Small t-buckle flat winding assembly device

By using the pre-winding and post-assembly method of the small T-shaped flat winding assembly equipment, the problem of core damage when winding small-sized products in existing equipment has been solved, achieving high-quality winding stability and low failure rate production results.

CN116153645BActive Publication Date: 2026-02-24SHENZHEN CENKER ENTERPRISE
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Patent Information

Application Number
CN202310271813.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-20
Publication Date
2026-02-24
Estimated Expiration
2043-03-20

AI Technical Summary

Technical Problem

Existing equipment is prone to damaging the magnetic core when winding products with a thickness of less than 3mm, which affects production quality.

Method used

The small T-shaped flat winding assembly equipment is used, and the production method is to wind the wire first and then assemble it. The wire cutting and clamping mechanism bends and cuts the wire feet, and then the welding and pressing material cutting mechanism flattens the wire feet to achieve stable assembly of the coil and magnetic core.

Benefits of technology

It improves the stability and production quality of winding, reduces the failure rate, and meets the production needs of products with a thickness of less than 3mm.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the field of inductor production equipment, and discloses a small T-buckle flat winding assembly device which comprises a workbench, a winding carrying mechanism and a magnetic core carrying mechanism mounted on the workbench, the winding carrying mechanism is used for moving a coil after winding to a position butted with the magnetic core carrying mechanism, a material taking and overturning mechanism used for feeding a magnetic core into the magnetic core carrying mechanism after overturning, a clamping mechanism used for receiving a magnetic core coil transported by the magnetic core carrying mechanism, and a broken wire clamping mechanism and a welding and pressing discharging mechanism located on the workbench, the broken wire clamping mechanism is used for clamping a wire leg of the coil and bending the wire leg on a magnetic core blade, and the welding and pressing discharging mechanism is used for completing assembly after winding; the production mode of winding first and then assembling can better guarantee the stability of winding, the production quality is stable, the failure rate is low, and the production demand of products below 3 mm can be met.
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Description

Technical Field

[0001] This invention belongs to the field of inductor production equipment, specifically a small T-shaped flat winding assembly equipment. Background Technology

[0002] With the increasingly widespread application of electronic products, the production of various components in these products has become increasingly important. Inductors, as one of the essential components in electronic products, are in ever-growing demand. The production of inductors typically involves a copper wire winding process, usually accomplished by automated winding machines.

[0003] Existing equipment mostly involves directly winding the wire onto the magnetic core. This winding method easily damages the magnetic core for products smaller than 3mm, severely impacting production quality. Therefore, improving the production quality of components for small-sized products is an urgent issue to consider. Summary of the Invention

[0004] In view of the above situation and to overcome the defects of the prior art, the present invention provides a small T-button flat winding assembly device to solve the problems in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a small T-buckle flat winding assembly device, comprising:

[0006] The winding transport mechanism and the magnetic core transport mechanism are installed on the workbench. The winding transport mechanism is used to move the coil after winding to a position that docks with the magnetic core transport mechanism.

[0007] A material handling and flipping mechanism used for feeding the magnetic core into the magnetic core handling mechanism after the magnetic core is flipped.

[0008] A clamping mechanism for receiving the magnetic core coil conveyed by the magnetic core transport mechanism; and

[0009] The wire breaking and clamping mechanism and the welding and pressing mechanism are located on the workbench. The wire breaking and clamping mechanism is used to clamp the wire leads of the coil and bend them onto the magnetic core blades, and cooperate with the welding and pressing mechanism to complete the assembly after winding.

[0010] Preferably, the material handling and flipping mechanism includes a rotary cylinder, a suction cylinder for lifting and lowering materials, and a vibrating disc suction rod;

[0011] The material suction cylinder is located on the worktable, and the rotary cylinder is mounted on the material suction cylinder via a bracket.

[0012] The vibratory feeder rod is connected to the rotary cylinder via a feeding nozzle mounting plate.

[0013] Preferably, the winding and conveying mechanism includes a second winding shaft motor, a wire clamping and breaking cylinder, a wire blocking and pressing screw, a wire pulling mechanism, a guide plate, a chuck opening plate, front and rear wire feeding cylinders, a first chuck opening cylinder, left and right winding motors, a first winding shaft motor, front and rear winding motors, front and rear winding lead screw modules, left and right winding lead screw modules, a winding hot air blower, an upper winding die head, a lower winding die core, a winding wire blocking block, and upper and lower blocking sliders. The left and right winding lead screw modules are located on the worktable and are connected to the left and right winding motors. The front and rear winding motors are connected to the front and rear winding lead screw modules, which are located on the left and right winding lead screw modules. The front and rear winding lead screw modules adjust the working position of the upper winding die head by cooperating with the left and right winding lead screw modules.

[0014] Preferably, the wire pulling mechanism includes a first wire breaking scraper, a wire clamping post, a wire clamping plate, and a wire pulling cylinder. The wire pulling cylinder is used to drive the wire clamping post and the wire clamping plate to move. The first wire breaking scraper is connected to the wire clamping and wire breaking cylinder.

[0015] Preferably, the winding die head includes a wire clamping block, a wire clamping block, an outer winding die, and a middle column of the winding die.

[0016] Preferably, the magnetic core handling mechanism includes a left and right lead screw module, a front and rear slider, a front and rear cylinder, a second clamp opening cylinder, a first clamping cylinder, a clamp, a detection optical fiber, a clamping cylinder, a clamping clip, and a clamp opening block.

[0017] The second clamp opening cylinder, the first clamping line lifting cylinder, the clamp, the clamping line cylinder, the clamping line clamp, and the clamp opening block are all located on the front and rear transport sliders. The front and rear transport cylinders are used to drive the front and rear transport sliders to move. The clamping line clamp, the clamping line cylinder, and the first clamping line lifting cylinder are used to adjust the working position of the clamping line clamp.

[0018] The second chuck opening cylinder controls the working state of the chuck by driving the chuck opening block to move.

[0019] The left and right lead screw modules for transport are located on the worktable and are used to adjust the working position of the front and rear sliders for transport.

[0020] Preferably, the clamping mechanism includes a clamping clamp, a clamping cylinder, and a clamping magnetic core support block;

[0021] The clamping cylinder and the clamping magnetic core support block are mounted on the workbench via a bracket, and the clamping clamp is connected to the clamping cylinder.

[0022] Preferably, the wire breaking clamping mechanism includes a wire breaking clamp, a wire breaking clamping cylinder, a wire bending rotary cylinder, and a second wire clamping up and down cylinder;

[0023] The wire breaking clamp cylinder, the wire bending rotary cylinder, and the second wire clamping cylinder are all mounted on the workbench via brackets. The wire breaking clamp is connected to the wire breaking clamp cylinder, and the second wire clamping cylinder is used to adjust the height of the wire breaking clamp.

[0024] Preferably, the welding pressing and unloading mechanism includes welding pressing left and right motors, welding pressing sliders, unloading suction nozzles, welding nozzle heat pipes, a second wire breaking scraper, welding pressing pressure screws, wire pressing posts, wire tightening block mounting plates, welding pressing front and rear cylinders, and welding pressing left and right lead screw modules.

[0025] Preferably, the welding pressing slider, the feeding nozzle, the welding nozzle heat pipe, the second wire breaking scraper, the welding pressing pressure screw, the wire pressing post, the wire tightening block mounting plate, and the welding pressing front and rear cylinders are all mounted on the welding pressing left and right lead screw modules via a movable base, and the welding pressing left and right lead screw modules are connected to the welding pressing left and right motors. The welding pressing front and rear cylinders are used to adjust the working position of the wire pressing post and the second wire breaking scraper.

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] The production method involves first winding the wire and then assembling the coil and magnetic core together. Then, at the clamping mechanism, the wire leads are bent and cut off by the wire-breaking clamping mechanism. Finally, the welding and pressing unloading mechanism flattens the wire leads and picks up the product and puts it into the receiving box. This production method of winding the wire first and then assembling it can better ensure the stability of the winding, resulting in stable production quality and a low failure rate. It can meet the production needs of products with a thickness of less than 3mm. Attached Figure Description

[0028] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0029] In the attached diagram:

[0030] Figure 1 This is a top view of the structure according to an embodiment of the present invention.

[0031] Figure 2 This is an isometric view of an embodiment of the present invention.

[0032] Figure 3 This is a schematic diagram of the material handling and flipping mechanism in an embodiment of the present invention.

[0033] Figure 4 This is a schematic diagram of the winding and transporting mechanism in an embodiment of the present invention.

[0034] Figure 5 This is a schematic diagram of the wire-pulling mechanism in an embodiment of the present invention.

[0035] Figure 6This is a schematic diagram of the winding die head in an embodiment of the present invention.

[0036] Figure 7 This is a schematic diagram of the magnetic core transport mechanism in an embodiment of the present invention.

[0037] Figure 8 This is a schematic diagram of the magnetic core structure in an embodiment of the present invention.

[0038] Figure 9 This is a schematic diagram of the wire clamping mechanism and the wire breaking clamping mechanism in an embodiment of the present invention.

[0039] Figure 10 This is a schematic diagram of the welding and pressing material unloading mechanism in an embodiment of the present invention.

[0040] In the diagram: 1. Winding and transporting mechanism; 11. Second winding shaft motor; 12. Wire clamping and cutting cylinder; 13. Wire blocking and pressure screw; 14. Wire pulling mechanism; 141. First wire cutting shovel; 142. Wire clamping post; 143. Wire clamping plate; 144. Wire pulling up and down cylinder; 15. Wire guide plate; 16. Wire feeding front and rear cylinder; 17. First chuck opening cylinder; 18. Winding left and right motor; 19. First winding shaft motor; 110. Winding front and rear motor; 11. 1. Winding front and rear lead screw module 112, winding left and right lead screw module 113, winding hot air blower 114, winding upper die head 115, wire clamping block 1151, wire clamping block 1152, winding upper outer die 1153, winding upper die center column 1154, winding lower die core 116, winding wire stop block 117, wire stop upper and lower slider 118, magnetic core conveying mechanism 2. Conveying left and right lead screw module 21, conveying front and rear slider 22, conveying front and rear Cylinder 23, Second clamp opening cylinder 24, First clamping cylinder 25, Clamp 26, Detection fiber 27, Clamping cylinder 28, Clamping clamp 29, Clamp opening block 210, Material picking and flipping mechanism 3, Rotary cylinder 31, Material suction cylinder 32, Vibrating plate suction rod 33, Material picking nozzle mounting plate 34, Clamping mechanism 4, Clamping clamp 41, Clamping cylinder 42, Clamping magnetic core support block 43, Wire breaking clamping mechanism 5, Wire breaking 51. Wire clamping cylinder 52. Wire bending rotary cylinder 53. Second wire clamping cylinder 54. Welding and pressing feeding mechanism 6. Welding and pressing left and right motors 61. Welding and pressing slider 62. Feeding nozzle 63. Welding nozzle heat pipe 64. Second wire breaking scraper 65. Welding and pressing pressure screw 66. Wire pressing post 67. Wire tightening block mounting plate 68. Welding and pressing front and rear cylinders 69. Welding and pressing left and right lead screw module 610. Magnetic core blade 7. Magnetic core central column 8. Waste wire suction tube 9. Detailed Implementation

[0041] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0042] Please see Figures 1-10 The present invention provides a small T-buckle flat winding assembly device, the small T-buckle flat winding assembly device comprising:

[0043] Workbench;

[0044] The winding transport mechanism 1 and the magnetic core transport mechanism 2 are installed on the workbench. The winding transport mechanism 1 is used to move the coil after winding to the position where it docks with the magnetic core transport mechanism 2.

[0045] The material handling and flipping mechanism 3 is used to feed the magnetic core into the magnetic core handling mechanism 2 after the magnetic core is flipped;

[0046] Clamping mechanism 4 for receiving magnetic core coils conveyed by magnetic core transport mechanism 2; and

[0047] The wire breaking and clamping mechanism 5 and the welding and pressing mechanism 6 are located on the workbench. The wire breaking and clamping mechanism 5 is used to clamp the wire leads of the coil and bend them onto the magnetic core blades 7, and cooperates with the welding and pressing mechanism 6 to complete the assembly after winding.

[0048] In the embodiments of the present invention, the production method of first winding the wire and then assembling the coil and the magnetic core together, then bending and cutting the wire at the clamping mechanism 4 by the wire cutting clamping mechanism 5, and then flattening the wire at the welding and pressing unloading mechanism 6 and collecting the products, the production method of first winding the wire and then assembling can better ensure the stability of the winding, the production quality is stable and the failure rate is low, and it can meet the production needs of products with a thickness of less than 3mm.

[0049] In one embodiment of the present invention, please refer to Figures 1 to 3 The material handling and flipping mechanism 3 includes a rotary cylinder 31, a material suction cylinder 32, and a vibrating plate suction rod 33;

[0050] The suction cylinder 32 is located on the worktable, and the rotary cylinder 31 is mounted on the suction cylinder 32 via a bracket.

[0051] The vibratory feeder rod 33 is connected to the rotary cylinder 31 via the feed nozzle mounting plate 34.

[0052] In this embodiment, the rotary cylinder 31 rotates 90 degrees to make the vibratory plate suction rod 33 vertically downward. The suction cylinder 32 drives the vibratory plate suction rod 33 to move downward, pick up the magnetic core, and then move upward. The rotary cylinder 31 rotates 90 degrees to make the vibratory plate suction rod 33 as shown in the attached figure. Figure 3 The magnetic core is in a horizontal position, waiting for the magnetic core transport mechanism 2 to clamp the magnetic core.

[0053] In one embodiment of the present invention, please refer to Figures 4 to 6 The winding and transporting mechanism 1 includes a second winding shaft motor 11, a wire clamping and breaking cylinder 12, a wire blocking and pressing screw 13, a wire pulling mechanism 14, a guide plate 15, a chuck opening plate 16, a wire feeding front and rear cylinder 17, a first chuck opening cylinder 18, a winding left and right motor 19, a first winding shaft motor 110, a winding front and rear motor 111, a winding front and rear lead screw module 112, a winding left and right lead screw module 113, a winding hot air blower 114, a winding upper die head 115, a winding lower die core 116, and a winding mechanism. The winding block 117 and the winding slider 118 are provided. The left and right winding screw modules 113 are located on the worktable and are connected to the left and right winding motors 19. The front and rear winding motors 111 are connected to the front and rear winding screw modules 112. The front and rear winding screw modules 112 are located on the left and right winding screw modules 113. The front and rear winding screw modules 112 adjust the working position of the winding upper die head 115 by cooperating with the left and right winding screw modules 113.

[0054] The wire pulling mechanism 14 includes a first wire breaking scraper 141, a wire clamping post 142, a wire clamping plate 143, and a wire pulling cylinder 144. The wire pulling cylinder 144 is used to drive the wire clamping post 142 and the wire clamping plate 143 to move. The first wire breaking scraper 141 is connected to the wire clamping and wire breaking cylinder 12.

[0055] The winding die head 115 includes a wire clamping block 1151, a wire clamping block 1152, an outer winding die 1153, and a central column 1154 of the winding die.

[0056] In this embodiment, when the work begins, the winding die 115 is pulled to the right side of the wire pulling mechanism 14 by the left and right lead screw modules 113 and the front and rear lead screw modules 112. At the same time, the wire clamping lead block 1151 of the winding die 115 opens under the action of the first clamp opening cylinder 18 and the clamp opening plate 16. Then, the wire pulling cylinder 144 of the wire pulling mechanism 14 drives the clamping column 142 and the clamping plate 143 to move downward, placing the copper wire between the clamping block 1152 and the clamping lead block 1151. Then, the first clamp opening cylinder 18 retracts, and the clamping block 1152 clamps and fixes the copper wire on the winding die 115.

[0057] After clamping the copper wire, the upper winding die head 115 moves to a position aligned with the lower winding die core 116 under the drive of the left and right winding screw modules 113. Then, the front and rear winding screw modules 112 drive the upper winding die head 115 to insert the upper winding die center post 1154 into the lower winding die core 116.

[0058] The front and rear cylinders 17 drive the wire guide plate 15 to extend forward, bringing it as close as possible to the winding die head to prevent the copper wire from swinging or flipping during winding. Then, the winding stop block 117, under the action of a spring on the stop screw 13, presses against the winding lower die core 116 and the winding outer film to prevent the copper wire from deviating during winding. The upper winding die head 115 and the lower winding die core 116 rotate simultaneously under the action of the first winding shaft motor 110 and the second winding shaft motor 11, respectively, winding the copper wire onto the winding upper die center post 1154. After winding a predetermined number of turns, the wire guide plate 15 is driven by the front and rear cylinders 17... The wire pull mechanism 14 moves backward, and then the wire pulling cylinder 144 drives the wire clamping column 142 and the wire clamping plate 143 downward. After reaching the position, the wire clamping and cutting cylinder 12 extends forward and drives the wire clamping column 142 to clamp the copper wire. At the same time, the first wire cutting blade 141 cuts the copper wire. Then, the winding die head 115 moves backward under the drive of the winding front and rear lead screw module 112 and separates from the lower die core, and the winding is completed. Then, the winding die head 115 moves with the coil to the position where it docks with the magnetic core transport mechanism 2. With the above structure, the winding is stable and consistent, and is not affected by the magnetic core, which can ensure the high efficiency of winding.

[0059] In one embodiment of the present invention, please refer to Figure 7 and Figure 8 The magnetic core transport mechanism 2 includes a transport left and right lead screw module 21, a transport front and rear slider 22, a transport front and rear cylinder 23, a second clamp opening cylinder 24, a first clamping line up and down cylinder 25, a clamp 26, a detection optical fiber 27, a clamping line cylinder 28, a clamping line clamp 29, and a clamp opening block 210.

[0060] The second clamp opening cylinder 24, the first clamping line lifting cylinder 25, the clamp 26, the clamping line cylinder 28, the clamping line clamp 29, and the clamp opening block 210 are all located on the transport front and rear slider 22. The transport front and rear cylinder 23 is used to drive the transport front and rear slider 22 to move. The clamping line clamp 29, the clamping line cylinder 28, and the first clamping line lifting cylinder 25 are used to adjust the working position of the clamping line clamp 29.

[0061] The second chuck opening cylinder 24 controls the working state of the chuck 26 by driving the chuck opening block 210 to move.

[0062] The left and right lead screw modules 21 for transporting are located on the worktable and are used to adjust the working position of the front and rear sliders 22 for transporting.

[0063] In this embodiment, after the material picking and turning mechanism 3 picks up the material and places it in place, under the traction of the left and right lead screw modules 21, the chuck 26 is aligned with the magnetic core. The second chuck opening cylinder 24 drives the chuck opening block 210 to retract, so that the chuck 26 opens. The forward and backward transport cylinder 23 drives the forward and backward transport slider 22 to extend forward, so that the chuck 26 wraps around the magnetic core. Then the chuck 26 closes and clamps the magnetic core blade 7. Then the forward and backward transport cylinder 23 retracts, so that the chuck 26 retracts.

[0064] After the magnetic core is obtained, it is pulled by the left and right lead screw modules 21 to the position where it docks with the winding mold coil. The front and rear cylinders 23 extend forward, so that the magnetic core column 8 is aligned with the winding mold column 1154 and pushed into the winding outer mold, so that the coil is transferred onto the magnetic core column 8. At the same time, the first clamping cylinder 25 drives the clamping clamp 29 to move down. The clamping clamp 29 closes under the action of the clamping cylinder 28 and clamps the coil wire to prevent the coil from falling off. Then the chuck 26 moves the magnetic core and coil to the clamping mechanism 4 and transfers the magnetic core and coil to the clamping position.

[0065] In one embodiment of the present invention, please refer to Figure 9 The clamping mechanism 4 includes a clamping clamp 41, a clamping cylinder 42, and a clamping magnetic core support block 43;

[0066] The clamping cylinder 42 and the clamping magnetic core support block 43 are mounted on the workbench by a bracket, and the clamping clamp 41 is connected to the clamping cylinder 42.

[0067] The wire breaking clamping mechanism 5 includes a wire breaking clamp 51, a wire breaking clamping cylinder 52, a wire bending rotary cylinder 53, and a second clamping up and down cylinder 54.

[0068] The wire breaking clamp cylinder 52, the wire bending rotary cylinder 53, and the second clamping cylinder 54 are all mounted on the workbench via brackets. The wire breaking clamp 51 is connected to the wire breaking clamp cylinder 52, and the second clamping cylinder 54 is used to adjust the height of the wire breaking clamp 51.

[0069] In this embodiment, a waste wire suction tube 9 for removing waste wire is also included; after the magnetic core transport mechanism 2 puts the magnetic core coil into the material clamp magnetic core support block 43, the clamping cylinder 42 drives the clamping clamp 41 to close, fixing the magnetic core and coil in the material clamp magnetic core support block 43. The second clamping cylinder 54 extends upward, so that the wire breaking clamp 51 reaches the height of the coil wire foot. Under the drive of the wire breaking clamping cylinder 52, the wire foot is clamped. After clamping the wire foot, the bending rotating cylinder 53 rotates 180 degrees, bending the wire foot onto the magnetic core blade 7, waiting for the pressing and unloading mechanism 6 to cut the wire foot.

[0070] In one embodiment of the present invention, please refer to Figure 10The welding and pressing unloading mechanism 6 includes a welding and pressing left and right motor 61, a welding and pressing slider 62, a unloading suction nozzle 63, a welding nozzle heat pipe 64, a second wire breaking scraper 65, a welding and pressing pressure screw 66, a wire pressing post 67, a wire tightening block mounting plate 68, welding and pressing front and rear cylinders 69, and a welding and pressing left and right lead screw module 610.

[0071] The welding pressure slider 62, the feeding nozzle 63, the welding nozzle heat pipe 64, the second wire breaking scraper 65, the welding pressure screw 66, the wire pressing post 67, the wire tightening block mounting plate 68, and the welding pressure front and rear cylinders 69 are all mounted on the welding pressure left and right lead screw module 610 via a movable base, and the welding pressure left and right lead screw module 610 is connected to the welding pressure left and right motors 61. The welding pressure front and rear cylinders 69 are used to adjust the working position of the wire pressing post 67 and the second wire breaking scraper 65.

[0072] In this embodiment, a receiving box 10 for receiving products is also included; after the wire cutting clamping mechanism 5 bends the wire, the welding and pressing left and right lead screw module 610 moves the second wire cutting scraper 65 to the corresponding wire position, and then the welding and pressing front and rear cylinder 69 extends forward to make the wire pressing column 67 press the wire. At the same time, the second wire cutting scraper 65 cuts off the excess wire. After the wire is cut, the welding and pressing front and rear cylinder 69 retracts, and the welding and pressing left and right lead screw module 610 pulls the welding nozzle heat pipe 64 to align with the magnetic core. Then, the wire is pressed forward and flattened onto the magnetic core blade 7, thus completing the assembly of the coil magnetic core. Then, the unloading suction nozzle 63 picks up the product and puts it into the receiving box 10.

[0073] Working principle: The upper die head of the winding transport mechanism 1 clamps the copper wire, and then the winding upper die column 1154 is inserted into the lower die core. The upper and lower dies rotate simultaneously to wind the copper wire flat onto the winding upper die column 1154. After winding, the upper die head moves with the coil to the position to dock with the magnetic core transport mechanism 2. At the same time, the material picking and turning mechanism 3 picks up the magnetic core from the vibrating groove, and then the rotary cylinder 31 rotates 90 degrees to dock with the chuck 26 of the magnetic core transport mechanism 2, and sends the magnetic core into the chuck 26. After the chuck 26 clamps the magnetic core, the magnetic core transport mechanism 2 moves to the position to dock with the winding transport mechanism 1, and then the magnetic core column 8 docks with the winding upper die column 1154. The magnetic core column 8 winds the copper wire... The mold column 1154 is inserted into the upper mold head. At this time, the coil will be transferred from the winding mold column 1154 to the magnetic core column 8. Then, the wire clamp in the magnetic core transport mechanism 2 clamps the coil wire. The clamp 26 is driven by the cylinder to move backward, completing the docking of the coil and the magnetic core. The magnetic core transport mechanism 2 transports the magnetic core coil to the clamping mechanism 4. Then, the wire cutting and clamping mechanism 5 clamps the coil wire and bends it onto the magnetic core blade 7. Then, the second wire cutting blade 65 in the welding and pressing unloading mechanism 6 cuts off the excess wire. Then, the welding nozzle heat pipe 64 flattens the wire onto the magnetic core blade 7. Finally, the unloading nozzle 63 picks up the product and puts it into the receiving box 10, completing the entire production process.

[0074] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A small T-buckle flat winding assembly device, comprising a workbench, characterized in that, Also includes: The winding transport mechanism (1) and the magnetic core transport mechanism (2) are installed on the workbench. The winding transport mechanism (1) is used to move the coil after winding to the position where it docks with the magnetic core transport mechanism (2). The material handling and flipping mechanism (3) is used to feed the magnetic core into the magnetic core handling mechanism (2) after the magnetic core is flipped. A clamping mechanism (4) for receiving the magnetic core coil conveyed by the magnetic core transport mechanism (2); and The wire breaking and clamping mechanism (5) and the welding and pressing and unloading mechanism (6) are located on the workbench. The wire breaking and clamping mechanism (5) is used to clamp the wire of the coil and bend it onto the magnetic core blade (7), and cooperate with the welding and pressing and unloading mechanism (6) to complete the assembly after winding. The winding and conveying mechanism (1) includes a second winding shaft motor (11), a wire clamping and breaking cylinder (12), a wire blocking and pressing screw (13), a wire pulling mechanism (14), a guide plate (15), a chuck opening plate (16), a wire feeding front and rear cylinder (17), a first chuck opening cylinder (18), a winding left and right motor (19), a first winding shaft motor (110), a winding front and rear motor (111), a winding front and rear lead screw module (112), a winding left and right lead screw module (113), a winding hot air blower (114), a winding upper die head (115), and a winding lower die core (116). 6) Winding wire stop block (117) and wire stop upper and lower slider (118), the left and right winding screw module (113) is located on the worktable and the left and right winding screw module (113) is connected to the left and right winding motor (19), the front and rear winding motor (111) is connected to the front and rear winding screw module (112), the front and rear winding screw module (112) is located on the left and right winding screw module (113), and the front and rear winding screw module (112) adjusts the working position of the winding upper die head (115) by cooperating with the left and right winding screw module (113).

2. The small T-buckle flat winding assembly equipment according to claim 1, characterized in that, The material handling and flipping mechanism (3) includes a rotary cylinder (31), a material suction cylinder (32), and a vibrating plate suction rod (33). The suction cylinder (32) is located on the worktable, and the rotary cylinder (31) is mounted on the suction cylinder (32) by a bracket; The vibratory feeder rod (33) is connected to the rotary cylinder (31) via the feed nozzle mounting plate (34).

3. The small T-buckle flat winding assembly equipment according to claim 1, characterized in that, The wire pulling mechanism (14) includes a first wire breaking scraper (141), a wire clamping post (142), a wire clamping plate (143), and a wire pulling cylinder (144). The wire pulling cylinder (144) is used to drive the wire clamping post (142) and the wire clamping plate (143) to move. The first wire breaking scraper (141) is connected to the wire clamping and wire breaking cylinder (12).

4. The small T-buckle flat winding assembly equipment according to claim 3, characterized in that, The winding die head (115) includes a wire clamping block (1151), a wire clamping block (1152), an outer winding die (1153), and a middle column (1154) of the winding die.

5. The small T-buckle flat winding assembly equipment according to claim 1, characterized in that, The magnetic core transport mechanism (2) includes a transport left and right lead screw module (21), a transport front and rear slider (22), a transport front and rear cylinder (23), a second clamp opening cylinder (24), a first clamping line up and down cylinder (25), a clamp (26), a detection optical fiber (27), a clamping line cylinder (28), a clamping line clamp (29), and a clamp opening block (210). The second clamping cylinder (24), the first clamping cylinder (25), the clamp (26), the clamping cylinder (28), the clamping clamp (29), and the clamping block (210) are all located on the front and rear sliding block (22). The front and rear sliding cylinder (23) is used to drive the front and rear sliding block (22) to move. The clamping clamp (29) and the clamping cylinder (28), and the first clamping cylinder (25) are used to adjust the working position of the clamping clamp (29). The second chuck opening cylinder (24) controls the working state of the chuck (26) by driving the chuck opening block (210) to move; The left and right lead screw modules (21) for transporting are located on the worktable and are used to adjust the working position of the front and rear sliders (22) for transporting.

6. The small T-buckle flat winding assembly equipment according to claim 1, characterized in that, The clamping mechanism (4) includes a clamping clamp (41), a clamping cylinder (42), and a clamping magnetic core support block (43). The clamping cylinder (42) and the clamping magnetic core support block (43) are mounted on the workbench by a bracket, and the clamping clamp (41) is connected to the clamping cylinder (42).

7. The small T-buckle flat winding assembly equipment according to claim 1, characterized in that, The wire breaking clamping mechanism (5) includes a wire breaking clamp (51), a wire breaking clamping cylinder (52), a wire bending rotary cylinder (53), and a second clamping up and down cylinder (54). The wire breakage clamping cylinder (52), the wire bending rotating cylinder (53), and the second clamping cylinder (54) are all mounted on the workbench via brackets. The wire breakage clamp (51) is connected to the wire breakage clamping cylinder (52), and the second clamping cylinder (54) is used to adjust the height of the wire breakage clamp (51).

8. The small T-buckle flat winding assembly equipment according to claim 1, characterized in that, The welding and pressing unloading mechanism (6) includes welding and pressing left and right motors (61), welding and pressing sliders (62), unloading suction nozzles (63), welding nozzle heat pipes (64), second wire breaking scraper (65), welding and pressing pressure screws (66), wire pressing posts (67), wire tightening block mounting plates (68), welding and pressing front and rear cylinders (69), and welding and pressing left and right lead screw modules (610).

9. The small T-buckle flat winding assembly equipment according to claim 8, characterized in that, The welding pressure slider (62), feeding nozzle (63), welding nozzle heat pipe (64), second wire breaking scraper (65), welding pressure screw (66), wire pressing post (67), wire tightening block mounting plate (68), and welding pressure front and rear cylinders (69) are all mounted on the welding pressure left and right lead screw module (610) via a movable base, and the welding pressure left and right lead screw module (610) is connected to the welding pressure left and right motors (61). The welding pressure front and rear cylinders (69) are used to adjust the working position of the wire pressing post (67) and the second wire breaking scraper (65).

Citation Information

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