A hot-pressing non-curing continuous machine device for corner folding and a corner folding hot-pressing method

Abstract

The application discloses a corner folding machine hot-pressing non-curing continuous machine equipment and a corner folding hot-pressing method. The equipment comprises a rack and is further provided with a transmission track, a coil feeding mechanism, a coil placing mechanism for taking and placing coils, a T-Core feeding mechanism, a T-Core placing mechanism, a pressing and bending mechanism for pressing and bending the coils and the T-Cores, and a transfer mechanism for transferring the middle mold from the T-Core placing mechanism to the pressing and bending mechanism. The transfer mechanism is also used for transferring the mold in the pressing and bending mechanism to the double-layer track. The equipment can efficiently and quickly press and bend the coils and the T-Cores, and ensures good performance of the inductance.

Description

Technical Field

[0001] This invention relates to the field of inductor manufacturing equipment, specifically to a hot-pressing non-curing inline equipment for corner bending and a hot-pressing method for corner bending. Background Technology

[0002] In the manufacturing process of inductors, simply pressing the T-Core onto the coil results in inductor performance that needs improvement. This paper proposes an inductor with an angled coil and T-Core, requiring the design of corresponding processing equipment.

[0003] Therefore, it is necessary to provide a hot-pressing non-curing integrated equipment for corner bending machines and a corner bending hot-pressing method. Summary of the Invention

[0004] The present invention provides a corner bending machine hot pressing non-curing connected equipment and corner bending hot pressing method, which effectively solves the problem of poor inductance performance in existing products.

[0005] The technical solution adopted in this invention is: a hot-pressing non-curing continuous bending machine, including a frame, and further including a transmission track, a coil feeding mechanism, a coil placement mechanism for picking up and placing coils, a T-Core feeding mechanism, a T-Core placement mechanism, a pressing and bending mechanism for pressing and bending the coils and T-Cores, and a transfer mechanism for transferring the middle mold from the T-Core placement mechanism to the pressing and bending mechanism. The transfer mechanism is also used to transfer the mold in the pressing and bending mechanism to the double-layer track.

[0006] Furthermore, the coil feeding mechanism includes a first support mounted on the frame, a first mold placement hole mounted on the first support, a first cylinder mounted horizontally on the first support, a first plate fixedly mounted on the first cylinder, a second cylinder mounted vertically on the first support, and several push rods fixedly mounted on the output end of the second cylinder.

[0007] Furthermore, the coil placement mechanism includes a rotating platform disposed between the double-layer track and the coil feeding mechanism, and a coil pick-and-place assembly disposed on the frame along the X direction. The rotating platform includes a No. 1 motor on the frame and a No. 2 plate disposed at the output end of the No. 1 motor for placing the intermediate mold. The coil pick-and-place assembly includes a No. 1 linear module fixedly disposed on the frame along the X direction, a No. 1 frame disposed at the output end of the No. 1 linear module, a stop fixedly disposed on the side of the No. 1 frame near the double-layer track, and a suction component disposed on the side of the No. 1 frame near the coil feeding mechanism. The stop includes a No. 12 cylinder fixedly disposed on the No. 1 frame with its output end facing downward, and a No. 1 limiting plate fixedly disposed at the output end of the No. 12 cylinder. The suction component includes a No. 2 linear module fixedly disposed on the No. 1 frame along the Y direction, a No. 3 cylinder fixedly disposed at the output end of the No. 2 linear module, and a suction plate fixedly disposed at the output end of the No. 3 cylinder.

[0008] Furthermore, the T-Core placement mechanism includes a mid-mold shifting track, a transfer rotation component, and a transfer positioning component. The mid-mold shifting track includes a third bracket mounted on the frame, a track mounted on the third bracket along the X direction, a first rodless cylinder mounted above the track along the Y direction, a fourth cylinder mounted on the first rodless cylinder with its output end facing downwards, a plug fixedly mounted at the output end of the fourth cylinder, and a pusher fixedly mounted below the track. The track has a channel for the pusher to slide.

[0009] The transfer and rotation assembly includes several rotating columns, a number of limiting sliding members matching the number of rotating columns, a fourth bracket mounted on the frame, a linear guide rail horizontally mounted on the fourth straight line, a sliding plate slidably mounted on the linear guide rail, and a fifth cylinder fixedly mounted on the fourth bracket for driving the sliding plate to slide along the linear guide rail. The sliding plate is provided with a clearance hole, and the lower end of the rotating column passes through the clearance hole and is hinged to the fourth bracket. The upper end of the rotating column is provided with a contoured groove for placing the T-Core. The limiting sliding member is provided with a first strip-shaped hole, and the rotating column is provided with an edge for sliding with the first strip-shaped hole. The limiting sliding member is hinged to the sliding plate.

[0010] The transfer positioning component includes a support mounted on the frame, a limiting platform mounted on the support, a No. 6 cylinder mounted on the support, and a No. 2 limiting plate fixedly mounted at the output end of the No. 6 cylinder. Under the drive of the No. 6 cylinder, the No. 2 limiting plate and the limiting platform can form several No. 2 slots for placing T-Core.

[0011] Furthermore, the transfer mechanism includes a middle mold lifting assembly, an electric cylinder assembly mounted on the frame for transferring the middle mold from the middle mold shifting track to the pressing and bending mechanism, and an infeed track assembly for transferring the middle mold from the middle mold lifting assembly to the double-layer track. The electric cylinder assembly is also used to transfer the middle mold from the pressing and bending mechanism to the middle mold lifting assembly.

[0012] The electric cylinder assembly includes a No. 1 electric cylinder arranged along the Y direction, a No. 7 cylinder fixedly arranged at the output end of the No. 1 electric cylinder with the output end facing downward, and a No. 1 plug-in plate fixedly arranged at the output end of the No. 7 cylinder.

[0013] The middle module lifting assembly includes a No. 3 linear module mounted on the frame along the Z-axis and a support plate fixedly mounted on the output end of the No. 3 linear module.

[0014] The track assembly includes a No. 2 rodless cylinder mounted on the frame along the Y direction, a No. 8 cylinder fixedly mounted on the output end of the No. 2 rodless cylinder, and a No. 2 plug-in plate fixedly mounted on the output end of the No. 8 cylinder.

[0015] Furthermore, the T-Core feeding mechanism includes a vibratory feeder mounted on the frame, a camera detection mechanism mounted on the frame, and a T-Core pick-and-place assembly mounted on the frame for picking up and placing T-Cores. The T-Core pick-and-place assembly includes a No. 4 linear module mounted on the frame along the Y direction, a connecting frame fixedly mounted on the output end of the No. 4 linear module, a No. 5 linear module fixedly mounted on the connecting frame along the X direction, a No. 9 cylinder fixedly mounted on the output end of the No. 5 linear module, and a suction cup fixedly mounted on the output end of the No. 9 cylinder.

[0016] Furthermore, the pressing and bending mechanism includes a mounting base on the frame, a carrier on the mounting base, a third limiting plate on the mounting base, a servo motor for driving the third limiting plate to slide, a push plate slidably connected to the third limiting plate, a second electric cylinder for driving the push plate to slide, a lifting cylinder on the mounting base for ejecting material, a support on the mounting base, an eleventh cylinder on the support, and a pressure head at the output end of the eleventh cylinder. The mounting base is provided with an array of several discharge holes. The third limiting plate is provided with several holes connecting the upper ends of the same row of discharge holes. Bending protrusions are provided between adjacent discharge holes. The push plate includes a tenth plate and several rollers provided on the tenth plate. Each roller is slidably disposed on a row of holes.

[0017] A corner bending hot pressing method for a non-curing hot pressing integrated equipment includes the following steps:

[0018] S1. The lower track transports the air mold. During the air mold transport process, cylinder No. 1 drives plate No. 1 to move horizontally to limit the coil fixture. Then, cylinder No. 2 drives the push rod to lift the coil in the No. 1 mold placement hole. At this time, linear module No. 1 drives frame No. 1 to move so that the suction device is located on one side of the coil feeding mechanism. Then, linear module No. 2 drives cylinder No. 3 to move above the coil. The suction plate absorbs the coil and moves with linear modules No. 2 and No. 3 to above the rotating platform. During this process, the air mold is sent to the coil placement mechanism along the lower track, so that the air mold is placed on the rotating platform. Then, the rotating platform rotates 90°. Then, linear module No. 3 drives suction plate to place the coil in the air mold. During the process of suction plate placing the coil, the stop is located at the end of the lower track and stops the air mold from continuing to transport. Specifically, cylinder No. 12 drives limit plate No. 1 to move to one side of the lower track to limit the air mold.

[0019] S2. After the coil is placed in the intermediate mold on the rotating platform, motor number one drives the intermediate mold to rotate, placing it on the rotating platform along the Y direction. Then, the intermediate mold shifting track operates. Specifically, cylinder number one drives cylinder number four to move above the rotating platform. Then, cylinder number four drives the insert to insert into the intermediate mold, and cylinder number one drives cylinder number four to move along one side of the track, pulling the intermediate mold from the rotating platform onto the track. During this process, the T-Core feeding mechanism sequentially transfers the T-Core to the intermediate rotating assembly and the intermediate positioning assembly. Specifically, after the T-Core vibrates out with the vibrating plate, the fourth linear module drives the connecting frame to move... The movement causes cylinder number nine, located on linear module number five, to be positioned above the T-Core. Cylinder number nine then drives the suction cup to move downwards, allowing the suction cup to pick up the T-Core. Subsequently, linear modules number four and five are driven, causing cylinder number nine to place the T-Core in the contour groove of the rotating column. Then, cylinder number five drives the sliding plate to slide along the linear guide rail, causing the sliding plate to drive the limiting sliding component to rotate. During the rotation of the limiting sliding component, the limiting sliding component slides against the edge of the rotating column through the first strip hole, causing the rotating column to rotate. This causes the contour groove at the upper end of the rotating column to rotate the T-Core to the correct angle.

[0020] S3. After the T-Core completes its angular rotation in the transfer rotating component, the No. 4 and No. 5 linear modules drive the No. 9 cylinder to move above the limiting platform. Then, the No. 9 cylinder drives the suction cup to place the T-Core on the limiting platform. Then, the No. 6 cylinder drives the No. 2 limiting plate to move horizontally, so that the No. 2 limiting plate and the limiting platform together form several No. 2 slots, ensuring that several T-Cores are in several No. 2 slots respectively.

[0021] S4. After T-Core completes its positioning in the transfer positioning component, linear modules No. 4 and No. 5 drive cylinder No. 9 to move above slot No. 2. Cylinder No. 9 drives the suction cup to adsorb T-Core in slot No. 2. Then, linear modules No. 4 and No. 5 drive cylinder No. 9 to move above the middle mold and place T-Core on the middle mold of the middle mold shifting track, so that T-Core is placed on the coil.

[0022] S5. After the middle mold receives the T-Core, the pusher moves along the channel, moving the middle mold along the track to the side of the middle mold lifting assembly. During the movement, it is detected by the camera detection mechanism.

[0023] S6. After the middle mold moves along the track to the side close to the middle mold lifting assembly, the pushing component continues to drive the middle mold from the track to the support plate. Then, the electric cylinder assembly transfers the middle mold from the support plate to the pressing and bending mechanism. Specifically, the transfer is as follows: the first electric cylinder drives the seventh cylinder to move to the top of the middle mold on the support plate. Then, the seventh cylinder drives the first insertion plate to insert with the middle mold. After that, the first electric cylinder drives the seventh cylinder to move the middle mold from the support plate to the pressing and bending mechanism.

[0024] S7. After the carrier of the pressing and bending mechanism receives the intermediate mold, the servo motor drives the third limiting plate to slide, so that the third limiting plate limits the coil on the intermediate mold. Then, the eleventh cylinder drives the pressure head to press down, so that the coil and T-Core are pressed together. Then, the eleventh cylinder drives the pressure head to reset. Then, the second electric cylinder drives the push plate to move along the strip hole, so that the roller rolls in the strip hole. During the rolling process, the roller presses down the end protrusion of the coil, and cooperates with the bending protrusion to press the end protrusion of the coil into a predetermined shape. After the product is pressed and bent, the lifting cylinder pushes the product out of the discharge hole.

[0025] S8. When the middle mold in the pressing and bending mechanism is unloaded, the electric cylinder assembly transfers the middle mold from the pressing and bending mechanism to the middle mold lifting assembly. Then, the No. 3 linear module drives the support plate to rise. Subsequently, the track assembly transfers the middle mold from the middle mold lifting assembly to the double-layer track. The specific action is as follows: the No. 2 rodless cylinder drives the No. 8 cylinder to move above the support plate. Then, the No. 8 cylinder drives the No. 2 insertion plate to insert with the middle mold. After that, the No. 2 rodless cylinder drives the No. 8 cylinder to move to one side of the double-layer track, transferring the middle mold onto the double-layer track.

[0026] The beneficial effects of the invention are: it enables efficient and rapid pressing and bending of the coil and T-Core, ensuring good inductor performance. Attached Figure Description

[0027] Figure 1 This is an overall schematic diagram of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0028] Figure 2 This is a partial schematic diagram of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0029] Figure 3 This is a top view of the corner bending machine hot pressing non-curing connecting equipment provided for an embodiment of this application.

[0030] Figure 4 A partial top view of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0031] Figure 5 This is a schematic diagram of the coil feeding mechanism of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0032] Figure 6 This is a schematic diagram of the rotating platform of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0033] Figure 7 This is a schematic diagram of the coil placement and removal assembly of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0034] Figure 8 This is a schematic diagram of the middle mold shifting track of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0035] Figure 9 This is a schematic diagram of the transfer and rotating component of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0036] Figure 10 This is a schematic diagram of the transfer and rotating component of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0037] Figure 11 for Figure 10 A magnified view of the K region.

[0038] Figure 12 This is a schematic diagram of the transfer and positioning component of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0039] Figure 13 This is a schematic diagram of the middle mold lifting assembly of the transfer mechanism of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0040] Figure 14 A schematic diagram of the electric cylinder assembly of the transfer mechanism of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0041] Figure 15This is a schematic diagram of the track assembly of the transfer mechanism of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0042] Figure 16 This is a schematic diagram of the T-Core feeding mechanism of the T-Core loading and unloading assembly of the corner bending machine hot pressing non-curing connecting equipment provided in the embodiments of this application.

[0043] Figure 17 This is a schematic diagram of the pressing and bending mechanism of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0044] Figure 18 This is a schematic diagram of the pressing and bending mechanism of the corner bending machine hot pressing non-curing connected equipment provided in the embodiments of this application, showing the removal of the support and cylinder No. 11.

[0045] Figure 19 This is a schematic diagram of the pressing and bending mechanism of the corner bending machine hot pressing non-curing connected equipment provided in the embodiments of this application, showing the removal of the support and cylinder No. 11.

[0046] Figure 20 for Figure 19 An enlarged schematic diagram of region A in the middle.

[0047] Figure 21 This is a schematic diagram of the push plate and the second electric cylinder of the pressing and bending mechanism of the corner bending machine hot pressing non-curing connecting equipment provided in the embodiments of this application.

[0048] Figure 22 This is a schematic diagram of the limit plate and servo motor of the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0049] Figure 23 for Figure 22 Top view.

[0050] Figure 24 This is a schematic diagram of the pressing head and cylinder No. 11 of the pressing and bending mechanism of the hot pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0051] Figure 25 A schematic diagram of the coil and T-Core used in the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0052] Figure 26 This is a schematic diagram of the coil used in the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0053] Figure 27 A schematic diagram of the T-Core used in the hot-pressing non-curing connecting equipment for the corner bending machine provided in the embodiments of this application.

[0054] The diagram is labeled as follows: 1. Frame; 2. Double-layer track; 3. Coil feeding mechanism; 4. Coil placement mechanism; 5. T-Core feeding mechanism; 6. T-Core placement mechanism; 7. Pressing and bending mechanism; 8. Transfer mechanism; 31. Support No. 1; 32. Mold placement hole No. 1; 33. Cylinder No. 1; 34. Plate No. 1; 35. Cylinder No. 2; 41. Rotating platform; 42. Coil pick-and-place assembly; 4101. Motor No. 1; 4102. Plate No. 2; 421. Linear module No. 1; 422. Frame No. 1; 423. Pick-up component; 424. Stop component; 4231. No. 2 Linear module; 4234, Cylinder No. 3; 4235, Suction plate; 4241, Cylinder No. 12; 4242, Limiting plate No. 1; 61, Middle mold shifting track; 62, Transfer rotation component; 63, Transfer positioning component; 611, Support No. 3; 612, Track; 613, Rodless cylinder No. 1; 614, Cylinder No. 4; 615, Insert; 616, Pushing component; 617, Channel; 621, Rotating column; 622, Limiting sliding component; 623, Support No. 4; 624, Sliding plate; 625, Linear guide rail; 626, Cylinder No. 5; 6240, Clearance hole; 6220 6211. Strip Hole No. 1; 631. Edge; 632. Support No. 1; 633. Limiting Platform; 634. Cylinder No. 6; 635. Limiting Plate No. 2; 81. Middle Mold Lifting Assembly; 82. Electric Cylinder Assembly; 83. Track Entering Assembly; 821. Electric Cylinder No. 1; 822. Cylinder No. 7; 823. Connecting Plate No. 1; 811. Linear Module No. 3; 812. Support Plate; 831. Rodless Cylinder No. 2; 832. Cylinder No. 8; 833. Connecting Plate No. 2; 51. Vibratory Feeder; 52. Camera Detection Mechanism; 53. T-Core Pick-and-Place Assembly; 531. Linear Module No. 4; 532. Connecting frame; 533. Linear module No. 5; 534. Cylinder No. 9; 535. Suction cup; 701. Mounting base; 702. Carrier; 703. Limiting plate No. 3; 704. Servo motor; 705. Push plate; 706. Electric cylinder No. 2; 707. Lifting cylinder; 708. Support No. 2; 709. Cylinder No. 11; 710. Press head; 7031. Slot hole; 7021. Bending protrusion; 7051. Plate No. 10; 7052. Roller; 201. Lower track; 202. Upper track; 001. Coil; 002. T-Core; 003. Middle mold. Detailed Implementation

[0055] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0056] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 25 , Figure 26 and Figure 27 As shown in the embodiment of this application, a hot-pressing non-curing bending machine is provided. Its structure includes a frame 1, and further includes a transmission track 612, a coil feeding mechanism 3, a coil placement mechanism 4 for picking up and placing coils 001, a T-Core feeding mechanism 5, a T-Core placement mechanism 6, a pressing and bending mechanism 7 for pressing and bending coils 001 and T-Core 002, and a transfer mechanism 8 for transferring the middle mold 003 from the T-Core placement mechanism 6 to the pressing and bending mechanism 7. The transfer mechanism 8 is also used to transfer the mold in the pressing and bending mechanism 7 to the double-layer track 2.

[0057] In actual use, the aerial mold 003 is conveyed along the lower layer of the double-layer track 2 to the coil placement mechanism 4. At the same time, the coil feeding mechanism 3 feeds the coil. The coil placement mechanism 4 transfers the coil 001 from the coil feeding mechanism 3 to the intermediate mold 003 in the coil placement mechanism 4. Subsequently, the T-Core placement mechanism 6 transfers the intermediate mold 003 from the coil placement mechanism 4 to the T-Core placement mechanism 6. At the same time, the T-Core feeding mechanism 5 feeds the coil. Then, the T-Core placement mechanism 6 places the T-Core 002 on the coil 001 of the intermediate mold 003. Subsequently, the transfer mechanism 8 transfers the intermediate mold 003 from the T-Core placement mechanism 6 to the pressing and bending mechanism 7 for pressing and bending. After the pressed and bent product is ejected from the intermediate mold 003, the transfer mechanism 8 transfers the aerial mold 003 from the pressing and bending mechanism 7 to the upper layer of the double-layer track 2.

[0058] The above design enables efficient and rapid pressing and bending of coil 001 and T-Core002, ensuring good inductor performance.

[0059] Specifically: such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the coil feeding mechanism 3 includes a first support 31 mounted on the frame 1, a first mold release hole 32 mounted on the first support 31, a first cylinder 33 horizontally mounted on the first support 31, a first plate 34 fixedly mounted on the first cylinder 33, a second cylinder 35 vertically mounted on the first support 31, and several push rods fixedly mounted on the output end of the second cylinder 35.

[0060] In actual use, cylinder 33 drives plate 34 to move and limit the position of coil 001 fixture, and then cylinder 35 drives the push rod to lift coil 001 in mold hole 32.

[0061] In the above design, the structural design and specific implementation of the coil feeding mechanism 3 can efficiently provide coil 001.

[0062] Specifically: such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7 As shown, the coil placement mechanism 4 includes a rotating platform 41 disposed between the double-layer track 2 and the coil feeding mechanism 3, and a coil picking and placing assembly 42 disposed on the frame 1 along the X direction. The rotating platform 41 includes a first motor 4101 on the frame 1 and a second plate 4102 disposed at the output end of the first motor 4101 for placing the intermediate mold 003. The coil picking and placing assembly 42 includes a first linear module 421 fixedly disposed on the frame 1 along the X direction, a first frame 422 disposed at the output end of the first linear module 421, and a first frame 422 fixedly disposed on the side of the first frame 422 near the double-layer track 2. The stop member 424 and the suction member 423 are disposed on the side of the first frame 422 near the coil feeding mechanism 3. The stop member 424 includes a cylinder 12 4241 fixedly disposed on the first frame 422 with its output end facing downward and a first limiting plate 4242 fixedly disposed on the output end of the cylinder 12 4241. The suction member 423 includes a linear module 4231 fixedly disposed on the first frame 422 along the Y direction, a cylinder 3 4234 fixedly disposed on the output end of the linear module 4231, and a suction plate 4235 fixedly disposed on the output end of the cylinder 3 4234.

[0063] In actual use, when the first linear module 421 drives the first frame 422 to move so that the suction component 423 is located on one side of the coil feeding mechanism 3, then the second linear module 4231 drives the third cylinder 4234 to move above the coil 001. The suction plate 4235 picks up the coil 001 and moves with the second linear module 4231 and the third linear module 811 to above the rotating platform 41. During this process, the aerial module 003 is sent to the rotating platform 41 along the lower track 201. The first motor 4101 drives the middle mold 003 to rotate 90°. Then, the third linear module 811 drives the suction plate 4235 to place the coil 001 in the air mold 003. During the process of the suction plate 4235 placing the coil 001, the stop 424 is located at the end of the lower track 201 and stops the air mold 003 from continuing to transport. Specifically, the twelfth cylinder 4241 drives the first limit plate 4242 to move to one side of the lower track 201 to limit the air mold 003.

[0064] In the above design, the structural design and specific implementation of the coil placement mechanism 4 enable the intermediate mold 003 to easily enter the coil placement mechanism 4 and facilitate the transfer of the coil 001 from the coil feeding mechanism 3 to the intermediate mold 003 in the coil placement mechanism 4.

[0065] Specifically: such as Figure 1 , Figure 2, Figure 3 , Figure 4 and Figure 8 As shown, the T-Core placement mechanism 6 includes a mid-mold shifting track 61, a transfer rotation component 62, and a transfer positioning component 63. The mid-mold shifting track 61 includes a third bracket 611 mounted on the frame 1, a track 612 mounted on the third bracket 611 along the X direction, a first rodless cylinder 613 mounted above the track 612 along the Y direction, a fourth cylinder 614 mounted on the first rodless cylinder 613 with its output end facing downward, a plug 615 fixedly mounted on the output end of the fourth cylinder 614, and a pusher 616 fixedly mounted below the track 612. The track 612 is provided with a channel 617 for the pusher 616 to slide.

[0066] like Figure 9 , Figure 10 and Figure 11 As shown, the transfer and rotation assembly 62 includes several rotating columns 621, a number of limiting sliding members 622 equal to the number of rotating columns 621, a fourth bracket 623 mounted on the frame 1, a linear guide rail 625 horizontally mounted on the fourth bracket 623, a sliding plate 624 slidably mounted on the linear guide rail 625, and a fifth cylinder 626 fixedly mounted on the fourth bracket 623 for driving the sliding plate 624 to slide along the linear guide rail 625. The sliding plate 624 is provided with a clearance hole 6240. The lower end of the rotating column 621 passes through the clearance hole 6240 and is hinged to the fourth bracket 623. The upper end of the rotating column 621 is provided with a contoured groove for placing the T-Core002. The limiting sliding member 622 is provided with a first strip hole 6220. The rotating column 621 is provided with an edge 6211 for sliding with the first strip hole 6220. The limiting sliding member 622 is hinged to the sliding plate 624.

[0067] like Figure 12 As shown, the transfer positioning component 63 includes a support mounted on the frame 1, a limiting platform 632 mounted on the support, a sixth cylinder 633 mounted on the support, and a second limiting plate 634 fixedly mounted on the output end of the sixth cylinder 633. Under the drive of the sixth cylinder 633, the second limiting plate 634 can form several second slots with the limiting platform 632 for placing T-Core002.

[0068] In actual use, after the intermediate mold 003 is placed with coil 001 in the rotating platform 41, rodless cylinder 613 drives cylinder 614 to move above the rotating platform 41. Then, cylinder 614 drives insert 615 to insert into the intermediate mold 003. Then, rodless cylinder 613 drives cylinder 614 to move along one side of track 612, pulling the intermediate mold 003 from the rotating platform 41 onto track 612. Simultaneously, after the transfer rotating assembly 62 receives the T-Core002 from the T-Core feeding mechanism 5, the fifth cylinder 626 drives the sliding plate 624 to slide along the linear guide rail 625, causing the sliding plate 624 to drive the limiting sliding member 622 to rotate. During the rotation of the limiting sliding member 622, the limiting sliding member 622 slides through the first strip hole 6220 and slides against the edge 6211 of the rotating column 621, causing the rotating column 621 to rotate, so that the contour groove at the upper end of the rotating column 621 rotates the T-Core002 to the correct angle. Then, the T-Core feeding mechanism 5 transfers the T-Core002 from the transfer rotating assembly 62 to the transfer positioning assembly 63. Subsequently, the sixth cylinder 633 drives the second limiting plate 634 to move horizontally, so that the second limiting plate 634 and the limiting platform 632 together form several second slots, ensuring that several T-Core002 are respectively in several second slots. Subsequently, the T-Core feeding mechanism 5 transfers the T-Core002 from the transfer positioning component 63 to the intermediate mold 003 on the track 612.

[0069] In the above design, the structural design and specific implementation of the T-Core placement mechanism 6 enable the T-Core002 to be effectively positioned and rotated before being placed in the middle mold 003, so that the T-Core002 can be accurately placed in the middle mold 003.

[0070] Specifically: such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 13 As shown, the transfer mechanism 8 includes a middle mold lifting assembly 81, an electric cylinder assembly 82 mounted on the frame 1 for transferring the middle mold 003 from the middle mold shifting track 61 to the pressing and bending mechanism 7, and an infeed track assembly 83 for transferring the middle mold 003 from the middle mold lifting assembly 81 to the double-layer track 2. The electric cylinder assembly 82 is also used to transfer the middle mold 003 from the pressing and bending mechanism 7 to the middle mold lifting assembly 81.

[0071] like Figure 14 As shown, the electric cylinder assembly 82 includes a first electric cylinder 821 arranged along the Y direction, a seventh cylinder 822 fixedly arranged at the output end of the first electric cylinder 821 with the output end facing downward, and a first plug-in plate 823 fixedly arranged at the output end of the seventh cylinder 822.

[0072] like Figure 13As shown, the middle module lifting assembly 81 includes a third linear module 811 arranged along the Z-axis direction on the frame 1 and a support plate 812 fixedly arranged at the output end of the third linear module 811.

[0073] like Figure 15 As shown, the track assembly 83 includes a second rodless cylinder 831 mounted on the frame 1 along the Y direction, an eighth cylinder 832 fixedly mounted on the output end of the second rodless cylinder 831, and a second plug-in plate 833 fixedly mounted on the output end of the eighth cylinder 832.

[0074] In actual use, the middle mold lifting assembly 81 receives the middle mold 003 on the middle mold shifting track 61, and then the electric cylinder assembly 82 transfers the middle mold 003 from the support plate 812 to the pressing and bending mechanism 7. Specifically, the transfer is as follows: the first electric cylinder 821 drives the seventh air cylinder 822 to move above the middle mold 003 on the support plate 812, and then the seventh air cylinder 822 drives the first insertion plate 823 to insert with the middle mold 003. After that, the first electric cylinder 821 drives the seventh air cylinder 822 to move the middle mold 003 from the support plate 812 to the pressing and bending mechanism 7. After the pressing and bending mechanism 7 completes the pressing and bending, the electric cylinder assembly 82 pulls the air mold 003 from the pressing and bending mechanism 7 into the support plate 812. Then, the third linear module 811 drives the support plate 812 to rise. Subsequently, the track assembly 83 transfers the middle mold 003 from the middle mold lifting assembly 81 to the double-layer track 2. Specifically, the second rodless cylinder 831 drives the eighth cylinder 832 to move above the support plate 812. Then, the eighth cylinder 832 drives the second insertion plate 833 to insert with the middle mold 003. After that, the second rodless cylinder 831 drives the eighth cylinder 832 to move to one side of the double-layer track 2, transferring the middle mold 003 to the upper track 202 of the double-layer track 2.

[0075] In the above design, the structural design and specific implementation of the transfer mechanism 8 enable the transfer of the intermediate mold 003 to be convenient and quick, effectively improving work efficiency.

[0076] Specifically: such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 16As shown, the T-Core feeding mechanism 5 includes a vibratory feeder 51 mounted on the frame 1, a camera detection mechanism 52 mounted on the frame 1, and a T-Core002 pick-and-place assembly 53 mounted on the frame 1 for picking up and placing T-Core002. The T-Core002 pick-and-place assembly 53 includes a fourth linear module 531 mounted on the frame 1 along the Y direction, a connecting frame 532 fixedly mounted on the output end of the fourth linear module 531, a fifth linear module 533 fixedly mounted on the connecting frame 532 along the X direction, a ninth cylinder 534 fixedly mounted on the output end of the fifth linear module 533, and a suction cup 535 fixedly mounted on the output end of the ninth cylinder 534.

[0077] In actual use, after the vibratory feeder 51 vibrates the T-Core002 out, the fourth linear module 531 drives the connecting frame 532 to move, so that the ninth cylinder 534, which is set on the fifth linear module 533, is above the T-Core002. Then, the ninth cylinder 534 drives the suction cup 535 to move down, so that the suction cup 535 picks up the T-Core002. Subsequently, the fourth linear module 531 and the fifth linear module 533 are driven, so that the ninth cylinder 534 places the T-Core002 in the T-Core placement mechanism 6. After the middle mold 003 in the T-Core placement mechanism 6 receives the T-Core002, the camera detection mechanism 52 detects the T-Core002.

[0078] In the above design, the structural design and specific implementation of the T-Core feeding mechanism 5 can effectively complete the feeding of T-Core002.

[0079] Specifically: such as Figure 17 , Figure 18 , Figure 19 , Figure 20 , Figure 21 , Figure 22 , Figure 23 , Figure 24As shown, the pressing and bending mechanism 7 includes a mounting base 701 mounted on the frame 1, a carrier 702 mounted on the mounting base 701, a third limiting plate 703 mounted on the mounting base 701, a servo motor 704 for driving the third limiting plate 703 to slide, a push plate 705 slidably connected to the third limiting plate 703, a second electric cylinder 706 for driving the push plate 705 to slide, a lifting cylinder 707 mounted on the mounting base 701 for lifting materials, a support mounted on the mounting base 701, and a support mounted on the support. The eleventh cylinder 70933 and the pressure head 710 located at the output end of the eleventh cylinder 70933 are provided. The mounting base 701 is provided with an array of several discharge holes. The third limiting plate 703 is provided with several strip holes 7031 connected to the upper end of the same row of discharge holes. A bending protrusion 7021 is provided between adjacent discharge holes. The push plate 705 includes a tenth plate 7051 and several rollers 7052 provided on the tenth plate 7051. Each roller 7052 is slidably disposed on a row of strip holes 7031.

[0080] In actual use, after the carrier 702 of the pressing and bending mechanism 7 receives the intermediate mold 003, the servo motor 704 drives the third limiting plate 703 to slide, so that the third limiting plate 703 limits the coil 001 on the intermediate mold 003. Then, the eleventh cylinder 70933 drives the pressure head 710 to press down, so that the coil 001 and T-Core 002 are pressed together. Then, the eleventh cylinder 70933 drives the pressure head 710 to reset. Then, the second electric cylinder 706 drives the push plate 705 to move along the slot 7031, so that the roller 7052 rolls in the slot 7031. During the rolling process, the roller 7052 presses down the end protrusion of the coil 001, and cooperates with the bending protrusion 7021 to press the end protrusion of the coil 001 into a predetermined shape. After the product is pressed and bent, the lifting cylinder 707 pushes the product out of the discharge hole.

[0081] In the above design, the structural design and specific implementation of the pressing and bending mechanism 7 can effectively complete the pressing of coil 001 and T-Core002 and the bending of coil 001, ensuring the production efficiency and forming accuracy of the product.

[0082] Specifically: such as Figure 1 As shown, the transmission track 612 includes an upper track 202 and a lower track 201.

[0083] A corner bending hot pressing method for a non-curing hot pressing integrated equipment includes the following steps:

[0084] S1. The lower track 201 transports the aerial mold 003. During the transport of the aerial mold 003 on the lower track 201, cylinder 33 drives plate 34 to move horizontally to limit the position of the coil 001 fixture. Then, cylinder 35 drives the push rod to lift the coil 001 in the mold placement hole 32. At this time, linear module 421 drives frame 422 to move so that the suction component 423 is located on one side of the coil feeding mechanism 3. Then, linear module 4231 drives cylinder 4234 to move above the coil 001. The suction plate 4235 absorbs the coil 001 and moves with linear module 4231 and linear module 811. The air mold 003 moves to the top of the rotating platform 41. During this process, the air mold 003 is sent to the coil placement mechanism 4 along the lower track 201, so that the air mold 003 is placed on the rotating platform 41. Then the rotating platform 41 rotates 90°. Then the third linear module 811 drives the suction plate 4235 to place the coil 001 in the air mold 003. During the process of the suction plate 4235 placing the coil 001, the stop 424 is located at the end of the lower track 201 and stops the air mold 003 from continuing to be transported. Specifically, the twelfth cylinder 4241 drives the first limit plate 4242 to move to one side of the lower track 201 to limit the air mold 003.

[0085] S2. After the coil 001 is placed in the intermediate mold 003 in the rotating platform 41, the first motor 4101 drives the intermediate mold 003 to rotate, so that the intermediate mold 003 is placed on the rotating platform 41 along the Y direction. Then the intermediate mold shifting track 61 moves. Specifically, the first rodless cylinder 613 drives the fourth cylinder 614 to move above the rotating platform 41. Then, the fourth cylinder 614 drives the plug 615 to insert into the intermediate mold 003. After that, the first rodless cylinder 613 drives the fourth cylinder 614 to move along one side of the track 612, pulling the intermediate mold 003 from the rotating platform 41 to the track 612. During this process, the T-Core feeding mechanism 5 transfers the T-Core 002 to the transfer rotating component 62 and the transfer positioning component 63 in sequence. Specifically, after the T-Core 002 is vibrated out with the vibrating plate 51, the fourth linear module 531 drives the connecting frame 532 to move. The cylinder 534, located on linear module 533, is positioned above T-Core002. Cylinder 534 then drives suction cup 535 to move downwards, allowing suction cup 535 to pick up T-Core002. Subsequently, linear modules 531 and 533 are driven, causing cylinder 534 to place T-Core002 in the contour groove of rotating column 621. Then, cylinder 626 drives sliding plate 624 to slide along linear guide rail 625, causing sliding plate 624 to drive limiting sliding member 622 to rotate. During the rotation of limiting sliding member 622, limiting sliding member 622 slides against edge 6211 of rotating column 621 through first strip hole 6220, causing rotating column 621 to rotate, so that the contour groove at the upper end of rotating column 621 rotates T-Core002 to the correct angle.

[0086] S3. After T-Core002 completes its angular rotation in the transfer and rotation component 62, linear module 531 and linear module 533 drive cylinder 534 to move above the limiting platform 632. Then, cylinder 534 drives suction cup 535 to place T-Core002 on the limiting platform 632. Then, cylinder 633 drives limiting plate 634 to move horizontally, so that limiting plate 634 and limiting platform 632 together form several slots, ensuring that several T-Core002 are in several slots.

[0087] S4. After T-Core002 is positioned in the transfer positioning component 63, the fourth linear module 531 and the fifth linear module 533 drive the ninth cylinder 534 to move above the second slot. The ninth cylinder 534 drives the suction cup 535 to adsorb T-Core002 in the second slot. Then, the fourth linear module 531 and the fifth linear module 533 drive the ninth cylinder 534 to move above the middle mold 003 and place T-Core002 on the middle mold 003 of the middle mold shifting track 61, so that T-Core002 is placed on the coil 001.

[0088] S5. When the middle mold 003 receives the T-Core 002, the pusher 616 moves along the channel 617 and moves the middle mold 003 along the track 612 to the side of the middle mold lifting assembly 81. During the movement, it is detected by the camera detection mechanism 52.

[0089] S6. When the middle mold 003 moves along the track 612 to the side near the middle mold lifting assembly 81, the pushing component 616 continues to drive the middle mold 003 from the track 612 to the support plate 812. Then, the electric cylinder assembly 82 transfers the middle mold 003 from the support plate 812 to the pressing and bending mechanism 7. Specifically, the transfer is as follows: the first electric cylinder 821 drives the seventh cylinder 822 to move to the top of the middle mold 003 on the support plate 812. Then, the seventh cylinder 822 drives the first insertion plate 823 to insert with the middle mold 003. After that, the first electric cylinder 821 drives the seventh cylinder 822 to move the middle mold 003 from the support plate 812 to the pressing and bending mechanism 7.

[0090] After the carrier 702 of the pressing and bending mechanism 7 receives the intermediate mold 003, the servo motor 704 drives the third limiting plate 703 to slide, so that the third limiting plate 703 limits the coil 001 on the intermediate mold 003. Then, the eleventh cylinder 70933 drives the pressure head 710 to press down, so that the coil 001 and T-Core 002 are pressed together. Then, the eleventh cylinder 70933 drives the pressure head 710 to reset. Then, the second electric cylinder 706 drives the push plate 705 to move along the slot 7031, so that the roller 7052 rolls in the slot 7031. During the rolling process, the roller 7052 presses down the end protrusion of the coil 001, and cooperates with the bending protrusion 7021 to press the end protrusion of the coil 001 into a predetermined shape. When the product completes the pressing and bending, the lifting cylinder 707 pushes the product out of the discharge hole.

[0091] S8. When the middle mold 003 in the pressing and bending mechanism 7 is unloaded, the electric cylinder assembly 82 transfers the middle mold 003 from the pressing and bending mechanism 7 to the middle mold lifting assembly 81. Then, the third linear module 811 drives the support plate 812 to rise. Subsequently, the track assembly 83 transfers the middle mold 003 from the middle mold lifting assembly 81 to the double-layer track 2. Specifically, the second rodless cylinder 831 drives the eighth cylinder 832 to move above the support plate 812. Then, the eighth cylinder 832 drives the second insertion plate 833 to insert with the middle mold 003. After that, the second rodless cylinder 831 drives the eighth cylinder 832 to move to one side of the double-layer track 2, transferring the middle mold 003 onto the double-layer track 2.

[0092] In further detail, it should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A corner bending hot pressing method for a non-curing, continuous hot pressing equipment, characterized in that: S1. The hot-pressing non-curing connecting equipment for the corner bending machine includes a frame (1), on which a transmission track (612) is provided. The transmission track (612) includes an upper track (202) and a lower track (201). The lower track (201) transports the middle mold (003). The first cylinder (33) drives the first plate (34) to move and limit the coil (001) fixture. The second cylinder (35) drives the push rod to push the coil (001) in the first mold release hole (32) to the first mold release hole (32). 01) Lifting; Linear module 1 (421) drives frame 1 (422) to move so that the suction component (423) is located on one side of the coil feeding mechanism (3). Linear module 2 (4231) drives cylinder 3 (4234) to move above the coil (001). The suction plate (4235) attracts the coil (001) and moves with linear module 2 (4231) and linear module 3 (811) to above the rotating platform (41). The middle mold (003) The coil is fed along the lower track (201) to the coil placement mechanism (4), so that the middle mold (003) is placed on the rotating platform (41). The rotating platform (41) rotates 90°, and the third linear module (811) drives the suction plate (4235) to place the coil (001) in the middle mold (003). During the process of the suction plate (4235) placing the coil (001), the stop (424) is located at the end of the lower track (201) and stops the middle mold (003) from continuing to be transported. The twelfth cylinder (4241) drives the first limiting plate (4242) to move to one side of the lower track (201) to limit the middle mold (003). S2. After the coil (001) is placed in the intermediate mold (003) in the rotating platform (41), the first motor (4101) drives the intermediate mold (003) to rotate, so that the intermediate mold (003) is placed on the rotating platform (41) along the Y direction. Then the intermediate mold shifting track (61) moves, and the first rodless cylinder (613) drives the fourth cylinder (614) to move above the rotating platform (41). The fourth cylinder (614) drives the plug (615) to insert into the intermediate mold (003). The rodless cylinder (613) drives the fourth cylinder (614) to move along one side of the track (612), pulling the middle mold (003) from the rotating platform (41) onto the track (612); the T-Core feeding mechanism (5) transfers the T-Core (002) sequentially to the intermediate rotating component (62) and the intermediate positioning component (63). After the T-Core (002) vibrates out with the vibrating plate (51), the fourth linear module (531) drives the connecting frame (532) to move. The cylinder (534) on the fifth linear module (533) is positioned above the T-Core (002). The cylinder (534) then drives the suction cup (535) to move downwards, causing the suction cup (535) to pick up the T-Core (002). The fourth linear module (531) and the fifth linear module (533) are driven, and the cylinder (534) places the T-Core (002) into the contour groove of the rotating column (621). The fifth cylinder (626)... The sliding plate (624) is driven to slide along the linear guide rail (625). The sliding plate (624) drives the limiting sliding member (622) to rotate. During the rotation of the limiting sliding member (622), the limiting sliding member (622) slides through the first strip hole (6220) and the edge (6211) of the rotating column (621), driving the rotating column (621) to rotate, so that the contour groove at the upper end of the rotating column (621) rotates the T-Core (002) to the correct angle. After the T-Core (002) completes its angular rotation in the transfer rotating component (62), the No. 4 linear module (531) and the No. 5 linear module (533) drive the No. 9 cylinder (534) to move above the limiting platform (632). The No. 9 cylinder (534) drives the suction cup (535) to place the T-Core (002) on the limiting platform (632). The No. 6 cylinder (633) drives the No. 2 limiting plate (634) to move horizontally. The No. 2 limiting plate (634) and the limiting platform (632) together form several No. 2 slots, and several T-Cores (002) are respectively in several No. 2 slots. S4. After T-Core (002) is positioned in the transfer positioning component (63), the fourth linear module (531) and the fifth linear module (533) drive the ninth cylinder (534) to move to the top of the second slot. The ninth cylinder (534) drives the suction cup (535) to adsorb T-Core (002) in the second slot. Then, the fourth linear module (531) and the fifth linear module (533) drive the ninth cylinder (534) to move to the top of the middle mold (003) and place T-Core (002) on the middle mold (003) of the middle mold shifting track (61). T-Core (002) is placed on the coil (001). S5. After the middle mold (003) receives the T-Core (002), the pusher (616) moves along the channel (617) and moves the middle mold (003) along the track (612) to the side of the middle mold lifting assembly (81). During the movement, it is detected by the camera detection mechanism (52). S6. After the middle mold (003) moves along the track (612) to the side near the middle mold lifting assembly (81), the pusher (616) drives the middle mold (003) to move from the track (612) to the support plate (812). Then the electric cylinder assembly (82) transfers the middle mold (003) from the support plate (812) to the pressing and bending mechanism (7). The first electric cylinder (821) drives the seventh cylinder (822) to move to the middle mold (003) on the support plate (812). Then the seventh cylinder (822) drives the first insertion plate (823) to insert with the middle mold (003). The first electric cylinder (821) drives the seventh cylinder (822) to move the middle mold (003) from the support plate (812) to the pressing and bending mechanism (7). S7. After the carrier (702) of the pressing and bending mechanism (7) receives the intermediate mold (003), the servo motor (704) drives the third limiting plate (703) to slide, so that the third limiting plate (703) limits the coil (001) on the intermediate mold (003). Then, the eleventh cylinder (709) drives the pressure head (710) to press down, and the coil (001) and T-Core (002) are pressed together. The eleventh cylinder (709) drives the pressure head (710) to press down. Reset, the second electric cylinder (706) drives the push plate (705) to move along the strip hole (7031), so that the roller (7052) rolls in the strip hole (7031). During the rolling process, the roller (7052) presses down the end protrusion of the coil (001), and cooperates with the bending protrusion (7021) to press the end protrusion of the coil (001) into a predetermined shape; after the product completes the pressing and bending, the lifting cylinder (707) pushes the product out of the discharge hole; After the middle mold (003) in the pressing and bending mechanism (7) is unloaded, the electric cylinder assembly (82) transfers the middle mold (003) from the pressing and bending mechanism (7) to the middle mold lifting assembly (81). The third linear module (811) drives the support plate (812) to rise. The track assembly (83) transfers the middle mold (003) from the middle mold lifting assembly (81) to the double-layer track (2). The second rodless cylinder (831) drives the eighth cylinder (832) to move above the support plate (812). Then the eighth cylinder (832) drives the second insertion plate (833) to insert with the middle mold (003). The second rodless cylinder (831) drives the eighth cylinder (832) to move to one side of the double-layer track (2) to transfer the middle mold (003) onto the double-layer track (2).

Images