A modular modified asphalt production system and production process

Through the modularly designed modified asphalt production system, the problem of inconvenience in repair of existing equipment is solved, rapid maintenance and efficient production are achieved, and costs are reduced.

CN116179231BActive Publication Date: 2025-04-22JINAN JINYUE HIGHWAY ENGINEERING CO LTD
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Patent Information

Application Number
CN202310269910.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-16
Publication Date
2025-04-22
Estimated Expiration
2043-03-16

AI Technical Summary

Technical Problem

The integrated structure of the existing asphalt mixing equipment is not convenient for change and maintenance, resulting in the entire machine being shut down or replaced in case of failure, which is costly and affects production efficiency.

Method used

A modular modified asphalt production system is designed. The feed module, swelling reaction module and circulating tank module are separate structures, which can be disassembled and replaced, and combined with the stirring and spraying mechanism and the drive mechanism to realize the circulating channel structure and stirring and spraying function.

Benefits of technology

It realizes rapid maintenance and maintenance of equipment, improves production efficiency and product quality, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of asphalt production, and more specifically, to a modular modified asphalt production system and production process. A modular modified asphalt production system includes a feed module, a swelling reaction module, a circulation tank module, a driving mechanism, a stirring and spraying mechanism, and a hanger mechanism; the feed module is connected to one end of the stirring and spraying mechanism, and the other end of the stirring and spraying mechanism is rotatably fitted in the swelling reaction module; the swelling reaction module is connected to one end of the circulation tank module through a delivery pipe with a circulation pump, and the other end of the circulation tank module is fixedly connected to the feed module; the swelling reaction module and the circulation tank module are installed on the hanger mechanism; the driving mechanism installed on the hanger mechanism is transmission-connected to the stirring and spraying mechanism to drive the stirring and spraying mechanism to rotate in the swelling reaction module. The feed module, swelling reaction module, and circulation tank module in the present invention are separate structures, which can be disassembled and replaced, which is convenient for inspection and maintenance.
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Description

Technical Field

[0001] The present invention relates to the technical field of asphalt production, and more specifically, to a modular modified asphalt production system and production process. Background Art

[0002] At present, with the rapid development of my country's highway industry, the use of modified asphalt is required to be promoted on a large scale, and the modified asphalt processing equipment is also required to be standardized, such as efficiency, production capacity, quality, environmental protection, safety, etc. The existing asphalt mixing equipment on the market is generally an integral structure, which is not easy to change or replace. When part of the structure fails, it is not easy to replace part of it. The whole machine can only be shut down for maintenance or replaced, which is costly and affects production efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a modular modified asphalt production system and production process, which can effectively solve the problems in the prior art; in a modular modified asphalt production system of the present invention, the internal feed module, swelling reaction module and circulation tank module are separate structures, which can be disassembled and replaced, which is conducive to inspection and maintenance; in a modular modified asphalt production process of the present invention, the process is advanced, the operation is simple, and it is conducive to the processing and manufacturing of modified asphalt.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A modular modified asphalt production system comprises a feed module, a swelling reaction module, a circulation tank module, a driving mechanism, a stirring and spraying mechanism and a hanger mechanism; the feed module is connected to one end of the stirring and spraying mechanism, and the other end of the stirring and spraying mechanism is rotatably fitted in the swelling reaction module; the swelling reaction module is connected to one end of the circulation tank module through a delivery pipe with a circulation pump, and the other end of the circulation tank module is connected to the feed module, and the internal feed module, swelling reaction module and circulation tank module are separate structures and can be disassembled and replaced; the swelling reaction module and the circulation tank module are mounted on the hanger mechanism; the driving mechanism mounted on the hanger mechanism is transmission-connected to the stirring and spraying mechanism to drive the stirring and spraying mechanism to rotate in the swelling reaction module.

[0006] Preferably, the feed module includes a feed hopper, a longitudinal feed pipe and a transverse feed pipe; the upper and lower ends of the longitudinal feed pipe are connected to the feed hopper and the transverse feed pipe, and the transverse feed pipe is sealed and slides in the stirring and spraying mechanism; the circulation tank module is connected to the longitudinal feed pipe.

[0007] Preferably, the stirring and spraying mechanism comprises a friction linkage disk, a rotating sleeve, a sliding rotating tube, a stirring rod, a reciprocating push-pull assembly, a spraying scraper assembly and a grinding roller assembly; the rotating sleeve is sealed and rotated at one end of the swelling reaction module, and the friction linkage disk connected to the driving mechanism is fixed on the rotating sleeve; the middle part of the sliding rotating tube is sealed and slidable in the rotating sleeve, and a convex ridge that slidably cooperates with the sliding rotating tube guide groove is provided in the rotating sleeve; the sliding rotating tube is inserted into the tube body at one end of the swelling reaction module and surrounds and fixes the grinding roller assembly, multiple stirring rods and multiple spraying scraper assemblies; the other end of the sliding rotating tube is connected to the reciprocating push-pull assembly, and the reciprocating push-pull assembly is connected to the driving mechanism; the transverse feed pipe is sealed and slides in the sliding rotating tube.

[0008] Preferably, the grinding roller assembly includes a roller body, a support shaft and a support plate; two support plates are provided, the two support plates are relatively fixed on the sliding rotating tube, the two support plates are connected by a support shaft, the roller body is movably connected to the support shaft, and the roller body rolls on the inner wall of the circular chamber of the swelling reaction module.

[0009] Preferably, the spray scraper assembly includes a spray pipe, a sliding sleeve, a reset spring and a curved scraper; the inner end of the spray pipe is fixedly connected and communicated with the sliding rotating pipe; a plurality of spray ports are arranged on the pipe surface of the spray pipe, and the plurality of spray ports are arranged along the axial direction of the spray pipe, the inner end of the sliding sleeve is sealed and slides on the spray pipe, and the outer end of the sliding sleeve is connected to the curved scraper; the sliding sleeve and the spray pipe are fixedly connected by a reset spring, and the reset spring is located in the sliding sleeve.

[0010] Preferably, the hanger mechanism includes a hanging horizontal axis, a side bracket, a base and a hanging seat; two side brackets are provided, the two side brackets are fixedly connected by the hanging horizontal axis, and the two side brackets are relatively fixed at both ends of the base; two hanging seats are provided, the two hanging seats are rotatably connected to the hanging horizontal axis, and the swelling reaction module and the circulation tank module are both fixed on the two hanging seats; an irregular gear ring is installed on the outer ring surface of the friction linkage disk, and the irregular gear ring is meshed with an arc-shaped rack fixed on the base.

[0011] Preferably, the driving mechanism comprises a servo motor and a friction transmission wheel fixed on the output shaft of the servo motor; the friction transmission wheel is perpendicular to the friction transmission friction linkage disk; and the friction transmission wheel is connected to the reciprocating push-pull assembly.

[0012] Preferably, the reciprocating push-pull assembly includes a rotating connecting rod and a push-pull frame; one end of the rotating connecting rod rotates on the eccentric position of the friction transmission wheel, and the other end of the rotating connecting rod rotates on the push-pull frame, and the push-pull frame rotates on the sliding rotating tube to drive the sliding rotating tube to slide in the rotating sleeve.

[0013] Preferably, a stirring mechanism is rotatably coupled inside the circulation tank module; the stirring mechanism includes a stirring shaft rotatably coupled at both ends of the circulation tank module, a plurality of stirring impellers mounted on the stirring shaft, a small gear fixed on the stirring shaft, and a large gear on the suspended horizontal axis, the small gear and the large gear are meshed with each other, a plurality of stirring impellers rotate inside the circulation tank module, and an electric heater is provided on the circulation tank module.

[0014] Preferably, a modular modified asphalt production process, using the modular modified asphalt production system, comprises the following steps:

[0015] Step a, passing the heated matrix asphalt through the feed module, the matrix asphalt in the feed module enters the swelling reaction module through the stirring spraying mechanism, the matrix asphalt in the swelling reaction module enters the circulation tank module under the action of the delivery pipe with a circulation pump, and circulates in the feed module, the swelling reaction module, and the circulation tank module;

[0016] Step b, adding a modifier into the feed module, the modifier is gradually mixed with the matrix asphalt circulating in the feed module, the swelling reaction module and the circulation tank module, and a swelling reaction is performed;

[0017] Step c: starting the driving mechanism, and controlling the stirring and spraying mechanism through the driving mechanism to stir the modifier and the base asphalt to obtain modified asphalt.

[0018] Beneficial effects of the present invention: A modular modified asphalt production system of the present invention, the internal feed module, swelling reaction module and circulation tank module are separate structures, which can be disassembled and replaced, which is conducive to inspection and maintenance; A modular modified asphalt production process of the present invention has advanced technology, simple operation, and is conducive to the processing and manufacturing of modified asphalt.

[0019] The advantages of the present invention are:

[0020] 1. The feeding module, stirring and spraying mechanism, swelling reaction module and circulation tank module form a circulating channel structure, which is beneficial to improve the mixing effect of base asphalt and modifier, and facilitate the modifier to fully react with the base asphalt;

[0021] 2. The stirring and spraying mechanism can not only play a role in mixing and stirring the base asphalt and the modifier, but also play a role in ejecting the material. When the stirring and spraying mechanism rotates, the base asphalt and the modifier are sprayed into the swelling reaction module, which is conducive to the full mixing of the base asphalt and the modifier at different positions;

[0022] 3. A grinding roller assembly is installed inside the stirring and spraying mechanism, which can roll and grind the modifier to improve the grinding effect of the modifier, and ultimately improve the reaction effect of the base asphalt and the modifier;

[0023] 4. When the stirring and spraying mechanism mixes the base asphalt and the modifier, the driving mechanism and the reciprocating push-pull assembly can be used to control the stirring rod, the spraying scraper assembly and the grinding roller assembly to move horizontally, so as to contact with the materials at different positions for sufficient mixing;

[0024] 5. When the stirring and spraying mechanism mixes the base asphalt and the modifier, it can also drive the swelling reaction module and the circulation tank module to shake and swing to a certain extent on the hanger mechanism through the cooperation of the irregular gear ring and the arc-shaped rack, thereby improving the mixing effect.

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the related technologies, the drawings required for use in the specific embodiments or the related technical descriptions will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 The overall schematic diagram provided for the embodiment of the present invention Figure 1 ;

[0028] Figure 2 The overall schematic diagram provided for the embodiment of the present invention Figure 2 ;

[0029] Figure 3 A cross-sectional structural diagram provided for an embodiment of the present invention;

[0030] Figure 4 A schematic diagram of the structure of a feed module provided in an embodiment of the present invention;

[0031] Figure 5 A schematic diagram of the structure of a driving mechanism provided by an embodiment of the present invention;

[0032] Figure 6 A schematic diagram of the structure of a stirring and spraying mechanism provided in an embodiment of the present invention;

[0033] Figure 7 A schematic diagram of the structure of a reciprocating push-pull assembly provided in an embodiment of the present invention;

[0034] Figure 8 A schematic diagram of the structure of a spray scraper assembly provided in an embodiment of the present invention;

[0035] Fig. 9A schematic diagram of the structure of a grinding roller assembly provided in an embodiment of the present invention;

[0036] Fig.10 A schematic diagram of the structure of a hanger mechanism provided by an embodiment of the present invention;

[0037] Fig.11 A schematic diagram of the structure of a stirring mechanism provided in an embodiment of the present invention;

[0038] Fig.12 A schematic diagram of the structure of an irregular gear ring provided by an embodiment of the present invention;

[0039] Fig.13 A cross-sectional view of a spray scraper assembly provided in an embodiment of the present invention.

[0040] Icons: feeding module 1; feeding hopper 11; longitudinal feeding pipe 12; transverse feeding pipe 13; swelling reaction module 2; circulation tank module 3; driving mechanism 4; stirring and spraying mechanism 5; friction linkage disk 51; rotating sleeve 52; sliding rotating tube 53; stirring rod 54; reciprocating push-pull assembly 55; rotating connecting rod 55a; pushing and pulling frame 55b; spraying scraper assembly 56; spraying pipe 56a; sliding sleeve 56b; reset tension spring 56c; arc scraper 56d; grinding roller assembly 57; irregular gear ring 58; arc rack 59; hanger mechanism 6; hanging horizontal axis 61; side bracket 62; base 63; hanging seat 64; stirring mechanism 7; stirring shaft 71; stirring impeller 72; small gear 73; large gear 74. DETAILED DESCRIPTION

[0041] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0042] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0043] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0045] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in this application, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in this application without affecting the effects that can be produced by this application and the purposes that can be achieved. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of narration, and are not used to limit the scope of the implementation of this application. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of this application without substantial change in the technical content.

[0046] The following is combined with Figure 1-13 The present invention is described in further detail.

[0047] Embodiment 1

[0048] like Figure 1-13 As shown, a modular modified asphalt production system includes a feeding module 1, a swelling reaction module 2, a circulation tank module 3, a driving mechanism 4, a stirring and spraying mechanism 5 and a hanger mechanism 6; the feeding module 1 is connected to one end of the stirring and spraying mechanism 5, and the other end of the stirring and spraying mechanism 5 is rotatably fitted in the swelling reaction module 2; the swelling reaction module 2 is connected to one end of the circulation tank module 3 through a conveying pipe with a circulation pump, and the other end of the circulation tank module 3 is connected to the feeding module 1; the swelling reaction module 2 and the circulation tank module 3 are installed on the hanger mechanism 6; the driving mechanism 4 installed on the hanger mechanism 6 is transmission-connected to the stirring and spraying mechanism 5 to drive the stirring and spraying mechanism 5 to rotate in the swelling reaction module 2.

[0049] A modular modified asphalt production system of the present invention, when producing and processing modified asphalt, firstly, the heated base asphalt is passed through the feed module 1, the base asphalt in the feed module 1 enters the swelling reaction module 2 through the stirring and spraying mechanism 5, the base asphalt in the swelling reaction module 2 enters the circulation tank module 3 under the action of the delivery pipe with a circulation pump, and circulates in the feed module 1, the swelling reaction module 2, and the circulation tank module 3; then, the modifier is added to the feed module 1, the modifier and the base asphalt circulating in the feed module 1, the swelling reaction module 2 and the circulation tank module 3 are gradually mixed and undergo a swelling reaction; the driving mechanism 4 is started, and the base asphalt is driven by the driving mechanism 4. Mechanism 4 controls the stirring and spraying mechanism 5 to stir the modifier and the base asphalt to obtain modified asphalt; the feeding module 1, the stirring and spraying mechanism 5, the swelling reaction module 2 and the circulation tank module 3 constitute a circulating channel structure, so that the base asphalt and the modifier can flow in a circulating manner, which is beneficial to improving the mixing effect of the base asphalt and the modifier, and facilitating the modifier to fully react with the base asphalt; the stirring and spraying mechanism 5 can not only play a role in mixing and stirring the base asphalt and the modifier, but also play a role in ejecting the material. When the stirring and spraying mechanism 5 rotates, the base asphalt and the modifier are sprayed into the swelling reaction module 2, which is beneficial to the full mixing of the base asphalt and the modifier at different positions.

[0050] The feed module 1 includes a feed hopper 11, a longitudinal feed pipe 12 and a transverse feed pipe 13; the upper and lower ends of the longitudinal feed pipe 12 are connected to the feed hopper 11 and the transverse feed pipe 13, and the transverse feed pipe 13 is sealed and slidable in the stirring and spraying mechanism 5; the circulation tank module 3 is connected to the longitudinal feed pipe 12. The matrix asphalt and modifier can be put into the interior of the present invention through the feed hopper 11. After the control valve on the longitudinal feed pipe 12 is opened, the matrix asphalt and modifier can enter the longitudinal feed pipe 12 through the feed hopper 11 and enter the stirring and spraying mechanism 5 through the transverse feed pipe 13, so as to be transported to the swelling reaction module 2 through the stirring and spraying mechanism 5. A delivery pump can be installed on the transverse feed pipe 13 to facilitate the matrix asphalt and modifier to be sprayed out through the spraying mechanism 5; the control valve on the longitudinal feed pipe 12 is located above the connection between the circulation tank module 3 and the longitudinal feed pipe 12. After adding an appropriate amount of matrix asphalt and modifier, the control valve on the longitudinal feed pipe 12 is closed, so that the matrix asphalt and modifier flow in the circulating channel structure formed by the feed module 1, the stirring and spraying mechanism 5, the swelling reaction module 2 and the circulation tank module 3.

[0051] The stirring and spraying mechanism 5 includes a friction linkage disk 51, a rotating sleeve 52, a sliding rotating tube 53, a stirring rod 54, a reciprocating push-pull assembly 55, a spraying scraper assembly 56 and a grinding roller assembly 57; the rotating sleeve 52 is sealed and rotated at one end of the swelling reaction module 2, and the friction linkage disk 51, which is transmission-connected to the driving mechanism 4, is fixed on the rotating sleeve 52; the middle part of the sliding rotating tube 53 is sealed and slidable in the rotating sleeve 52, and a convex ridge that slides with the guide groove of the sliding rotating tube 53 is provided in the rotating sleeve 52; the sliding rotating tube 53 is inserted into the tube body at one end of the swelling reaction module 2 and surrounds and fixes the grinding roller assembly 57, multiple stirring rods 54 and multiple spraying scraper assemblies 56; the other end of the sliding rotating tube 53 is connected to the reciprocating push-pull assembly 55, and the reciprocating push-pull assembly 55 is transmission-connected to the driving mechanism 4; the transverse feed pipe 13 is sealed and slidable in the sliding rotating tube 53. The matrix asphalt and the modifier can enter the sliding rotating tube 53 through the transverse material delivery pipe 13, and enter the multiple spraying scraper assemblies 56 through the sliding rotating tube 53, so as to enter the swelling reaction module 2 through the multiple spraying scraper assemblies 56 for reaction; after the driving mechanism 4 is started, it can drive the friction linkage disk 51 to rotate, and when the friction linkage disk 51 rotates, it can drive the rotating sleeve 52 to rotate, and when the rotating sleeve 52 rotates, it can drive the sliding rotating tube 53 to rotate around its own axis, and when the sliding rotating tube 53 rotates, it can drive the stirring rod 54, the spraying scraper assembly 56 and the grinding roller assembly 57 to rotate and circle, so that the stirring rod 54 can be used to control the swelling reaction module 2. The raw materials are mixed and stirred. The spray scraper assembly 56 is used to scrape off the raw materials adhering to the inner wall of the swelling reaction module 2 during the mixing of the raw materials. The grinding roller assembly 57 is used to roller-grind the raw materials on the inner wall of the swelling reaction module 2 to improve the fineness of the raw materials, improve the mixing reaction effect, and finally improve the quality of the processed modified asphalt. After the driving mechanism 4 is started, the reciprocating push-pull assembly 55 can also drive the sliding rotating tube 53 to slide reciprocatingly in the horizontal direction on the rotating sleeve 52, thereby driving the stirring rod 54, the spray scraper assembly 56 and the grinding roller assembly 57 to reciprocate in the horizontal direction, so as to mix and stir the raw materials at different positions, which is beneficial to improve the mixing effect.

[0052] The grinding roller assembly 57 includes a roller body, a support shaft and a support plate; two support plates are provided, the two support plates are relatively fixed on the sliding rotating tube 53, the two support plates are connected by a support shaft, the support shaft is connected to the roller body, and the roller body rolls on the inner wall of the circular chamber of the swelling reaction module 2. The grinding roller assembly 57 can be used to roll and grind the base asphalt and the modifier in the swelling reaction module 2, thereby improving the grinding effect of the modifier and ultimately improving the reaction effect of the base asphalt and the modifier.

[0053] The spray scraper assembly 56 includes a spray pipe 56a, a sliding sleeve 56b, a reset spring 56c and a curved scraper 56d; the inner end of the spray pipe 56a is fixedly connected and communicated with the sliding rotating pipe 53; a plurality of spray ports are arranged on the pipe surface of the spray pipe 56a, and the plurality of spray ports are arranged along the axial direction of the spray pipe 56a; the inner end of the sliding sleeve 56b is sealed and slid on the spray pipe 56a, and the outer end of the sliding sleeve 56b is connected to the curved scraper 56d; the sliding sleeve 56b and the spray pipe 56a are fixedly connected by a reset spring 56c, and the reset spring 56c is located in the sliding sleeve 56b. The raw materials entering the sliding rotating tube 53 can be sprayed out through multiple spraying pipes 56a, and a sliding sleeve 56b is set on the spraying pipe 56a. When the stirring spraying mechanism 5 rotates faster, the inertia is greater, and the sliding sleeve 56b on the spraying pipe 56a swings outward to a greater extent, so that more spraying ports are opened and the flow speed is faster. At this time, the reset spring 56c is stretched. When the arc scraper 56d swings to contact the inner wall of the swelling reaction module 2, the raw materials adhered to the inner wall of the swelling reaction module 2 can be scraped off, so that the raw material flow effect is better, and the raw materials are prevented from adhering to the inner wall of the swelling reaction module 2 to cause uneven mixing.

[0054] The hanger mechanism 6 includes a hanging horizontal axis 61, a side bracket 62, a base 63 and a hanging seat 64; there are two side brackets 62, the two side brackets 62 are fixedly connected by the hanging horizontal axis 61, and the two side brackets 62 are relatively fixed at both ends of the base 63; there are two hanging seats 64, the two hanging seats 64 are rotatably connected to the hanging horizontal axis 61, and the swelling reaction module 2 and the circulation tank module 3 are fixed on the two hanging seats 64; an irregular gear ring 58 is installed on the outer ring surface of the friction linkage disk 51, and the irregular gear ring 58 is engaged with the arc-shaped rack 59 fixed on the base 63. The swelling reaction module 2 and the circulation tank module 3 are fixed on two hanging seats 64. When the friction linkage disk 51 rotates, the irregular gear ring 58 can be driven to rotate. When the irregular gear ring 58 rotates to contact the arc-shaped rack 59, the swelling reaction module 2 can be driven to move in an arc shape. When the irregular gear ring 58 rotates to separate from the arc-shaped rack 59, under the action of gravity, the swelling reaction module 2 swings on the hanging horizontal axis 61 through the hanging seat 64, which is beneficial to the mixing of the raw materials inside the swelling reaction module 2.

[0055] The driving mechanism 4 includes a servo motor and a friction drive wheel fixed on the output shaft of the servo motor; the friction drive wheel is perpendicular to the friction drive friction linkage disk 51; the friction drive wheel is connected to the reciprocating push-pull assembly 55. After the servo motor in the driving mechanism 4 is started, it can drive the friction drive wheel to rotate. When the friction drive wheel rotates, it can drive the friction linkage disk 51 to rotate through friction drive, and the friction drive wheel can drive the reciprocating push-pull assembly 55.

[0056] The reciprocating push-pull assembly 55 includes a rotating connecting rod 55a and a push-pull frame 55b; one end of the rotating connecting rod 55a rotates at an eccentric position of the friction transmission wheel, and the other end of the rotating connecting rod 55a rotates on the push-pull frame 55b, and the push-pull frame 55b rotates on the sliding rotating tube 53 to drive the sliding rotating tube 53 to slide in the rotating sleeve 52. When the friction transmission wheel rotates, it can drive one end of the rotating connecting rod 55a to rotate and circle, and the other end of one end of the rotating connecting rod 55a drives the sliding rotating tube 53 to slide in the rotating sleeve 52 through the push-pull frame 55b, thereby driving the stirring rod, the spraying scraper assembly and the grinding roller assembly to move in the horizontal direction, so as to contact with materials at different positions for sufficient mixing.

[0057] The circulation tank module 3 is provided with a rotating stirring mechanism 7; the stirring mechanism 7 includes a stirring shaft 71 rotatingly matched at both ends of the circulation tank module 3, a plurality of stirring impellers 72 mounted on the stirring shaft 71, a pinion 73 fixed on the stirring shaft 71, and a large gear 74 on the hanging horizontal shaft 61, the pinion 73 and the large gear 74 meshing with each other, and the plurality of stirring impellers 72 rotating in the circulation tank module 3, and an electric heater is provided on the circulation tank module 3. When the swelling reaction module 2 drives the hanging seat 64 to swing on the hanging horizontal shaft 61, the pinion 73 meshes with different positions of the large gear 74, thereby driving the pinion 73 to rotate to a certain extent, and finally driving the stirring shaft 71 and the plurality of stirring impellers 72 to mix and stir the raw materials flowing in the circulation tank module 3 to a certain extent, without adding other power, thus saving energy and reducing consumption.

[0058] Embodiment 2

[0059] like Figure 1-3 As shown, a modular modified asphalt production process, using the modular modified asphalt production system, includes the following steps:

[0060] Step a, the heated matrix asphalt is passed through the feed module 1, the matrix asphalt in the feed module 1 enters the swelling reaction module 2 through the stirring spraying mechanism 5, the matrix asphalt in the swelling reaction module 2 enters the circulation tank module 3 under the action of the delivery pipe with a circulation pump, and circulates in the feed module 1, the swelling reaction module 2, and the circulation tank module 3;

[0061] Step b, adding a modifier into the feed module 1, the modifier is gradually mixed with the matrix asphalt circulating in the feed module 1, the swelling reaction module 2 and the circulation tank module 3, and a swelling reaction is performed;

[0062] Step c: starting the driving mechanism 4, and controlling the stirring and spraying mechanism 5 through the driving mechanism 4 to stir the modifier and the base asphalt to obtain modified asphalt.

[0063] Principle: A modular modified asphalt production system of the present invention, when producing and processing modified asphalt, firstly, the heated base asphalt is passed through the feed module 1, and the base asphalt in the feed module 1 enters the swelling reaction module 2 through the stirring and spraying mechanism 5, and the base asphalt in the swelling reaction module 2 enters the circulation tank module 3 under the action of the delivery pipe with a circulation pump, and circulates in the feed module 1, the swelling reaction module 2, and the circulation tank module 3; then, the modifier is added to the feed module 1, and the modifier and the base asphalt circulating in the feed module 1, the swelling reaction module 2 and the circulation tank module 3 are gradually mixed and undergo a swelling reaction; the driving mechanism 4 is started, and the base asphalt is stirred and sprayed by the stirring and spraying mechanism 5; The driving mechanism 4 controls the stirring and spraying mechanism 5 to stir the modifier and the base asphalt to obtain modified asphalt; the feeding module 1, the stirring and spraying mechanism 5, the swelling reaction module 2 and the circulation tank module 3 constitute a circulating channel structure, so that the base asphalt and the modifier can flow in a circulating manner, which is beneficial to improving the mixing effect of the base asphalt and the modifier, and facilitating the modifier to fully react with the base asphalt; the stirring and spraying mechanism 5 can not only play a role in mixing and stirring the base asphalt and the modifier, but also play a role in ejecting the material. When the stirring and spraying mechanism 5 rotates, the base asphalt and the modifier are sprayed into the swelling reaction module 2, which is beneficial to the full mixing of the base asphalt and the modifier at different positions.

[0064] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of this application, several improvements and modifications can be made to this application, and these improvements and modifications also fall within the scope of protection of the claims of this application.

[0065] It should also be noted that, in this specification, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.

Claims

1. A modular modified asphalt production system, characterized in that: The invention comprises a feeding module (1), a swelling reaction module (2), a circulation tank module (3), a driving mechanism (4), a stirring and spraying mechanism (5) and a hanging mechanism (6); the feeding module (1) is connected to one end of the stirring and spraying mechanism (5), and the other end of the stirring and spraying mechanism (5) is rotatably engaged in the swelling reaction module (2); the swelling reaction module (2) is connected to one end of the circulation tank module (3) via a conveying pipe with a circulation pump, and the other end of the circulation tank module (3) is connected to the feeding module (1); the swelling reaction module (2) and the circulation tank module (3) are mounted on the hanging mechanism (6); the driving mechanism (4) mounted on the hanging mechanism (6) is transmission-connected to the stirring and spraying mechanism (5) to drive the stirring and spraying mechanism (5) to rotate in the swelling reaction module (2); The feed module (1) comprises a feed hopper (11), a longitudinal feed pipe (12) and a transverse feed pipe (13); the upper and lower ends of the longitudinal feed pipe (12) are connected to the feed hopper (11) and the transverse feed pipe (13), and the transverse feed pipe (13) is sealed and slidable in the stirring and spraying mechanism (5); the circulation tank module (3) is connected to the longitudinal feed pipe (12); The stirring and spraying mechanism (5) comprises a friction linkage disk (51), a rotating sleeve (52), a sliding rotating tube (53), a stirring rod (54), a reciprocating push-pull assembly (55), a spraying scraper assembly (56) and a grinding roller assembly (57); the rotating sleeve (52) is sealed and rotated at one end of the swelling reaction module (2); the friction linkage disk (51) which is transmission-connected to the driving mechanism (4) is fixed on the rotating sleeve (52); the middle part of the sliding rotating tube (53) is sealed and slides in the rotating sleeve (52). The rotating sleeve (52) is provided with a convex ridge that is slidably matched with the guide groove of the sliding rotating tube (53); the sliding rotating tube (53) is inserted into the tube body at one end of the swelling reaction module (2) and surrounds the fixed grinding roller assembly (57), multiple stirring rods (54) and multiple spraying scraper assemblies (56); the other end of the sliding rotating tube (53) is matched and connected to the reciprocating push-pull assembly (55), and the reciprocating push-pull assembly (55) is transmission-connected to the driving mechanism (4); the transverse material conveying pipe (13) is sealed and slidable in the sliding rotating tube (53); The spray scraper assembly (56) comprises a spray pipe (56a), a sliding sleeve (56b), a reset spring (56c) and a curved scraper (56d); the inner end of the spray pipe (56a) is fixedly connected to and communicated with the sliding rotating pipe (53); a plurality of spray ports are arranged on the pipe surface of the spray pipe (56a), and the plurality of spray ports are arranged along the axial direction of the spray pipe (56a); the inner end of the sliding sleeve (56b) is sealed and slidable on the spray pipe (56a), and the outer end of the sliding sleeve (56b) is connected to the curved scraper (56d); the sliding sleeve (56b) and the spray pipe (56a) are fixedly connected via a reset spring (56c), and the reset spring (56c) is located in the sliding sleeve (56b); The hanger mechanism (6) comprises a hanging horizontal axis (61), a side bracket (62), a base (63) and a hanging seat (64); two side brackets (62) are provided, the two side brackets (62) are fixedly connected via the hanging horizontal axis (61), and the two side brackets (62) are relatively fixed at two ends of the base (63); two hanging seats (64) are provided, the two hanging seats (64) are rotatably connected to the hanging horizontal axis (61), and the swelling reaction module (2) and the circulation tank module (3) are fixed on the two hanging seats (64); an irregular gear ring (58) is installed on the outer ring surface of the friction linkage disk (51), and the irregular gear ring (58) is meshed with an arc-shaped rack (59) fixed on the base (63).

2. A modular modified asphalt production system according to claim 1, characterized in that: The grinding roller assembly (57) comprises a roller body, a support shaft and a support plate; two support plates are provided, the two support plates are relatively fixed on the sliding rotating tube (53), the two support plates are connected by a support shaft, the support shaft is connected to the roller body, and the roller body rolls on the inner wall of the circular chamber of the swelling reaction module (2).

3. A modular modified asphalt production system according to claim 1, characterized in that: The driving mechanism (4) comprises a servo motor and a friction drive wheel fixed on the output shaft of the servo motor; the friction drive wheel is perpendicular to the friction drive friction linkage disk (51); and the friction drive wheel is connected to the reciprocating push-pull assembly (55).

4. A modular modified asphalt production system according to claim 3, characterized in that: The reciprocating push-pull assembly (55) comprises a rotating connecting rod (55a) and a push-pull frame (55b); one end of the rotating connecting rod (55a) rotates at an eccentric position of the friction transmission wheel, and the other end of the rotating connecting rod (55a) rotates on the push-pull frame (55b), and the push-pull frame (55b) rotates on the sliding rotating tube (53) to drive the sliding rotating tube (53) to slide in the rotating sleeve (52).

5. A modular modified asphalt production system according to claim 4, characterized in that: A stirring mechanism (7) is rotatably coupled inside the circulation tank module (3); the stirring mechanism (7) comprises a stirring shaft (71) rotatably coupled to two ends of the circulation tank module (3), a plurality of stirring impellers (72) mounted on the stirring shaft (71), a small gear (73) fixed on the stirring shaft (71), and a large gear (74) on the hanging horizontal shaft (61); the small gear (73) and the large gear (74) are meshed with each other, the plurality of stirring impellers (72) rotate inside the circulation tank module (3), and an electric heater is provided on the circulation tank module (3).

6. A modular modified asphalt production process, using the modular modified asphalt production system according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step a, the heated matrix asphalt is passed through a feed module (1), the matrix asphalt in the feed module (1) enters into a swelling reaction module (2) through a stirring and spraying mechanism (5), the matrix asphalt in the swelling reaction module (2) enters into a circulation tank module (3) under the action of a delivery pipe with a circulation pump, and circulates in the feed module (1), the swelling reaction module (2), and the circulation tank module (3); Step b, adding a modifier into the feed module (1), the modifier is gradually mixed with the base asphalt circulating in the feed module (1), the swelling reaction module (2) and the circulation tank module (3) and undergoes a swelling reaction; Step c: starting the driving mechanism (4), and controlling the stirring and spraying mechanism (5) through the driving mechanism (4) to stir the modifier and the base asphalt to obtain modified asphalt.

Citation Information

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