Full-automatic turning device and turning method for plug valve
By using a fully automatic flipping device and method, the automatic flipping of the plug valve is achieved by utilizing the flipping machine gantry and chain conveyor line. This solves the problems of high labor intensity, low efficiency and high safety hazards in the existing technology, and realizes the efficient and safe flipping of the plug valve.
Patent Information
- Application Number
- CN202211705630.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2042-12-29
AI Technical Summary
The existing plug valve flipping process suffers from high labor intensity, low efficiency, and high safety hazards. In particular, manual operation is required during the assembly and hoisting of the plug valve, and the material supply method is inefficient with single-piece material delivery.
The fully automatic flipping device includes a flipping machine gantry, a chain conveyor line, and a flipping mechanism. It achieves precise positioning through a laser positioner and uses a motor and hydraulic cylinder to drive the flipping mechanism to automatically grab, flip, and place the plug valves, realizing automatic whole-pan feeding and 180-degree flipping of the plug valves.
This technology improves the automation level of plug valve rotation, reduces labor intensity, increases efficiency, avoids safety hazards caused by manual operation, and achieves efficient and safe rotation of plug valves.
Smart Images

Figure CN116161408B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of faucet valve turnover, in particular to a full-automatic faucet valve turnover device and method. BACKGROUND
[0002] The existing faucet valve turnover is turned over by manpower with the help of simple lifting tools through a gantry crane, which consumes a lot of energy and has high labor intensity; during the assembly of the faucet valve, the valve body needs to be rotated by 180 degrees; the existing process adopts a gantry crane to manually lift the faucet valve assembly to a self-made tool, and manually adjusts the posture and places it, which has high labor intensity and low efficiency; manual operation during lifting of the faucet valve has great safety hazards, because the product is large in size and heavy in weight; the current faucet valve feeding mode is to manually push the faucet valve to the edge of the turnover workbench by using a cart; the current faucet valve feeding mode is a single piece feeding mode, which has low efficiency and slow rhythm; simple lifting tools are used for lifting, and the angle in the air needs to be adjusted manually before being placed in position. SUMMARY
[0003] The present application provides a full-automatic faucet valve turnover device and method, which solves the problems of the existing manual pushing of the faucet valve to the edge of the turnover workbench by using a cart, the current single piece feeding mode of the faucet valve, low efficiency, slow rhythm, the use of simple lifting tools for lifting, the need for manual adjustment of the angle in the air before being placed in position, high labor intensity and low efficiency.
[0004] To solve the above technical problems, the technical scheme adopted by the present application is as follows: a full-automatic faucet valve turnover device and method, comprising a turnover machine gantry, a chain conveying line is arranged at the bottom of the turnover machine gantry, a tray appliance is arranged on the chain conveying line, a plurality of faucet valves are arranged on the tray appliance, and a movable turnover mechanism is arranged on the turnover machine gantry.
[0005] In the preferred scheme, the turnover machine gantry comprises a bottom plate, a support is arranged on the bottom plate, X-axis horizontal rods are arranged at the top of the support, Y-axis sliding plates are slidably arranged at the top of the two X-axis horizontal rods, a Z-axis vertical plate is arranged at the bottom of the Y-axis sliding plates, and the turnover mechanism is installed at the bottom of the Z-axis vertical plate.
[0006] In the preferred scheme, a first rack and a first motor are arranged on one of the X-axis horizontal rods, a first gear is arranged at the output end of the first motor, the first gear is engaged with the first rack, a guide rail is arranged at the top of the X-axis horizontal rod, a sliding sleeve is arranged at the bottom of the Y-axis sliding plate and abuts against the guide rail, a lifting hydraulic cylinder is arranged on the Z-axis vertical plate and connected with the turnover mechanism at one end.
[0007] In the preferred scheme, the chain conveying line comprises a chain support, a baffle is arranged on one side of the chain support, a transmission line chain is arranged on the chain support, the tray appliance comprises a panel, the panel is connected with the transmission line chain, and shafts are arranged on the two sides of the faucet valve.
[0008] In the preferred embodiment, the faceplate has a laser positioner at one end, a plurality of full-length positioning blocks and a plurality of rear-end positioning blocks on the faceplate, one mandrel abutting against the full-length positioning blocks, and another mandrel abutting against the rear-end positioning blocks.
[0009] In the preferred embodiment, the turnover mechanism includes a mounting plate, the mounting plate has an open-close rotary bracket, the rotary bracket has a driving shaft and a driven shaft at both ends, respectively, and the driving shaft and the driven shaft rotate relative to the rotary bracket.
[0010] In the preferred embodiment, the mounting plate has a mounting seat at the bottom, the mounting seat has a hydraulic cylinder, the hydraulic cylinder is connected to both ends of the rotary bracket, one end of the hydraulic cylinder has a connecting plate, one end of the connecting plate has a travel switch, one end of the mounting plate has a linear guide rail, the rotary bracket part located at the driven shaft is slidingly connected to the linear guide rail, and the rotary bracket part located at the driving shaft is connected to the mounting plate.
[0011] In the preferred embodiment, the mounting plate has a turnover motor, one end of the turnover motor has a gearbox, the output end of the gearbox has a chain, one end of the chain has a meshing sprocket, and the sprocket is connected to the driving shaft.
[0012] In the preferred embodiment, the driving shaft and the driven shaft each have a clamp, the clamp includes two clamping blocks, one side of the clamping block has an arc-shaped groove, the bottom of the clamping block has a threaded hole, the driving shaft has a clamping motor, one end of the clamping motor has a lead screw, the lead screw is engaged with the threaded hole, the driving shaft has a guide rod and a plurality of support columns, the guide rod penetrates through the clamping block and is slidingly connected to the clamping block, the bottom of the clamping block has a sliding groove, and the support columns abut against the sliding groove; the driving shaft has a recess, and the clamping block abuts against the recess.
[0013] The turnover method of the full-automatic turnover device of the plug valve:
[0014] S1, drive the chain conveying line to transport the tray device to the end of the turnover machine gantry, the laser positioner on the tray device alarms, and the plurality of plug valves on the tray device are distributed equidistantly and intersected;
[0015] S2, establish a coordinate system: take the X-axis crossbar as the horizontal coordinate, the Y-axis slide as the vertical coordinate, and the Z-axis vertical plate as the height coordinate, drive the first motor, the second motor, and the lifting hydraulic cylinder on the turnover machine gantry, so that the driving shaft of the turnover mechanism is coaxial with the plug valve at the top, and take this position as the coordinate base point;
[0016] S3, the turnover mechanism holds the plug valve: drive the first motor, the second motor, and the lifting hydraulic cylinder, so that the rotary bracket is located at both ends of the plug valve, drive the hydraulic cylinder, and stop driving the hydraulic cylinder when the travel switch alarms, so that the rotary bracket clamps both ends of the plug valve;
[0017] S4, the turnover mechanism clamps the plug valve: drive the clamping motor to clamp the plug valve with the clamp;
[0018] S5, turn over the cock valve: drive the lifting hydraulic cylinder to move up a certain position, drive the turning motor to rotate, so that the cock valve turns over 180 degrees, the turning motor is self-locking, and the lifting hydraulic cylinder moves down to the original position;
[0019] S6, release the turning mechanism: drive the clamping motor to loosen the clamp, and drive the hydraulic cylinder to loosen the rotating support;
[0020] S7, repeat S3-S6, the Y-axis sliding plate slides in the x-axis direction from one end to the other end, the Z-axis vertical plate reciprocates in the y-axis direction, and the turning mechanism in the Z-axis direction sequentially completes the turning process of the remaining cock valves on the tray tool, and then the turning mechanism is reset to the coordinate origin, waiting for the next tray tool to be turned.
[0021] The beneficial effects of the present application are: through the tray tool structure, the automatic whole-disk cock valve is realized, the laser positioner enables the tray tool to have the in-place blocking and accurate positioning function, the tray tool loads multiple cock valves, and the subsequent grease injection process is facilitated. The tray tool is limited by the full-section positioning block and the rear-end positioning block stopper form on both sides, which prevents planar movement and relies on gravity to stick to the plane.
[0022] The turning machine gantry structure drives the first motor, the second motor and the lifting hydraulic cylinder, the X-axis and Y-axis movement meets the grabbing of multiple cock valves, the Z-axis lifting meets the cock valve turning space, the turning mechanism can move and adjust the position in the X-axis, Y-axis and Z-axis direction on the turning machine gantry according to the set position, the turning motor on the turning mechanism is driven, the turning motor realizes the 180-degree rotation function of the cock valve, and has a self-locking function. The overall structure has a very high degree of automation, realizes the automatic grabbing, lifting, turning, descending and placing of the turning mechanism. The chain conveying line is adopted, the cock valve and the tray tool are automatically transmitted to the automatic turning station, the efficiency is greatly improved, the labor intensity is greatly reduced, and the time is saved. The phenomenon that the cock valve needs to be hoisted for turning due to the large product size and heavy weight, and manual operation has great safety hazards is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0023] The present application will be further described below in conjunction with the drawings and examples;
[0024] Figure 1 is the overall structure of the present application side view;
[0025] Figure 2 is the overall structure of the present application front view;
[0026] Figure 3 is the overall structure of the present application top view;
[0027] Figure 4is the axial view of the gantry of the turnover machine of the present application;
[0028] Figure 5 is the side view of the gantry of the turnover machine of the present application;
[0029] Figure 6 is the axial view of the chain conveying line of the present application;
[0030] Figure 7 is the side view of the chain conveying line of the present application;
[0031] Figure 8 is the axial view of the turnover mechanism of the present application;
[0032] Figure 9 is the front view of the turnover mechanism of the present application;
[0033] Figure 10 is the top view of the turnover mechanism of the present application;
[0034] Figure 11 is the sectional view of the clamp of the present application;
[0035] Figure 12 is the axial view of the tray device of the present application;
[0036] In the figure: operating table 1; chain conveying line 2; chain support 201; baffle 202; conveying line chain 203; turnover machine gantry 3; X-axis crossbar 301; guide rail 3011; first rack 3012; first motor 3013; first gear 3014; Z-axis vertical plate 303; Y-axis slide plate 304; sliding sleeve 3041; second rack 3042; second motor 3043; second motor 3044; second gear 3044; support 305; bottom plate 306; lifting hydraulic cylinder 307; tray device 4; panel 401; full-section positioning block 402; rear-end positioning block 403; laser positioner 404; turnover mechanism 5; plug valve 6; mandrel 601; mounting plate 7; driven shaft 8; rotary support 10; linear guide rail 11; hydraulic cylinder 12; mounting seat 13; turnover motor 14; connecting plate 15; travel switch 16; gearbox 17; chain 18; sprocket 19; drive shaft 20; groove 2001; clamp 21; clamping block 2101; arc-shaped groove 2102; threaded hole 2103; screw rod 2104; clamping motor 2105; guide rod 2106; sliding groove 2107; support column 2108. DETAILED DESCRIPTION
[0037] Example 1:
[0038] As Figures 1-12The application discloses a full-automatic turnover device and turnover method for plug valves, and belongs to the technical field of plug valve production.
[0039] The turnover machine gantry 3 is provided with a movable turnover mechanism 5. Through the tray fixture 4 structure, automatic whole-disk incoming of the plug valves 6 is realized. The laser positioner 404 enables the tray fixture 4 to have in-place blocking and accurate positioning functions. The tray fixture 4 is loaded with a plurality of plug valves 6, thereby facilitating the subsequent grease injection process. The tray fixture 4 is limited by the full-segment positioning blocks 402 and the rear-end positioning block 403 in the form of stop blocks on both sides, so as to prevent planar movement and rely on gravity to tightly adhere to the plane.
[0040] The turnover machine gantry 3 structure drives the first motor 3013, the second motor 3043 and the lifting hydraulic cylinder 307. The movement in the X-axis direction, the Y-axis direction and the Z-axis direction meets the requirements of grabbing the plurality of plug valves 6. The lifting in the Z-axis direction meets the requirements of the plug valve 6 turnover space. The turnover mechanism 5 can move and adjust the position in the X-axis direction, the Y-axis direction and the Z-axis direction on the turnover machine gantry 3 according to the set position. The turnover motor 14 on the turnover mechanism 5 is driven, the turnover motor 14 realizes the 180-degree rotation function of the plug valve 6, and has a self-locking function. The overall structure has a very high degree of automation, realizes the automatic grabbing, lifting, turning, lowering and placing actions of the plug valve 6 by the turnover mechanism 5. The chain conveying line 2 is used to automatically convey the plug valve 6 and the tray fixture 4 to the automatic turnover station, thereby greatly improving the efficiency, greatly reducing the labor intensity and saving the time. The phenomenon that the plug valve 6 needs to be hoisted for turning due to the large product size and heavy weight and the manual operation has great safety hazards is avoided.
[0041] The hydraulic cylinder 12 of the turnover mechanism 5 realizes the clamping of the plug valve 6 to prevent falling. The opening and closing functions of the rotary support 10 are realized by the structure that the two ends of the rotary support 10 are respectively arranged on the linear guide rail 11 and the mounting plate 7, so that the rotary support 10 tightly holds the two ends of the plug valve 6.
[0042] Preferably, the turnover machine gantry 3 comprises a bottom plate 306, the bottom plate 306 is provided with a support 305, the top of the support 305 is provided with an X-axis horizontal rod 301, the top of the two X-axis horizontal rods 301 is provided with a sliding Y-axis sliding plate 304, the bottom of the Y-axis sliding plate 304 is provided with a Z-axis vertical plate 303, and the turnover mechanism 5 is installed at the bottom of the Z-axis vertical plate 303. Through the driving of the turnover motor 14 on the turnover mechanism 5, the turnover motor 14 realizes the 180-degree rotation function of the stop valve 6, and has a self-locking function. The overall structure has a high degree of automation, and realizes the actions of automatically grabbing, lifting, turning over, descending and placing the stop valve 6 by the turnover mechanism 5.
[0043] Preferably, one of the X-axis horizontal rods 301 is provided with a first rack 3012 and a first motor 3013, the output end of the first motor 3013 is provided with a first gear 3014, the first gear 3014 is engaged with the first rack 3012, the top of the X-axis horizontal rod 301 is provided with a guide rail 3011, the bottom of the Y-axis sliding plate 304 is provided with a sliding sleeve 3041, the sliding sleeve 3041 abuts against the guide rail 3011, the Z-axis vertical plate 303 is provided with a lifting hydraulic cylinder 307, and one end of the lifting hydraulic cylinder 307 is connected with the turnover mechanism 5. Through the structure of the turnover machine gantry 3, the driving of the first motor 3013, the second motor 3043 and the lifting hydraulic cylinder 307, the movement in the X-axis direction, the Y-axis direction and the Z-axis direction satisfies the grabbing of multiple stop valves 6, and the lifting in the Z-axis direction satisfies the turnover space of the stop valve 6. The turnover mechanism 5 can move and adjust the position in the X-axis direction, the Y-axis direction and the Z-axis direction according to the set position on the turnover machine gantry 3.
[0044] Preferably, the chain conveying line 2 comprises a chain support 201, one side of the chain support 201 is provided with a baffle 202, the chain support 201 is provided with a conveying line chain 203, the tray device 4 comprises a panel 401, the panel 401 is connected with the conveying line chain 203, and the stop valve 6 is provided with a mandrel 601 on both sides. Through the structure, the turnover mechanism 5 automatically grabs, lifts, turns over, descends and places the stop valve 6. The chain conveying line 2 is adopted to automatically convey the stop valve 6 and the tray device 4 to the automatic turnover station, which greatly improves the efficiency, greatly reduces the labor intensity and saves the time. The phenomenon that the stop valve 6 needs to be hoisted for turnover due to large product size and heavy weight, and manual operation has great safety hazards is avoided.
[0045] In the preferred embodiment, the faceplate 401 is provided with a laser positioner 404 at one end, and a plurality of full-length positioning blocks 402 and a plurality of rear-end positioning blocks 403 are arranged on the faceplate 401, one mandrel 601 abuts against the full-length positioning block 402, and another mandrel 601 abuts against the rear-end positioning block 403. With this structure, the automatic whole-disk incoming material of the stopcock 6 is realized through the structure of the tray device 4, the laser positioner 404 enables the tray device 4 to have the in-place blocking and accurate positioning functions, the tray device 4 is loaded with a plurality of stopcocks 6, and the subsequent grease injection process is facilitated. The tray device 4 is limited by the full-length positioning blocks 402 and the rear-end positioning blocks 403 in the form of blocking blocks on both sides to prevent planar movement and to be attached to the plane by gravity.
[0046] In the preferred embodiment, the turnover mechanism 5 includes a mounting plate 7, the mounting plate 7 is provided with an openable and closable rotary bracket 10, and the rotary bracket 10 is provided with a driving shaft 20 and a driven shaft 8 at both ends of the bottom of the rotary bracket 10, respectively, which rotate relative to the rotary bracket 10. With this structure, the hydraulic cylinder 12 of the turnover mechanism 5 realizes the clamping of the stopcock 6 to prevent falling. The openable and closable functions of the rotary bracket 10 are realized by the structure of the rotary bracket 10 at both ends on the linear guide rail 11 and the mounting plate 7, so as to tightly hold the stopcock 6 at both ends.
[0047] In the preferred embodiment, the mounting plate 7 is provided with a mounting seat 13 at the bottom, the mounting seat 13 is provided with a hydraulic cylinder 12, the hydraulic cylinder 12 is connected at both ends with the rotary bracket 10 at both ends, one end of the hydraulic cylinder 12 is provided with a connecting plate 15, one end of the connecting plate 15 is provided with a travel switch 16, one end of the mounting plate 7 is provided with a linear guide rail 11, the part of the rotary bracket 10 located at the driven shaft 8 is slidably connected with the linear guide rail 11, and the part of the rotary bracket 10 located at the driving shaft 20 is connected with the mounting plate 7. With this structure, the hydraulic cylinder 12 is driven, when the travel switch 16 alarms, the hydraulic cylinder 12 stops working, the rotary bracket 10 realizes opening and closing, and when the turnover mechanism 5 moves to both ends of the stopcock 6, the hydraulic cylinder 12 is driven again to make the rotary bracket 10 close, and the hollow driving shaft 20 and the hollow driven shaft 8 cover the two mandrels 601 of the stopcock 6, so as to tightly hold the stopcock 6.
[0048] In the preferred embodiment, the mounting plate 7 is provided with a turnover motor 14, one end of the turnover motor 14 is provided with a gearbox 17, the output end of the gearbox 17 is provided with a chain 18, one end of the chain 18 is provided with a meshing sprocket 19, and the sprocket 19 is connected with the driving shaft 20. With this structure, the turnover motor 14 is driven to rotate the chain 18 to turn the stopcock 6 by 180 degrees, and the turnover motor 14 has a self-locking function.
[0049] Preferably, the driving shaft 20 and the driven shaft 8 are provided with clamps 21, the clamps 21 include two clamping blocks 2101, one side of the clamping block 2101 is provided with an arc-shaped groove 2102, the bottom of the clamping block 2101 is provided with a threaded hole 2103, the driving shaft 20 is provided with a clamping motor 2105, one end of the clamping motor 2105 is provided with a lead screw 2104, the lead screw 2104 is engaged with the threaded hole 2103, the driving shaft 20 is provided with a guide rod 2106 and a plurality of support columns 2108, the guide rod 2106 penetrates through the clamping block 2101 and is in sliding connection with the clamping block 2101, the bottom of the clamping block 2101 is provided with a sliding groove 2107, and the support column 2108 abuts against the sliding groove 2107; the driving shaft 20 is provided with a recess 2001, and the clamping block 2101 abuts against the recess 2001. With the structure, the driving shaft 20 and the clamps 21 provided in the driven shaft 8 drive the clamping motor 2105 to rotate the lead screw 2104, so that the two clamping blocks 2101 of the clamp 21 are clamped and closed, the mandrel 601 abuts against the two arc-shaped grooves 2102, the two clamping blocks 2101 slide towards each other in the recess 2001, the clamp 21 slides relative to the support column 2108, and the support column 2108 and the guide rod 2106 play a guiding and limiting role, so that the clamp 21 clamps the mandrel 601. When the turning motor 14 of the driving turning mechanism 5 is driven, the rotation of the sprocket 19 can make the stopcock valve 6 turn over.
[0050] Embodiment 2: further illustrate in combination with embodiment 1:
[0051] Turning method of the full-automatic turning device of the stopcock valve:
[0052] The driving chain conveying line 2 is driven to make the tray device 4 transported to the end of the turning machine gantry 3, the laser positioner 404 on the tray device 4 alarms, and a plurality of stopcock valves 6 on the tray device 4 are distributed equidistantly and cross each other;
[0053] The coordinate system is established: taking the X-axis cross rod 301 as the horizontal coordinate, the Y-axis sliding plate 304 as the vertical coordinate, and the Z-axis vertical plate 303 as the height coordinate, the first motor 3013, the second motor 3043 and the lifting hydraulic cylinder 307 of the driving turning machine gantry 3 are driven to make the driving shaft 20 of the turning mechanism 5 coaxial with the top end of the stopcock valve 6, and the position is taken as the coordinate base point;
[0054] The turning mechanism 5 holds the stopcock valve 6: the first motor 3013, the second motor 3043 and the lifting hydraulic cylinder 307 are driven to make the rotating support 10 located at both ends of the stopcock valve 6, the hydraulic cylinder 12 is driven, and the travel switch 16 alarms to stop driving the hydraulic cylinder 12, so that the rotating support 10 clamps both ends of the stopcock valve 6;
[0055] The turning mechanism 5 clamps the stopcock valve 6: the clamping motor 2105 is driven to make the clamp 21 clamp the stopcock valve 6;
[0056] Turnover cock valve 6: drive the lifting hydraulic cylinder 307 to move up a certain position, drive the turnover motor 14 to rotate, so that the cock valve 6 is turned over 180 degrees, the turnover motor 14 is self-locking, and the lifting hydraulic cylinder 307 is lowered to the original position;
[0057] Turnover mechanism 5 release: drive the clamping motor 2105 to make the clamp 21 loose, and drive the hydraulic cylinder 12 to make the rotating support 10 loose;
[0058] Repeat S3-S6, Y-axis slide plate 304 slides in x-axis direction from one end to the other end, Z-axis vertical plate 303 reciprocates in y-axis direction, and turnover mechanism 5 sequentially completes the turnover process of the remaining cock valves 6 on the tray device 4 in Z-axis direction, and then the turnover mechanism 5 is reset to the coordinate base point, waiting for the turnover operation on the next tray device 4.
[0059] The above-mentioned embodiments are only preferred technical solutions of the present application, and should not be regarded as a limitation of the present application. The protection scope of the present application should be based on the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features recorded in the claims. That is, the equivalent replacement improvement within this range is also within the protection scope of the present application.
Claims
1. A full automatic turning device for a stopcock valve, characterized in that: The turnover machine gantry (3) is provided with a chain conveying line (2) at the bottom, the chain conveying line (2) is provided with a tray device (4), the tray device (4) is provided with a plurality of plug valves (6), and the turnover machine gantry (3) is provided with a movable turnover mechanism (5); The turnover machine gantry (3) comprises a bottom plate (306), the bottom plate (306) is provided with a support (305), the support (305) is provided with X-axis cross bars (301) at the top of both ends, the X-axis cross bars (301) are provided with sliding Y-axis sliding plates (304) at the top, the Y-axis sliding plates (304) are provided with Z-axis vertical plates (303) at the bottom, and the turnover mechanism (5) is installed at the bottom of the Z-axis vertical plate (303). The turnover mechanism (5) comprises a mounting plate (7), the mounting plate (7) is provided with an opening and closing rotary support (10), and the rotary support (10) is provided with a driving shaft (20) and a driven shaft (8) rotating relative to the rotary support (10) at both ends of the bottom. The driving shaft (20) and the driven shaft (8) are provided with clamps (21) inside, the clamp (21) comprises two clamping blocks (2101), the clamping block (2101) is provided with an arc-shaped groove (2102) on one side, the clamping block (2101) is provided with a threaded hole (2103) at the bottom, the driving shaft (20) is provided with a clamping motor (2105), the clamping motor (2105) is provided with a lead screw (2104) at one end, the lead screw (2104) is engaged with the threaded hole (2103), the driving shaft (20) is provided with a guide rod (2106) and a plurality of supporting columns (2108), the guide rod (2106) penetrates through the clamping block (2101) and is connected with the clamping block (2101) in sliding mode, the clamping block (2101) is provided with a sliding groove (2107) at the bottom, and the supporting column (2108) abuts against the sliding groove (2107); the driving shaft (20) is provided with a groove (2001), and the clamping block (2101) abuts against the groove (2001).
2. The full automatic turnover device for the cock valve according to claim 1, characterized in that one of The X-axis cross bar (301) is provided with a first rack (3012) and a first motor (3013), the first motor (3013) is provided with a first gear (3014) at the output end, the first gear (3014) is engaged with the first rack (3012), the X-axis cross bar (301) is provided with a guide rail (3011) at the top, the Y-axis sliding plate (304) is provided with a sliding sleeve (3041) at the bottom, the sliding sleeve (3041) abuts against the guide rail (3011), the Z-axis vertical plate (303) is provided with a lifting hydraulic cylinder (307), and one end of the lifting hydraulic cylinder (307) is connected with the turnover mechanism (5).
3. The full automatic turnover device for the cock valve according to claim 1, characterized in that: The chain conveying line (2) comprises a chain support (201), the chain support (201) is provided with a baffle (202) on one side, the chain support (201) is provided with a transmission line chain (203), the tray device (4) comprises a panel (401), the panel (401) is connected with the transmission line chain (203), and the plug valve (6) is provided with a mandrel (601) on both sides.
4. The full automatic turnover device for the cock valve according to claim 3, characterized in that: The panel (401) is provided with a laser positioner (404) at one end, a plurality of full-segment positioning blocks (402) and a plurality of rear-end positioning blocks (403) are arranged on the panel (401), one mandrel (601) abuts against the full-segment positioning block (402), and the other mandrel (601) abuts against the rear-end positioning block (403).
5. The full automatic turnover device for the cock valve according to claim 1, characterized in that: The bottom of the mounting plate (7) is provided with a mounting seat (13), the mounting seat (13) is provided with a hydraulic cylinder (12), the two ends of the hydraulic cylinder (12) are connected with the two ends of the rotating support (10) respectively, one end of the hydraulic cylinder (12) is provided with a connecting plate (15), one end of the connecting plate (15) is provided with a travel switch (16), one end of the mounting plate (7) is provided with a linear guide rail (11), the rotating support (10) part located at the driven shaft (8) is in sliding connection with the linear guide rail (11), and the rotating support (10) part located at the driving shaft (20) is connected with the mounting plate (7).
6. The full automatic turnover device for the cock valve according to claim 1, characterized in that: The mounting plate (7) is provided with a turnover motor (14), one end of the turnover motor (14) is provided with a gearbox (17), the output end of the gearbox (17) is provided with a chain (18), one end of the chain (18) is provided with a meshing sprocket (19), and the sprocket (19) is connected with the driving shaft (20).
7. The method according to any one of claims 1 to 6, wherein the method is characterized by: S1, the driving chain conveying line (2) is driven to make the tray device (4) transported to the end of the turnover machine gantry (3), the laser positioner (404) on the tray device (4) alarms, and a plurality of plug valves (6) on the tray device (4) are distributed equidistantly and cross each other; S2, a coordinate system is established: the X-axis crossbar (301) is taken as the horizontal coordinate, the Y-axis sliding plate (304) is taken as the vertical coordinate, the Z-axis vertical plate (303) is taken as the height coordinate, the first motor (3013), the second motor (3043) and the lifting hydraulic cylinder (307) of the driving turnover machine gantry (3) are driven to make the driving shaft (20) of the turnover mechanism (5) coaxial with the plug valve (6) at the top, and the position is taken as the coordinate base point; S3, the turnover mechanism (5) holds the plug valve (6): the first motor (3013), the second motor (3043) and the lifting hydraulic cylinder (307) are driven to make the rotating support (10) located at the two ends of the plug valve (6), the hydraulic cylinder (12) is driven, and when the travel switch (16) alarms, the driving of the hydraulic cylinder (12) is stopped to make the rotating support (10) clamp the plug valve (6) at the two ends; S4, the turnover mechanism (5) clamps the plug valve (6): the clamping motor (2105) is driven to make the clamp (21) clamp the plug valve (6); S5, the plug valve (6) is turned over: the lifting hydraulic cylinder (307) is driven to move upward by a certain position, the turnover motor (14) is driven to rotate to make the plug valve (6) turned over by 180 degrees, the turnover motor (14) is self-locked, and the lifting hydraulic cylinder (307) is moved downward to the original position; S6, the turnover mechanism (5) is released: the clamping motor (2105) is driven to make the clamp (21) loose, and the hydraulic cylinder (12) is driven to make the rotating support (10) loose. S7, repeat S3-S6, Y-axis slide plate (304) in the x-axis direction from one end to the other end, Z-axis vertical plate (303) in the y-axis direction reciprocating, the turnover mechanism (5) in the Z-axis direction, the remaining turn valve (6) on the tray device (4) to complete the turnover process, the turnover mechanism (5) reset back to the coordinate origin, waiting for the next tray device (4) to turn over the work.
Citation Information
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