3D Curved Glass Cleaning System
By designing a 3D curved glass cleaning system, using flexible fixtures and air-drying sections without heating, the problem of large energy consumption of curved glass cleaning and the cost of special fixtures increasing inventory management is solved, and the low-energy consumption and high-efficiency curved glass cleaning effect is achieved.
Patent Information
- Application Number
- CN202310156251.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2043-02-23
AI Technical Summary
The prior art consumes a lot of energy when cleaning curved glass and requires special fixtures, which increases inventory management costs and cannot efficiently adapt to curved glass of different shapes.
A 3D curved glass cleaning system is designed, using flexible glass fixtures, cleaning sections and air-drying sections. The flexible fixtures are used to move in the cleaning sections and air-drying sections, and the water spray assembly and brush assembly are combined for cleaning. The air-drying section does not require heating, and the transfer and fixation of glass is achieved through the transfer device.
It realizes low-energy-consuming curved glass cleaning, adapts to 3D curved glass of different shapes, has good cleaning effect, saves energy, reduces the demand for special fixtures, and reduces inventory management costs.
Smart Images

Figure CN116159834B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass processing, and in particular to a 3D curved glass cleaning system. Background Art
[0002] In the glass deep processing industry, there are currently two types of cleaning equipment. One is a flat-plate cleaning machine, which can only clean flat glass but cannot clean curved glass; the other is a trough cleaning machine, which can clean both flat and curved glass. However, this type of cleaning machine requires a tunnel furnace for drying, which requires the tunnel furnace to be filled with high-temperature gas to dry the glass. For this purpose, a high-power fan and a matching hot air blower are required, which makes the entire set of equipment consume a lot of energy.
[0003] The curved glass industry's demand for glass is changing with each passing day. The glass deep processing industry needs to meet users' requirements for complex glass shapes with different curvatures. If a trough-type cleaning machine is to clean glass with large differences in shape, each type of glass needs to be equipped with a set of dedicated fixtures, which increases inventory management costs. Therefore, we have proposed a 3D curved glass cleaning system. Summary of the Invention
[0004] The object of the present invention is to provide a 3D curved glass cleaning system to solve the problems of high energy consumption in cleaning curved glass and unsuitability of curved glass raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A 3D curved glass cleaning system comprises: a flexible glass jig, a cleaning section, an air-drying section, and a transfer device; the cleaning section and the air-drying section are arranged on the same side of the transfer device; the air-drying section is arranged behind the cleaning section; the flexible glass jig moves between the cleaning section and the air-drying section;
[0007] The transfer device clamps the uncleaned 3D curved glass and places it into the flexible glass jig. The flexible glass jig fixes the 3D curved glass. The flexible glass jig carries the 3D curved glass and first enters the cleaning section for cleaning, and then enters the air-drying section. After the air-drying is completed, the flexible glass jig clamps the cleaned 3D curved glass and sends it to the next processing flow.
[0008] The flexible glass jig includes: a jig shell, at least two groups of clamping components, and a support component; the jig shell is a box-shaped structure with an open top; the clamping component is arranged inside the jig shell, and the support component is arranged on the upper end surface of the jig shell; the clamping component and the support component cooperate with each other to fix the 3D curved glass on the flexible glass jig.
[0009] When the system is running, a plurality of the flexible glass jigs may exist at the same time, and a plurality of 3D curved glasses may be fixed on the flexible glass jigs, and cleaning work may be performed at the same time.
[0010] The mechanism for driving the flexible glass jig to move in the cleaning section and the air-drying section can be set at the bottom of the flexible glass jig, and the movement of the flexible glass jig can be achieved by installing a motor and a power wheel; or a conveyor belt can be installed at the bottom of the shell of the cleaning section and the air-drying section to drive the flexible glass jig to move in the cleaning section and the air-drying section.
[0011] Furthermore, the clamping assembly includes: an x-axis guide rail, a first slider, a first baffle, a second slider, and a second baffle; the first slider and the second slider are arranged on the x-axis guide rail, and the first baffle and the second baffle are respectively arranged on the first slider and the second slider; the first baffle and the second baffle are both telescopic structures, and the first baffle and the second baffle are used to clamp 3D curved glass.
[0012] The first slider and the second slider slide on the x-axis guide rail so that the first blocking rod and the second blocking rod approach the 3D curved glass, so that the 3D curved glass remains vertical.
[0013] Furthermore, the clamping assembly also includes a first baffle moving part and a second baffle moving part, and the first baffle moving part and the second baffle moving part are respectively arranged on two adjacent surfaces of the first slider and the second slider; the first baffle and the second baffle are respectively connected to the first slider and the second slider through the first baffle moving part and the second baffle moving part; the first baffle moving part is used to move the first baffle in the y-axis direction; the second baffle moving part is used to move the second baffle in the y-axis direction.
[0014] The first barrier rod moving part and the second barrier rod moving part enable the first barrier rod and the second barrier rod to move in the y-axis direction, and are suitable for 3D curved glass of different specifications and shapes.
[0015] Furthermore, the support assembly includes: a first y-axis guide rail, a second y-axis guide rail, and a glass support rod; the first y-axis guide rail and the second y-axis guide rail are respectively arranged on the upper end surface of the y-axis side wall of the fixture housing; the two ends of the glass support rod are respectively connected to the first y-axis guide rail and the second y-axis guide rail, and the glass support rod is used to support 3D curved glass.
[0016] The glass support rod can translate along the y-axis direction to avoid blocking the first blocking rod and the second blocking rod. The glass support rod is used to fix the height of the 3D curved glass.
[0017] A drainage hole is provided at the bottom of the jig housing, and the drainage hole is used to discharge the cleaning water that enters the interior of the jig housing when the flexible glass jig passes through the cleaning section.
[0018] Furthermore, the cleaning section includes: a cleaning chamber shell, a water spray assembly, and at least two groups of brush assemblies; the cleaning chamber shell is a tunnel structure; the water spray assembly is arranged on the inner side wall of the cleaning chamber shell; the brush assembly is arranged on both sides of the top of the cleaning chamber shell, and the brush assembly is used to brush both sides of the 3D curved glass.
[0019] The 3D curved glass is fully cleaned by the cooperation between the water spray assembly and the brush assembly.
[0020] The water spray assembly includes: a first water spray pipeline and a second water spray pipeline; the first water spray pipeline and the second water spray pipeline are respectively arranged on the two inner walls of the cleaning chamber shell, and the lengths of the first water spray pipeline and the second water spray pipeline are the same as the length of the cleaning chamber shell; nozzles are arranged at intervals on the first water spray pipeline and the second water spray pipeline, and the nozzles are used to spray cleaning water toward both sides of the 3D curved glass.
[0021] The nozzle sprays water outward all the time, so that the 3D curved glass is always flushed with clean water in the cleaning section.
[0022] Furthermore, the brush assemblies are arranged at intervals, and the brush assemblies include: a brush guide rail and a rotating brush; the setting direction of the brush guide rail is the same as the movement direction of the flexible glass fixture; the rotating brush is arranged on the brush guide rail, and the rotating brush can move along the direction of the brush guide rail.
[0023] The rotating brush cleans the surface of the 3D curved glass by rotating. The movement speed of the rotating brush on the brush guide rail is greater than the movement speed of the flexible glass fixture. After cleaning a piece of 3D curved glass, the rotating brush returns to its initial position and cleans the next piece of 3D curved glass.
[0024] Furthermore, the rotating brush includes: a brush head and a double-layer shaft, the upper end of the double-layer shaft is arranged in the brush guide rail, and the lower end of the double-layer shaft is connected to the rotating brush; a bending shaft is arranged in the middle of the double-layer shaft, and the bending shaft is used to adjust the angle of the brush head.
[0025] A rotary motor is provided at the lower part of the double-layer shaft, and the rotary motor drives the brush head to rotate; the rotary brushes are arranged in groups of three and cooperate with the brush guide rail to form the brush assembly.
[0026] A water collecting trough is provided at the bottom of the cleaning chamber shell, and the setting direction of the water collecting trough is the same as the movement direction of the flexible glass fixture; the water collecting trough is used to collect the cleaning water sprayed from the nozzle, recycle it, and save water.
[0027] Furthermore, the air-drying section includes: an air-drying chamber shell and at least two groups of air outlet components; the air-drying chamber shell is a U-shaped structure, and the space enclosed inside the air-drying chamber shell is used to pass the flexible glass jig; the air outlet components are arranged on the two inner side walls of the air-drying chamber shell, and the air outlet components are used to blow dry the moisture on the 3D curved glass.
[0028] A water diversion groove is provided at the bottom of the air-drying chamber shell, and the water diversion groove is used to collect the residual dripping water on the flexible glass fixture during the air-drying process.
[0029] Furthermore, the air outlet assembly includes: an air duct, a rotating shaft, a connecting plate, a wind knife, and louvers; the air duct is connected to the outer shell of the drying chamber; the rotating shaft connects the air duct to the wind knife, and the rotating shaft is used to adjust the angle of the wind knife; the connecting plate is arranged on the side of the wind knife close to the air duct, and is used to adjust the height of the wind knife on the air duct; the louvers are arranged on the air outlet of the wind knife, and the louvers are used to adjust the wind force of the wind knife.
[0030] The air outlet assembly can be provided with a separate fan so that the fan is directly connected to the air duct; or a large fan can be provided outside the air drying chamber shell to deliver wind power to each air duct through a pipeline.
[0031] A plurality of vertical guide rails are further provided on the inner side wall of the air drying chamber shell, and the connecting plate is arranged in the vertical guide rails. The movement of the connecting plate in the vertical guide rails drives the air knife to move up and down.
[0032] Furthermore, the transfer device includes: a material conveying line, a baking tray, a first manipulator, and a second manipulator; the length of the material conveying line is greater than the sum of the cleaning section and the air-drying section; the baking tray is arranged on the material conveying line, and the baking tray is used to hold 3D curved glass; the first manipulator is arranged at the starting end of the material conveying line, and the second manipulator is arranged at the end end of the material conveying line, and the first manipulator and the second manipulator are used to carry 3D curved glass.
[0033] The first robot takes out the uncleaned 3D curved glass from the baking tray, puts it into the flexible glass jig, cleans it, and air-dries it. Then, the second robot takes the 3D curved glass from the flexible glass jig and puts it back into the baking tray.
[0034] The baking tray moves on the material conveying line, and the movement speed of the baking tray is the same as the working efficiency of the cleaning section and the air-drying section, so that the baking tray and the 3D curved glass can correspond one to one.
[0035] The first manipulator includes: a manipulator arm, a suction cup rod, and a suction cup; the suction cup rod is arranged at the end of the manipulator arm away from the material conveying line, and the suction cup rod is a telescopic structure for adapting to different models of 3D curved glass; the suction cup is arranged on the suction cup rod for sucking 3D curved glass; the manipulator arm is a telescopic structure for adjusting the position of the suction cup rod.
[0036] The structure of the second manipulator is the same as that of the first manipulator.
[0037] According to different models of 3D curved glass, different values are set to control the telescopic length of the suction cup rod so that the suction cup can be firmly adsorbed on the 3D curved glass.
[0038] The beneficial effects of the present invention are as follows:
[0039] The present invention saves energy in the cleaning operation of the glass deep processing assembly line by using an air-drying section through the mutual cooperation of various mechanisms, without the need for heating; the flexible glass fixture, brush assembly, and air outlet assembly can all adjust relevant parameters according to the program to adapt to 3D curved glass of various shapes; and during the cleaning and drying process, the flexible glass fixture allows the 3D curved glass to be placed vertically, making it easier for cleaning water to drip and no residue will remain on the 3D curved glass, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0041] In the attached figure:
[0042] Figure 1 This is a schematic structural diagram of the 3D curved glass cleaning system of the present invention;
[0043] Figure 2 This is a schematic diagram of the structure of the flexible glass fixture when it is not clamping the 3D curved glass;
[0044] Figure 3 This is a schematic diagram of the structure of the flexible glass fixture when it is not clamping the 3D curved glass;
[0045] Figure 4 It is a structural diagram of the cleaning section;
[0046] Figure 5 for Figure 4Schematic diagram of the structure after removing the cleaning chamber housing and brush guide rail;
[0047] Figure 6 It is a structural diagram of a rotating brush;
[0048] Figure 7 Schematic diagram of the structure of the air-dried section;
[0049] Figure 8 for Figure 7 A schematic diagram of the structure after partial enlargement at point A in the middle;
[0050] Figure 9 for Figure 7 A schematic diagram of the structure after partial enlargement of point B in the middle;
[0051] Figure 10 It is a structural schematic diagram of the transfer device;
[0052] Figure 11 for Figure 10 Schematic diagram of the structure of the first manipulator;
[0053] Figure 12 for Figure 11 A schematic diagram of the structure after partial enlargement at C in the middle;
[0054] In the figure: 1. Flexible glass fixture; 11. Fixture housing; 111. Drain hole; 12. Clamping assembly; 121. X-axis guide rail; 122. First slider; 123. First stop bar; 124. Second slider; 125. Second stop bar; 126. First stop bar moving member; 127. Second stop bar moving member; 13. Support assembly; 131. First Y-axis guide rail; 132. Second Y-axis guide rail; 133. Glass support rod; 2. Cleaning section; 21. Cleaning chamber housing; 211. Water collecting tank; 22. Water spray assembly; 221. First water spray pipe; 222. Second water spray pipe Water pipe; 223, nozzle; 23, brush assembly; 231, brush guide; 232, rotating brush; 2321, brush head; 2322, double-layer shaft; 23221, bending shaft; 3, air-drying section; 31, air-drying chamber shell; 311, water trough; 32, air outlet assembly; 321, air duct; 322, rotating shaft; 323, connecting plate; 324, air knife; 325, louver; 4, transfer device; 41, material conveying line; 42, baking tray; 43, first manipulator; 431, robotic arm; 432, suction cup rod; 433, suction cup; 44, second manipulator. DETAILED DESCRIPTION
[0055] The present invention will be described in detail below with reference to the embodiments.
[0056] In one embodiment, Figure 1-12As shown, a 3D curved glass cleaning system includes: a flexible glass jig 1, a cleaning section 2, an air-drying section 3, and a transfer device 4; the cleaning section 2 and the air-drying section 3 are arranged on the same side of the transfer device 4; the air-drying section 3 is arranged behind the cleaning section 2; the flexible glass jig 1 moves in the cleaning section 2 and the air-drying section 3;
[0057] The transfer device 4 clamps the uncleaned 3D curved glass and places it into the flexible glass jig 1. The flexible glass jig 1 fixes the 3D curved glass. The flexible glass jig 1 carries the 3D curved glass and first enters the cleaning section 2 for cleaning, and then enters the air-drying section 3. After the air-drying is completed, the flexible glass jig 1 clamps the cleaned 3D curved glass and sends it to the next processing flow.
[0058] The flexible glass jig 1 includes: a jig housing 11, at least two sets of clamping components 12, and a support component 13; the jig housing 11 is a box-shaped structure with an open top; the clamping component 12 is arranged inside the jig housing 11, and the support component 13 is arranged on the upper end surface of the jig housing 11; the clamping component 12 and the support component 13 cooperate with each other to fix the 3D curved glass on the flexible glass jig 1.
[0059] When the system is running, there can be several flexible glass jigs 1 at the same time, and several 3D curved glasses can be fixed on the flexible glass jigs 1 and cleaned at the same time.
[0060] The mechanism for driving the flexible glass jig 1 to move in the cleaning section 2 and the air-drying section 3 can be set at the bottom of the flexible glass jig 1, and the movement of the flexible glass jig 1 can be achieved by installing a motor and a power wheel; or a conveyor belt can be installed at the bottom of the shell of the cleaning section 2 and the air-drying section 3, thereby driving the flexible glass jig 1 to move in the cleaning section 2 and the air-drying section 3.
[0061] It can be understood that during the overall operation of the device, the 3D curved glass is transported by the transfer device 4 and placed in the flexible glass jig 1. The flexible glass jig 1 fixes the 3D curved glass to prevent incomplete cleaning caused by the displacement of the 3D curved glass during the cleaning and drying process; the flexible glass jig 1 loads the 3D curved glass into the cleaning section 2 and the air-drying section 3 in turn. After the 3D curved glass is washed with water and air-dried, the 3D curved glass is removed from the flexible glass jig 1 by the transfer device 4 for transfer and transportation.
[0062] In another embodiment, Figure 1-3As shown, the clamping assembly 12 includes: an x-axis guide rail 121, a first slider 122, a first baffle 123, a second slider 124, and a second baffle 125; the first slider 122 and the second slider 124 are arranged on the x-axis guide rail 121, and the first baffle 123 and the second baffle 125 are respectively arranged on the first slider 122 and the second slider 124; the first baffle 123 and the second baffle 125 are both telescopic structures, and the first baffle 123 and the second baffle 125 are used to clamp 3D curved glass.
[0063] By sliding the first slider 122 and the second slider 124 on the x-axis guide rail 121 , the first blocking rod 123 and the second blocking rod 125 are brought close to the 3D curved glass, so that the 3D curved glass remains vertical.
[0064] It can be understood that the clamping assembly 12 also includes a first gear moving member 126 and a second gear moving member 127, and the first gear moving member 126 and the second gear moving member 127 are respectively arranged on the adjacent two surfaces of the first slider 122 and the second slider 124; the first gear 123 and the second gear 125 are respectively connected to the first slider 122 and the second slider 124 through the first gear moving member 126 and the second gear moving member 127; the first gear moving member 126 is used to move the first gear 123 in the y-axis direction; the second gear moving member 127 is used to move the second gear 125 in the y-axis direction.
[0065] The first barrier rod moving member 126 and the second barrier rod moving member 127 enable the first barrier rod 123 and the second barrier rod 125 to move in the y-axis direction, so as to adapt to 3D curved glasses of different specifications and shapes.
[0066] It can be understood that the support assembly 13 includes: a first y-axis guide rail 131, a second y-axis guide rail 132, and a glass support rod 133; the first y-axis guide rail 131 and the second y-axis guide rail 132 are respectively arranged on the upper end surface of the y-axis side wall of the fixture housing 11; the two ends of the glass support rod 133 are respectively connected to the first y-axis guide rail 131 and the second y-axis guide rail 132, and the glass support rod 133 is used to support 3D curved glass.
[0067] The glass support rod 133 can translate along the y-axis direction to avoid blocking the first blocking rod 123 and the second blocking rod 125 . The glass support rod 133 is used to fix the height of the 3D curved glass.
[0068] A drainage hole 111 is provided at the bottom of the fixture housing 11 , and the drainage hole 111 is used to discharge the cleaning water that enters the interior of the fixture housing 11 when the flexible glass fixture 1 passes through the cleaning section 2 .
[0069] It can be understood that when fixing the 3D curved glass, the fixture housing 11 is made of 304 stainless steel, the outer boundary size of the fixture housing 11 is L*W*H=600mm*420mm*220mm, the interior is hollowed out, the thickness of the upper half of the fixture housing 11 is 2mm, the height is 100mm, the height of the lower half of the fixture housing 11 is 100mm, and three groups of clamping components 12 are arranged inside the fixture housing 11. The three groups of clamping components 12 are arranged at intervals, and the first slider 122 and the second slider 124 are both
[0070] The dimensions are L*W*H=200mm*70mm*30mm. A motor is provided inside the first slider 122 and the second slider 124 for moving along the x-axis guide rail 121 .
[0071] The top of the first baffle moving member 126 and the second baffle moving member 127 are both provided with an opening of L*W=200mm*10mm. The first baffle 123 and the second baffle 125 are respectively assembled in the openings at the top of the first baffle moving member 126 and the second baffle moving member 127. The first baffle 123 and the second baffle 125 can move in the openings driven by the internal motor. The diameters of the first baffle 123 and the second baffle 125 are both 10mm. The first baffle 123 and the second baffle 125 can be vertically extended and retracted by 20mm. When shortened to the shortest, the length is 90mm. The outside of this part of the baffle is wrapped with sponge so that it can be in closer contact with the 3D curved glass without wearing the 3D curved glass; when extended to the longest, the length is 110mm.
[0072] When the specific parameters of the 3D curved glass to be cleaned are input into the device and it is turned on, the first gear rod 123 and the second gear rod 125 move into position along the y-axis direction, and at the same time, the three groups of first sliders 122 and second sliders 124 move into position along the x-axis; after reaching the preset position, the first gear rod 123 and the second gear rod 125 begin to extend until they are at their longest.
[0073] Two glass support rods 133 are provided. Driven by an internal motor, the glass support rods 133 move along the first y-axis guide rail 131 and the second y-axis guide rail 132. The glass support rods 133 and the highest position of the outer frame of the fixture housing 11 are at the same horizontal plane. The glass support rods 133 are made of rubber and have anti-slip texture on the upper surface.
[0074] Once the specific parameters of the 3D curved glass to be cleaned are entered into the machine and it is turned on, the glass support rods 133 are programmed to move along the y-axis to a position that does not obstruct the first and second blocking rods 123, 125. The material is loaded by the robot and placed vertically on the two glass support rods 133. The first and second blocking rods 123, 125 then move from their initial positions to the set positions, clamping the material.
[0075] The drainage holes 111 are evenly distributed on the bottom surface of the fixture housing 11 , and water during the cleaning process is discharged from the flexible glass fixture 1 through the drainage holes 111 .
[0076] In another embodiment, Figure 1 、 4 As shown in Figures 5 and 6, the cleaning section 2 includes: a cleaning chamber shell 21, a water spray assembly 22, and at least two groups of brush assemblies 23; the cleaning chamber shell 21 is a tunnel structure; the water spray assembly 22 is arranged on the inner side wall of the cleaning chamber shell 21; the brush assembly 23 is arranged on both sides of the top of the cleaning chamber shell 21, and the brush assembly 23 is used to brush both sides of the 3D curved glass.
[0077] The 3D curved glass is fully cleaned by the cooperation between the water spray component 22 and the brush component 23.
[0078] The water spray assembly 22 includes: a first water spray pipe 221 and a second water spray pipe 222; the first water spray pipe 221 and the second water spray pipe 222 are respectively arranged on the two inner walls of the cleaning chamber shell 21, and the lengths of the first water spray pipe 221 and the second water spray pipe 222 are the same as the length of the cleaning chamber shell 21; nozzles 223 are arranged at intervals on the first water spray pipe 221 and the second water spray pipe 222, and the nozzles 223 are used to spray cleaning water toward both sides of the 3D curved glass.
[0079] The nozzle 223 continuously sprays water outward, so that the 3D curved glass is always rinsed with clean water in the cleaning section 2.
[0080] It can be understood that the brush assembly 23 is arranged at intervals, and the brush assembly 23 includes: a brush guide rail 231 and a rotating brush 232; the setting direction of the brush guide rail 231 is the same as the movement direction of the flexible glass fixture 1; the rotating brush 232 is arranged on the brush guide rail 231, and the rotating brush 232 can move along the direction of the brush guide rail 231.
[0081] The rotating brush 232 scrubs the surface of the 3D curved glass by rotating. The movement speed of the rotating brush 232 on the brush guide rail 231 is greater than the movement speed of the flexible glass fixture 1. After scrubbing a piece of 3D curved glass, the rotating brush 232 returns to its initial position and scrubs the next piece of 3D curved glass.
[0082] It can be understood that the rotating brush 232 includes: a brush head 2321, a double-layer shaft 2322, the upper end of the double-layer shaft 2322 is set in the brush guide 231, and the lower end of the double-layer shaft 2322 is connected to the rotating brush 232; a bending shaft 23221 is set in the middle of the double-layer shaft 2322, and the bending shaft 23221 is used to adjust the angle of the brush head 2321.
[0083] A rotating motor is provided at the lower part of the double-layer shaft 2322 , and the rotating motor drives the brush head 2321 to rotate; the rotating brushes 232 are grouped into three, and cooperate with the brush guide rail 231 to form a brush assembly 23 .
[0084] A water collecting tank 211 is provided at the bottom of the cleaning chamber shell 21. The setting direction of the water collecting tank 211 is the same as the movement direction of the flexible glass fixture 1. The water collecting tank 211 is used to collect the cleaning water sprayed from the nozzle 223, recycle it, and save water.
[0085] It can be understood that the cleaning chamber shell 21 is made of PVC, and the nozzle 223 uses a high-pressure nozzle to rinse the 3D curved glass. The cleaned water is collected through the water collection tank 211, filtered by the external filtering device, and then reintroduced into the first water spray pipe 221 and the second water spray pipe 222, and then sprayed out from the nozzle 223 to clean the glass, thereby realizing the recycling of the rinsing water.
[0086] It can be understood that during the brushing process, the bristles on the surface of the brush head 2321 are nylon threads. When the specific parameters of the 3D curved glass to be cleaned are input into the equipment and it is turned on, the brush head 2321 will clean the surface of the 3D curved glass according to the program. If the degree of curvature of the material is large, the double-layer shaft 2322 drives the brush head 2321 to tilt at a certain angle to clean the parts with complex material structure.
[0087] The cleaning section 2 is divided into three sub-sections, which are seamlessly connected. Whenever the flexible glass fixture 1 reaches the end of the sub-section and is about to move to the next sub-section, the brush head 2321 separates from the material and rotates driven by the double-layer shaft 2322. The brush head 2321 rotates 90° as a whole and quickly returns to the beginning of the sub-section from both sides to start cleaning the next flexible glass fixture 1 entering the sub-section. The cleaning section 2 can be cleaned with pure water or lotion as needed.
[0088] In another embodiment, Figure 1 、 7 As shown in Figures 8 and 9, the air-drying section 3 includes: an air-drying chamber shell 31 and at least two sets of air outlet components 32; the air-drying chamber shell 31 is a U-shaped structure, and the space enclosed inside the air-drying chamber shell 31 is used to pass the flexible glass jig 1; the air outlet components 32 are arranged on the two inner side walls of the air-drying chamber shell 31, and the air outlet components 32 are used to blow dry the moisture on the 3D curved glass.
[0089] A water guide groove 311 is provided at the bottom of the air-drying chamber housing 31 . The water guide groove 311 is used to collect water remaining and dripping on the flexible glass fixture 1 during the air-drying process.
[0090] It can be understood that the air outlet component 32 includes: an air duct 321, a rotating shaft 322, a connecting plate 323, a wind knife 324, and a louver 325; the air duct 321 is connected to the drying chamber shell 31; the rotating shaft 322 connects the air duct 321 with the wind knife 324, and the rotating shaft 322 is used to adjust the angle of the wind knife 324; the connecting plate 323 is arranged on the side of the wind knife 324 close to the air duct 321, and is used to adjust the height of the wind knife 324 on the air duct 321; the louver 325 is arranged on the air outlet of the wind knife 324, and the louver 325 is used to adjust the wind force of the wind knife 324.
[0091] The air outlet assembly 32 can be provided with a separate fan so that the fan is directly connected to the air duct 321; or a large fan can be provided outside the drying chamber housing 31 to deliver wind to each air duct 321 through a pipeline.
[0092] A plurality of vertical guide rails are further provided on the inner side wall of the air drying chamber shell 31 , and the connecting plate 323 is arranged in the vertical guide rails. The movement of the connecting plate 323 in the vertical guide rails drives the wind knife 324 to move up and down.
[0093] It can be understood that the drying chamber shell 31 is made of PVC and the wind knife 324 is made of 304 stainless steel. When the specific parameters of the 3D curved glass are input into the device and it is turned on, the rotating shaft 322 will drive the wind knife 324 to rotate according to the set parameters; the connecting plate 323 will drive the wind knife 324 to move in the vertical direction according to the set parameters, and the louver 325 will adjust the air outlet position according to the set parameters. The various parts cooperate with each other to ensure that the air outlet of the wind knife 324 can cover every part of the 3D curved glass.
[0094] In another embodiment, Figure 1 、 10 As shown in Figures 11 and 12, the transfer device 4 includes: a material conveying line 41, a baking tray 42, a first manipulator 43, and a second manipulator 44; the length of the material conveying line 41 is greater than the sum of the cleaning section 2 and the air-drying section 3; the baking tray 42 is arranged on the material conveying line 41, and the baking tray 42 is used to hold 3D curved glass; the first manipulator 43 is arranged at the starting end of the material conveying line 41, and the second manipulator 44 is arranged at the end end of the material conveying line 41, and the first manipulator 43 and the second manipulator 44 are used to carry 3D curved glass.
[0095] The first manipulator 43 takes the uncleaned 3D curved glass out of the baking tray 42 , places it into the flexible glass jig 1 , cleans it, and air-dries it. Then the second manipulator 44 takes the 3D curved glass from the flexible glass jig 1 and places it back into the baking tray 42 .
[0096] The baking tray 42 moves on the material conveying line 41 , and the movement speed of the baking tray 42 is the same as the working efficiency of the cleaning section 2 and the air-drying section 3 , so that the baking tray 42 and the 3D curved glass can correspond one to one.
[0097] The first manipulator 43 includes: a manipulator arm 431, a suction cup rod 432, and a suction cup 433; the suction cup rod 432 is arranged at the end of the manipulator arm 431 away from the material conveying line 41, and the suction cup rod 432 is a telescopic structure for adapting to different types of 3D curved glass; the suction cup 433 is arranged on the suction cup rod 432 for sucking the 3D curved glass; the manipulator arm 431 is a telescopic structure for adjusting the position of the suction cup rod 432.
[0098] The structure of the second robot 44 is the same as that of the first robot 43 .
[0099] Different values are set according to different types of 3D curved glass to control the extension length of the suction cup rod 432 so that the suction cup 433 can be firmly adsorbed on the 3D curved glass.
[0100] It can be understood that the material conveying line 41 is divided into three sections as a whole, namely Section A, Section B and Section C. Section A is used to place uncleaned 3D curved glass, Section B is the transportation section for the baking tray 42, and Section C is used to place cleaned 3D curved glass. When the specific parameters of the 3D curved glass are input to the equipment and it is turned on, the first manipulator 43 adjusts the length of the manipulator arm 431 and the suction cup rod 432 according to the specific parameters of the input 3D curved glass. The suction cup rod 432 extends until each suction cup 433 is in close contact with the material. At this time, the first manipulator 43 can safely lift the 3D curved glass. After turning it 90°, the first manipulator 43 picks up the 3D curved glass on the baking tray 42 and places it on the flexible glass jig 1.
[0101] After cleaning and drying, the baking tray 42 on section B is transported to section C. The second manipulator 44 adjusts the length of the manipulator arm 431 and the suction cup rod 432 according to the specific parameters of the input 3D curved glass. The suction cup rod 432 extends until each suction cup 433 is in close contact with the material. At this time, the second manipulator 44 can safely remove the 3D curved glass from the flexible glass fixture 1, flip it 90°, and place it on the baking tray 42.
[0102] The various embodiments in this specification are described in a progressive manner. Similar parts between the various embodiments can be referred to in conjunction with each other. Each embodiment focuses on the differences between the other embodiments. In particular, the system embodiments are generally similar to the method embodiments, so the description is relatively simple. For relevant parts, refer to the description of the method embodiments.
[0103] The foregoing is merely an embodiment of the present invention and is not intended to limit the present invention. It will be apparent to those skilled in the art that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.
Claims
1. A 3D curved glass cleaning system, characterized in that: include: A flexible glass jig (1), a cleaning section (2), an air-drying section (3), and a transfer device (4); the cleaning section (2) and the air-drying section (3) are arranged on the same side of the transfer device (4); the air-drying section (3) is arranged behind the cleaning section (2); the flexible glass jig (1) moves in the cleaning section (2) and the air-drying section (3); The flexible glass jig (1) comprises: a jig housing (11), at least two groups of clamping assemblies (12), and a supporting assembly (13); the jig housing (11) is a boxed structure with an open top; the clamping assembly (12) is arranged inside the jig housing (11), and the supporting assembly (13) is arranged on the upper end surface of the jig housing (11); the clamping assembly (12) and the supporting assembly (13) cooperate with each other to fix the 3D curved glass on the flexible glass jig (1); The clamping assembly (12) comprises: an x-axis guide rail (121), a first slider (122), a first blocking rod (123), a second slider (124), and a second blocking rod (125); the first slider (122) and the second slider (124) are arranged on the x-axis guide rail (121), and the first blocking rod (123) and the second blocking rod (125) are respectively arranged on the first slider (122) and the second slider (124); the first blocking rod (123) and the second blocking rod (125) are both telescopic structures, and the first blocking rod (123) and the second blocking rod (125) are used to clamp 3D curved glass; The clamping assembly (12) further comprises a first baffle moving member (126) and a second baffle moving member (127), wherein the first baffle moving member (126) and the second baffle moving member (127) are respectively arranged on two adjacent surfaces of the first slider (122) and the second slider (124); the first baffle rod (123) and the second baffle rod (125) are respectively connected to the first slider (122) and the second slider (124) via the first baffle moving member (126) and the second baffle rod moving member (127); the first baffle rod moving member (126) is used to move the first baffle rod (123) in the y-axis direction; the second baffle rod moving member (127) is used to move the second baffle rod (125) in the y-axis direction; The support assembly (13) comprises: a first y-axis guide rail (131), a second y-axis guide rail (132), and a glass support rod (133); the first y-axis guide rail (131) and the second y-axis guide rail (132) are respectively arranged on the upper end surface of the side wall of the fixture housing (11) in the y-axis direction; the two ends of the glass support rod (133) are respectively connected to the first y-axis guide rail (131) and the second y-axis guide rail (132), and the glass support rod (133) is used to support 3D curved glass.
2. The 3D curved glass cleaning system according to claim 1, characterized in that: The cleaning section (2) comprises: a cleaning chamber housing (21), a water spray assembly (22), and at least two groups of brush assemblies (23); the cleaning chamber housing (21) is a tunnel-type structure; the water spray assembly (22) is arranged on the inner side wall of the cleaning chamber housing (21); the brush assemblies (23) are arranged on both sides of the top of the cleaning chamber housing (21), and the brush assemblies (23) are used to brush both sides of the 3D curved glass.
3. The 3D curved glass cleaning system according to claim 2, characterized in that: The brush assemblies (23) are arranged at intervals, and the brush assemblies (23) include: a brush guide rail (231) and a rotating brush (232); the arrangement direction of the brush guide rail (231) is the same as the movement direction of the flexible glass fixture (1); the rotating brush (232) is arranged on the brush guide rail (231), and the rotating brush (232) can move along the direction of the brush guide rail (231).
4. The 3D curved glass cleaning system according to claim 3, characterized in that: The rotating brush (232) comprises: a brush head (2321) and a double-layer shaft (2322), wherein the upper end of the double-layer shaft (2322) is arranged in the brush guide rail (231), and the lower end of the double-layer shaft (2322) is connected to the rotating brush (232); a bending shaft (23221) is arranged in the middle of the double-layer shaft (2322), and the bending shaft (23221) is used to adjust the angle of the brush head (2321).
5. The 3D curved glass cleaning system according to claim 1, characterized in that: The air-drying section (3) comprises: an air-drying chamber shell (31) and at least two groups of air outlet components (32); the air-drying chamber shell (31) is a U-shaped structure, and the space enclosed inside the air-drying chamber shell (31) is used for passing the flexible glass jig (1); the air outlet components (32) are arranged on two inner side walls of the air-drying chamber shell (31), and the air outlet components (32) are used to blow away moisture on the 3D curved glass.
6. The 3D curved glass cleaning system according to claim 5, characterized in that: The air outlet assembly (32) comprises: an air duct (321), a rotating shaft (322), a connecting plate (323), a wind knife (324), and a louver (325); the air duct (321) is connected to the air drying chamber housing (31); the rotating shaft (322) connects the air duct (321) and the wind knife (324), and the rotating shaft (322) is used to adjust the angle of the wind knife (324); the connecting plate (323) is arranged on a side of the wind knife (324) close to the air duct (321), and is used to adjust the height of the wind knife (324) on the air duct (321); the louver (325) is arranged on the air outlet of the wind knife (324), and the louver (325) is used to adjust the wind force of the wind knife (324).
7. The 3D curved glass cleaning system according to claim 1, characterized in that: The transfer device (4) comprises: a material conveying line (41), a baking tray (42), a first manipulator (43), and a second manipulator (44); the length of the material conveying line (41) is greater than the sum of the cleaning section (2) and the air-drying section (3); the baking tray (42) is arranged on the material conveying line (41), and the baking tray (42) is used to hold 3D curved glass; the first manipulator (43) is arranged at the starting end of the material conveying line (41), and the second manipulator (44) is arranged at the end end of the material conveying line (41), and the first manipulator (43) and the second manipulator (44) are used to carry 3D curved glass.
Citation Information
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