A hydraulic multi-liquid grouting equipment with magnetic stirring function
By designing a hydraulic multi-liquid grouting equipment with magnetic stirring function, the problem of slurry deposition during grouting is solved, the stability and precise regulation of slurry are achieved, and it is suitable for a variety of underground projects.
Patent Information
- Application Number
- CN202211713770.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-29
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2042-12-29
AI Technical Summary
Existing grouting equipment is difficult to stir continuously during stand-alone and mixing grouting, resulting in slurry deposition and cannot meet the requirements of stability, efficiency and safety of multi-liquid grouting slurry properties.
A hydraulic multi-liquid grouting equipment with magnetic stirring function was designed, including a grouting control module, a mobile module and a high-pressure liquid storage tank. The magnetic stirring module is used to continuously stir in the high-pressure liquid storage tank, and the slurry ratio is adjusted through the grouting control module to achieve real-time and accurate regulation.
The continuous stirring of the slurry during the grouting process is achieved, deposition is avoided, the stability of the slurry is ensured, and the individual grouting and mixed grouting of multiple slurries can be achieved according to on-site needs, meeting the actual needs of different underground projects.
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Figure CN116122858B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of deep formation grouting, and in particular to a hydraulic multi-liquid grouting device with a magnetic stirring function. Background Art
[0002] Grouting pumps are widely used. They are needed for grouting and plugging leaks in tunnels, mine working faces, and concrete well walls. They are also needed for correcting building deflections, preventing landslides, and preventing ground subsidence.
[0003] Due to the complex operating conditions of grouting pumps, the efficiency, service life, and control reliability of traditional mechanical grouting pumps are greatly limited, making them unable to meet the requirements of current engineering construction. In addition, the complexity of the project places higher demands on the performance of the slurry, resulting in an increasing demand for dual-liquid and even multi-liquid grouting. However, the hydration reaction characteristics of different types of slurries vary greatly, and continuous stirring is required during the static and mixed grouting process to ensure the stability of the slurry and avoid the occurrence of slurry sedimentation. However, there is still a lack of grouting equipment on the market that can simultaneously meet the stability, efficiency, and safety requirements of multi-liquid grouting slurries.
[0004] That is, how to continuously stir during the standing and mixing grouting process to ensure the stability of the slurry and avoid the occurrence of slurry sedimentation is a technical problem that urgently needs to be solved in this field. Summary of the Invention
[0005] In response to the above problems, the present invention aims to provide a hydraulic multi-liquid grouting equipment with magnetic stirring function, which at least solves the problem of how to continuously stir during the static and mixed grouting process to ensure the stability of the slurry and avoid the occurrence of slurry sedimentation.
[0006] To at least solve the above technical problems, the present invention provides a hydraulic multi-liquid grouting equipment with a magnetic stirring function, the hydraulic multi-liquid grouting equipment comprising: a grouting control module, comprising a hydraulic pump, a grouting passage, a hydraulic passage, a gun head, a pressure gauge and a flow meter, the hydraulic pump being connected to the hydraulic passage, the grouting passage being connected to the gun head, and the pressure gauge and the flow meter being arranged on the grouting passage; a mobile module, comprising a stainless steel frame, self-locking universal wheels and a plurality of bases, the self-locking universal wheels being fixed to the bottom of the frame, and a plurality of the bases being arranged on the stainless steel frame; a plurality of high-pressure liquid storage tanks, each of the high-pressure liquid storage tanks comprising a slurry storage module, a magnetic stirring module and a high-pressure tank top, each of the slurry storage modules being correspondingly placed on one of the bases and being connected to the hydraulic passage, each of the magnetic stirring modules being correspondingly connected to one of the slurry storage modules for stirring the slurry in the slurry storage module, and each of the high-pressure tank tops being correspondingly fixed to the top of one of the slurry storage modules and being connected to the grouting passage.
[0007] Preferably, the slurry storage module includes a high-pressure tank body and a hydraulic drive disk, the high-pressure tank top is fixed to the top of the high-pressure tank body by bolts, and the hydraulic drive disk is arranged in the high-pressure tank body; the magnetic stirring module includes a magnetic motor, an inner magnetic rotor, an outer magnetic rotor and a stirring shaft, the magnetic motor and the inner magnetic rotor are arranged on the high-pressure tank top, the magnetic motor and the inner magnetic rotor are connected, one end of the stirring shaft is fixed to the inner magnetic rotor, and the other end of the stirring shaft passes through the outer magnetic rotor and the hydraulic drive disk in sequence, and can slide relative to the outer magnetic rotor and the hydraulic drive disk in the axial direction of the stirring shaft, a groove is provided on the side wall of the stirring shaft, and a limiting protrusion is provided in the middle part of the outer magnetic rotor, the limiting protrusion matches the groove, and the outer magnetic rotor is in conflict with the groove of the stirring shaft through the limiting protrusion, so as to drive the outer magnetic rotor to rotate through the stirring shaft.
[0008] Preferably, the grouting passage includes: a first grouting sub-passage, one end of the first grouting sub-passage is connected to the high-pressure tank top of a corresponding high-pressure liquid storage tank; a second grouting sub-passage, one end of the second grouting sub-passage is connected to the other end of the first grouting sub-passage, and is connected to the high-pressure tank top of a corresponding high-pressure liquid storage tank; a third grouting sub-passage, one end of the third grouting sub-passage is connected to the other end of the second grouting sub-passage, and is connected to the high-pressure tank top of a corresponding high-pressure liquid storage tank; the other end of the third sub-grouting passage is connected to the gun head; wherein, the high-pressure liquid storage tanks respectively connected to the first grouting sub-passage, the second grouting sub-passage and the third grouting sub-passage are three adjacently distributed high-pressure liquid storage tanks, and the three high-pressure liquid storage tanks are correspondingly placed on three corresponding bases.
[0009] Preferably, a flow meter is provided between the first grouting sub-passageway and the second grouting sub-passageway; and / or, a flow meter is provided between the second grouting sub-passageway and the third grouting sub-passageway; and / or, a pressure gauge and a flow meter are provided between the third grouting sub-passageway and the gun head.
[0010] Preferably, a first liquid inlet valve is provided on the connecting passage between the first grouting sub-passage and the high-pressure tank top of a corresponding high-pressure liquid storage tank, for controlling the on-off of the first grouting sub-passage; a second liquid inlet valve is provided on the connecting passage between the second grouting sub-passage and the high-pressure tank top of a corresponding high-pressure liquid storage tank, for controlling the on-off of the second grouting sub-passage; a third liquid inlet valve is provided on the connecting passage between the third grouting sub-passage and the high-pressure tank top of a corresponding high-pressure liquid storage tank, for controlling the on-off of the third grouting sub-passage. A fourth liquid inlet valve is provided on the connecting passage between the other end of the third grouting sub-passage and the gun head, for controlling the on-off of the entire grouting passage.
[0011] Preferably, a sealing ring is provided on the hydraulic drive disc, and the sealing ring abuts against the side wall of the stirring shaft; the sealing ring is a high-elasticity rubber sleeve.
[0012] Preferably, the hydraulic pathway includes: a first hydraulic sub-pathway, one end of the first hydraulic sub-pathway is connected to a corresponding one of the high-pressure tank bodies through a first hydraulic valve, and the other end is connected to a hydraulic pump; a second hydraulic sub-pathway, one end of the second hydraulic sub-pathway is connected to a corresponding one of the high-pressure tank bodies through a second hydraulic valve, and the other end is connected to a hydraulic pump; a third hydraulic sub-pathway, one end of the third hydraulic sub-pathway is connected to a corresponding one of the high-pressure tank bodies through a third hydraulic valve, and the other end is connected to a hydraulic pump; wherein the high-pressure tank bodies respectively connected to the first hydraulic valve, the second hydraulic valve and the third hydraulic valve are three adjacently distributed high-pressure liquid storage tanks, and the three high-pressure tank bodies are correspondingly placed on three corresponding bases.
[0013] Preferably, the high-pressure tank top and the high-pressure tank body are made of tempered glass material with a see-through function.
[0014] Preferably, one end of the stirring shaft is welded to the inner magnetic rotor.
[0015] Preferably, the base includes several tank bases and a hydraulic pump base, a single hole is provided at the bottom of the tank base, the hydraulic pump base is used to place the hydraulic pump, and the tank base is used to place the high-pressure liquid storage tank.
[0016] Beneficial effects:
[0017] The present invention provides a hydraulic multi-liquid grouting equipment with a magnetic stirring function, which is provided with a grouting control module, a mobile module, and several high-pressure liquid storage tanks, and the grouting control module and the several high-pressure liquid storage tanks are arranged on the mobile module, so that the equipment can be transferred to underground projects in different scenes through the mobile module, and the grouting control module and the several high-pressure liquid storage tanks are connected, so that a slurry storage module can be arranged in each high-pressure liquid storage tank to achieve the storage of multiple slurries in independent high-pressure liquid storage tanks, and a magnetic stirring module is arranged in each high-pressure liquid storage tank so that during grouting, the grouting control module and the several high-pressure liquid storage tanks can be connected. The magnetic stirring module continuously stirs the stored slurry in the high-pressure liquid storage tank to avoid slurry sedimentation and ensure slurry stability; in addition, the present invention sets a hydraulic pump, a grouting passage, a hydraulic passage, a gun head, a pressure gauge and a flow meter in the grouting control module. By adjusting the grouting passage, the hydraulic passage and observing the parameters of the pressure gauge and the flow meter, different slurry ratios and real-time modification of the slurry ratio during the grouting process can be achieved, so as to realize separate grouting and mixed grouting of multiple slurries according to the actual needs of underground projects in different scenarios, so as to achieve the technical effect of real-time and precise control of the grouting ratio and maintaining slurry stability.
[0018] The grouting equipment of the present invention can be applied to a variety of underground engineering working conditions, and a variety of slurry materials and grouting pressures can be selected to achieve continuous stirring of the slurry during the grouting process. At the same time, it can realize real-time and accurate adjustment of the slurry ratio according to on-site requirements, which is of great significance to the development of grouting technology in actual engineering.
[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are specifically listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 It is a structural schematic diagram of the present invention.
[0022] Figure 2 Schematic diagram of the structure and connection path of the high-pressure liquid storage tank of the present invention.
[0023] Figure 3 for Figure 2 Schematic diagram of the structure of the stirring plate in the high-pressure liquid storage tank at the BB' cross section.
[0024] Figure 4 for Figure 2 Schematic diagram of the structure of the stirring plate in the high-pressure liquid storage tank at the A-A' longitudinal section.
[0025] Figure 5 for Figure 2 Schematic diagram of the structure of the stirring connecting rod in the high-pressure liquid storage tank at the B-B' cross section.
[0026] Figure 6 Schematic diagram of the mobile system of the present invention.
[0027] Reference numerals:
[0028] 1. High-pressure liquid storage tank
[0029] 11. Magnetic stirring module
[0030] 111.Magnetic motor
[0031] 112. Internal magnetic rotor
[0032] 113.External magnetic rotor
[0033] 114.Stirring shaft
[0034] 1141. Groove
[0035] 12. High-pressure tank top
[0036] 13. Slurry storage module
[0037] 131. High-pressure tank
[0038] 132.Hydraulic drive disc
[0039] 21. Hydraulic pump
[0040] 22. Grouting channel
[0041] 221.First grouting passage
[0042] 222. Second grouting passage
[0043] 223. The third grouting passage
[0044] 224.First liquid inlet valve
[0045] 225. Second liquid inlet valve
[0046] 226.The third liquid inlet valve
[0047] 227.Fourth liquid inlet valve
[0048] 23. Hydraulic passage
[0049] 231.First hydraulic sub-channel
[0050] 232. Second hydraulic sub-channel
[0051] 233. The third hydraulic sub-channel
[0052] 234.First hydraulic valve
[0053] 235. Second hydraulic valve
[0054] 236.Third hydraulic valve
[0055] 24. Pressure gauge
[0056] 25. Flow meter
[0057] 26. Gun Head
[0058] 3. Mobile Module
[0059] 31.Including stainless steel frame
[0060] 32. Self-locking universal wheel
[0061] 33. Pedestal
[0062] 331. Tank base
[0063] 3311. Single hole
[0064] 332.Hydraulic pump base DETAILED DESCRIPTION
[0065] The following will be combined with the drawings in the embodiments of this specification to clearly and completely describe the technical solutions in the embodiments of this specification. Obviously, the embodiments described are only part of the embodiments of this specification, not all of the embodiments. Based on the embodiments in this specification, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of the present invention; the "and / or" keywords involved in this implementation represent both and and or. In other words, A and / or B mentioned in the embodiments of this specification represent both A and B and A or B, and describe the three states of A and B. For example, A and / or B means: only A is included but not B; only B is included but not A; and both A and B are included.
[0066] Meanwhile, in the embodiments of this specification, when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component.
[0067] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different viewpoints and applications without departing from the spirit of the present invention.
[0068] It should be noted that, in order to explain this specification in more detail so that those skilled in the art can understand this specification more clearly and understandably, and further support the technical problems to be solved by this specification and the corresponding technical effects that can be achieved, it is necessary to supplement the following before introducing this specification:
[0069] Example 1
[0070] See also Figure 1-6Specifically, in the embodiment of the hydraulic multi-liquid grouting equipment with magnetic stirring function, the hydraulic multi-liquid grouting equipment includes: a grouting control module, a mobile module 3, and several high-pressure liquid storage tanks 1; wherein the grouting control module includes a hydraulic pump 21, a grouting passage 22, a hydraulic passage 23, a gun head 26, a pressure gauge 24 and a flow meter 25, the hydraulic pump 21 is connected to the hydraulic passage 23, the grouting passage 22 is connected to the gun head 26, and the pressure gauge 24 and the flow meter 25 are arranged on the grouting passage 22; the mobile module 3 includes a stainless steel frame 31, a self-locking universal wheel 32 and several bases 33, the self-locking universal wheel 32 is fixed to the bottom of the frame 31, and several bases 33 are arranged on the stainless steel frame 31; each of the high-pressure liquid storage tanks 1 includes a slurry storage module 13, a magnetic stirring module 11 and a high-pressure tank top 12, each of the slurry storage modules 13 is placed on a corresponding base 33 and is connected to the hydraulic passage 23, each of the magnetic stirring modules 11 is connected to a corresponding slurry storage module 13, for stirring the slurry in the slurry storage module 13, and each of the high-pressure tank tops 12 is fixed to the top of a corresponding slurry storage module 13 and is connected to the grouting passage 22.
[0071] The present invention provides a hydraulic multi-liquid grouting equipment with a magnetic stirring function, which is provided by setting a grouting control module, a mobile module 3, and several high-pressure liquid storage tanks 1, and setting the grouting control module and the several high-pressure liquid storage tanks 1 on the mobile module 3, so that the equipment can be transferred to underground projects in different scenes through the mobile module 3, and the grouting control module and the several high-pressure liquid storage tanks 1 are connected, so that a slurry storage module 13 can be set in each high-pressure liquid storage tank 1, so that a variety of slurries can be stored separately in independent high-pressure liquid storage tanks, and a magnetic stirring module 11 can be set in each high-pressure liquid storage tank 1, so that during grouting, the slurry can be stirred by the magnetic stirring module 11. Block 11 continuously stirs the slurry stored in the high-pressure liquid storage tank 1 to avoid slurry sedimentation and ensure slurry stability. In addition, the present invention sets a hydraulic pump 21, a grouting passage 22, a hydraulic passage 23, a gun head 26, a pressure gauge 24 and a flow meter 25 in the grouting control module. By adjusting the parameters of the grouting passage 22, the hydraulic passage 23 and observing the pressure gauge 24 and the flow meter 25, different slurry ratios and real-time modification of the slurry ratio during the grouting process can be achieved, so as to realize separate grouting and mixed grouting of multiple slurries according to the actual needs of underground projects in different scenarios, so as to achieve the technical effect of real-time and precise control of the grouting ratio and maintaining the stability of the slurry. The grouting equipment of the present invention can be applied to a variety of underground engineering conditions, select a variety of slurry materials and grouting pressures, realize continuous stirring of the slurry during the grouting process, and realize real-time and precise adjustment of the slurry ratio according to on-site needs, which is of great significance to the development of grouting technology in actual projects.
[0072] like Figure 2-5 As shown, in a possible embodiment, the slurry storage module 13 includes a high-pressure tank body 131 and a hydraulic drive disc 132. The high-pressure tank top 12 is fixed to the top of the high-pressure tank body 131 by bolts, and the hydraulic drive disc 132 is arranged in the high-pressure tank body 131; the magnetic stirring module 11 includes a magnetic motor 111, an inner magnetic rotor 112, an outer magnetic rotor 113 and a stirring shaft 114. The magnetic motor 111 and the inner magnetic rotor 112 are arranged on the high-pressure tank top 12, the magnetic motor 111 and the inner magnetic rotor 112 are connected, and one end of the stirring shaft 114 is fixed On the inner magnetic rotor 112, the other end of the stirring shaft 114 passes through the outer magnetic rotor 113 and the hydraulic drive disk 132 in sequence, and can slide relative to the outer magnetic rotor 113 and the hydraulic drive disk 132 in the axial direction of the stirring shaft 114. A groove is provided on the side wall of the stirring shaft 114, and a limiting protrusion is provided in the middle part of the outer magnetic rotor 113. The limiting protrusion matches the groove. The outer magnetic rotor 113 contacts the groove of the stirring shaft 114 through the limiting protrusion, so that the outer magnetic rotor 113 is driven to rotate through the stirring shaft 114.
[0073] Those skilled in the art will appreciate that in this embodiment, the magnetic motor 111 and the inner magnetic rotor 112 are disposed on the high-pressure tank top 12. As a configuration method, the magnetic motor 111 can be designed as follows: Figure 2 The shown socket form is directly connected to the upper end of the high-pressure tank top 12, and a buckle is provided inside the high-pressure tank top 12. The inner magnetic rotor 112 is set on the high-pressure tank top 12 by the buckle, so that the inner magnetic rotor 112 can rotate around the axis AA' without sliding along the axis AA'; the high-pressure tank top 12 is fixed to the top of the high-pressure tank body 131 by bolts, and the stirring shaft 114 is placed in the high-pressure tank body 131. One end of the stirring shaft 114 is fixedly connected to the inner magnetic rotor 112, and the other end passes through the outer magnetic rotor 113 and the hydraulic drive disk 132 in sequence. A groove is provided on the side wall of the stirring shaft 114, and a limiting protrusion is provided in the middle part of the outer magnetic rotor 113. The limiting protrusion matches the groove, and the outer magnetic rotor 113 is in conflict with the groove of the stirring shaft 114 through the limiting protrusion, so as to drive the outer magnetic rotor 113 to rotate through the stirring shaft 114. Through the above embodiment, the inner magnetic rotor 112 can drive the stirring shaft 114 and the outer magnetic rotor 113 to rotate around the axis AA'. While the outer magnetic rotor 113 rotates around the axis AA', it can also slide along the axial direction of the stirring shaft 114, thereby avoiding the occurrence of slurry precipitation to a great extent.
[0074] In a possible embodiment, the grouting passage 22 includes: a first grouting sub-passageway 221, one end of the first grouting sub-passageway 221 is connected to the high-pressure tank top 12 of a corresponding high-pressure liquid storage tank 1; a second grouting sub-passageway 222, one end of the second grouting sub-passageway 222 is connected to the other end of the first grouting sub-passageway 221, and is connected to the high-pressure tank top 12 of a corresponding high-pressure liquid storage tank 1; a third grouting sub-passageway 223, one end of the third grouting sub-passageway 223 is connected to the other end of the second grouting sub-passageway 222, and is connected to the high-pressure tank top 12 of a corresponding high-pressure liquid storage tank 1; the other end of the third grouting sub-passageway 223 is connected to the gun head 26; wherein, the high-pressure liquid storage tanks 1 respectively connected to the first grouting sub-passageway 221, the second grouting sub-passageway 222 and the third grouting sub-passageway 223 are three adjacently distributed high-pressure liquid storage tanks 1, and the three high-pressure liquid storage tanks 1 are correspondingly placed on three corresponding bases 33.
[0075] Those skilled in the art will understand that Figure 1As shown, in this embodiment, a first grouting sub-passage 221, a second grouting sub-passage 222, and a third grouting sub-passage 223 are respectively set between the gun head 26 and the high-pressure liquid storage tanks 1 on the left, middle, and right, and are respectively connected to the corresponding high-pressure tank tops 12. The grouting of the high-pressure liquid storage tank 1 on the left is controlled by the first grouting sub-passage 221, the grouting of the high-pressure liquid storage tank 1 in the middle is controlled by the second grouting sub-passage 222, and the grouting of the high-pressure liquid storage tank 1 on the right is controlled by the third grouting sub-passage 223, so as to achieve the technical effect of grouting different slurries separately, so as to meet the actual needs of grouting multiple slurries in underground engineering to a greater extent. The present invention can set a corresponding number of grouting sub-passages according to the number of high-pressure liquid storage tanks, and the number of grouting sub-passages contained in the grouting passage 22 is not limited by this specification.
[0076] In one possible embodiment, a flow meter 25 is provided between the first grouting sub-passage 221 and the second grouting sub-passage 222; and / or, a flow meter 25 is provided between the second grouting sub-passage 222 and the third grouting sub-passage 223; and / or, a pressure gauge 24 and a flow meter 25 are provided between the third grouting sub-passage 223 and the gun head 26.
[0077] Specifically, the pressure gauge 24 and the flow meter 25 are provided so as to realize real-time control of the grouting parameters by observing the pressure gauge 24 and the flow meter 25 .
[0078] In one possible embodiment, a first liquid inlet valve 224 is provided on the connecting passage between the first grouting sub-passageway 221 and the high-pressure tank top 12 of a corresponding high-pressure liquid storage tank 1, for controlling the on-off of the first grouting sub-passageway 221; a second liquid inlet valve 225 is provided on the connecting passage between the second grouting sub-passageway 222 and the high-pressure tank top 12 of a corresponding high-pressure liquid storage tank 1, for controlling the on-off of the second grouting sub-passageway 222; a third liquid inlet valve 226 is provided on the connecting passage between the third grouting sub-passageway 223 and the high-pressure tank top 12 of a corresponding high-pressure liquid storage tank 1, for controlling the on-off of the third grouting sub-passageway 223; a fourth liquid inlet valve 227 is provided on the connecting passage between the other end of the third grouting sub-passageway 223 and the gun head 26, for controlling the on-off of the entire grouting passage 22.
[0079] Specifically, the first liquid inlet valve 224 can be provided to control the on-off of the first grouting sub-channel 221, the second liquid inlet valve 225 can be provided to control the on-off of the second grouting sub-channel 222, the third liquid inlet valve 226 can be provided to control the on-off of the third grouting sub-channel 223, and the fourth liquid inlet valve 227 can be provided to control the on-off of the entire grouting channel, thereby achieving the technical effect of separately controlling the grouting of different slurries. By providing the first liquid inlet valve 224, the second liquid inlet valve 225, the third liquid inlet valve 226, and the fourth liquid inlet valve 227, while achieving the control of the on-off of the grouting sub-channel and the entire grouting channel, it is also possible to achieve communication between several high-pressure liquid storage tanks 1. For example, the high-pressure liquid storage tank on the left can be connected to the high-pressure liquid storage tank in the middle by closing the fourth liquid inlet valve 227, the third liquid inlet valve 226, and the second liquid inlet valve 225 and opening the first liquid inlet valve 224.
[0080] In a possible implementation, a sealing ring is provided on the hydraulic drive disc 132 , and the sealing ring abuts against the side wall of the stirring shaft; the sealing ring is a highly elastic rubber sleeve.
[0081] Those skilled in the art will appreciate that there is a hole in the middle of the hydraulic drive disc 132 for the stirring shaft 114 to pass through, and a high-elasticity rubber sleeve is provided on the inner wall of the hole in the middle of the hydraulic drive disc 132. This is because when the stirring shaft 114 passes through the middle hole of the hydraulic drive disc 132, there may be a gap between the inner wall of the middle hole and the outer wall of the stirring shaft 114, which may cause the slurry above the hydraulic drive disc 132 and the liquid below to mix. Based on this, in the embodiment of the present invention, a rubber sleeve is provided on the inner wall of the middle hole of the hydraulic drive disc 132, so as to provide a gap between the inner wall of the middle hole and the outer wall of the stirring shaft 114. A sealing layer is formed between the side walls, and then the gap is filled by the sealing layer to prevent the slurry above the hydraulic drive disk 132 from mixing with the liquid below. Furthermore, since the stirring shaft 114 and the hydraulic drive disk 132 will rotate relative to each other, in order to avoid the change in the mutual extrusion force between the two during the rotation, which will cause different degrees of extrusion and uneven deformation of the rubber sleeve and affect the sealing effect, the embodiment of the present invention adopts a rubber sleeve with "high elasticity" performance to achieve the technical effect of further stabilizing the seal during the rotation of the stirring shaft 114 relative to the hydraulic drive disk 132.
[0082] In one possible embodiment, the hydraulic passage 23 includes: a first hydraulic sub-passage 231, one end of which is connected to the corresponding one of the high-pressure tanks 131 through a first hydraulic valve 234, and the other end is connected to the hydraulic pump 21; a second hydraulic sub-passage 232, one end of which is connected to the corresponding one of the high-pressure tanks 131 through a second hydraulic valve 235, and the other end is connected to the hydraulic pump 21; a third hydraulic sub-passage 233, one end of which is connected to the corresponding one of the high-pressure tanks 131 through a third hydraulic valve 236, and the other end is connected to the hydraulic pump 21; wherein the high-pressure tanks 131 respectively connected to the first hydraulic valve 234, the second hydraulic valve 235 and the third hydraulic valve 236 are three adjacently distributed high-pressure liquid storage tanks 1, and the three high-pressure tanks 131 are correspondingly placed on three corresponding bases 33.
[0083] Specifically, the hydraulic passage 23 includes a first hydraulic sub-passage 231, a second hydraulic sub-passage 232, and a third hydraulic sub-passage 233, which are respectively used to connect the hydraulic pump 21 and a corresponding high-pressure tank body 131, so as to facilitate the pumping of water into the corresponding high-pressure tank body 131 through the hydraulic pump 21, thereby pushing the hydraulic drive disc 132 in the high-pressure tank body 131 to move and squeeze the slurry; a first hydraulic valve 234, a second hydraulic valve 235, and a third hydraulic valve 236 are set between the first hydraulic sub-passage 231, the second hydraulic sub-passage 232, and the third hydraulic sub-passage 233 and the corresponding high-pressure tank body 131, so as to respectively control the opening and closing of the first hydraulic sub-passage 231, the second hydraulic sub-passage 232, and the third hydraulic sub-passage 233 through the first hydraulic valve 234, the second hydraulic valve 235, and the third hydraulic valve 236, so as to achieve the technical effect of respectively controlling the movement of the hydraulic drive disc 132 in one or more corresponding high-pressure tank bodies 131 and squeezing the slurry.
[0084] In a possible implementation, the high-pressure tank top 12 and the high-pressure tank body 131 are made of a tempered glass material with a see-through function.
[0085] Specifically, in order to withstand high hydraulic pressure, the high-pressure tank top 12 and the high-pressure tank body 131 can be customized with tempered glass. The purpose of providing a perspective function is to facilitate observation of the internal conditions of the high-pressure tank body 131, such as the rising speed of the hydraulic drive disc 132 under the action of the hydraulic pump and the extrusion of the internal slurry.
[0086] In order to enable the stirring shaft 114 to continuously rotate along with the inner magnetic rotor 112 , in a possible implementation manner, one end of the stirring shaft 114 is welded to the inner magnetic rotor 112 .
[0087] like Figure 6As shown, in a possible embodiment, the base 33 includes several tank bases 331 and a hydraulic pump base 332, a single hole 3311 is provided at the bottom of the tank base, the hydraulic pump base 332 is used to place the hydraulic pump 21, and the tank base is used to place the high-pressure liquid storage tank 1.
[0088] Specifically, since the bottom of the high-pressure tank body 131 of the high-pressure liquid storage tank 1 needs to be connected to the hydraulic passage, a single hole 3311 needs to be opened at the bottom of the tank body base on which the high-pressure liquid storage tank 1 is placed for the hydraulic passage to pass through.
[0089] This embodiment can realize multi-liquid sequential grouting and multi-liquid mixed grouting, and is described by taking double-liquid sequential grouting and double-liquid mixed grouting as examples. Slurry A and slurry B are respectively loaded into Figure 1 Of the high-pressure tank on the left and the high-pressure tank in the middle, the high-pressure tank on the right is empty.
[0090] When performing dual-liquid sequential grouting, first close the second liquid inlet valve 225 and the third liquid inlet valve 226, close the second hydraulic valve 235 and the third hydraulic valve 236, open the hydraulic pump 21 and the first hydraulic valve 234, observe the rising of the hydraulic drive disc 132 in the left high-pressure tank 131, and open the first liquid inlet valve 224 and the fourth liquid inlet valve 227 when the rising speed is stable, and control the grouting parameters in real time by observing the pressure gauge 24 and the flow meter on the first grouting sub-channel 221; after the grouting of slurry A is completed, close the first hydraulic valve 234 and the first liquid inlet valve 224, open the second hydraulic valve 235, observe the rising of the hydraulic drive disc 132 in the middle high-pressure tank 131, and open the second liquid inlet valve 225 when the rising speed is stable, and control the grouting parameters in real time by observing the pressure gauge 24 and the flow meter on the second grouting sub-channel 222, thereby realizing dual-liquid sequential grouting.
[0091] When performing double-liquid mixed grouting, first close the second liquid inlet valve 225, the third liquid inlet valve 226 and the fourth liquid inlet valve 227, close the second hydraulic valve 235 and the third hydraulic valve 236, open the hydraulic pump 21 and the first hydraulic valve 234, observe the rising of the hydraulic drive disc 132 in the left high-pressure tank 131, and open the first liquid inlet valve 224 and the third liquid inlet valve 226 when the rising speed is stable. By observing the flow meter on the first grouting sub-channel 221, a certain volume of slurry A is injected into the high-pressure tank 131 on the right; then, close the first liquid inlet valve 224 and the first hydraulic valve 234, open the second hydraulic valve 235, observe the hydraulic drive disc 132 in the middle high-pressure tank 131 Observe the rising situation of the hydraulic drive disc 132 in the right high-pressure tank 131, and open the third liquid inlet valve 226 and the fourth liquid inlet valve 227 when the rising speed is stable. Observe the pressure gauge 24 and the flow meter on the third grouting sub-channel 223 to control the grouting parameters in real time, and realize double-liquid mixed grouting.
[0092] In the above embodiment, the high-pressure tank on the right can be empty or filled with other slurry, which can be set according to actual construction requirements.
[0093] It is worth noting that the magnetic stirring system of this embodiment is in continuous operation when the slurry is stored in the tank and pumped. In addition, if multi-liquid mixed grouting (three or more slurries) is required, it can be achieved by simply adding a high-pressure storage tank with a magnetic stirring system and corresponding piping.
[0094] This embodiment can be applied to a variety of underground engineering conditions, and a variety of slurry materials and grouting pressures are selected to achieve continuous stirring of the slurry during the grouting process. At the same time, it realizes real-time and precise adjustment of the slurry ratio according to on-site requirements, which is of great significance to the development of grouting technology in actual engineering.
[0095] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by those familiar with this technology, and are not used to limit the conditions for implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose that can be achieved by the present invention. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of implementation of the present invention without substantially changing the technical content.
[0096] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A hydraulic multi-liquid grouting equipment with magnetic stirring function, characterized in that: The hydraulic multi-liquid grouting equipment comprises: a grouting control module, comprising a hydraulic pump (21), a grouting passage (22), a hydraulic passage (23), a gun head (26), a pressure gauge (24) and a flow meter (25), wherein the hydraulic pump (21) is in communication with the hydraulic passage (23), the grouting passage is in communication with the gun head (26), and the pressure gauge (24) and the flow meter (25) are arranged on the grouting passage (22); a moving module (3), comprising a stainless steel frame (31), a self-locking universal wheel (32) and a plurality of bases (33), wherein the self-locking universal wheel (32) is fixed to the bottom of the frame (31), and the plurality of bases (33) are arranged on the non- On a stainless steel frame (31); a plurality of high-pressure liquid storage tanks (1), each of the high-pressure liquid storage tanks (1) includes a slurry storage module (13), a magnetic stirring module (11) and a high-pressure tank top (12), each of the slurry storage modules (13) is correspondingly placed on one of the bases (33) and is communicated with the hydraulic passage (23), each of the magnetic stirring modules (11) is correspondingly connected to one of the slurry storage modules (13) for stirring the slurry in the slurry storage module (13), and each of the high-pressure tank tops (12) is correspondingly fixed to the top of one of the slurry storage modules (13) and is communicated with the grouting passage (22); The slurry storage module (13) comprises a high-pressure tank body (131) and a hydraulic drive disc (132); the high-pressure tank top (12) is fixed to the top of the high-pressure tank body (131) by bolts; and the hydraulic drive disc (132) is arranged in the high-pressure tank body (131); The magnetic stirring module (11) includes a magnetic motor (111), an inner magnetic rotor (112), an outer magnetic rotor (113) and a stirring shaft (114). The magnetic motor (111) and the inner magnetic rotor (112) are arranged on the top of the high-pressure tank (12). The magnetic motor (111) and the inner magnetic rotor (112) are connected. One end of the stirring shaft (114) is fixed to the inner magnetic rotor (112), and the other end of the stirring shaft (114) passes through the outer magnetic rotor (113), the hydraulic drive shaft (114) and the hydraulic drive shaft (114) in sequence. The disk (132) is relatively slidable with the outer magnetic rotor (113) and the hydraulic drive disk (132) in the axial direction of the stirring shaft (114); a groove is provided on the side wall of the stirring shaft (114); a limiting protrusion is provided at the middle part of the outer magnetic rotor (113); the limiting protrusion matches the groove; the outer magnetic rotor (113) contacts the groove of the stirring shaft (114) through the limiting protrusion, so as to drive the outer magnetic rotor (113) to rotate through the stirring shaft (114); The grouting passage (22) comprises: a first grouting sub-passage (221), one end of which is in communication with the high-pressure tank top (12) of a corresponding high-pressure liquid storage tank (1); a second grouting sub-passage (222), one end of which is in communication with the other end of the first grouting sub-passage (221) and is in communication with the high-pressure tank top (12) of a corresponding high-pressure liquid storage tank (1); a third grouting sub-passage (223), one end of which is in communication with the other end of the second grouting sub-passage (222) and is in communication with the high-pressure tank top (12) of a corresponding high-pressure liquid storage tank (1); and the other end of the third grouting sub-passage (223) is in communication with the gun head (26).
2. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 1, characterized in that: The high-pressure liquid storage tanks (1) respectively connected to the first grouting sub-passage (221), the second grouting sub-passage (222) and the third grouting sub-passage (223) are three adjacently distributed high-pressure liquid storage tanks (1), and the three high-pressure liquid storage tanks (1) are correspondingly placed on three corresponding bases (33).
3. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 2, characterized in that: A flow meter (25) is provided between the first grouting sub-passage (221) and the second grouting sub-passage (222); and / or, A flow meter (25) is provided between the second grouting sub-passage (222) and the third grouting sub-passage (223); and / or, A pressure gauge (24) and a flow meter (25) are provided between the third grouting sub-passage (223) and the gun head (26).
4. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 3, characterized in that: A first liquid inlet valve (224) is provided on the communication passage between the first grouting sub-passage (221) and the high-pressure tank top (12) of a corresponding high-pressure liquid storage tank (1), for controlling the on-off of the first grouting sub-passage (221); A second liquid inlet valve (225) is provided on the communication passage between the second grouting sub-passage (222) and the high-pressure tank top (12) of a corresponding high-pressure liquid storage tank (1) to control the on-off of the second grouting sub-passage (222); A third liquid inlet valve (226) is provided on the communication passage between the third grouting sub-passage (223) and the high-pressure tank top (12) of a corresponding high-pressure liquid storage tank (1) to control the opening and closing of the third grouting sub-passage (223); A fourth liquid inlet valve (227) is provided on the communication passage between the other end of the third grouting sub-passageway (223) and the gun head (26) for controlling the on-off of the entire grouting passageway (22).
5. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 4, characterized in that: The hydraulic drive disc (132) is provided with a sealing ring, and is pressed against the side wall of the stirring shaft through the sealing ring; the sealing ring is a high-elasticity rubber sleeve.
6. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 5, characterized in that: The hydraulic passage (23) comprises: a first hydraulic sub-passage (231), one end of the first hydraulic sub-passage (231) being in communication with a corresponding high-pressure tank (131) via a first hydraulic valve (234), and the other end being connected to a hydraulic pump (21); a second hydraulic sub-passage (232), one end of the second hydraulic sub-passage (232) being in communication with a corresponding one of the high-pressure tanks (131) via a second hydraulic valve (235), and the other end being connected to the hydraulic pump (21); a third hydraulic sub-passage (233), one end of the third hydraulic sub-passage (233) being in communication with a corresponding one of the high-pressure tanks (131) via a third hydraulic valve (236), and the other end being connected to the hydraulic pump (21); The high-pressure tank bodies (131) respectively connected to the first hydraulic valve (234), the second hydraulic valve (235) and the third hydraulic valve (236) are three adjacently distributed high-pressure liquid storage tanks (1), and the three high-pressure tank bodies (131) are correspondingly placed on three corresponding bases (33).
7. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 6, characterized in that: The high-pressure tank top (12) and the high-pressure tank body (131) are made of tempered glass material with a see-through function.
8. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 7, characterized in that: One end of the stirring shaft (114) is welded to the inner magnetic rotor (112).
9. The hydraulic multi-liquid grouting equipment with magnetic stirring function according to claim 8, characterized in that: The base (33) includes a plurality of tank bases (331) and a hydraulic pump base (332). A single hole (3311) is provided at the bottom of the tank base. The hydraulic pump base (332) is used to place a hydraulic pump (21). The tank base is used to place a high-pressure liquid storage tank (1).
Citation Information
Patent Citations
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CN115128218A
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CN209538743U