A product base spring sheet assembly-sealing wax production line
By designing the product base spring sheet assembly-seal wax production line, the problem of automatic assembly of electronic product bases is solved, and efficient and stable spring sheet and nut assembly and parts flip process is achieved, improving production efficiency and quality consistency.
Patent Information
- Application Number
- CN202310332834.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-31
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2043-03-31
AI Technical Summary
In the prior art, the automated assembly of electronic product bases has problems such as difficulty in product positioning, difficulty in automatic assembly of spring sheets and nuts, and difficulty in turning parts, resulting in low production efficiency and unstable quality.
A product base spring sheet assembly-sealing wax production line is designed, including product loading mechanism, conveying rail, nut assembly mechanism, spring sheet assembly mechanism, screw assembly mechanism, product flip mechanism and wax sealing mechanism. Through the coordinated work of these mechanisms, the precise assembly of nuts and spring sheets, and the flip sealing process of parts is achieved.
It improves production efficiency, ensures consistency of product quality and assembly quality, solves the automation problems of product positioning, nut pressing and parts flips, and realizes a compact and orderly assembly process.
Smart Images

Figure CN116117514B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automated assembly production equipment, and more particularly to a product base spring sheet assembly-wax sealing production line. Background Art
[0002] Figure 1 and Figure 2 A plastic base 1 for electronic products such as smoke alarms has a spring mounting portion 1-1 on its inner bottom. A spring 1-2 is typically secured to the spring mounting portion 1-1 using screws. To secure the screws, a nut slot 1-3 is provided at a corresponding position on the back of the plastic base 1. A nut is pre-embedded within the nut slot 1-3, tightening the screw and nut to secure the spring 1-2. To prevent the exposed nut from rusting, the nut slot 1-3 is sealed with wax after installation. To this end, a ridge is provided around the outer periphery of the nut slot 1-3, forming a wax-sealing cavity 1-4.
[0003] With the rapid development of automation technology, and because manual assembly is extremely inefficient and difficult to guarantee quality, automated equipment has replaced manual assembly for most products of this type. However, due to the small size of the springs being assembled, and the fact that the springs and nuts need to be assembled on two different sides of the product, the following issues still need to be addressed during the automation process:
[0004] 1) Most of the aforementioned plastic base products are circular in structure. Since there is no self-positioning structure on their outer periphery, the problem of product positioning must be overcome during the automatic loading process to ensure that the product flows through each assembly station at a set angle.
[0005] 2) The spring sheet and nut are on different assembly surfaces, and the embedded nut needs to be installed from the back of the product. Compared with the front-mounted nut structure, the difficulty of back-mounted nut is that the space at the bottom of the product is limited, and the feeding and press-fitting structure design of the nut is greatly restricted, which brings certain technical difficulties to the automated assembly of the nut;
[0006] 3) The spring sheet is small in size, and the requirements for the grasping and assembly accuracy of the spring sheet are high. In terms of mechanism design, it is necessary to ensure both the compactness of the structure and the high precision of the assembly action. This is also one of the design difficulties of the automatic assembly of the spring sheet;
[0007] 4) After the spring sheet is installed, the product needs to be turned over to the back for wax sealing. This requires the part to be turned over to achieve automated operation on both the front and back assembly surfaces. However, there is no special turning mechanism for similar parts in the existing technology. Summary of the Invention
[0008] 1. Technical problem to be solved by the invention
[0009] The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art and provide a product base spring sheet assembly-wax sealing production line. By adopting the technical solution of the present invention, the product is positioned and conveyed by a product feeding mechanism, and the spring sheet is assembled in sequence using a nut assembly mechanism, a spring sheet assembly mechanism and a screw assembly mechanism, and the product is turned over and then wax sealed by a product turning mechanism. The assembly process of the entire production line is compact and orderly, which greatly improves production efficiency, and the quality consistency of the automatically assembled products is good and the assembly quality is high.
[0010] 2. Technical solution
[0011] In order to achieve the above object, the technical solution provided by the present invention is:
[0012] The present invention provides a product base spring sheet assembly-wax sealing production line, comprising a product feeding mechanism, a product conveying track, a nut assembly mechanism, a spring sheet assembly mechanism, a screw assembly mechanism, a product turning mechanism, and a wax sealing mechanism. The product feeding mechanism is connected to one end of the product conveying track, and the other end of the product conveying track is connected to the wax sealing mechanism via the product turning mechanism. The nut assembly mechanism, the spring sheet assembly mechanism, and the screw assembly mechanism are sequentially arranged along the product conveying track, with the nut assembly mechanism being located on a side close to the product feeding mechanism.
[0013] The product loading mechanism includes a storage bin, a discharging mechanism and a discharging plate, the discharging mechanism is located on one side of the storage bin, the discharging plate is connected to the discharging mechanism, the discharging mechanism is used to convey the products in the storage bin to the discharging plate one by one, the upper surface of the discharging plate is provided with a positioning groove extending along the horizontal conveying direction of the product, one end of the discharging plate is provided with a pallet cavity located just below the discharging mechanism, a rotating pallet with controlled rotational movement is provided in the pallet cavity, and a sensor for detecting the positioning position of the product on the rotating pallet is provided near the rotating pallet; the discharging plate is connected to the product conveying track, and the product conveying track is provided with a guide groove opposite to the position of the above-mentioned positioning groove;
[0014] The nut assembly mechanism includes a downward pressure positioning mechanism, a nut feeding mechanism and a back-pressure nut mechanism, the downward pressure positioning mechanism is mounted above the product conveying track, and is used to position and press the product on the product conveying track; the nut feeding mechanism includes a nut discharge plate, a nut transfer mechanism and a nut transfer mechanism, the nut transfer mechanism has a slide bar that can move between a nut receiving station and a nut pressing station and is located at the lower part of the product conveying track, the nut discharge plate is connected with the nut feeding device, and the nut transfer mechanism can transfer the nuts discharged into the nut discharge plate to the slide bar located at the nut receiving station; the back-pressure nut mechanism is arranged below the product conveying track, and a nut back-pressure hole is provided at the product conveying track opposite the nut pressing station, which is used to press the nut on the slide bar located at the nut pressing station into the nut groove on the back of the product;
[0015] The spring sheet assembly mechanism includes a spring sheet feeding mechanism and a spring sheet grabbing and installing mechanism. The spring sheet feeding mechanism is arranged on one side of the product conveying track. The spring sheet grabbing and installing mechanism is installed across the top of the product conveying track in a conveying direction perpendicular to the product conveying track. The spring sheet feeding mechanism has a spring sheet discharge seat located below the spring sheet grabbing and installing mechanism. The spring sheet grabbing and installing mechanism has a spring sheet clamping claw that is controlled to move horizontally and vertically between the spring sheet discharge station and the spring sheet installation station.
[0016] The screw assembly mechanism includes a screw discharge seat, a screw grabbing and shifting mechanism, a screw tightening mechanism and an upper positioning mechanism. The screw discharge seat is arranged on one side of the product conveying track. The screw grabbing and shifting mechanism has a screw grabbing plate that is controlled to move between the screw discharge seat and the screw tightening station on the product conveying track. The screw tightening mechanism has a screwdriver located just above the screw tightening station on the product conveying track, which is used to screw the screws on the screw grabbing plate into the product; the upper positioning mechanism is arranged below the screw tightening station on the product conveying track, which is used to position the product on the screw tightening station.
[0017] The product turning mechanism includes a turning support plate, a turning seat and a turning actuator. The left and right ends of the turning seat are respectively rotatably mounted on the turning support plates on the corresponding sides. The turning actuator is transmission-connected to the turning seat for driving the turning seat to turn. The inner side of the turning seat has a turning channel that passes through the front and back. The upper and lower surfaces of the turning channel are respectively provided with stopper structures that act as stops. The stopper structures on the upper and lower surfaces of the turning channel are staggered with each other in the front and back directions and close to the through-opening.
[0018] The wax sealing mechanism includes a conveying mechanism, a product positioning mechanism, a wax injection box and a wax injection lifting drive. One end of the conveying mechanism is connected to the discharge end of the above-mentioned turning seat. The product positioning mechanism is arranged at the wax sealing station of the conveying mechanism, and is used to stop and position the product on the conveying mechanism. The wax injection box is arranged directly above the wax sealing station through the wax injection lifting drive, and is used to inject wax into the wax sealing position of the product.
[0019] Furthermore, the product loading mechanism also includes a whole-pushing mechanism and a side-shifting conveying mechanism. The side-shifting conveying mechanism is located on one side of the storage bin. The whole-pushing mechanism has a pushing plate located opposite the side-shifting conveying mechanism and controlled to move toward the side-shifting conveying mechanism. The whole-pushing mechanism is used to push the stacked products in the storage bin toward the side-shifting conveying mechanism, and the side-shifting conveying mechanism conveys one row of stacked products to one side. The discharging mechanism is arranged at the discharging end of the side-shifting conveying mechanism.
[0020] Furthermore, the discharging mechanism includes a discharging baffle, a blanking plate, a baffle driver, a material receiving driver, a lifting seat, a servo rotary driver and a discharging driver. The discharging baffle is arranged at the discharging end of the side-shift conveying mechanism and surrounds a stacked product discharging channel on one side of the storage bin. The blanking plate is located below the discharging baffle, and a blanking hole is provided on the blanking plate below the stacked product discharging channel. The blanking plate is provided with at least one block capable of radial telescopic movement in the blanking hole, and the block is transmission-connected to the baffle driver. The servo rotary drive is installed on the lifting seat to drive the rotating pallet to move up and down in the pallet cavity; the discharging drive is arranged on the opposite side of the horizontal conveying direction of the discharging plate, and the discharging drive has a telescopic pushing part located in the discharging gap between the blanking plate and the discharging plate and facing the horizontal conveying direction of the discharging plate.
[0021] Furthermore, in the nut assembly mechanism, the downward pressing positioning mechanism includes a base, a driver mounting seat, a downward pressing driver, a pressure block mounting seat and a pressing positioning piece, the base is mounted on the upper part of the product conveying track, the downward pressing driver is fixed on the base through the driver mounting seat, the driving end of the downward pressing driver is connected to the pressure block mounting seat, the pressing positioning piece is fixedly mounted on the lower part of the pressure block mounting seat, and the pressure driver drives the pressure positioning piece to move downward to press and position the product on the product conveying track; the upper part of the driver mounting seat is also provided with a side-shifting top block that can slide laterally, the side-shifting top block is connected to the side-shifting driver on one side of the driver mounting seat, and the upper part of the pressure block mounting seat is also provided with a downward pressing top block, after the downward pressing driver drives the pressing positioning piece to move downward, the side-shifting driver drives the side-shifting top block to move to the top of the downward pressing top block for tightening the downward pressing top block.
[0022] The nut lower ejector is installed on the driving end of the nut upper ejector, and the nut upper ejector is located at the lower part of the nut discharge groove of the nut discharge plate, and the nut upper ejector drives the nut upper ejector to eject the nut on the nut discharge plate upward; the nut side-moving slide is slidably arranged above the nut discharge plate, and a nut grabbing hole is provided at the corresponding position of the nut side-moving slide, and the slide side-moving drive is connected to the nut side-moving slide for driving the nut side-moving slide to move between the nut discharge groove and the nut receiving station; the nut lower ejector is installed on the driving end of the nut lower ejector, and the nut lower ejector is located just above the nut receiving station, and the nut lower ejector drives the nut lower ejector to press the nut in the nut grabbing hole of the nut side-moving slide into the slide rod at the nut receiving station;
[0023] The nut transfer mechanism of the nut feeding mechanism also includes a slide rod driver, a slide rod seat, a limit baffle and a guide base plate, wherein a slide rod groove is provided on the guide base plate, and the guide base plate is fixedly installed at the lower part of the product conveying track. The slide rod groove and the product conveying track constitute a slide rod channel, one end of the slide rod is slidably arranged in the slide rod channel, and the other end is fixed on the slide rod seat. A nut removal groove is also provided on the upper part of the end of the slide rod away from the slide rod seat. The driving end of the slide rod driver is connected to the slide rod seat for driving the slide rod to move, and the limit baffle is installed on the frame and is located on one side of the slide rod seat for limiting the moving position of the slide rod.
[0024] Furthermore, in the spring sheet assembly mechanism, the spring sheet grabbing and installing mechanism also includes a sliding bracket, a horizontal sliding seat, a lifting slide, a horizontal drive and a vertical drive, the sliding bracket spans above the product conveying track, the horizontal sliding seat is slidably installed on the sliding bracket and is connected to the horizontal drive, the horizontal sliding seat is driven by the horizontal drive to move horizontally between the spring sheet discharging station and the spring sheet installation station, the spring sheet discharging seat is arranged at the spring sheet discharging station, and the spring sheet installation station is located on the product conveying track; the lifting slide is a frame structure arranged on the outside of the horizontal sliding seat, and the lifting slide and the horizontal sliding seat are matched to slide vertically, the vertical drive is fixedly connected to the horizontal sliding seat, the lifting slide is connected to the driving end of the vertical drive, and the vertical drive drives the lifting slide to move up and down in the vertical direction; the spring sheet clamp is installed at the lower part of the lifting slide.
[0025] Furthermore, the spring sheet clamp includes a clamp body, the lower end of the clamp body is provided with two opposite claw heads, the claw heads are respectively rotatably installed in the mounting cavity of the clamp body, and an elastic member for elastically clamping the claw heads is also provided between the upper ends of the two claw heads; the lower end of the claw head is provided with a flange toward the inside, the upper side of the flange has an output arc surface, and the lower side has an input arc surface.
[0026] Furthermore, the spring sheet discharge seat is provided with a slide, a discharge slider is slidably installed in the slide, a spring sheet positioning groove is provided on the discharge slider, the discharge slider is connected to the discharge cylinder, and the spring sheet positioning groove is driven by the discharge cylinder to move between the loading position and the taking position, and the loading position is connected with the discharge port of the spring sheet loading track in the spring sheet loading mechanism; the spring sheet discharge seat is also provided with a limit block for limiting the discharge slider.
[0027] Furthermore, in the screw assembly mechanism, the screw grabbing and shifting mechanism further includes a fixed bracket, a transverse moving bracket, a screw transverse moving driver, a screw lifting bracket, a screw lifting sliding plate and a screw lifting driver, the transverse moving bracket is slidably mounted on the fixed bracket along a horizontal direction perpendicular to the product conveying track, the screw transverse moving driver is mounted on the fixed bracket, and the driving end of the screw transverse moving driver is connected to the transverse moving bracket, the screw lifting bracket is fixed on the transverse moving bracket, the screw lifting sliding plate is vertically slidably mounted on the screw lifting bracket, the screw lifting driver is mounted on the screw lifting bracket, and the driving end of the screw lifting driver is connected to the screw lifting sliding plate, and the screw grabbing plate is fixed on the screw lifting sliding plate;
[0028] The screw-tightening mechanism further includes a screwdriver support frame, a screwdriver lifting plate, a screwdriver lifting guide rail, and a screwdriver lifting driver. The screwdriver lifting plate is vertically slidably mounted on the screwdriver support frame via the screwdriver lifting guide rail. The screwdriver lifting driver is fixed on the screwdriver support frame, and a driving end of the screwdriver lifting driver is connected to the screwdriver lifting plate. The screwdriver is fixedly mounted on the screwdriver lifting plate.
[0029] Furthermore, in the product flipping mechanism, the flip seat is assembled from a first flip half shell and a second flip half shell, and a rotating shaft is respectively installed on the left and right sides of the flip seat. The rotating shaft is supported on the flip support plate on the corresponding side through a bearing. The flip actuator is a motor, and the output shaft of the motor is transmission-connected to the rotating shaft on the corresponding side of the flip seat.
[0030] 3. Beneficial effects
[0031] Compared with the existing known technologies, the technical solution provided by the present invention has the following significant effects:
[0032] (1) The present invention provides a product base spring sheet assembly-wax sealing production line, which includes a product feeding mechanism, a product conveying track, a nut assembly mechanism, a spring sheet assembly mechanism, a screw assembly mechanism, a product turning mechanism and a wax sealing mechanism. The product is positioned and conveyed by the product feeding mechanism, and the spring sheet is assembled by the nut assembly mechanism, the spring sheet assembly mechanism and the screw assembly mechanism in sequence. The product is turned over and wax sealed by the product turning mechanism. The assembly process of the entire production line is compact and orderly, which greatly improves production efficiency. The quality consistency of the automatically assembled products is good, and the assembly quality is high.
[0033] (2) The present invention provides a product base spring sheet assembly-wax sealing production line, in which the discharging mechanism of the product feeding mechanism discharges the products one by one, while utilizing a rotating support plate with controlled rotational motion to rotationally position the products. After rotational positioning, the products are output at a set angle in the positioning groove on the discharging plate, thereby solving the problem of easy rotational deviation during the product feeding process, greatly improving the stability of the product assembly and feeding action, and helping to ensure the normal operation of the subsequent assembly process;
[0034] (3) The present invention provides a product base spring sheet assembly-wax sealing production line, wherein the nut assembly mechanism utilizes a nut transfer mechanism to place the nuts arranged on the nut discharge plate on the upper side of the nut transfer mechanism, and the nut transfer mechanism moves the nuts to the lower side of the back of the product, and utilizes a back pressure nut mechanism to directly press the nuts into the nut grooves on the back of the product, and cooperates with the downward pressure positioning mechanism on the top of the product to ensure that the back of the nut is accurately pressed and positioned, and the pressing stability is good. The nut has the advantages of simple and compact structure and efficient and stable nut pressing action;
[0035] (4) The present invention provides a product base spring sheet assembly-wax sealing production line, wherein the spring sheet assembly mechanism includes a spring sheet feeding mechanism and a spring sheet grabbing and installing mechanism. The spring sheet grabbing and installing mechanism has a spring sheet clamping claw that is controlled to move horizontally and vertically between a spring sheet discharging station and a spring sheet installing station. The horizontal movement and vertical movement structure of the spring sheet clamping claw is compactly designed, and the horizontal movement and vertical movement precision are high, thereby realizing accurate grabbing and high-precision assembly of small-sized spring sheets, and improving assembly efficiency and quality.
[0036] (5) The present invention provides a product base spring sheet assembly-wax sealing production line, in which the product turning mechanism uses the turning channel on the turning seat to stop and turn over the parts. The stop structures in the turning channel are staggered with each other in the front-to-back direction and close to the through-opening. After turning over, the parts are no longer blocked by the stop structure and can continue to flow to the next assembly process, thus realizing automatic turning over of the parts. The product has the advantages of simple and compact structure, stable and reliable turning over, and high working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 This is a schematic diagram of the front structure of an existing plastic base for electronic products;
[0038] Figure 2 This is a schematic diagram of the back structure of an existing plastic base for electronic products;
[0039] Figure 3 This is a structural diagram of a product base spring sheet assembly-wax sealing production line of the present invention;
[0040] Figure 4 Schematic diagram of the three-dimensional structure of the product feeding mechanism in the present invention;
[0041] Figure 5 It is a schematic diagram of the three-dimensional structure of the discharging mechanism of the product feeding mechanism in the present invention;
[0042] Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure in the AA direction;
[0043] Figure 7 for Figure 5 Schematic diagram of the cross-sectional structure in the middle BB direction.
[0044] Figure 8 This is a schematic diagram of the three-dimensional structure of the nut assembly mechanism of the present invention from an angle;
[0045] Figure 9 This is a schematic diagram of the three-dimensional structure of the nut assembly mechanism of the present invention from another angle;
[0046] Figure 10 Schematic diagram of the side structure of the nut assembly mechanism of the present invention;
[0047] Figure 11 It is a structural schematic diagram of the downward pressing positioning mechanism and the back-pressure nut mechanism of the nut assembly mechanism of the present invention;
[0048] Figure 12 Schematic diagram of the structure of the nut feeding mechanism of the nut assembly mechanism of the present invention;
[0049] Figure 13 Schematic diagram of the three-dimensional structure of the spring sheet assembly mechanism of the present invention;
[0050] Figure 14 Schematic diagram of the structure of the spring sheet feeding mechanism and the spring sheet grabbing and installing mechanism in the present invention;
[0051] Figure 15 Schematic diagram of the discharge structure of the spring sheet feeding mechanism of the present invention;
[0052] Figure 16 Schematic diagram of the three-dimensional structure of the spring sheet grabbing and installing mechanism of the present invention;
[0053] Figure 17 Schematic diagram of the cross-sectional structure of the spring sheet clamp in the present invention;
[0054] Figure 18 Schematic diagram of the three-dimensional structure of the screw assembly mechanism of the present invention;
[0055] Figure 19 Schematic diagram of the three-dimensional structure of the product turning mechanism in the present invention;
[0056] Figure 20 It is a schematic diagram of the three-dimensional structure of the turning seat of the product turning mechanism in the present invention;
[0057] Figure 21 Schematic diagram of the cross-sectional structure of the turning seat of the product turning mechanism in the present invention;
[0058] Figure 22 Schematic diagram of the turning action of the turning seat of the product turning mechanism in the present invention;
[0059] Figure 23 It is a schematic diagram of the three-dimensional structure of the wax sealing mechanism in the present invention.
[0060] Explanation of the numbers in the schematic diagram:
[0061] 1. Plastic base; 1-1. Spring sheet mounting portion; 1-2. Spring sheet; 1-3. Nut slot; 1-4. Wax sealing cavity;
[0062] 100. Product loading mechanism; 11. Loading rack; 11-1. Loading table; 12. Upper support frame; 13. Storage bin; 13-1. Right baffle; 13-2. Front baffle; 13-3. Left baffle; 14. Push mechanism; 14-1. Drive motor; 14-2. Lead screw; 14-3. Lead screw nut; 14-4. Push plate guide rail; 14-5. Push plate slider; 14-6. Push plate; 14-7. Mounting plate; 15. Lateral conveying mechanism; 15-1. Conveyor belt support plate; 16. Discharging mechanism; 16-1. Discharging baffle; 16-2. Blanking plate; 16-2a. Blanking plate Material hole; 16-3, material blocking driver; 16-3a, stopper; 16-3b, support plate; 16-4, connecting plate; 16-5, material receiving driver; 16-6, lifting seat; 16-7, lifting guide rod; 16-8, servo rotation driver; 16-9, material discharging driver; 16-10, rotating support plate; 16-11, sensor; 17, single stack pushing mechanism; 17-1, pushing driver; 17-2, pushing plate; 17-3, sliding seat; 17-4, pushing guide rail; 17-5, pushing slider; 18, material discharging plate; 18-1, positioning groove; 18-2, support plate cavity;
[0063] 200, product conveying track; 201, guide groove; 202, slide channel;
[0064] 300. Nut assembly mechanism; 31. Nut assembly platform; 32. Downward pressure positioning mechanism; 32-1. Base; 32-2. Driver mounting seat; 32-3. Downward pressure driver; 32-4. Downward pressure ejector block; 32-5. Pressure block mounting seat; 32-5-1. Center pressure block; 32-5-2. Positioning rod; 32-5-3. Downward pressure guide rod; 32-6. Lateral displacement driver; 32-7. Lateral displacement ejector block; 33. Nut feeding mechanism; 33-1. Nut discharge plate; 33-2. Nut ejector driver; 33-3. Nut lateral displacement slide ;33-3a, lateral shift slider;33-4, lateral shift guide rail;33-5, slide seat lateral shift driver;33-6, nut lower ejector driver;33-7, nut lower ejector pin;33-8, slide rod driver;33-9, slide rod seat;33-10, slide rod;33-10a, nut removal slot;33-11, limit baffle;33-12, guide base;33-12a, slide rod slot;34, back pressure nut mechanism;34-1, pressure nut driver;34-2, pressure rod mounting seat;34-3, nut pressure rod;34-4, guide rod;
[0065] 400. Spring sheet assembly mechanism; 41. Spring sheet assembly rack; 42. Spring sheet feeding mechanism; 42-1. Screw feeder; 42-2. Spring sheet feeding track; 42-3. Linear vibrator; 43. Assembly base; 44. Spring sheet discharge seat; 44-1. Loading position; 44-2. Removal position; 45. Spring sheet grabbing and mounting mechanism; 45-1. Sliding bracket; 45-2. Lifting slide; 45-3. Horizontal drive; 45-4. Vertical drive; 45-5. Horizontal sliding seat; 45-6. Horizontal guide rail; 45-7. Horizontal slider; 45-8. Vertical slider; 45-9. Spring sheet clamp; 45-9-1. Clamp body; 45-9-2. Claw head; 45-9-2a. Flange; 46. Discharge slider; 46-1. Spring sheet positioning groove; 47. Limit block;
[0066] 500. Screw assembly mechanism; 51. Screw discharge seat; 52. Screw grabbing and shifting mechanism; 52-1. Fixed bracket; 52-2. Transverse moving bracket; 52-3. Screw transverse moving driver; 52-4. Screw lifting bracket; 52-5. Screw lifting sliding plate; 52-6. Screw lifting driver; 52-7. Screw grabbing plate; 53. Screw turning mechanism; 53-1. Screwdriver support bracket; 53-2. Screwdriver lifting plate; 53-3. Screwdriver lifting guide rail; 53-4. Screwdriver lifting driver; 53-5. Screwdriver; 54. Top positioning mechanism;
[0067] 600, product turning mechanism; 61, turning support plate; 62, turning seat; 62a, first turning half shell; 62b, second turning half shell; 62c, rotating shaft; 62-1, turning channel; 62-2, guide chute; 62-3, limit chute; 62-4, limit stop; 63, turning actuator;
[0068] 700. Wax sealing mechanism; 71. Wax sealing rack; 72. Conveying mechanism; 73. Limiting rib; 74. Product positioning mechanism; 75. Wax injection box; 76. Wax injection lifting drive. DETAILED DESCRIPTION
[0069] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings and embodiments.
[0070] [Example]
[0071] Combine Figure 3As shown, a product base spring sheet assembly-wax sealing production line of this embodiment includes a product loading mechanism 100, a product conveying track 200, a nut assembly mechanism 300, a spring sheet assembly mechanism 400, a screw assembly mechanism 500, a product flipping mechanism 600 and a wax sealing mechanism 700. The product loading mechanism 100 is connected to one end of the product conveying track 200, and the other end of the product conveying track 200 is connected to the wax sealing mechanism 700 through the product flipping mechanism 600. The nut assembly mechanism 300, the spring sheet assembly mechanism 400 and the screw assembly mechanism 500 are arranged in sequence along the product conveying track 200, and the nut assembly mechanism 300 is located on the side close to the product loading mechanism 100. Products are positioned and conveyed by the product loading mechanism 100 onto the product conveyor track 200. They then circulate through various assembly stations on the product conveyor track 200, passing through the nut assembly mechanism 300 where a pre-embedded nut is press-fitted onto the back of the product, the spring assembly mechanism 400 where a spring is installed onto the front of the product, and the screw assembly mechanism 500 where screws are installed. The spring is then secured to the product by tightening the screws and pre-embedded nuts. The product then passes through the product flipping mechanism 600 where it is flipped 180° and then enters the wax sealing mechanism 700 where wax is injected, completing the entire spring assembly and wax sealing process. The entire production line assembly process is compact and orderly, significantly improving production efficiency. The automated assembly process also provides consistent quality and high assembly quality.
[0072] Reference Figures 4 to 7As shown, the product loading mechanism 100 in this embodiment includes a storage bin 13, a discharging mechanism 16 and a discharging plate 18. The storage bin 13 is arranged above the loading frame 11 and is used to stack products stacked together. The discharging mechanism 16 is located on one side of the storage bin 13. The discharging plate 18 is connected to the discharging mechanism 16. The discharging mechanism 16 is used to convey the products in the storage bin 13 to the discharging plate 18 one by one. The upper surface of the discharging plate 18 is provided with a positioning groove 18-1 extending along the horizontal conveying direction of the product. The positioning groove 18-1 can cooperate with the boss structure on the back of the product, so that the product can slide on the discharging plate 18 by the boss and the positioning groove 18-1 without rotational deviation; one end of the discharging plate 18 is provided with a positioning groove 18-1 extending along the horizontal conveying direction of the product. In the pallet cavity 18-2 just below the discharging mechanism 16, a rotating pallet 16-10 with controlled rotational movement is provided in the pallet cavity 18-2, and a sensor 16-11 for detecting the positioning position of the product on the rotating pallet 16-10 is provided near the rotating pallet 16-10; the product falls on the rotating pallet 16-10, and the rotating pallet 16-10 drives the product to rotate to the set angle, and then transports it to the discharging plate 18 to realize the rotational positioning of the product. After rotational positioning, the product is output at the set angle in the positioning groove 18-1 on the discharging plate 18, which solves the problem of easy rotational deviation during product loading, greatly improves the stability of the product assembly and feeding action, and helps to ensure the normal operation of subsequent assembly processes. The above-mentioned discharge plate 18 is connected to the product conveying track 200, and the product conveying track 200 has a guide groove 201 opposite to the above-mentioned positioning groove 18-1. The product output by the product loading mechanism 100 can flow at a set angle under the limiting action of the guide groove 201, which is convenient for stable assembly of subsequent workstations.
[0073] catch Figures 4 to 7As shown, the product loading mechanism 100 further includes a whole-pushing mechanism 14 and a side-shifting conveying mechanism 15. The side-shifting conveying mechanism 15 is located on one side of the storage bin 13. The whole-pushing mechanism 14 has a pushing plate 14-6 located opposite the side-shifting conveying mechanism 15 and controlled to move toward the side-shifting conveying mechanism 15. The whole-pushing mechanism 14 is used to push the stacked products in the storage bin 13 toward the side-shifting conveying mechanism 15, and the side-shifting conveying mechanism 15 conveys one row of the stacked products to one side. A discharge mechanism 16 is provided at the discharge end of the side-shifting conveying mechanism 15. By utilizing the whole-pushing mechanism 14 and the side-shifting conveying mechanism 15 to transport and transfer the stacked products in the storage bin 13, the storage bin 13 can store a large amount of products at a time, reducing the frequency of manual repeated loading and improving the level of automation. Furthermore, the above-mentioned discharging mechanism 16 includes a discharging baffle 16-1, a blanking plate 16-2, a blocking drive 16-3, a receiving drive 16-5, a lifting seat 16-6, a servo rotation drive 16-8 and a discharging drive 16-9. The discharging baffle 16-1 is arranged at the discharging end of the side-shift conveying mechanism 15, and is surrounded by a stacked product discharging channel on one side of the storage bin 13, for realizing the positioning of a stack of products conveyed by the side-shift conveying mechanism 15; the blanking plate 16-2 is located below the discharging baffle 16-1, and is provided with a blanking hole 16-2a located below the stacked product discharging channel on the blanking plate 16-2. The shape of the blanking hole 16-2a is adapted to the outer contour of the product. For example, a circular blanking hole 16-2a can be used for a circular product; the blanking plate 16-2 is provided with at least one stopper 16-3a which can move radially telescopically in the blanking hole 16-2a to block the material. Block 16-3a is transmission connected to the material blocking driver 16-3, and the material blocking driver 16-3 controls the movement of the block 16-3a, and the clamping or release of the product entering the blanking hole 16-2a is achieved through the telescopic movement of the block 16-3a; the material receiving driver 16-5 is fixedly installed on the frame, and the driving end of the material receiving driver 16-5 is connected to the lifting seat 16-6, and the rotating shaft of the rotating pallet 16-10 is transmission connected to the output shaft of the servo rotary driver 16-8. The servo rotary driver 16-8 is installed on the lifting seat 16-6 and is used to drive the rotating pallet 16-10 to move up and down in the pallet cavity 18-2; the discharging driver 16-9 is arranged on the opposite side of the horizontal conveying direction of the discharging plate 18, and the discharging driver 16-9 has a telescopic pushing part located in the discharging gap between the blanking plate 16-2 and the discharging plate 18 and toward the horizontal conveying direction of the discharging plate 18.During operation, the receiving driver 16-5 drives the rotating pallet 16-10 to rise to the lower portion of the blanking hole 16-2a. The stopping driver 16-3 drives the stopper 16-3a to retract, releasing the products in the stacked product discharge channel and causing them to fall onto the rotating pallet 16-10. The servo rotary driver 16-8 then drives the rotating pallet 16-10 to rotate, and the sensor 16-11 detects the angular position of the bottom product. The sensor 16-11 determines the part angle by identifying the raised structure on the product. When the bottom product reaches the set angle, the stopping driver 16-3 drives the stopper 16-3a to push out, clamping the second-to-last product. At this time, the receiving driver 16-5 drives the rotating pallet 16-10 to descend, so that the bottom surface of the bottom product is at the same height as the discharge plate 18. The discharge driver 16-9 then pushes the bottom product onto the discharge plate 18. Repeating these steps, the products can be transported to the discharge plate 18 one by one and arranged along the length of the discharge plate 18. The servo rotary driver 16-8 is preferably a servo motor, and the sensor 16-11 is preferably a photoelectric sensor. The material blocking driver 16-3, the material receiving driver 16-5 and the material discharging driver 16-9 are preferably telescopic cylinders.
[0074] like Figures 5 to 7 As shown, to further enhance the operational stability of discharge mechanism 16, a material receiving driver 16-5 is secured to the frame via a connecting plate 16-4. Connecting plate 16-4 is provided with guide holes, and a lower portion of lift base 16-6 is provided with lift guide rods 16-7 that engage with the guide holes in connecting plate 16-4. Specifically, four guide holes are arranged in a rectangular array on connecting plate 16-4, and four corresponding lift guide rods 16-7 are provided. This further enhances the smoothness of the lifting and rotating motions of rotating support plate 16-10, ensuring accurate and reliable product positioning and discharge. Preferably, two of the above-mentioned stops 16-3a are arranged opposite to each other on both sides of the blanking hole 16-2a of the blanking plate 16-2, and each stop 16-3a is connected to a stop driver 16-3 for transmission. The stop driver 16-3 is fixed to the side wall of the blanking plate 16-2 through a support plate 16-3b. The clamping and release of the product are achieved through two groups of stops 16-3a, and the discharge action of the products one by one is more stable and reliable.
[0075] like Figure 4As shown, a loading table 11-1 is provided on the upper portion of the loading frame 11, and an upper support frame 12 is provided on the loading table 11-1. The storage bin 13 includes a right baffle 13-1, a front baffle 13-2, and a left baffle 13-3. The right baffle 13-1 and the left baffle 13-3 are arranged opposite each other, and the front baffle 13-2 and the push plate 14-6 are arranged opposite each other, forming a storage space with variable space. The right baffle 13-1, the front baffle 13-2, and the left baffle 13-3 can all be fixed to the upper support frame 12. Using the above-mentioned storage bin 13 design, the entire push mechanism 14 is used to push the stacked products in the storage bin 13 to one side as a whole, and the side shift conveying mechanism 15 is used to convey the stacked products in a single row to the discharge mechanism. This can ensure the neat arrangement of the products and improve the stability of product loading. The conveying action of the stacked products is flexible and stable. The above-mentioned whole pushing mechanism 14 also includes a driving motor 14-1, a screw 14-2, a screw nut 14-3, a push plate guide rail 14-4 and a push plate slider 14-5. The screw 14-2 is installed on the upper side of the upper support frame 12 through the mounting seat plate 14-7. The driving motor 14-1 is transmission-connected to one end of the screw 14-2. The screw nut 14-3 is arranged on the screw 14-2. One end of the push plate 14-6 is connected to the screw nut 14-3. The push plate guide rail 14-4 is installed on the other side of the upper support frame 12 parallel to the screw 14-2. The other end of the push plate 14-6 slides with the push plate guide rail 14-4 through the push plate slider 14-5. During operation, the drive motor 14-1 rotates the lead screw 14-2, which in turn drives the lead screw nut 14-3 and the push plate 14-6 to move together. The push plate guide rail 14-4 and the push plate slider 14-5 ensure the stability of the movement of the push plate 14-6. Furthermore, the product loading mechanism 100 also includes a single-stack pushing mechanism 17 for pushing a stack of products toward the discharge mechanism 16 in a direction perpendicular to the conveying direction of the side-shift conveyor mechanism 15. The single-stack pushing mechanism 17 includes a pushing driver 17-1, a pushing plate 17-2, a sliding seat 17-3, a pushing guide rail 17-4, and a pushing slider 17-5. The pushing driver 17-1 is disposed at the discharge end of the side-shift conveying mechanism 15 and is opposite to the discharge mechanism 16. The pushing plate 17-2 is mounted on the driving end of the pushing driver 17-1 and is connected to the sliding seat 17-3. The sliding seat 17-3 is slidably mounted on the frame via the pushing guide rail 17-4 and the pushing slider 17-5. The pushing driver 17-1 can be a telescopic cylinder. When in operation, the pushing driver 17-1 drives the pushing plate 17-2 to move forward, pushing a stack of products at the discharge end of the side-shift conveying mechanism 15 into the stacked product discharge channel formed by the discharge baffle 16-1. This makes the stack of products entering the discharge mechanism 16 relatively independent and free from interference from other products, further improving product loading stability. The above-mentioned side-shift conveying mechanism 15 is preferably a conveyor belt installed on the frame, and a conveyor belt support plate 15-1 is provided below the upper belt of the conveyor belt to support the products on the conveyor belt.
[0076] Reference Figures 8 to 12 As shown, the nut assembly mechanism 300 in this embodiment includes a downward pressure positioning mechanism 32, a nut feeding mechanism 33 and a back pressure nut mechanism 34. The downward pressure positioning mechanism 32 is mounted above the product conveying track 200 and is used to position and press the product on the product conveying track 200. After the product is conveyed to the bottom of the downward pressure positioning mechanism 32, the downward pressure positioning mechanism 32 is actuated to press the product downward to ensure that the product is accurately positioned on the product conveying track 200. The nut feeding mechanism 33 includes a nut discharge plate 33-1, a nut transfer mechanism and a nut transfer mechanism. The nut transfer mechanism has a slide bar 33-10 that can move between the nut receiving station and the nut pressing station and is located at the bottom of the product conveying track 200. The slide bar 33-10 is used to receive the nut and then move it to the nut pressing station. The nut discharge plate 33-1 is connected to the nut loading device. The nut loading device can be an existing spiral vibration loading device, which can convey the nuts to the nut discharge plate 33-1 and arrange them. The outer hexagon of the nut is accurately positioned; the nut transfer mechanism can transfer the nuts on the nut discharge plate 33-1 to the slide bar 33-10 located at the nut receiving station, so that the positioned and neatly arranged nuts are transferred to the slide bar 33-10; the back pressure nut mechanism 34 is arranged below the product conveying track 200, and a nut back pressure hole is provided at the position of the product conveying track 200 facing the nut pressing station, which is used to press the nuts on the slide bar 33-10 located at the nut pressing station into the nut groove on the back of the product. The nuts arranged on the nut discharge plate are placed on the upper side of the nut transfer mechanism by the nut transfer mechanism, and the nuts are moved to the bottom of the back of the product by the nut transfer mechanism. The nuts are directly pressed into the nut groove on the back of the product by the back pressure nut mechanism 34, and cooperate with the downward positioning mechanism 32 on the top of the product to ensure that the back of the nut is accurately pressed and positioned, and the pressing stability is good. It has the advantages of simple and compact structure and efficient and stable nut pressing action, and effectively solves the difficult problems existing in the back nut technology.
[0077] like Figures 8 to 11As shown, in the above-mentioned nut assembly mechanism 300, the downward pressure positioning mechanism 32 includes a base 32-1, a driver mounting seat 32-2, a downward pressure driver 32-3, a pressure block mounting seat 32-5 and a clamping positioning piece. The base 32-1 is mounted on the upper part of the product conveying track 200 and fixed on the nut assembly table 31. The downward pressure driver 32-3 is fixed on the base 32-1 through the driver mounting seat 32-2. The driving end of the downward pressure driver 32-3 is connected to the pressure block mounting seat 32-5. The clamping positioning piece is fixedly installed at the lower part of the pressure block mounting seat 32-5. The downward pressure driver 32-3 drives the clamping positioning piece to move downward to clamp and position the product on the product conveying track 200, which can ensure that the nut is pressed into place accurately and stably. In order to prevent the downward pressure driver 32-3 from generating a reverse impact during the nut press-fitting process, a lateral displacement top block 32-7 capable of lateral sliding is further provided on the upper portion of the driver mounting seat 32-2. The lateral displacement top block 32-7 is connected to the lateral displacement driver 32-6 on one side of the driver mounting seat 32-2. A downward pressure top block 32-4 is further provided on the upper portion of the pressure block mounting seat 32-5. After the downward pressure driver 32-3 drives the pressing positioner to move downward, the lateral displacement driver 32-6 drives the lateral displacement top block 32-7 to move above the downward pressure top block 32-4 to tighten the downward pressure top block 32-4. In this way, after the pressing positioner presses the product, the lateral displacement top block 32-7 is used to tighten the product, so that the force generated by the back pressure nut will not be transmitted to the downward pressure driver 32-3, which is not only beneficial to protecting the downward pressure driver, but also can ensure the stability and reliability of the pressing. The downward pressure driver 32-3 and the lateral displacement driver 32-6 are preferably linear telescopic cylinders.
[0078] like Figure 9 and Figure 11 As shown, the aforementioned pressing and positioning member includes a central pressing block 32-5-1, a positioning rod 32-5-2, and a downward pressing guide rod 32-5-3. The central pressing block 32-5-1, the positioning rod 32-5-2, and the downward pressing guide rod 32-5-3 are each fixedly mounted below the pressing block mounting base 32-5. The central pressing block 32-5-1 is designed to engage with the center hole of the product to compress and position the center of the product; the positioning rod 32-5-2 engages with the through hole on the product to achieve circumferential positioning of the product; and the downward pressing guide rod 32-5-3 acts directly above the position of the pressing nut to ensure stable insertion of the nut.
[0079] Continue to refer to Figures 8 to 12As shown, in the above-mentioned nut assembly mechanism 300, the nut transfer mechanism of the nut feeding mechanism 33 includes a nut upper ejector driver 33-2, a nut upper ejector pin, a nut side-moving slide 33-3, a slide side-moving driver 33-5, a nut lower ejector driver 33-6 and a nut lower ejector pin 33-7. The nut upper ejector pin is installed on the driving end of the nut upper ejector driver 33-2, and the nut upper ejector pin is located at the lower part of the nut discharge groove of the nut discharge plate 33-1. The nut upper ejector pin is driven by the nut upper ejector driver 33-2 to eject the nut on the nut discharge plate 33-1 upwards, so as to facilitate the transfer of the nut to the nut side-moving slide. On the slide 33-3; the nut side-shift slide 33-3 is slidably arranged above the nut discharge plate 33-1, and a nut grabbing hole is provided at the corresponding position of the nut side-shift slide 33-3, and the slide side-shift driver 33-5 is connected to the nut side-shift slide 33-3, and is used to drive the nut side-shift slide 33-3 to move between the nut discharge trough and the nut receiving station; a side-shift guide rail 33-4 is provided on the upper part of the nut discharge plate 33-1, and a side-shift slider 33-3a that slides with the side-shift guide rail 33-4 is provided on the lower part of the nut side-shift slide 33-3, thereby ensuring the sliding stability of the nut side-shift slide 33-3. The nut lower ejector pin 33-7 is installed on the driving end of the nut lower ejector driver 33-6, and the nut lower ejector pin 33-7 is located directly above the nut receiving station. The nut lower ejector pin 33-7 is driven by the nut lower ejector driver 33-6 to press the nut in the nut grabbing hole of the nut side shift slide 33-3 and move it to the slide bar 33-10 at the nut receiving station. The above-mentioned nut transfer mechanism can stably remove the nut from the nut discharge plate 33-1 and place it on the slide bar 33-10. The angle of the nut will not change during the transfer process. The transfer action is stable and reliable, effectively reducing the mechanism from getting stuck, and the structural design is compact. The above-mentioned nut upper ejector driver 33-2, slide side shift driver 33-5 and nut lower ejector driver 33-6 are preferably linear telescopic cylinders, which have a fast action response speed and are conducive to ensuring overall assembly efficiency. The nut transfer mechanism of the nut feeding mechanism 33 further includes a slide rod driver 33-8, a slide rod seat 33-9, a limit baffle 33-11 and a guide base 33-12. The guide base 33-12 is provided with a slide rod groove 33-12a. The guide base 33-12 is fixedly mounted on the lower part of the product conveying track 200. The slide rod groove 33-12a and the product conveying track 200 form a slide rod channel 202 (such as Figure 11), one end of the slide bar 33-10 slides within the slide bar channel 202, and the other end is fixed to the slide bar seat 33-9. A nut removal groove 33-10a is provided on the upper portion of the end of the slide bar 33-10 away from the slide bar seat 33-9. The nut removal groove 33-10a is a regular hexagonal groove that fits the nut. The driving end of the slide bar driver 33-8 is connected to the slide bar seat 33-9 to drive the slide bar 33-10 to move. A limit stopper 33-11 is mounted on the nut assembly platform 31 and located on one side of the slide bar seat 33-9 to limit the movement of the slide bar 33-10. The slide bar driver 33-8 can drive the nut removal groove 33-10a to move between the nut receiving station and the nut pressing station, so that the nut is transferred to the lower back of the product to facilitate pressing the nut from below. The above-mentioned slide rod driver 33-8 also preferably adopts a linear telescopic cylinder, and the limit baffle 33-11 can ensure the positioning accuracy of the slide rod 33-10 at the two workstations.
[0080] like Figure 11 and Figure 12 As shown, in this embodiment, the back pressure nut mechanism 34 includes a nut pressure driver 34-1, a pressure rod mounting seat 34-2, a nut pressure rod 34-3, and a guide rod 34-4. The nut pressure driver 34-1 is fixed below the nut assembly platform 31. The pressure rod mounting seat 34-2 is connected to the driving end of the nut pressure driver 34-1. The nut pressure rod 34-3 is fixed to the pressure rod mounting seat 34-2 and is located directly below the nut press-fitting station. The nut pressure rod 34-3 is driven upward by the nut pressure driver 34-1 to press-fit the nut. The pressure rod mounting seat 34-2 and the guide rod 34-4 are guided and engaged. The upper end of the guide rod 34-4 can be fixed to the guide base plate 33-12, and the pressure rod mounting seat 34-2 and the guide rod 34-4 are engaged by a guide sleeve. The nut pressing driver 34-1 drives the nut pressing rod 34-3 to move upward, and the nut pressing rod 34-3 pushes the nut out of the nut extraction groove 33-10a, passes through the nut back pressure hole of the product conveying track 200, and then presses it into the nut groove on the back of the product. The above-mentioned nut pressing driver 34-1 is also preferably a linear telescopic cylinder.
[0081] Reference Figures 13 to 17As shown, the spring sheet assembly mechanism 400 in this embodiment includes a spring sheet feeding mechanism 42 and a spring sheet grabbing and installing mechanism 45. The spring sheet feeding mechanism 42 and the spring sheet grabbing and installing mechanism 45 are respectively mounted on the spring sheet assembly frame 41. The spring sheet feeding mechanism 42 is located on one side of the product conveying track 200 and is used for automatically loading and arranging spring sheets. The spring sheet grabbing and installing mechanism 45 is installed across the top of the product conveying track 200 in a direction perpendicular to the conveying direction of the product conveying track 200. The spring sheet feeding mechanism 42 has a spring sheet discharge seat 44 located below the spring sheet grabbing and installing mechanism 45. The spring sheet grabbing and installing mechanism 45 is used to grab spring sheets from the spring sheet discharge seat 44 and move them above the product conveying track 200 to assemble the spring sheets on the product on the product conveying track 200. The spring sheet grabbing and installing mechanism 45 has a spring sheet clamping claw 45-9 that is controlled to move horizontally and vertically between the spring sheet discharge station and the spring sheet installation station. The horizontal and lifting movement structures of the spring leaf clamp 45-9 are compactly designed, and the horizontal and lifting movement precisions are high, which enables accurate grasping and high-precision assembly of small-sized spring leaves, improving assembly efficiency and quality.
[0082] like Figure 14 and Figure 16 As shown, in the spring sheet assembly mechanism 400, the spring sheet grabbing and installing mechanism 45 also includes a sliding bracket 45-1, a horizontal sliding seat 45-5, a lifting slide 45-2, a horizontal driver 45-3 and a vertical driver 45-4. The sliding bracket 45-1 spans above the product conveying track 200. The horizontal sliding seat 45-5 is slidably installed on the sliding bracket 45-1 and is connected to the horizontal driver 45-3. The horizontal driver 45-3 drives the horizontal sliding seat 45-5 to move horizontally between the spring sheet discharge station and the spring sheet installation station. The spring sheet discharge seat 44 is provided at At the spring sheet discharging station, the spring sheet installation station is located on the product conveyor track 200. The lifting slide 45-2 is a frame structure located outside the horizontal slide 45-5. The lifting slide 45-2 and the horizontal slide 45-5 slide together vertically. The vertical driver 45-4 is fixedly connected to the horizontal slide 45-5. The lifting slide 45-2 is connected to the driving end of the vertical driver 45-4, and the vertical driver 45-4 drives the lifting slide 45-2 to move vertically. The spring sheet clamp 45-9 is installed at the bottom of the lifting slide 45-2 and is used to grasp and install the spring sheet. The above structural design is conducive to ensuring structural compactness and sliding guide precision, making the horizontal movement and lifting movement structure design of the spring sheet clamp more compact.
[0083] Further, if Figure 14 and Figure 16As shown, in order to ensure the stability of the spring piece grasping and assembly, a horizontal slider 45-7 is provided at the lower part of the horizontal sliding seat 45-5, and a horizontal guide rail 45-6 is provided on the sliding bracket 45-1. The horizontal slider 45-7 is slidably installed on the horizontal guide rail 45-6, so that the horizontal sliding seat 45-5 can stably slide horizontally on the sliding bracket 45-1. The horizontal sliding seat 45-5 is preferably in an inverted "U" shape. The horizontal sliding seat 45-5 is buckled on the sliding bracket 45-1, and the horizontal slider 45-7 is fixed on the inner bottom surface of the horizontal sliding seat 45-5, making the support of the sliding bracket 45-1 for the horizontal sliding seat 45-5 more stable. Vertical sliders 45-8 are respectively provided on the inner sides of the left and right arms of the lifting sliding seat 45-2, and vertical guide rails are provided on the left and right side walls of the horizontal sliding seat 45-5. The vertical sliders 45-8 are slidably installed on the vertical guide rails. The lifting sliding seat 45-2 and the horizontal sliding seat 45-5 are guided on both sides, and the guiding is more stable, which can further ensure the accuracy of the spring piece gripper 45-9 descending to press-fit the spring piece. In order to facilitate the installation of the vertical drive 45-4, a drive mounting seat is fixedly installed on one side of the horizontal sliding seat 45-5 away from the horizontal drive 45-3, and the vertical drive 45-4 is fixed on the drive mounting seat. The drive mounting seat is composed of a vertical plate and a horizontal plate. The bottom of the vertical plate is fixed on the horizontal sliding seat 45-5, the horizontal plate is fixed on the top of the vertical plate, and the vertical drive 45-4 is installed on the horizontal plate. With the above installation structure, the installation positions of the vertical drive 45-4 and the horizontal drive 45-3 are more reasonable and compact, and the structural design is simple and convenient to manufacture. The above-mentioned vertical drive 45-4 and horizontal drive 45-3 are both preferably linear telescopic cylinders, which are convenient to control, have a fast action response speed, and high assembly efficiency.
[0084] As Figure 17As shown, in this embodiment, the spring sheet clamp 45-9 includes a clamp body 45-9-1, with two opposing claws 45-9-2 provided at the lower end of the clamp body 45-9-1. The claws 45-9-2 are rotatably mounted in the mounting cavity of the clamp body 45-9-1. An elastic member (not shown) is provided between the upper ends of the two claws 45-9-2 for elastically clamping the claws 45-9-2. Under the action of the elastic member, the two claws 45-9-2 maintain an elastic tendency to close inward. The elastic member is preferably a spring, with its two ends respectively abutting against the upper extension arms of the claws 45-9-2. When grasping the spring sheet, under the action of downward pressure, the front ends of the two claws 45-9-2 are stretched open by the spring sheet, and then the elastic member clamps the spring sheet from both sides to achieve the grasping of the part. After assembly, the spring sheet clamp 45-9 presses the spring sheet into the mounting portion of the product. Due to the assembly resistance formed between the spring sheet and the product, when the spring sheet clamp 45-9 moves upward, the two claws 45-9-2 overcome the elastic force of the elastic member and open outward, disengaging from the spring sheet and releasing the assembled spring sheet. The above-mentioned spring sheet clamp 45-9 improves the grasping and assembly stability of the spring sheet. In addition, the spring sheet clamp 45-9 has a simple and compact structural design and a small size. It can accurately grasp smaller parts and is easy to arrange and install multiple spring sheet clamps to achieve simultaneous assembly of multiple spring sheets. Furthermore, the lower end of the claw head 45-9-2 is provided with a flange 45-9-2a facing inward. The upper side of the flange 45-9-2a has an outlet arc surface and the lower side has an inlet arc surface, which further facilitates the grasping and release of the spring sheet.
[0085] like Figure 13 As shown, the above-mentioned spring sheet feeding mechanism 42 also includes a spiral feeder 42-1, a spring sheet feeding track 42-2 and a linear vibrator 42-3. The spiral feeder 42-1 is installed on the spring sheet assembly frame 41. The spiral feeder 42-1 is connected to the spring sheet discharge seat 44 through the spring sheet feeding track 42-2. The spring sheet feeding track 42-2 is installed on the linear vibrator 42-3. The spiral feeder 42-1 and the linear vibrator 42-3 are used to transport the spring sheets at a set angle and arrange them one by one in the spring sheet feeding track 42-2 and transport them to the spring sheet discharge seat 44. Figure 15As shown, a slideway is provided on the spring sheet discharge seat 44, in which a discharge slider 46 is slidably mounted. The discharge slider 46 is provided with a spring sheet positioning groove 46-1. The discharge slider 46 is connected to a discharge cylinder (the discharge cylinder is not shown). The discharge cylinder drives the spring sheet positioning groove 46-1 to move between the loading position 44-1 and the discharging position 44-2. The loading position 44-1 is connected to the discharge port of the spring sheet loading track 42-2 in the spring sheet loading mechanism 42. During the loading process, the discharge cylinder drives the spring sheet positioning groove 46-1 to move to the loading position 44-1. At this time, the spring sheet positioning groove 46-1 corresponds to the position of the spring sheet loading track 42-2. A spring sheet moves onto the spring sheet positioning groove 46-1, and then the discharge cylinder drives the spring sheet positioning groove 46-1 to move forward to the discharging position 44-2. The spring sheet is grabbed from the discharging position 44-2 by the spring sheet clamping claw 45-9. The above-mentioned spring sheet discharge seat structure allows for stable removal of spring sheets from the spring sheet loading track and movement to the material removal position to await capture by the spring sheet gripper, making spring sheet loading and capture more stable and reliable. Furthermore, to ensure accurate alignment of the spring sheet positioning groove 46-1 with the spring sheet loading track 42-2, a stopper 47 for limiting the discharge slider 46 is provided on the spring sheet discharge seat 44, further improving the accuracy of spring sheet discharge. Furthermore, to facilitate installation, an assembly base 43 is also included. The above-mentioned spring sheet discharge seat 44, sliding bracket 45-1, and product conveying track 200 can all be mounted on the assembly base 43. The assembly base 43 is then fixed as a whole to the spring sheet assembly frame 41, facilitating assembly of the various components on the assembly base 43 and facilitating the assembly accuracy of the assembly device.
[0086] Reference Figure 18 As shown, the screw assembly mechanism 500 in this embodiment includes a screw discharge seat 51, a screw grabbing and shifting mechanism 52, a screw twisting mechanism 53 and an upper positioning mechanism 54. The screw discharge seat 51 is arranged on one side of the product conveying track 200. The screw discharge seat 51 is connected with the screw feeding device. The screw feeding device conveys the screws to the discharge groove of the screw discharge seat 51 so that the cap heads of the screws are arranged on the screw discharge seat 51 with the caps facing upwards. The screw grabbing and shifting mechanism 52 has a controlled position between the screw discharge seat 51 and the product. The screw grabbing plate 52-7 moves between the screw tightening stations on the conveying track 200, and the screw grabbing plate 52-7 can absorb the screws on the screw discharge seat 51 by magnetic attraction; the screw tightening mechanism 53 has a screwdriver 53-5 located directly above the screw tightening station of the product conveying track 200, which is used to screw the screws on the screw grabbing plate 52-7 into the product; the upper positioning mechanism 54 is provided below the screw tightening station of the product conveying track 200, and is used to position the product on the screw tightening station.
[0087] Specifically, in the screw assembly mechanism 500, the screw grabbing and shifting mechanism 52 also includes a fixed bracket 52-1, a transverse bracket 52-2, a screw transverse driver 52-3, a screw lifting bracket 52-4, a screw lifting sliding plate 52-5 and a screw lifting driver 52-6. The transverse bracket 52-2 is slidably installed on the fixed bracket 52-1 along a horizontal direction perpendicular to the product conveying track 200. The screw transverse driver 52-3 is installed on the fixed bracket 52-1, and the driving end of the screw transverse driver 52-3 is connected to the transverse bracket 52-2. The screw lifting bracket 52-4 is fixed on the transverse bracket 52-2. The screw lifting sliding plate 52-5 is vertically slidably installed on the screw lifting bracket 52-4. The screw lifting driver 52-6 is installed on the screw lifting bracket 52-4, and the driving end of the screw lifting driver 52-6 is connected to the screw lifting sliding plate 52-5. The screw grabbing plate 52-7 is fixed on the screw lifting sliding plate 52-5. Both the screw transverse actuator 52-3 and the screw lift actuator 52-6 preferably utilize telescopic cylinders. The screw transverse actuator 52-3 drives the transverse bracket 52-2 to move horizontally, which in turn drives the screw grabbing plate 52-7 to move between the screw discharge base 51 and the screw tightening station on the product conveyor track 200. The screw lift actuator 52-6 drives the screw lift sliding plate 52-5 to move up and down, which in turn drives the screw grabbing plate 52-7 to move up and down to absorb or place the screws on the product. During the screw installation process, the screw grabbing plate 52-7 acts as a screw retainer, facilitating the tightening of the screwdriver 53-5. The screw-tightening mechanism 53 also includes a screwdriver support frame 53-1, a screwdriver lift plate 53-2, a screwdriver lift guide rail 53-3, and a screwdriver lift driver 53-4. The screwdriver lift plate 53-2 is vertically slidably mounted on the screwdriver support frame 53-1 via the screwdriver lift guide rail 53-3. The screwdriver lift driver 53-4 is fixed to the screwdriver support frame 53-1, and the driving end of the screwdriver lift driver 53-4 is connected to the screwdriver lift plate 53-2. The screwdriver 53-5 is fixedly mounted on the screwdriver lift plate 53-2. The screwdriver lift driver 53-4 is preferably a telescopic cylinder that can move the screwdriver 53-5 up and down to tighten the screw. The above-mentioned upper positioning mechanism 54 includes a telescopic cylinder located below the screw tightening station of the product conveying track 200. A product positioning block is provided on the piston rod of the telescopic cylinder. A through hole for the product positioning block to pass through is provided at the corresponding position of the product conveying track 200. After passing through the through hole, the product positioning block is inserted into the center hole of the product to position the product.
[0088] Reference Figures 19 to 22As shown, the product flipping mechanism 600 in this embodiment includes a flip support plate 61, a flip seat 62, and a flip actuator 63. The left and right ends of the flip seat 62 are rotatably mounted on the flip support plate 61 on the corresponding side. The flip actuator 63 is in transmission connection with the flip seat 62, and is used to drive the flip seat 62 to flip, thereby flipping the product. The flip seat 62 has a flip channel 62-1 extending from front to back inside. The flip channel 62-1 has stopper structures on its upper and lower surfaces, respectively, which act as stops. The stopper structures on the upper and lower surfaces of the flip channel 62-1 are staggered in the front-to-back direction and are close to the through-opening. The stop structure below the flip channel 62-1 blocks the product. The through-hole away from the lower stop structure serves as the product entrance. After the product slides in through this entrance, it is blocked by the stop structure on the exit side. The flip actuator 63 then drives the flip seat 62 to flip 180 degrees, so that the back of the product faces upward. At this time, the stop structure originally located at the top and the stop structure located at the bottom swap positions. The lower stop structure no longer blocks the front of the product, allowing the flipped product to slide out of the exit side of the flip channel 62-1. Specifically, in this embodiment, the stop structure includes a limit slide 62-3 provided above or below the flip channel 62-1 and extending forward and backward. The limit slide 62-3 opens at the through-hole on one side and has a limit stop 62-4 at the through-hole on the other side. The limit stops 62-4 on the upper and lower sides are staggered relative to each other in the front-to-back direction. In this way, the product's inherent structural characteristics are utilized to block the product during forward conveyance. Once the product is flipped, it is no longer blocked by the flip seat. The thrust from the previous product can be used to push the flipped product out of the flip seat, making the operation simpler and more stable. As needed, guide grooves 62-2 are provided on the upper and lower surfaces of the flip channel 62-1. The guide grooves 62-2 on the upper and lower surfaces of the flip channel 62-1 face each other. The guide grooves 62-2 accommodate the product's inherent protrusions and also limit the product's angular position, facilitating accurate assembly of subsequent products.
[0089] In the product flipping mechanism 600, to facilitate the processing and fabrication of the internal structure of the flipping channel 62-1, the flip seat 62 is assembled from a first flip half-shell 62a and a second flip half-shell 62b, which can be bolted together. This two-half assembly structure simplifies and facilitates the processing and fabrication of the internal structure of the flipping channel 62-1. Rotating shafts 62c are also mounted on the left and right sides of the flip seat 62. These rotating shafts 62c are supported on the flip support plates 61 on the corresponding sides via bearings, ensuring stable and smooth rotation of the flip seat 62. The aforementioned flip actuator 63 is preferably a motor, the output shaft of which is in transmission connection with the rotating shaft 62c on the corresponding side of the flip seat 62. Using a servo motor to drive the flip seat 62 to rotate makes the product flipping action more stable. Figure 22FIG. 6 shows the operating principle of the product turning mechanism 600. Figure 22 As shown in (a), the product first enters the flip channel 62-1 of the flip seat 62 with its front side facing upwards and is blocked by the stop structure at the outlet end of the flip channel 62-1; then the flip seat 62 rotates 180° clockwise so that the product in the flip channel 62-1 is in the Figure 22 (b) shows the back side facing up, at this time the front side of the product is buckled in the turning channel 62-1, and the stop structure does not block the parts; then, as shown in FIG. Figure 22 As shown in (c), the second product enters the flipping channel 62-1, and the previous flipped product is pushed out of the flipping channel 62-1 and transported to the next assembly station.
[0090] Reference Figure 23 As shown, the wax sealing mechanism 700 in this embodiment includes a conveyor mechanism 72, a product positioning mechanism 74, a wax injection box 75, and a wax injection lifting actuator 76. The conveyor mechanism 72 is mounted on the wax sealing frame 71, with one end of the conveyor mechanism 72 connected to the discharge end of the aforementioned turning seat 62. The product positioning mechanism 74 is located at the wax sealing station of the conveyor mechanism 72 and is used to stop and position the product on the conveyor mechanism 72. The wax injection box 75 is located directly above the wax sealing station via the wax injection lifting actuator 76 and is used to inject wax into the product at the wax sealing position. Specifically, the conveyor mechanism 72 is preferably a belt conveyor mechanism, and limiting ribs 73 are provided on both sides of the conveyor mechanism 72 to prevent the product from deviating from the conveyor mechanism 72. The product positioning mechanism 74 can be provided in pairs on opposite sides of the conveyor mechanism 72. The product positioning mechanism 74 consists of a positioning cylinder and a positioning clamping plate. The positioning clamping plate is fixed to the driving end of the positioning cylinder. When the product moves below the wax injection box 75, the positioning cylinder drives the positioning clamping plate to extend, clamping the product in place. The wax injection lifting driver 76 preferably adopts a telescopic cylinder, whose piston rod is connected to the wax injection box 75. There is an injection nozzle at the bottom of the wax injection box 75. The wax injection lifting driver 76 drives the wax injection box 75 to move downward to the wax injection position of the product, and the injection nozzle of the wax injection box 75 injects wax into the product to seal the exposed nut part.
[0091] Other components not described in this embodiment are similar to those of the prior art, including a control system. This control system may utilize a PLC controller, and the coordination of the various mechanisms may utilize corresponding sensors to detect corresponding position signals. The control system automatically controls the entire spring assembly and wax sealing production line based on the operational requirements of these mechanisms. This portion is similar to the prior art and is not the primary innovation of this invention, so it will not be further described here.
[0092] The present invention provides a product base spring sheet assembly-wax sealing production line, which positions and conveys the product through a product feeding mechanism, assembles the spring sheet using a nut assembly mechanism, a spring sheet assembly mechanism and a screw assembly mechanism in sequence, and flips the product over and then seals it with wax through a product flipping mechanism. The assembly process of the entire production line is compact and orderly, which greatly improves production efficiency, and the quality consistency of the automatically assembled products is good, and the assembly quality is high.
[0093] The above is a schematic description of the present invention and its embodiments, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs structures and embodiments similar to this technical solution without creatively designing them, they shall fall within the scope of protection of the present invention.
Claims
1. A product base spring sheet assembly-wax sealing production line, characterized by: The invention comprises a product feeding mechanism (100), a product conveying track (200), a nut assembly mechanism (300), a spring sheet assembly mechanism (400), a screw assembly mechanism (500), a product turning mechanism (600) and a wax sealing mechanism (700), wherein the product feeding mechanism (100) is connected to one end of the product conveying track (200), and the other end of the product conveying track (200) is connected to the wax sealing mechanism (700) through the product turning mechanism (600), and the nut assembly mechanism (300), the spring sheet assembly mechanism (400) and the screw assembly mechanism (500) are sequentially arranged along the product conveying track (200), and the nut assembly mechanism (300) is located on a side close to the product feeding mechanism (100); wherein: The product loading mechanism (100) comprises a storage bin (13), a discharge mechanism (16) and a discharge plate (18). The discharge mechanism (16) is located on one side of the storage bin (13). The discharge plate (18) is connected to the discharge mechanism (16). The discharge mechanism (16) is used to transport the products in the storage bin (13) to the discharge plate (18) one by one. The upper surface of the discharge plate (18) is provided with a positioning groove (18-1) extending along the horizontal conveying direction of the product. One end of the discharge plate (18) is provided with a A support plate cavity (18-2) is located directly below the discharge mechanism (16), wherein a rotating support plate (16-10) with controlled rotational movement is provided in the support plate cavity (18-2), and a sensor (16-11) for detecting the positioning position of the product on the rotating support plate (16-10) is provided near the rotating support plate (16-10); the discharge plate (18) is connected to the product conveying track (200), and the product conveying track (200) has a guide groove (201) opposite to the above-mentioned positioning groove (18-1); The nut assembly mechanism (300) includes a downward pressure positioning mechanism (32), a nut feeding mechanism (33) and a back pressure nut mechanism (34). The downward pressure positioning mechanism (32) is mounted above the product conveying track (200) and is used to position and press the product on the product conveying track (200). The nut feeding mechanism (33) includes a nut discharge plate (33-1), a nut transfer mechanism and a nut transfer mechanism. The nut transfer mechanism has a function of being able to move between a nut receiving station and a nut pressing station and is located on the product conveying track (200). ) at the lower portion of the slide bar (33-10), the nut discharge plate (33-1) is connected to the nut loading device, and the nut transfer mechanism can transfer the nuts discharged on the nut discharge plate (33-1) to the slide bar (33-10) located at the nut receiving station; the back pressure nut mechanism (34) is arranged below the product conveying track (200), and a nut back pressure hole is provided at the product conveying track (200) facing the nut pressing station, for pressing the nut on the slide bar (33-10) located at the nut pressing station into the nut groove on the back of the product; The spring sheet assembly mechanism (400) includes a spring sheet feeding mechanism (42) and a spring sheet grabbing and installing mechanism (45), wherein the spring sheet feeding mechanism (42) is arranged on one side of the product conveying track (200), and the spring sheet grabbing and installing mechanism (45) is installed across the top of the product conveying track (200) in a conveying direction perpendicular to the product conveying track (200), and the spring sheet feeding mechanism (42) has a spring sheet discharge seat (44) located below the spring sheet grabbing and installing mechanism (45), and the spring sheet grabbing and installing mechanism (45) has a spring sheet clamping claw (45-9) that is controlled to move horizontally and vertically between a spring sheet discharge station and a spring sheet installation station in a horizontal direction; The screw assembly mechanism (500) comprises a screw discharge seat (51), a screw grabbing and shifting mechanism (52), a screw screwing mechanism (53) and an upper positioning mechanism (54), wherein the screw discharge seat (51) is arranged on one side of the product conveying track (200), the screw grabbing and shifting mechanism (52) comprises a screw grabbing plate (52-7) which is controlled to move between the screw discharge seat (51) and the screw screwing station on the product conveying track (200), and the screw screwing mechanism (53) comprises a screwdriver (53-5) which is located just above the screw screwing station on the product conveying track (200) and is used to screw the screws on the screw grabbing plate (52-7) into the product; the upper positioning mechanism (54) is arranged below the screw screwing station on the product conveying track (200) and is used to position the product on the screw screwing station; The product turning mechanism (600) comprises a turning support plate (61), a turning seat (62) and a turning actuator (63), wherein the left and right ends of the turning seat (62) are respectively rotatably mounted on the turning support plate (61) on the corresponding side, and the turning actuator (63) is connected to the turning seat (62) in a transmission manner and is used to drive the turning seat (62) to turn over, and the inner side of the turning seat (62) is provided with a turning channel (62-1) which is through-through from front to back, and the upper and lower surfaces of the turning channel (62-1) are respectively provided with a stopper structure which acts as a stopper, and the stopper structures on the upper and lower surfaces of the turning channel (62-1) are staggered with each other in the front-back direction and close to the through-opening; The wax sealing mechanism (700) includes a conveying mechanism (72), a product positioning mechanism (74), a wax injection box (75) and a wax injection lifting driver (76). One end of the conveying mechanism (72) is connected to the discharge end of the above-mentioned turning seat (62). The product positioning mechanism (74) is arranged at the wax sealing station of the conveying mechanism (72) and is used to stop and position the product on the conveying mechanism (72). The wax injection box (75) is arranged directly above the wax sealing station through the wax injection lifting driver (76) and is used to inject wax into the wax sealing position of the product.
2. The product base spring sheet assembly-wax sealing production line according to claim 1, characterized in that: The product loading mechanism (100) further comprises a whole-pushing mechanism (14) and a side-shifting conveying mechanism (15). The side-shifting conveying mechanism (15) is located on one side of the storage bin (13). The whole-pushing mechanism (14) comprises a pushing plate (14-6) located opposite the side-shifting conveying mechanism (15) and controlled to move toward the side-shifting conveying mechanism (15). The whole-pushing mechanism (14) is used to push the stacked products in the storage bin (13) toward the side-shifting conveying mechanism (15), and the side-shifting conveying mechanism (15) conveys one row of the stacked products to one side. The discharging mechanism (16) is provided at the discharging end of the side-shifting conveying mechanism (15).
3. The product base spring sheet assembly-wax sealing production line according to claim 2, characterized in that: The discharging mechanism (16) includes a discharging baffle (16-1), a blanking plate (16-2), a material blocking driver (16-3), a material receiving driver (16-5), a lifting seat (16-6), a servo rotary driver (16-8) and a discharging driver (16-9). The discharging baffle (16-1) is arranged at the discharging end of the side-shift conveying mechanism (15) and forms a stacked product discharging channel on one side of the storage bin (13). The blanking plate (16-2) is located below the discharging baffle (16-1). The blanking plate (16-2) is provided with a blanking hole (16-2a) located below the stacked product discharging channel. The blanking plate (16-2) is provided with at least one block (16-3a) capable of radial telescopic movement in the blanking hole (16-2a). The block (16-3a) is transmission-connected to the material blocking driver (16-3). The stopper (16-3a) telescopically moves to clamp or release the product entering the blanking hole (16-2a); the material receiving driver (16-5) is fixedly mounted on the frame, the driving end of the material receiving driver (16-5) is connected to the lifting seat (16-6), the rotating shaft of the rotating support plate (16-10) is transmission-connected to the output shaft of the servo rotary driver (16-8), the servo rotary driver (16-8) is mounted on the lifting seat (16-6), and is used to drive the rotating support plate (16-10) to move up and down in the support plate cavity (18-2); the discharging driver (16-9) is arranged on the side opposite to the horizontal conveying direction of the discharging plate (18), and the discharging driver (16-9) has a telescopic ejection portion located in the discharging gap between the blanking plate (16-2) and the discharging plate (18) and facing the horizontal conveying direction of the discharging plate (18).
4. The product base spring sheet assembly-wax sealing production line according to claim 1, characterized in that: In the nut assembly mechanism (300), the downward pressing positioning mechanism (32) includes a base (32-1), a driver mounting seat (32-2), a downward pressing driver (32-3), a pressure block mounting seat (32-5) and a pressing positioning member. The base (32-1) is mounted on the upper part of the product conveying track (200). The downward pressing driver (32-3) is fixed to the base (32-1) through the driver mounting seat (32-2). The driving end of the downward pressing driver (32-3) is connected to the pressure block mounting seat (32-5). The pressing positioning member is fixedly mounted on the lower part of the pressure block mounting seat (32-5) and is driven by the downward pressing driver (32-3). The dynamic pressing and positioning member moves downward to press and position the product on the product conveying track (200); the upper part of the driver mounting seat (32-2) is also provided with a side-moving top block (32-7) capable of sliding laterally, and the side-moving top block (32-7) is connected to the side-moving driver (32-6) on one side of the driver mounting seat (32-2); the upper part of the pressing block mounting seat (32-5) is also provided with a downward pressing top block (32-4); after the downward pressing driver (32-3) drives the pressing and positioning member to move downward, the side-moving driver (32-6) drives the side-moving top block (32-7) to move above the downward pressing top block (32-4) to press the downward pressing top block (32-4).
5. The product base spring sheet assembly-wax sealing production line according to claim 1, characterized in that: In the nut assembly mechanism (300), the nut transfer mechanism of the nut feeding mechanism (33) includes a nut upper ejector driver (33-2), a nut upper ejector pin, a nut side shift slide (33-3), a slide side shift driver (33-5), a nut lower ejector driver (33-6) and a nut lower ejector pin (33-7), wherein the nut upper ejector pin is mounted on the driving end of the nut upper ejector driver (33-2), and the nut upper ejector pin is located at the lower part of the nut discharge groove of the nut discharge plate (33-1), and the nut upper ejector pin is driven by the nut upper ejector driver (33-2) to eject the nut on the nut discharge plate (33-1) upward; the nut side shift slide (33-3) is slidably arranged on the nut discharge plate (3 3-1), a nut grabbing hole is provided at a corresponding position of the nut side-shifting slide (33-3), the slide side-shifting driver (33-5) is connected to the nut side-shifting slide (33-3), and is used to drive the nut side-shifting slide (33-3) to move between the nut discharge groove and the nut receiving station; the nut lower ejector (33-7) is installed on the driving end of the nut lower ejector driver (33-6), and the nut lower ejector (33-7) is located just above the nut receiving station, and the nut lower ejector driver (33-6) drives the nut lower ejector (33-7) to press the nut in the nut grabbing hole of the nut side-shifting slide (33-3) onto the slide rod (33-10) at the nut receiving station; The nut transfer mechanism of the nut feeding mechanism (33) further includes a slide rod driver (33-8), a slide rod seat (33-9), a limit baffle (33-11) and a guide base plate (33-12). The guide base plate (33-12) is provided with a slide rod groove (33-12a). The guide base plate (33-12) is fixedly mounted on the lower part of the product conveying track (200). The slide rod groove (33-12a) and the product conveying track (200) form a slide rod channel (202). One end of the slide rod (33-10) The slide is arranged in the slide channel (202), and the other end is fixed on the slide seat (33-9). The upper part of the end of the slide (33-10) away from the slide seat (33-9) is also provided with a nut removal groove (33-10a). The driving end of the slide driver (33-8) is connected to the slide seat (33-9) and is used to drive the slide (33-10) to move. The limit baffle (33-11) is installed on the frame and is located on one side of the slide seat (33-9) and is used to limit the moving position of the slide (33-10).
6. The product base spring sheet assembly-wax sealing production line according to claim 1, characterized in that: In the spring sheet assembly mechanism (400), the spring sheet grabbing and installing mechanism (45) further comprises a sliding bracket (45-1), a horizontal sliding seat (45-5), a lifting slide (45-2), a horizontal driver (45-3) and a vertical driver (45-4), wherein the sliding bracket (45-1) spans above the product conveying track (200), the horizontal sliding seat (45-5) is slidably installed on the sliding bracket (45-1) and is connected to the horizontal driver (45-3), and the horizontal sliding seat (45-5) is driven by the horizontal driver (45-3) to move horizontally between the spring sheet discharging station and the spring sheet installation station, and the spring sheet discharging seat (44) is provided at the spring sheet discharging station, and the spring sheet installation station is located on the product conveying track (200); the lifting slide (45-2) is a frame structure provided on the outside of the horizontal sliding seat (45-5), and the lifting slide (45-2) and the horizontal sliding seat (45-5) slide together in the vertical direction, the vertical driver (45-4) is fixedly connected to the horizontal sliding seat (45-5), the lifting slide (45-2) is connected to the driving end of the vertical driver (45-4), and the lifting slide (45-2) is driven by the vertical driver (45-4) to move up and down in the vertical direction; the spring sheet clamp (45-9) is installed at the lower part of the lifting slide (45-2).
7. The product base spring sheet assembly-wax sealing production line according to claim 6, characterized in that: The spring sheet clamp (45-9) comprises a clamp body (45-9-1), the lower end of the clamp body (45-9-1) is provided with two opposite claw heads (45-9-2), the claw heads (45-9-2) are respectively rotatably mounted in the mounting cavity of the clamp body (45-9-1), and an elastic member for elastically clamping the claw heads (45-9-2) is further provided between the upper ends of the two claw heads (45-9-2); the lower end of the claw head (45-9-2) is provided with a flange (45-9-2a) facing inward, the upper side of the flange (45-9-2a) has an outlet arc surface, and the lower side has an inlet arc surface.
8. The product base spring sheet assembly-wax sealing production line according to claim 6, characterized in that: The spring sheet discharge seat (44) is provided with a slideway, a discharge slider (46) is slidably installed in the slideway, a spring sheet positioning groove (46-1) is provided on the discharge slider (46), the discharge slider (46) is connected to the discharge cylinder, and the discharge cylinder drives the spring sheet positioning groove (46-1) to move between the loading position (44-1) and the material removal position (44-2), and the loading position (44-1) is connected to the discharge port of the spring sheet loading track (42-2) in the spring sheet loading mechanism (42); the spring sheet discharge seat (44) is also provided with a limit block (47) for limiting the discharge slider (46).
9. The product base spring piece assembly-wax sealing production line according to claim 1, characterized in that: In the screw assembly mechanism (500), the screw grabbing and shifting mechanism (52) further includes a fixed bracket (52-1), a transverse bracket (52-2), a screw transverse driving device (52-3), a screw lifting bracket (52-4), a screw lifting sliding plate (52-5) and a screw lifting driver (52-6), wherein the transverse bracket (52-2) is slidably mounted on the fixed bracket (52-1) along a horizontal direction perpendicular to the product conveying track (200), the screw transverse driving device (52-3) is mounted on the fixed bracket (52-1), and the screw transverse driving device (52-3) is mounted on the fixed bracket (52-1), and the screw transverse driving device (52-3) is mounted on the fixed bracket (52-1). The driving end of the shift driver (52-3) is connected to the transverse moving bracket (52-2), the screw lifting bracket (52-4) is fixed on the transverse moving bracket (52-2), the screw lifting sliding plate (52-5) is vertically slidably mounted on the screw lifting bracket (52-4), the screw lifting driver (52-6) is mounted on the screw lifting bracket (52-4), and the driving end of the screw lifting driver (52-6) is connected to the screw lifting sliding plate (52-5), and the screw grabbing plate (52-7) is fixed on the screw lifting sliding plate (52-5); The screw-twisting mechanism (53) further comprises a screwdriver support frame (53-1), a screwdriver lifting plate (53-2), a screwdriver lifting guide rail (53-3) and a screwdriver lifting driver (53-4); the screwdriver lifting plate (53-2) is vertically slidably mounted on the screwdriver support frame (53-1) via the screwdriver lifting guide rail (53-3); the screwdriver lifting driver (53-4) is fixed on the screwdriver support frame (53-1), and a driving end of the screwdriver lifting driver (53-4) is connected to the screwdriver lifting plate (53-2); and the screwdriver (53-5) is fixedly mounted on the screwdriver lifting plate (53-2).
10. The product base spring sheet assembly-wax sealing production line according to claim 1, characterized in that: In the product turning mechanism (600), the turning seat (62) is assembled from a first turning half shell (62a) and a second turning half shell (62b) in an upper and lower manner. A rotating shaft (62c) is installed on the left and right sides of the turning seat (62), respectively. The rotating shaft (62c) is supported on the turning support plate (61) on the corresponding side through a bearing. The turning actuator (63) is a motor, and the output shaft of the motor is connected to the rotating shaft (62c) on the corresponding side of the turning seat (62) in a transmission manner.
Citation Information
Patent Citations
Automatic assembling system for fixed knot assembly
CN113977241A
Intelligent elevator mechanism for wax tank of wax injection machine
CN203917803U
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