A pressing device for a solar photovoltaic panel frame

Abstract

The present application relates to the technical field of frame pressing equipment, and specifically discloses a pressing device for the frame of a solar photovoltaic panel. The present application comprises a supporting mechanism, a punching mechanism and a feeding mechanism; the punching mechanism and the feeding mechanism are both mounted on the supporting mechanism; the supporting mechanism comprises a supporting frame placed on the ground, the top of the supporting frame is provided with a discharging port, a waste frame is arranged on the supporting frame below the discharging port, and a discharging plate is mounted on the supporting frame away from one end of the discharging port. The present application is provided with a supporting plate and a perforation, and the supporting plate can accurately support the periphery of the frame perforation during the perforation of the frame of the solar photovoltaic panel, thereby effectively avoiding the deformation of the frame perforation during the perforation of the frame of the solar photovoltaic panel, reducing the workload of the staff, improving the work efficiency of the staff, and improving the quality of the frame.

Description

Technical Field

[0001] This invention relates to the field of frame pressing equipment technology, and specifically to a pressing device for solar photovoltaic panel frames. Background Technology

[0002] Solar panels are mainly composed of monocrystalline or polycrystalline silicon solar cells and tempered glass. They are particularly brittle and easily broken, so they must be protected by an outer frame. Currently, solar panel frames on the market are made of stainless steel, aluminum alloy, rubber, reinforced plastic, etc., with aluminum alloy frames being the most widely used. This is because aluminum alloy frames have a simple processing technology, are lightweight, highly corrosion-resistant, strong, have high tensile strength, high metal fatigue value, and relatively high elasticity and rigidity. Even if the surface is scratched, it will not be oxidized and will not affect its performance. The lifespan of aluminum alloy frames can reach 30-50 years. During the manufacturing process, aluminum alloy sheets are shaped into the form of solar photovoltaic panel frames using solar photovoltaic panel frame forming equipment, and then the frame is cut to the required size using cutting equipment.

[0003] After the frame is cut to the required size to form the solar photovoltaic panel frame, it needs to be perforated using a pressing device to facilitate subsequent assembly. Currently, when perforating the solar photovoltaic panel frame, due to the thin overall thickness of the frame and the softness of the aluminum alloy material, deformation easily occurs at the perforated area. This necessitates subsequent repair of the deformed areas, increasing the workload and reducing efficiency. Furthermore, the need for repair after deformation affects the quality of the solar photovoltaic panel frame. Therefore, this application proposes a pressing device for solar photovoltaic panel frames. Summary of the Invention

[0004] The purpose of this invention is to provide a pressing device for the frame of a solar photovoltaic panel in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention specifically adopts the following technical solution:

[0006] A pressing device for a solar photovoltaic panel frame, comprising:

[0007] Support mechanism, stamping mechanism, feeding mechanism;

[0008] Both the stamping mechanism and the feeding mechanism are mounted on the support mechanism;

[0009] The support mechanism includes a support frame placed on the ground, a discharge port is constructed on the top of the support frame, a waste frame is provided on the support frame and below the discharge port, and a discharge plate is installed on the support frame and at one end away from the discharge port.

[0010] The stamping mechanism includes a fixed frame fixed on a support frame, with the fixed frame located directly above the feed port. A pressure plate is slidably mounted vertically on the fixed frame. An electric push rod for driving the pressure plate to slide is mounted on the fixed frame. Multiple pressure blocks are detachably mounted on the pressure plate. A bearing block is fixedly mounted on the support frame on the side opposite to the feed port and the pressure plate. A through groove is opened on the bearing block. Multiple guide cylinders are detachably mounted in the feed port, with the ends of the guide cylinders extending into the through grooves. A support plate is detachably mounted on the top of the guide cylinders. The support plate has through holes adapted to the pressure blocks.

[0011] The feeding mechanism includes a carrier frame slidably mounted on a support frame, an electric slider for driving the carrier frame to slide on the support frame, and a gripping mechanism for gripping the pressed frame on the carrier frame.

[0012] Preferably, the top of the support plate has a grinding surface, a rotating ring is rotatably mounted on the guide cylinder, the support plate is detachably mounted on the rotating ring, and a driving component for driving the rotating ring to rotate is mounted on the guide cylinder, the driving component comprising:

[0013] Motor 1 is fixedly mounted on the feed cylinder. The output shaft of Motor 1 is coaxially fixedly connected to a gear, and an external gear ring that meshes with the gear is coaxially fixedly connected to the rotating ring.

[0014] Preferably, the gripping mechanism includes a mounting block rotatably mounted on a support frame, a second motor for driving the mounting block to rotate fixedly mounted on the support frame, a fixed block slidably mounted on the mounting block, an electric slider second connected to the fixed block mounted on the mounting block, a support block slidably mounted on the fixed block, an electric slider third connected to the support block mounted on the fixed block, a mounting plate mounted on the support block, a clamping component first and a clamping component second mounted on the mounting plate, an industrial camera fixedly mounted on the support frame and directly above the mounting plate, and a discharge port constructed on the support frame between the discharge port and the discharge plate, and the discharge port is connected to a waste frame.

[0015] Preferably, the clamping member one includes a fixed clamping plate one mounted on the mounting plate, a movable clamping plate one slidably mounted on the fixed clamping plate one, and an electric push rod two connected to the movable clamping plate one mounted on the fixed clamping plate one;

[0016] The clamping component two includes a fixed clamping plate two mounted on the mounting plate, a movable clamping plate two slidably mounted on the fixed clamping plate two, and an electric push rod three connected to the movable clamping plate two mounted on the fixed clamping plate two;

[0017] The mounting plate has a sliding groove 1 and a sliding groove 2. The fixed clamping plate 1 is slidably installed in the sliding groove 1, and the fixed clamping plate 2 is slidably installed in the sliding groove 2. An electric push rod 4 is fixedly installed in the sliding groove 1, and the telescopic end of the electric push rod 4 is in contact with the fixed clamping plate 1. A spring 1 is installed in the sliding groove 1 on the side of the fixed clamping plate 1 away from the electric push rod 4. An electric slider 4 connected to the fixed clamping plate 2 is installed in the sliding groove 2. A cleaning mechanism is installed on the movable clamping plate 2.

[0018] Preferably, the cleaning mechanism includes:

[0019] The mounting bracket has mounting holes on the movable clamping plate 2 along the direction of the fixed clamping plate 2. The mounting bracket is slidably installed in the mounting holes. An electric push rod 5 connected to the mounting bracket is installed in the mounting holes. A movable plate is slidably connected to the mounting bracket. A cleaning block is detachably installed on the movable plate by screws. An electric push rod 6 connected to the cleaning block is installed on the mounting bracket. The movable clamping plate 2 has an annular cavity. Several vent holes connected to the annular cavity are constructed on the movable clamping plate 2 along the direction of the fixed clamping plate 2. An air inlet pipe connected to the annular cavity is installed on the movable clamping plate 2.

[0020] Preferably, a cleaning mechanism is installed on the side of the second movable clamping plate away from the first movable clamping plate, the cleaning mechanism comprising:

[0021] There are two cleaning brushes. The movable clamping plate has a sliding groove. A sliding rod is fixed in the sliding groove. The two cleaning brushes are symmetrically arranged and slidably mounted on the sliding rod. A spring is installed on the opposite side of the two cleaning brushes and sleeved on the outside of the sliding rod.

[0022] Preferably, the support block is equipped with a gravity detection mechanism connected to the mounting plate.

[0023] Preferably, the gravity detection mechanism includes:

[0024] A guide rod is fixed on the support block. The mounting plate is movably sleeved on the outside of the guide rod. A limiting block is fixed at one end of the guide rod that passes through the mounting plate. A spring is sleeved on the outside of the guide rod between the mounting plate and the opposite side of the limiting block. A gravity sensor that contacts the mounting plate is fixedly installed on the limiting block.

[0025] Preferably, two movable blocks are slidably installed on the bearing block and located in the through groove. A first type of screw rod, which is threadedly connected to both movable blocks, is rotatably installed on the bearing block. Two L-shaped plates are slidably installed on the top of the movable blocks. The two L-shaped plates are symmetrically arranged. A second type of screw rod, which is threadedly connected to both L-shaped plates, is rotatably installed on the movable block.

[0026] Preferably, a partition plate is fixed inside the waste box, and the waste box is divided into two independent cavities, namely, cavity one and cavity two. Cavity one is connected to both the discharge port and the drop port, and cavity two is connected to the drop port. A collection box with an open top is inserted into both cavity one and cavity two.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0028] This invention, by setting a support plate and perforations, allows the support plate to precisely support the perimeter of the perforated area during the pressing process of the solar photovoltaic panel frame. This effectively prevents deformation of the frame at the perforated area during the pressing process, thereby reducing the workload of workers, improving their work efficiency, and enhancing the quality of the frame. Attached Figure Description

[0029] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0030] Figure 2 This is a schematic diagram of the material guide cylinder of the present invention.

[0031] Figure 3 This is a schematic diagram of the installation structure of the support plate of the present invention.

[0032] Figure 4 This is a three-dimensional structural diagram of the support frame of the present invention.

[0033] Figure 5 This is a schematic diagram of the installation structure of the stamping mechanism of the present invention.

[0034] Figure 6 This is a schematic diagram of the installation structure of the partition plate of the present invention.

[0035] Figure 7 This is a schematic diagram of the installation structure of the movable block of the present invention.

[0036] Figure 8 This is a three-dimensional structural diagram of the feeding mechanism of the present invention.

[0037] Figure 9 This is a schematic diagram of the installation structure of the cleaning mechanism of the present invention.

[0038] Figure 10This is a three-dimensional half-sectional view of the movable clamping plate 2 of the present invention.

[0039] Figure 11 This is a schematic diagram of the installation structure of the clamping member one of the present invention.

[0040] Figure 12 This is a schematic diagram of the mounting structure of the mounting block of the present invention.

[0041] Figure 13 This is a schematic diagram of the installation structure of the gravity detection mechanism of the present invention.

[0042] In the diagram: 1. Support mechanism; 101. Support frame; 102. Feed port; 103. Scrap box; 104. Feed plate; 2. Stamping mechanism; 201. Fixing frame; 202. Pressure plate; 203. Electric actuator one; 204. Pressure block; 205. Bearing block; 206. Through slot; 207. Guide cylinder; 208. Support plate; 209. Perforation; 210. Rotating ring; 211. Driving component; 2111. Motor one; 2112. Gear; 2113. 1. External gear ring; 3. Feeding mechanism; 301. Bearing frame; 302. Electric slider one; 303. Gripping mechanism; 3031. Mounting block; 3032. Motor two; 3033. Fixing block; 3034. Electric slider two; 3035. Support block; 3036. Electric slider three; 3037. Mounting plate; 3038. Clamping component one; 30381. Fixed clamping plate one; 30382. Movable clamping plate one; 30383. Electric push rod two; 3039. Clamping Component 2; 30391, Fixed clamping plate 2; 30392, Movable clamping plate 2; 30393, Electric actuator 3; 4, Slide rail 1; 5, Slide rail 2; 6, Electric actuator 4; 7, Spring 1; 8, Electric slider 4; 9, Cleaning mechanism; 901, Mounting bracket; 902, Mounting hole; 903, Electric actuator 5; 904, Moving plate; 905, Cleaning block; 906, Electric actuator 6; 907, Annular cavity; 908, Vent hole; 10, Industrial camera; 11, Cleaning... Sweeping mechanism; 1101, Sweeping brush; 1102, Sliding groove; 1103, Sliding rod; 1104, Spring 2; 12, Gravity detection mechanism; 1201, Guide rod; 1202, Limiting block; 1203, Spring 3; 1204, Gravity sensor; 13, Moving block; 14, Positive and negative lead screw 1; 15, L-shaped plate; 16, Positive and negative lead screw 2; 17, Divider plate; 18, Cavity 1; 19, Cavity 2; 20, Collection box; 21, Material discharge port. Detailed Implementation

[0043] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0044] like Figure 1-13As shown, an embodiment of the present invention provides a pressing device for a solar photovoltaic panel frame, comprising: a support mechanism 1, a stamping mechanism 2, and a feeding mechanism 3; the stamping mechanism 2 and the feeding mechanism 3 are both mounted on the support mechanism 1; the support mechanism 1 includes a support frame 101 placed on the ground, a discharge port 102 is constructed on the top of the support frame 101, a waste frame 103 is provided on the support frame 101 and below the discharge port 102, the waste frame 103 is inserted into the bottom of the support frame 101, and the top of the waste frame 103 is open; a discharge plate 104 is installed on the support frame 101 at one end away from the discharge port 102, the discharge plate 104 is inclined downward in the direction away from the support frame 101, and the discharge plate 104 adopts... Made of rubber, when the frame after being punched is moved to the unloading plate 104 by the feeding mechanism 3, the frame falls onto the unloading plate 104, thus buffering the frame and reducing the possibility of damage during unloading. The stamping mechanism 2 includes a fixed frame 201 fixed on the support frame 101, and the fixed frame 201 is located directly above the unloading port 102. A pressure plate 202 is slidably mounted on the fixed frame 201 in a vertical direction. An electric push rod 203 for driving the pressure plate 202 to slide is mounted on the fixed frame 201. Multiple pressure blocks 204 are detachably mounted on the pressure plate 202. Specifically, a sliding groove is opened at the bottom of the pressure plate 202, and a connecting groove communicating with the sliding groove is opened on the pressure plate 202. The pressure block 204 can be inserted into the sliding groove through the connecting groove and slidably connected thereto. The pressure block 204 and the pressure plate 202 are fixed together by screws. A bearing block 205 is fixedly installed on the support frame 101 on the side opposite to the discharge port 102 and the pressure plate 202. The bearing block 205 has a through groove 206. Multiple guide cylinders 207 are detachably installed in the discharge port 102. Specifically, a sliding groove is provided on the support frame 101 at the discharge port 102, and a connecting groove is provided on the support frame 101 that communicates with the sliding groove. The guide cylinders 207 can be inserted into the sliding groove through the connecting groove and slidably connected thereto. The guide cylinders 207 and the support frame 101 are fixed together by screws. The end of the guide cylinder 207 extends into the through groove 206. A support plate 208 is detachably installed on the top of the guide cylinder 207. The support plate 208 has through holes 209 that are compatible with the pressure block 204. In use, the support plate 208 and the pressure block 204 can be replaced according to the size of the pressure hole diameter of the solar photovoltaic panel frame. By adjusting the number of support plates 208 and pressure blocks 204 according to the number and spacing of the pressure holes on the frame, and adjusting the spacing between two adjacent support plates 208 and two adjacent pressure blocks 204, deformation of the frame pressure hole is effectively avoided when the frame of the solar photovoltaic panel is pressured, thereby reducing the workload of the workers and improving their work efficiency.The feeding mechanism 3 includes a support frame 301 slidably mounted on a support frame 101. An electric slider 302 is mounted on the support frame 101 to drive the support frame 301 to slide. A gripping mechanism 303 is mounted on the support frame 301 to grip the pressed frame, facilitating the unloading of the pressed frame and thus facilitating further processing of the frame.

[0045] As a technical optimization of the present invention, the top of the support plate 208 is constructed with a grinding surface, and a rotating ring 210 is rotatably mounted on the guide cylinder 207. The support plate 208 is detachably mounted on the rotating ring 210. Specifically, a slot is opened on the top of the support plate 208, and an insert is fixedly provided on the side of the support plate 208 away from the grinding surface. The insert is tightly inserted into the slot, and when the insert is inserted into the slot, the top of the support plate 208 and the top of the bearing block 205 are on the same horizontal plane. A driving component 211 for driving the rotating ring 210 to rotate is installed on the guide cylinder 207. The driving component 211 includes: a motor 2111, which is fixedly mounted on the guide cylinder 207, and a gear 2 is coaxially fixed to the output shaft of the motor 2111. 112. An external gear ring 2113 that meshes with gear 2112 is coaxially fixed to the rotating ring 210. In use, the control motor 2111 is turned on, and the output shaft of the motor 2111 rotates, thereby driving the rotating ring 210 to rotate through the external gear ring 2113. This, in turn, drives the support plate 208 to rotate and polish the pressing holes of the frame. It should be noted that the number of rotations of the rotating ring 210 on the guide cylinder 207 driven by the rotation of the motor 2111 is an integer. This achieves the polishing and cleaning of the burrs generated at the pressing holes of the frame, avoiding the situation where burrs at the pressing holes cause injury to workers during the later installation and use of the solar photovoltaic panel frame, and further improving the quality of the solar photovoltaic panel frame.

[0046] As a technical optimization of the present invention, the gripping mechanism 303 includes a mounting block 3031 rotatably mounted on a support frame 301. A second motor 3032 for driving the mounting block 3031 to rotate is fixedly mounted on the support frame 301. A fixed block 3033 is slidably mounted on the mounting block 3031. An electric slider 3034 connected to the fixed block 3033 is mounted on the mounting block 3031. A support block 3035 is slidably mounted on the fixed block 3033. It should be noted that the sliding direction of the support block 3035 on the fixed block 3033 is perpendicular to the sliding direction of the fixed block 3033 on the mounting block 3031. An electric slider 3036 connected to the support block 3035 is mounted on the fixed block 3033. A mounting plate 3037 is mounted on the support block 3035. A clamping member 3038 and a clamping member 3039 are mounted on the mounting plate 3037. A fixed mounting block 3035 is mounted on the support frame 301 and located directly above the mounting plate 3037. An industrial camera 10 is mounted on a support frame 101, and a discharge port 21 is constructed between the discharge port 102 and the discharge plate 104. The discharge port 21 is connected to the waste frame 103. The device also includes a PLC control system and a background control system. The background control system is electrically connected to the PLC control system. The PLC control system controls the electric slider 302, motor 3032, electric slider 3034, electric slider 3036, clamping member 3038, and clamping member 3039. The industrial camera 10 captures the frame image after the hole is pressed, converts it into an image signal, and transmits it to the preset background control system. The background control system receives the image signal and compares it with the preset frame image. Based on the comparison result, the PLC control system controls the electric slider 302, motor 3032, electric slider 3034, electric slider 3036, clamping member 3038, and clamping member 3039 to perform the next operation.

[0047] As a technical optimization of the present invention, clamping member 3038 includes a fixed clamping plate 30381 mounted on the mounting plate 3037, a movable clamping plate 30382 slidably mounted on the fixed clamping plate 30381, and an electric push rod 30383 connected to the movable clamping plate 30382 mounted on the fixed clamping plate 30381; clamping member 3039 includes a fixed clamping plate 30391 mounted on the mounting plate 3037, a movable clamping plate 30392 slidably mounted on the fixed clamping plate 30391, and an electric push rod 30383 connected to the movable clamping plate 30392 mounted on the fixed clamping plate 30391. 0393; Mounting plate 3037 has a sliding groove 4 and a sliding groove 5. Fixed clamping plate 30381 is slidably installed in sliding groove 4, and fixed clamping plate 30391 is slidably installed in sliding groove 5. An electric push rod 6 is fixedly installed in sliding groove 4. The telescopic end of electric push rod 6 contacts fixed clamping plate 30381. A spring 7 is installed in sliding groove 4 on the side of fixed clamping plate 30381 away from electric push rod 6. An electric slider 8 connected to fixed clamping plate 30391 is installed in sliding groove 5. A cleaning mechanism 9 is installed on movable clamping plate 30392. In use, the fixed clamping plate is moved by electric push rod 6. Plate 30381 slides within groove 4, while fixed clamp 30391 slides within groove 5 via electric slider 8. This allows adjustment of the distance between fixed clamp 30381 and fixed clamp 30391, enabling the adjustment of the distance according to the frame dimensions. This facilitates the detection of the frame's bending resistance. Furthermore, electric slider 8 moves movable clamp 30392 along the frame, allowing cleaning mechanism 9 to clean the frame, improving its cleanliness and enhancing the performance of gravity detection mechanism 1. The accuracy of frame weight detection is improved, thereby enhancing the overall quality of the frame that moves to the unloading plate 104 after pressing. At the same time, it can clean the debris on the surface of the support plate 208, making it easier for the support plate 208 to be used again. When the frame is slightly bent, after cleaning the frame, when the fixed clamp 2 30391 and the movable clamp 2 30392 are reset, both the fixed clamp 2 30391 and the movable clamp 2 30392 can fit against the frame. At this time, the fixed clamp 2 30391 can slide in the slide groove 2 5 by the electric slider 4 8, thereby leveling the bent part of the frame.

[0048] As a technical optimization of the present invention, the cleaning mechanism 9 includes: a mounting frame 901, a mounting hole 902 is provided on the movable clamping plate 30392 along the direction of the fixed clamping plate 30391, the mounting frame 901 is slidably installed in the mounting hole 902, an electric push rod 903 connected to the mounting frame 901 is installed in the mounting hole 902, a movable plate 904 is slidably connected to the mounting frame 901, a cleaning block 905 is detachably installed on the movable plate 904 by screws, and a cleaning block 905 is installed on the mounting frame 901. There is an electric push rod 906 connected to the cleaning block 905. The movable clamping plate 30392 has an annular cavity 907. Several vent holes 908 connected to the annular cavity 907 are constructed on the movable clamping plate 30392 along the direction of the fixed clamping plate 30391. An air inlet pipe connected to the annular cavity 907 is installed on the movable clamping plate 30392. It should be noted that when this device is in use, the cleaning block 905 and the pressure block 204 are the same size. The air inlet pipe is connected to an external air pump.

[0049] As a technical optimization of the present invention, a cleaning mechanism 11 is installed on the side of the second movable clamping plate 30392 away from the first movable clamping plate 30382. The cleaning mechanism 11 includes two cleaning brushes 1101. A sliding groove 1102 is constructed on the second movable clamping plate 30392. A sliding rod 1103 is fixedly installed in the sliding groove 1102. The two cleaning brushes 1101 are symmetrically arranged and slidably mounted on the sliding rod 1103. On the opposite sides of the two cleaning brushes 1101, a sleeve is installed on the sliding rod 1103. The spring 1104 outside the rod 1103 causes the movable clamp 30392 to move along the frame to clean the frame. Under the action of the spring 1104, the two cleaning brushes 1101 slide on the sliding rod 1103 and move away from each other. This causes the two cleaning brushes 1101 to abut against the frame and the support plate 208 respectively, so that the two cleaning brushes 1101 can clean the frame and the support plate 208 respectively, thereby further improving the cleanliness of the surface of the frame and the support plate 208.

[0050] As a technical optimization of the present invention, a gravity detection mechanism 12 connected to the mounting plate 3037 is installed on the support block 3035.

[0051] As a technical optimization of the present invention, the gravity detection mechanism 12 includes: a guide rod 1201, which is fixed on the support block 3035; a mounting plate 3037 is movably sleeved on the outside of the guide rod 1201; a limiting block 1202 is fixedly provided at one end of the guide rod 1201 that passes through the mounting plate 3037; a spring 1203 sleeved on the outside of the guide rod 1201 is installed between the opposite sides of the mounting plate 3037 and the limiting block 1202; and a gravity sensor 1204 that contacts the mounting plate 3037 is fixedly installed on the limiting block 1202. In this device, the signal output end of the gravity sensor 1204 is electrically connected to the signal receiving end of the background control system. When the clamping member 3038 and the clamping member 3039 are not clamping an object, and the mounting plate 3037 is located directly below the support block 3035, the spring 1203 is in a natural state, and the mounting plate 3037 contacts the gravity sensor 1204.

[0052] As a technical optimization of the present invention, two movable blocks 13 are slidably installed on the bearing block 205 and located in the through groove 206. A first screw rod 14 threadedly connected to both movable blocks 13 is rotatably installed on the bearing block 205. Two L-shaped plates 15 are slidably installed on the top of the movable blocks 13. The two L-shaped plates 15 are symmetrically arranged, and a second screw rod 16 threadedly connected to both L-shaped plates 15 is rotatably installed on the movable blocks 13. In use, by rotating the first screw rod 14, the two movable blocks 13 can be moved closer or further apart, and by rotating the second screw rod 16, the two L-shaped plates 15 can be moved closer or further apart, thereby realizing the adjustment of the spacing between the four L-shaped plates 15. This allows the spacing between the four L-shaped plates 15 to be adjusted according to the frame size, which facilitates quick positioning when drilling holes in the frame and improves the work efficiency of the workers.

[0053] As a technical optimization of the present invention, a partition plate 17 is fixedly provided inside the waste frame 103. The waste frame 103 is divided into two independent cavities 1-18 and 2-19 by the partition plate 17. Cavity 1-18 is connected to the discharge port 102 and the drop port 21. Cavity 2-19 is connected to the drop port 21. A collection box 20 with an open top is inserted in both cavity 1-18 and cavity 2-19 to facilitate the centralized processing of unqualified frames by the staff later. In this device, electric push rod 1-203, motor 1-2111, electric push rod 2-30383, electric push rod 3-30393, electric push rod 4-6, electric slider 4-8, electric push rod 5-903, and electric push rod 6-906 can all be controlled by a PLC control system.

[0054] In use, this invention first requires replacing the support plate 208, pressure block 204, and cleaning block 905 according to the required size of the punch holes in the solar photovoltaic panel frame. Then, the spacing between the four L-shaped plates 15 is adjusted according to the frame size, as are the spacing between the first fixing plate 30381 and the second fixing plate 30391. When punching holes in the solar photovoltaic panel frame, the frame is placed between the opposite sides of the four L-shaped plates 15. At this time, the electric push rod 203 moves the pressure plate 202 vertically downwards on the fixing frame 201, thereby moving the pressure block 204 vertically downwards. The pressure block 204 moves towards the through hole 209 and is inserted into the through hole 209, thus achieving the punching of holes in the solar photovoltaic panel frame. Because the through hole 209 and the pressure block 204 are compatible, the support plate 208 can provide precise support around the punch hole, effectively preventing the frame from being pressed during punching. The deformation at the hole reduces the workload of the workers, improves their efficiency, and enhances the quality of the frame. The waste material generated after the pressing block 204 presses the hole enters the guide cylinder 207 through the perforation 209 and falls into the waste frame 103. The waste frame 103 collects the waste, improving the cleanliness of the working environment and facilitating subsequent recycling. With the gripping mechanism 303 in place, after the frame is pressed, the electric push rod 203 moves the pressing plate 202 vertically upward on the fixed frame 201, moving the pressing block 204 away from the perforation 209. The gripping mechanism 303 then grips the frame, and the electric slider 302 slides the support frame 301 on the support frame 101, moving the frame to the unloading plate 104. This facilitates unloading the pressed frame, allowing for further processing.

[0055] By setting a rotating ring 210, after the frame is punched, the control motor 2111 is turned on, causing the support plate 208 to rotate. This allows the grinding surface on the top of the support plate 208 to grind the punched area of ​​the frame, thus removing the burrs generated by the punching. This prevents injuries to workers caused by burrs during the later installation and use of the solar photovoltaic panel frame, further improving the quality of the solar photovoltaic panel frame. Through the design of the gravity detection mechanism 12, when gripping the frame after punching, the electric slider 302 causes the bearing frame 301 to slide on the support frame 101 close to the fixed frame 201. At this time, the motor 3032 causes the mounting block 3031 to move on the bearing... The frame 301 is rotated so that the first fixed clamping plate 30381 is positioned on the side of the mounting plate 3037 near the support block 205. Then, the third electric slider 3036 slides the support block 3035 on the fixed block 3033, thereby positioning the mounting plate 3037, the first fixed clamping plate 30381, and the second fixed clamping plate 30391 at the through groove 206 and on the side of the frame near the mounting plate 3037. At this point, the second electric slider 3034 slides the fixed block 3033 on the mounting block 3031, thus inserting the mounting plate 3037 into the through groove 206. Then, the third electric slider 3036 slides the support block 3035 on the fixed block 3033, positioning the frame between the first fixed clamping plate 30381 and the first movable clamping plate 30391. Between the opposite sides of 82, the movable clamping plate 30382 slides on the fixed clamping plate 30381 via the electric push rod 30383, thus clamping the frame through the fixed clamping plate 30381 and the movable clamping plate 30382. Similarly, the movable clamping plate 30392 slides on the fixed clamping plate 30391 via the electric push rod 30393, thus clamping the frame through the fixed clamping plate 30391 and the movable clamping plate 30392, thereby clamping and fixing the frame. At this time, the mounting plate 3037 moves to the outside of the through groove 206 through the cooperation of the electric slider 3034 and the electric slider 3036. Then, the mounting block 3031 can be rotated on the support frame 301 by the motor 3032. When the mounting plate 3037 rotates to a position directly below the support block 3035, it slides on the guide rod 1201, causing the spring 1203 to deform. The mounting plate 3037 then comes into contact with the gravity sensor 1204, allowing the gravity sensor 1204 to measure the weight of the frame. When the gravity sensor 1204 detects that the weight is within the preset threshold range of the backend control system, the frame rotates simultaneously with the mounting block 3031, causing it to rotate. At the same time, the industrial camera 10 compares the frame after the pressure holes are pressed. If the comparison by the industrial camera 10 confirms that the frame is a qualified product, the electric slider 302 slides the carrier frame 301 on the support frame 101, moving the frame to the unloading plate 104.The clamping of the frame by the fixed clamp 30381 and movable clamp 30382, as well as the fixed clamp 30391 and movable clamp 30392, is removed, allowing the frame to be unloaded. When the gravity sensor 1204 detects that the gravity is outside the preset threshold range of the background control system, the frame rotates simultaneously with the rotation of the mounting block 3031. The industrial camera 10 can then compare the pressed frame. If the pressed frame is found to be in a normal state, it can be concluded that the frame is defective due to a problem with the frame's material. At this point, the electric slider 302 slides the carrier 301 on the support frame 101, moving the frame to the unloading port 21 and above the cavity 18, thus removing the fixed clamp. The clamping of the frame by clamping plates 30381 and 30382, and fixed and movable clamping plates 30391 and 30392, causes the frame to fall into the collection box 20 inside cavity 18. When the frame pressing holes are found to be abnormal by comparison with industrial camera 10, it indicates a problem with the frame pressing holes. At this time, the electric slider 302 slides the support frame 301 on the support frame 101, moving the frame to the discharge port 21 and above cavity 19. The clamping of the frame by fixed and movable clamping plates 30381 and 30382, and fixed and movable clamping plates 30391 and 30392 is then removed, allowing the frame to fall into the collection box 20 inside cavity 19, facilitating the later removal of defective frames by workers. The frame is centrally processed. Through the design of electric push rod 46 and spring 7, during the gripping and moving of the frame, and after the gravity sensor 1204 and industrial camera 10 detect that the frame is qualified, the electric push rod 46 can randomly slide the fixed clamp 30381 within the slide groove 4 along the direction of the fixed clamp 30391, causing the frame to deform and bend. At this time, spring 7 detects the deformation and then resets the electric push rod 46. The industrial camera 10 compares the frame's behavior; when the frame returns to its original state and pushes the fixed clamp 30381 back into the slide groove 4, making it contact the electric push rod 46, it can be determined that the frame's bending resistance is qualified. At this point, the frame can be moved to the unloading plate 104 for unloading. If the frame fails to return to its original state and cannot push the fixed clamp 30381 back into the slide groove 4 to contact the electric push rod 6, it indicates that the frame's bending resistance is substandard. At this point, the frame is moved to the discharge port 21 and positioned above the cavity 18. The clamping of the frame by the fixed clamp 30381, movable clamp 30382, fixed clamp 30391, and movable clamp 30392 is released, allowing the frame to fall into the collection box 20 within the cavity 18. At this time, the spring 7 returns to its natural state, allowing the fixed clamp 30381 to return to its original position in the slide groove 4 and contact the electric push rod 6, thus not affecting future use. This allows for the detection of the frame's bending resistance. If the frame fails the bending resistance test...Simultaneously, the bending resistance of the next qualified frame, detected by gravity sensor 1204 and industrial camera 10, is tested. If three consecutive frames fail the test, the PLC control system activates the device, thereby improving the overall quality of the solar photovoltaic panel frame.

[0056] By setting up the cleaning mechanism 9, when gripping the frame, the frame is clamped by the fixed clamping plate 30381 and the movable clamping plate 30382. The electric slider 3036 causes the support block 3035 to slide on the fixed block 3033, so that the movable clamping plate 30392 is located between the frame and the support plate 208. At this time, an external air pump supplies air to the air inlet pipe, and the air enters the annular cavity 907 through the air inlet pipe and is discharged outward through the vent 908. At this time, the electric slider 4 causes the fixed clamping plate 30391 to slide in the slide groove 5. This causes the movable clamping plate 30392 to move along the frame, and the vent 908 exhausts air outward, which is then blown onto the frame and support plate 208. This cleans the debris generated during grinding on the frame. Through the setting of the cleaning block 905, when the movable clamping plate 30392 moves along the frame, and the cleaning block 905 moves to the pressure hole position on the frame, the electric push rods 903 and 906 work together to insert the cleaning block 905 into the pressure hole, thereby cleaning the debris inside the frame pressure hole and improving the cleanliness of the frame. The improved gravity detection mechanism 12 enhances the accuracy of frame weight detection, thereby improving the overall quality of the frame after pressing and moving to the unloading plate 104. Simultaneously, it cleans debris from the surface of the support plate 208, facilitating its reuse. Through the cleaning mechanism 11, when the movable clamping plate 30392 moves along the frame to clean it, the two cleaning brushes 1101 slide away from each other on the sliding rod 1103 under the action of the spring 1104, causing the two cleaning brushes 1101 to abut against the frame and the support plate 208 respectively. The two cleaning brushes 1101 can clean the frame and support plate 208 separately, thereby further improving the cleanliness of the surface of the frame and support plate 208. When the frame is slightly bent, after cleaning the frame, when the fixed clamp 30391 and the movable clamp 30392 are reset, both the fixed clamp 30391 and the movable clamp 30392 can fit against the frame. At this time, the fixed clamp 30391 can slide in the slide groove 5 by the electric slider 4 8, thereby leveling the bent part of the frame.

[0057] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A pressing device for a solar photovoltaic panel frame, characterized in that, include: Support mechanism (1), stamping mechanism (2), feeding mechanism (3); The stamping mechanism (2) and the feeding mechanism (3) are both mounted on the support mechanism (1); The support mechanism (1) includes a support frame (101) placed on the ground. The top of the support frame (101) is provided with a discharge port (102). A waste frame (103) is provided on the support frame (101) and below the discharge port (102). A discharge plate (104) is installed on the support frame (101) and at one end away from the discharge port (102). The stamping mechanism (2) includes a fixed frame (201) fixed on a support frame (101), and the fixed frame (201) is located directly above the discharge port (102). A pressure plate (202) is slidably mounted on the fixed frame (201) in a vertical direction. An electric actuator (203) for driving the pressure plate (202) to slide is mounted on the fixed frame (201). Multiple pressure blocks (204) are detachably mounted on the pressure plate (202). The support frame (101) is located above the discharge port. (102) A bearing block (205) is fixedly installed on the opposite side of the pressure plate (202). A through groove (206) is provided on the bearing block (205). A plurality of guide cylinders (207) are detachably installed in the discharge port (102), and the ends of the guide cylinders (207) extend into the through groove (206). A support plate (208) is detachably installed on the top of the guide cylinders (207). A through hole (209) adapted to the pressure block (204) is constructed on the support plate (208). The feeding mechanism (3) includes a carrier frame (301) slidably mounted on a support frame (101), an electric slider (302) for driving the carrier frame (301) to slide, and a gripping mechanism (303) for gripping the pressed frame on the carrier frame (301). The gripping mechanism (303) includes a mounting block (3031) rotatably mounted on a support frame (301). A second motor (3032) for driving the mounting block (3031) to rotate is fixedly mounted on the support frame (301). A fixed block (3033) is slidably mounted on the mounting block (3031). An electric slider (3034) connected to the fixed block (3033) is mounted on the mounting block (3031). A support block (3035) is slidably mounted on the fixed block (3033). A support block (3035) is mounted on the fixed block (3033). The support block (3035) is connected to the electric slider three (3036). The support block (3035) is equipped with a mounting plate (3037). The mounting plate (3037) is equipped with a clamping part one (3038) and a clamping part two (3039). The support frame (301) is fixedly installed on the support frame (301) and directly above the mounting plate (3037). The support frame (101) is constructed with a discharge port (21) between the discharge port (102) and the discharge plate (104), and the discharge port (21) is connected to the waste frame (103). The clamping component 1 (3038) includes a fixed clamping plate 1 (30381) mounted on the mounting plate (3037), a movable clamping plate 1 (30382) slidably mounted on the fixed clamping plate 1 (30381), and an electric push rod 2 (30383) connected to the movable clamping plate 1 (30382) mounted on the fixed clamping plate 1 (30381). The clamping component two (3039) includes a fixed clamping plate two (30391) mounted on the mounting plate (3037), a movable clamping plate two (30392) slidably mounted on the fixed clamping plate two (30391), and an electric push rod three (30393) connected to the movable clamping plate two (30392) mounted on the fixed clamping plate two (30391). The mounting plate (3037) is constructed with a sliding groove 1 (4) and a sliding groove 2 (5). The fixed clamping plate 1 (30381) is slidably installed in the sliding groove 1 (4), and the fixed clamping plate 2 (30391) is slidably installed in the sliding groove 2 (5). An electric push rod 4 (6) is fixedly installed in the sliding groove 1 (4). The telescopic end of the electric push rod 4 (6) is in contact with the fixed clamping plate 1 (30381). A spring 1 (7) is installed in the sliding groove 1 (4) on the side of the fixed clamping plate 1 (30381) away from the electric push rod 4 (6). An electric slider 4 (8) connected to the fixed clamping plate 2 (30391) is installed in the sliding groove 2 (5). A cleaning mechanism (9) is installed on the movable clamping plate 2 (30392). The cleaning mechanism (9) includes: Mounting bracket (901), the movable clamping plate two (30392) has a mounting hole (902) along the direction of the fixed clamping plate two (30391), the mounting bracket (901) is slidably installed in the mounting hole (902), the mounting hole (902) is installed with an electric push rod five (903) connected to the mounting bracket (901), the mounting bracket (901) is slidably connected with a moving plate (904), the moving plate (904) is detachably installed with a cleaning block by screws. (905), the mounting bracket (901) is equipped with an electric push rod six (906) connected to the cleaning block (905), the movable clamping plate two (30392) has an annular cavity (907) inside, the movable clamping plate two (30392) has a plurality of vent holes (908) connected to the annular cavity (907) along the direction of the fixed clamping plate two (30391), and the movable clamping plate two (30392) is equipped with an air inlet pipe connected to the annular cavity (907); A cleaning mechanism (11) is installed on the side of the second movable clamping plate (30392) away from the first movable clamping plate (30382). The cleaning mechanism (11) includes: There are two cleaning brushes (1101). The movable clamping plate (30392) has a sliding groove (1102). A sliding rod (1103) is fixed in the sliding groove (1102). The two cleaning brushes (1101) are symmetrically arranged and are slidably mounted on the sliding rod (1103). A spring (1104) is installed on the opposite side of the two cleaning brushes (1101) and sleeved on the outside of the sliding rod (1103).

2. The pressing device for a solar photovoltaic panel frame according to claim 1, characterized in that, The support plate (208) has a polishing surface on its top. A rotating ring (210) is rotatably mounted on the guide cylinder (207). The support plate (208) is detachably mounted on the rotating ring (210). A driving component (211) for driving the rotating ring (210) to rotate is mounted on the guide cylinder (207). The driving component (211) includes: Motor 1 (2111) is fixedly installed on the guide cylinder (207). The output shaft of the motor 1 (2111) is coaxially fixed with a gear (2112). The rotating ring (210) is coaxially fixed with an external gear ring (2113) that meshes with the gear (2112).

3. The pressing device for a solar photovoltaic panel frame according to claim 2, wherein a gravity detection mechanism (12) connected to the mounting plate (3037) is installed on the support block (3035).

4. The pressing device for a solar photovoltaic panel frame according to claim 3, characterized in that, The gravity detection mechanism (12) includes: A guide rod (1201) is fixed on the support block (3035). The mounting plate (3037) is movably sleeved on the outside of the guide rod (1201). A limiting block (1202) is fixed at one end of the guide rod (1201) that passes through the mounting plate (3037). A spring (1203) sleeved on the outside of the guide rod (1201) is installed between the opposite sides of the mounting plate (3037) and the limiting block (1202). A gravity sensor (1204) that contacts the mounting plate (3037) is fixedly installed on the limiting block (1202).

5. The pressing device for a solar photovoltaic panel frame according to claim 4, characterized in that, Two movable blocks (13) are slidably installed on the bearing block (205) and in the through groove (206). A first positive and negative screw rod (14) that is threadedly connected to both movable blocks (13) is rotatably installed on the bearing block (205). Two L-shaped plates (15) are slidably installed on the top of the movable blocks (13). The two L-shaped plates (15) are symmetrically arranged. A second positive and negative screw rod (16) that is threadedly connected to both L-shaped plates (15) is rotatably installed on the movable blocks (13).

6. The pressing device for a solar photovoltaic panel frame according to claim 5, characterized in that, The waste box (103) is fixedly provided with a partition plate (17). The waste box (103) is divided into two independent cavities, namely, cavity one (18) and cavity two (19), through the partition plate (17). Cavity one (18) is connected to the discharge port (102) and the drop port (21). Cavity two (19) is connected to the drop port (21). A collection box (20) with an open top is inserted in both cavity one (18) and cavity two (19).

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