspection section cover is provided with a dust suction port, and the dust suction port is provided with a dust suction port cover; the spray water pipe is provided with A electromagnetic water valve; the main water pipe is provided with B electromagnetic water valve, the inlet pipe of the main water pipe is provided with a filter, and pressure gauges are provided on both sides of the filter.

[0024] Preferably, the feed inlet cover is provided with a pressure plate, and the spray pipe is fixed to the feed inlet cover by the pressure plate.

[0025] More preferably, the pressure plate is provided with a sealing ring A, and the mounting base is provided with a sealing ring B.

[0026] Preferably, the top of the spray pipe is provided with an arc-shaped protective plate.

[0027] Preferably, a flat end key is provided in the middle of the flange.

[0028] The present invention will be further described below:

[0029] In the continuous mixer without a shared base described in this invention, all components are installed on the mixing tank, resulting in a compact overall structure and significant improvements in equipment performance, safety, maintainability, and transportability.

[0030] Two A-axis end seals and two B-axis end seals are inserted into the mixing tank and secured with bolts. One end of the mixing shaft is connected to the A-axis end seal via a flange, and the other end is connected to the B-axis end seal via a flange. A flat end key is provided in the middle of the flange to assist in transmitting torque.

[0031] The motor and reducer are stacked and connected by a belt, with the belt tensioning mechanism located below the motor support. A synchronous gear is connected to the reducer output end to force the two stirring shafts to rotate synchronously in opposite directions. The reducer output shaft is connected to the shaft end sealing shaft via a perforated flexible coupling.

[0032] The cover plate is installed above the mixing tank, with the feed end close to the drive system. A flushing water pipe is arranged along the central axis of the cover plate, and each branch pipe has a rotating nozzle at its end, enabling 360-degree circumferential cleaning. The cover plate has an observation port and a large maintenance door. Each maintenance door has a limit switch interlocked with the motor; opening the maintenance door automatically shuts off the power.

[0033] In the unloading mechanism, a radar level gauge is installed above the discharge end of the mixing shell via a steel pipe. Water and air pipes are also installed on the steel pipe for periodic flushing of the radar level gauge and the steel pipe. The hydraulic station drives the oil cylinder to extend and retract, which in turn rotates the tilting gate, thus achieving rapid opening and closing of the gate. The hydraulic station, oil cylinder, and tilting gate are all mounted on the unloading gate body, which is bolted to the side of the discharge end of the mixing shell.

[0034] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0035] The shared base is eliminated, and all components are installed on the mixing tank. The tank has high rigidity, which can avoid deformation during hoisting and transportation.

[0036] The drive system adopts a dual-motor + dual-reducer configuration, with the motors and reducers stacked together, which greatly reduces the length. The two stirring shafts use open gears for synchronization.

[0037] The newly designed cover plate features a 360° rotating nozzle, enabling full-area cleaning of the tank space with high efficiency and water conservation. The cover plate's feed inlet employs a triangular distribution design to prevent the direct flow of lightweight powdery materials, improving mixing performance. The cover plate is equipped with observation and maintenance ports, with the maintenance port featuring a safety switch to enhance equipment maintenance safety.

[0038] The unloading mechanism uses a hydraulic station and cylinders to drive the unloading gate, resulting in a fast response time. An additional radar level gauge component enables precise measurement of the liquid level within the tank. The measurement data can be interlocked with the unloading mechanism to control the material level within the tank, thereby improving the mixing effect.

[0039] All lubrication lines are housed within specially designed concealed steel pipes within the mixing tank, with no exposed pipes on the outside. The overall layout is neat and aesthetically pleasing, eliminating the risk of damage from impacts. All oiling and maintenance points are connected to the side of the tank via oil pipes, enhancing equipment maintainability.

[0040] The connection between the shaft end seal and the stirring shaft has been changed to a flange connection, eliminating mutual friction surfaces, reducing wear, and improving equipment reliability. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the structure of the continuous mixer without a shared base as described in this invention;

[0042] Figure 2 This is a schematic diagram of the discharge end face of the continuous mixer without a shared base as described in this invention;

[0043] Figure 3 This is a schematic diagram of the drive system in the continuous mixer without a shared base described in this invention;

[0044] Figure 4This is a three-dimensional schematic diagram of the drive system in the continuous mixer without a shared base as described in this invention;

[0045] Figure 5 This is a partial schematic diagram of the drive system in the continuous mixer without a shared base described in this invention;

[0046] Figure 6 This is a side view of the mixer cover plate in the continuous mixer without a shared base according to the present invention.

[0047] Figure 7 for Figure 6 A magnified view of a section at point I;

[0048] Figure 8 for Figure 6 AA cross-section view;

[0049] Figure 9 This is a three-dimensional schematic diagram of the mixer cover plate in the continuous mixer without a shared base according to the present invention;

[0050] Figure 10 This is a schematic diagram of the unloading mechanism in the continuous mixer without a shared base described in this invention;

[0051] Figure 11 This is a three-dimensional schematic diagram of the unloading mechanism in the continuous mixer without a shared base as described in this invention.

[0052] In the diagram: 1. Drive system; 2. A-shaft end seal; 3. Agitator shaft; 4. Agitator tank; 5. Agitator cover; 6. Radar level gauge assembly; 7. Concealed piping; 8. Lubrication system; 9. B-shaft end seal; 101. Motor; 102. Motor pulley; 103. Belt; 104. Reducer pulley; 105. Reducer pulley cover; 106. Pulley cover bolt; 107. Transmission component cover; 108. Reducer; 109. Motor bracket; 110. Mounting base; 111. 112. Synchronous gear; 113. Gearbox spline sleeve; 114. Plum blossom-shaped flexible coupling; 115. Agitator shaft spline sleeve; 116. Gearbox spline sleeve cover; 117. Belt tensioning mechanism; 118. Shaft retaining ring; 119. Mounting bolt assembly; 120. Motor mounting base; 1111. Lifting eye; 116-1. Large pad; 116-2. Adjusting screw; 116-3. Base; 116-4. Base mounting screw; 116-5. Adjusting screw locking screw; 501. Sprinkler hose; 502. A 503. Sealing ring; 504. Pressure plate; 505. Solenoid water valve A; 506. Hoses; 507. Main water pipe; 508. Rotary nozzle; 509. Solenoid water valve B; 510. Filter; 511. Pressure gauge; 512. Inlet cover; 513. Inspection section cover; 514. Rubber baffle; 515. Sealing sponge strip; 516. Mounting base; 517. Sealing ring B; 518. Inspection door; 519. Observation door; 520. Air spring with safety lock; 521. Approach valve B 522. Switch; 523. Dust suction port; 524. Dust suction port cover; 525. Arc-shaped guard plate; 526. Sealing rubber plate; 527. Diverter plate; 601. Water inlet hose; 602. Radar level gauge; 603. Electromagnetic water valve; 604. Level gauge mounting pipe; 605. Hydraulic station; 606. Telescopic cylinder; 607. Tilting gate; 608. Unloading gate seat; 609. Discharge pipe; 610. Rotating shaft; 611. Air inlet pipe; 612. Electromagnetic valve; 613. Proximity switch A; 614. Protective cover; 615. Unloading bin. Detailed Implementation

[0053] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example 1

[0054] See Figures 1 to 11The continuous mixer without a shared base includes a mixing tank 4, a drive system 1 installed at one end of the inlet of the mixing tank 4, a discharge mechanism 6 installed at one end of the mixing tank 4 with a discharge outlet, a mixer cover plate 5 installed on the mixing tank 4, and a mixing shaft 3 installed inside the mixing tank 4. The mixing tank 4 has an A-shaft end seal 2 and a B-shaft end seal 9 at both ends. One end of the mixing shaft 3 is connected to the A-shaft end seal 2, and the other end is connected to the B-shaft end seal 9. The drive system includes a mounting base 110, on which a reducer 108 is mounted. A motor 101 is installed on the mounting base 110 and above the reducer 108. The drive system also includes a reducer spline sleeve 112 and a plum blossom-shaped flexible coupling 1. 13 and stirring shaft spline sleeve 114; the output shaft of the motor 101 is connected to the input shaft of the reducer 108 via a transmission belt assembly, the output shaft of the reducer 108 is connected to the reducer spline sleeve 112, the reducer spline sleeve 112 is connected to the plum blossom-shaped flexible coupling 113, the plum blossom-shaped flexible coupling 113 is connected to the stirring shaft spline sleeve 114, and the stirring shaft spline sleeve 114 is connected to the stirring shaft 3 via the A-shaft end seal 2; the output shaft of the motor 101 and the input shaft of the reducer 108 are in the same direction; the unloading mechanism includes a unloading bin 615 communicating with the discharge port of the mixing tank 4 and a level gauge mounting pipe 604 disposed outside the mixing tank, the lower end of the level gauge mounting pipe 604 communicating with the unloading bin 615, and so on. A radar level gauge 602 is installed at the top of the level gauge installation pipe 604; a rotating shaft 610 is provided above the outlet of the unloading hopper 615, and a tilting gate 607 is connected to the rotating shaft 610; the outlet of the unloading hopper 15 is connected to the discharge pipe 9; the unloading mechanism of the continuous mixer also includes a discharge gate seat 608 located outside the unloading hopper 615, a hydraulic station 605 is provided at the top of the discharge gate seat 608, and a telescopic cylinder 606 is provided at the lower end of the hydraulic station 605; the bottom end of the telescopic cylinder 606 is connected to the end of the tilting gate 607 away from the rotating shaft 610; the inner wall of the mixer cover plate 5 is flush with the inner wall of the mixing tank 4, and a sealing rubber plate 525 is provided at the connection between the mixer cover plate and the mixing tank; the mixer The cover plate consists of an inlet cover plate 511 and a maintenance section cover plate 512. A sealing sponge strip 514 is provided between the inlet cover plate 511 and the maintenance section cover plate 512. The inlet cover plate 511 is provided with a material distribution mechanism with a triangular cross-section composed of two diversion plates 526. A spray water pipe 501 is provided on the top of the inlet cover plate 511 along the central axis of the mixer cover plate. The maintenance section cover plate 512 is provided with a mounting base 515 along the central axis of the mixer cover plate. A main water pipe 506 is provided on the mounting base 515. Several branch pipes that extend into the mixing tank are provided on the main water pipe 506. A rotating nozzle 507 is provided at the bottom of the branch pipe. The main water pipe 506 and the spray water pipe 501 are connected by a flexible hose 505.

[0055] The stirring shaft 3 is connected to the A-end shaft seal 2 via a flange; the stirring shaft 3 is connected to the B-end shaft seal 9 via a flange.

[0056] The mixing tank 4 is equipped with a lubrication system 8 and a concealed pipe 7, which contains lubrication lines connected to the lubrication system 8.

[0057] The transmission belt assembly includes a motor pulley 102, a belt 103, and a reducer pulley 104; the motor pulley 102 is connected to the output shaft of the motor 101, the reducer pulley 104 is connected to the input shaft of the reducer 108, and the belt 103 is sleeved on the motor pulley 102 and the reducer pulley 104; the reducer pulley 104 is provided with a reducer pulley cover 105 connected to the reducer pulley 104 by a pulley cover bolt 106; and a transmission assembly cover 107 is provided outside the transmission assembly.

[0058] The drive system also includes a motor mounting base 119; a motor bracket 109 is provided on the upper part of the mounting base 110, one end of the motor mounting base 119 is mounted on the motor bracket 109 and the other end is mounted on the top of the mounting base 110; the motor 101 is mounted on the motor mounting base 119. A transmission belt tensioning mechanism 116 is provided at the bottom of the motor mounting base 119; the transmission belt tensioning mechanism 116 includes a base 116-3 mounted on the motor bracket 109 and the mounting base 110 by a base mounting screw 116-4, an adjusting screw 116-2 is provided on the base 116-3, the bottom of the motor mounting base 119 is connected to the top of the adjusting screw 116-2 by an adjusting screw locking screw 116-5, and a large pad 116-1 is provided between the adjusting screw locking screw 116-5 and the motor mounting base 119.

[0059] The drive system includes two motors 101 arranged in parallel with parallel shafts and two reducers 108. A synchronizing gear 111 is provided on the output shaft of the reducer 108 between the reducer spline sleeve 112 and the output shaft of the reducer 108. The synchronizing gears 111 of the two reducers 108 are connected to each other. The output shafts of the two motors 101 rotate in opposite directions.

[0060] The speed reducer spline sleeve 112 is provided with a speed reducer spline sleeve cover 115, and the stirring shaft spline sleeve 114 is provided with a shaft retaining ring 117; the mounting base 110 is also provided with a mounting bolt group 118 and a lifting ring 120.

[0061] The unloading mechanism also includes a water inlet hose 601 and an air inlet pipe 611. The top of the level gauge mounting pipe 604 is provided with a water inlet and an air inlet. The water inlet is connected to the water inlet hose 601, and the air inlet is connected to the air inlet pipe 611. An electromagnetic water valve 3 is provided at the water inlet, and an electromagnetic air valve 612 is provided at the air inlet. A proximity switch 613 or an angle sensor is provided on one side of the rotating shaft 610.

[0062] The discharge port of the mixing tank 4 is divided into an upper overflow port and a lower outlet, and the diameter of the upper overflow port is larger than that of the lower outlet. The upper overflow port is located at the working liquid level in the mixing tank 4.

[0063] The hydraulic station 605 is equipped with a protective cover 614.

[0064] The top edges of the two diversion plates 526 meet at the central axis position on the upper part of the mixer cover plate; the diversion plates 526 are located below the spray pipe 501.

[0065] The bottom of the feed inlet cover 511 is provided with a rubber baffle 513; the feed inlet cover 511 is provided with A inspection door 517 on both sides; the inspection section cover 512 is provided with B inspection door 518 and observation door 519; the B inspection door 518 is provided with a safety lock air spring 520 and B proximity switch 521 on both sides; the end of the inspection section cover 512 is provided with a dust suction port 522, and the dust suction port 522 is provided with a dust suction port cover 523; the spray water pipe 501 is provided with A electromagnetic water valve 504; the main water pipe 506 is provided with B electromagnetic water valve 508, the water inlet pipe of the main water pipe 506 is provided with a filter 509, and the filter 509 is provided with pressure gauges 510 on both sides.

[0066] The feed inlet cover plate 511 is provided with a pressure plate 503, and the spray water pipe 501 is fixed to the feed inlet cover plate 511 by the pressure plate 503.

[0067] The pressure plate 503 is provided with a sealing ring A 502, and the mounting base 515 is provided with a sealing ring B 516.

[0068] The top of the spray pipe 501 is provided with an arc-shaped protective plate 24.

Claims

1. A continuous mixer without a shared base, characterized in that, The continuous mixer without a shared base includes a mixing tank, a drive system installed at one end of the mixing tank's inlet, a discharge mechanism installed at one end of the mixing tank's outlet, a mixer cover plate installed on the mixing tank, and a mixing shaft installed inside the mixing tank. A shaft end seal and a B shaft end seal are respectively provided at both ends of the mixing tank. One end of the mixing shaft is connected to the A shaft end seal, and the other end is connected to the B shaft end seal. The drive system includes a mounting base, a reducer mounted on the mounting base, and a motor installed on the mounting base and above the reducer. The drive system also includes a reducer spline sleeve, a perforated flexible coupling, and a mixing shaft spline sleeve. The motor... The output shaft of the motor is connected to the input shaft of the reducer via a transmission belt assembly. The output shaft of the reducer is connected to the spline sleeve of the reducer, which is connected to a plum blossom-shaped flexible coupling. The plum blossom-shaped flexible coupling is connected to the spline sleeve of the agitator shaft, which is connected to the agitator shaft via an A-shaft end seal. The output shaft of the motor is in the same direction as the input shaft of the reducer. The unloading mechanism includes an unloading hopper connected to the discharge port of the mixing tank, and a level gauge mounting pipe located outside the mixing tank. The lower end of the level gauge mounting pipe is connected to the unloading hopper, and a radar level gauge is installed at the top of the level gauge mounting pipe. A rotating shaft is located above the outlet of the unloading hopper. A tilting gate is connected to the shaft, and the outlet of the unloading hopper is connected to a discharge pipe; the unloading mechanism of the continuous mixer also includes a unloading gate seat located outside the unloading hopper, a hydraulic station is provided at the top of the unloading gate seat, a telescopic cylinder is provided at the lower end of the hydraulic station, and the bottom end of the telescopic cylinder is connected to the end of the tilting gate away from the rotating shaft; the inner wall of the mixer cover plate is flush with the inner wall of the mixing tank, and a sealing rubber plate is provided at the connection between the mixer cover plate and the mixing tank; the mixer cover plate consists of an inlet cover plate and a maintenance section cover plate, and a sealing sponge strip is provided between the inlet cover plate and the maintenance section cover plate; the inlet cover plate has a cross-section composed of two diversion plates. The material distribution mechanism is triangular. The top of the inlet cover is equipped with a spray water pipe arranged along the central axis of the mixer cover. The top of the maintenance section cover is equipped with a mounting base arranged along the central axis of the mixer cover. A main water pipe is mounted on the mounting base, and several branch pipes extending into the mixing tank are mounted on the main water pipe. Rotary nozzles are mounted at the bottom of each branch pipe. The main water pipe and the spray water pipe are connected by flexible hoses. The mixing shaft is connected to the A-axis end seal via a flange. The mixing shaft is connected to the B-axis end seal via a flange. A lubrication system is provided on the mixing tank, and a concealed pipe is installed within the mixing tank, containing lubrication lines connected to the lubrication system.

2. The continuous mixer without a shared base as described in claim 1, characterized in that, The transmission belt assembly includes a motor pulley, a belt, and a reducer pulley; the motor pulley is connected to the output shaft of the motor, the reducer pulley is connected to the input shaft of the reducer, and the belt is sleeved on the motor pulley and the reducer pulley; the reducer pulley is provided with a reducer pulley cover connected to the reducer pulley by a pulley cover bolt; the transmission belt assembly is provided with a transmission component protective cover.

3. The continuous mixer without a shared base as described in claim 1, characterized in that, The drive system also includes a motor mounting base; a motor bracket is provided on the upper part of the mounting base, one end of the motor mounting base is mounted on the motor bracket and the other end is mounted on the top of the mounting base; the motor is mounted on the motor mounting base; a transmission belt tensioning mechanism is provided at the bottom of the motor mounting base; the transmission belt tensioning mechanism includes a base mounted on the motor bracket and the mounting base by base mounting screws, an adjusting screw is provided on the base, the bottom of the motor mounting base is connected to the top of the adjusting screw by adjusting screw locking screw, and a large pad is provided between the adjusting screw locking screw and the motor mounting base.

4. The continuous mixer without a shared base as described in claim 1, characterized in that, The drive system includes two motors arranged in parallel with parallel shafts and two reducers. A synchronizing gear is provided on the output shaft of the reducer and between it and the spline sleeve of the reducer. The synchronizing gears of the two reducers are connected to each other. The output shafts of the two motors rotate in opposite directions.

5. The continuous mixer without a shared base as described in claim 1, characterized in that, The unloading mechanism also includes a water inlet hose and an air inlet pipe. The top of the level gauge mounting pipe is provided with a water inlet and an air inlet. The water inlet is connected to the water inlet hose, and the air inlet is connected to the air inlet pipe. An electromagnetic water valve is provided at the water inlet, and an electromagnetic air valve is provided at the air inlet. An A proximity switch or angle sensor is provided on one side of the rotating shaft.

6. The continuous mixer without a shared base as described in claim 1, characterized in that, The discharge port of the mixing tank is divided into an upper overflow port and a lower outlet, and the diameter of the upper overflow port is larger than that of the lower outlet. The upper overflow port is located at the working liquid level in the mixing tank.

7. The continuous mixer without a shared base as described in claim 1, characterized in that, The top edges of the two diversion plates meet at the central axis position on the upper part of the mixer cover plate; the diversion plates are located below the spray pipe.

8. The continuous mixer without a shared base as described in claim 1, characterized in that, The bottom of the feed inlet cover is equipped with a rubber baffle; the feed inlet cover is equipped with A inspection doors on both sides; the inspection section cover is equipped with B inspection door and observation door; the B inspection door is equipped with a safety lock air spring and B proximity switch on both sides; the end of the inspection section cover is equipped with a dust suction port, and the dust suction port is equipped with a dust suction port cover; the spray water pipe is equipped with A electromagnetic water valve; the main water pipe is equipped with B electromagnetic water valve, the inlet pipe of the main water pipe is equipped with a filter, and pressure gauges are equipped on both sides of the filter.

Citation Information

Patent Citations

  • Continuous stirrer without shared base

    CN219984423U