A remotely controlled intelligent construction device and method

Through remotely controlled intelligent construction equipment, the spacing adjustment components and angle adjustment components are used to realize multi-angle and multi-position automatic vibration of vibrating parts during concrete pouring, solving the problem of single function of the vibration structure in the existing technology and relying on manual operation, and improving work efficiency and the quality of concrete.

CN116181070BActive Publication Date: 2025-05-27QINGDAO FANGSHUO CONSTR TECH CO LTD
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Patent Information

Application Number
CN202211595090.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-13
Publication Date
2025-05-27
Estimated Expiration
2042-12-13

AI Technical Summary

Technical Problem

The prior art has a single function of vibration structure during concrete pouring, relies on manual operation, has low efficiency, and is not highly mechanized and automated.

Method used

It provides a remotely controlled intelligent construction equipment, including a remote controller and construction components, and realizes remote picture acquisition and position control of construction components through the display screen, and uses spacing adjustment components and angle adjustment components to realize multi-angle and multi-position automatic vibration of vibrating parts.

Benefits of technology

It improves the automation degree and working efficiency of vibration operations, reduces manual operations, can quickly adapt to vibration needs at different angles and positions, and enhances the compactness and strength of concrete.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a remotely controlled intelligent construction device and method, which includes a remote controller and a construction component; the remote controller has a display screen and a control interface; remote image acquisition is realized through the display screen, and then position control of the construction component is realized through the control of the control interface, that is, driving the construction component to move arbitrarily in three-dimensional directions so that the vibrating member can be inserted into a specific insertion hole. In addition, through the setting of the spacing adjustment component, it can realize the adjustment of the spacing distance between multiple vibrating members, so as to match the insertion holes at the lower position, and complete the vibrating action of multiple insertion holes at one time, improving work efficiency. In addition, through the setting of the angle adjustment component, it can adjust the angular position placement of the vibrating member, so that the placement position angle of the vibrating member in the insertion hole changes rapidly, further improving work efficiency and enhancing the vibrating effect.
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Description

Technical Field

[0001] The present invention relates to an intelligent construction device with remote control, and particularly to a technology for realizing concrete vibration. Background Art

[0002] In the field of building construction, the main steps involved include frame erection, concrete pouring, and late decoration, etc. The pouring of concrete during construction is a very important link, which plays a very important supporting role in ensuring the overall structural strength of the building.

[0003] In the concrete pouring during construction, the vibration process is a very important link. Vibration usually refers to the process of vibrating and compacting the concrete mixture unloaded into the pouring bin, thereby improving the strength and ensuring the quality of concrete components. Specifically, when the concrete prepared by a concrete mixer is poured into a component, it is necessary to remove air bubbles or make the slurry flow quickly for tamping, so that the concrete is compactly combined, eliminating phenomena such as honeycombing and pitting on the inside of the concrete, to enhance the strength and thus ensure the quality of concrete components.

[0004] As Figure 1 shown is a part of the concrete to be poured in the prior art, which includes building components 200. The building components 200 form insertion holes 201 one by one. After the concrete is poured, it will gradually flow into these insertion holes, and then a vibrating member is inserted into the insertion holes to remove air bubbles or make the flow of the concrete more uniform and flat. However, the existing such vibrating structure has a relatively single function. Usually, only one vibrating member can be inserted at a time, and it highly depends on manual operation. The operating environment is not good, and the work efficiency is not high. Moreover, the vibrating structure also needs to be placed obliquely at multiple angles in the insertion holes to improve the vibrating effect, but such a process also mostly depends on manual operation, and the mechanization and automation are significantly insufficient. Summary of the Invention

[0005] To solve the problems existing in the above technology, the present invention provides a technology for realizing remote control vibration of concrete pouring in the construction process.

[0006] An intelligent construction device with remote control provided by the present invention includes a remote controller and a construction component;

[0007] The remote controller has a display screen and a control interface;

[0008] The construction component establishes a signal connection with the remote controller. The construction component has a moving frame, a spacing adjustment component, an angle adjustment component, and a vibrating member. The bottom of the moving frame has a camera. The spacing adjustment component is arranged on the moving frame. The spacing adjustment component has a lifting plate, a horizontal sliding plate, and a fixing plate. The lifting plate cooperates with the protruding column on the horizontal sliding plate through a driving groove. The fixing plate is arranged on one side of the horizontal sliding plate, and the angle adjustment component is arranged on the fixing plate. During the lifting movement of the lifting plate, it drives multiple groups of the horizontal sliding plates to move horizontally at the same time, so as to adjust the spacing between adjacent two horizontal sliding plates. In addition, the angle adjustment component is used to drive the vibrating member to be placed at different angles.

[0009] The beneficial effects of the above solution are as follows: The remote image is obtained through the display screen, and then the position control of the construction component is realized through the control of the control interface, that is, driving the construction component to move arbitrarily in three-dimensional directions, so that the vibrating member can be inserted into a specific insertion hole. In addition, through the setting of the spacing adjustment component, it can adjust the spacing between multiple vibrating members, so as to match the insertion holes at the lower positions, and complete the vibrating function of multiple insertion holes at one time, improving the work efficiency. In addition, through the setting of the angle adjustment component, it can adjust the angular position of the vibrating member, so that the placement position angle of the vibrating member in the insertion hole changes rapidly, further improving the work efficiency and enhancing the vibrating effect.

[0010] Preferably, the spacing adjustment component includes an adjustment motor, an adjustment screw rod, a lifting block, and a vertical guide plate. The adjustment motor is connected to the adjustment screw rod. The lifting block is arranged on the adjustment screw rod. The lifting block is slidably matched with the guide protrusion on the vertical guide plate through a sliding groove. One side of the lifting block is connected to the lifting plate. The lifting plate has a middle driving groove and inclined grooves symmetrically arranged on both sides. Both the middle driving groove and the inclined grooves cooperate with the protruding columns on the horizontal sliding plate at the rear.

[0011] The horizontal sliding plate is slidably sleeved on the fixed guide block of the moving frame through a sliding clamping plate.

[0012] By driving the movement of the lifting plate by the lifting block, the driving effect on the protruding column and the horizontal sliding plate can be realized through the inclined groove. The horizontal sliding plate in the middle remains stationary, while the horizontally sliding plates symmetrically arranged on both sides approach or move away at the same time, so as to form an equal-spacing adjustment. In addition, one group, two groups or more groups of inclined grooves can be symmetrically arranged on both sides of the middle driving groove. In this way, multiple groups of vibrating members can be set according to needs, and the work efficiency can be improved according to needs. And the vibrating members can also be removed. For example, only five groups, three groups or one group of vibrating members are retained.

[0013] Preferably, the angle adjustment assembly includes a first telescopic rod, a second telescopic rod, and a connecting ring. The connecting ring is sleeved on the vibrating member. The tails of the first telescopic rod and the second telescopic rod are hinged to the fixed rod, and the heads of the first telescopic rod and the second telescopic rod are hinged to the connecting ring. The fixed rod is located at the top of the fixing plate. The middle part of the fixing plate has a support plate portion, and the support plate portion has a support groove. The vibrating member is rotatably engaged with the support groove through a rotating ball.

[0014] Preferably, the top of the mobile frame is connected to the boom of a crane or a mobile driving member.

[0015] The first telescopic rod and the second telescopic rod are, for example, air cylinders, hydraulic cylinders or electric telescopic rods, and they operate independently of each other. Thus, the vibrating member can be quickly made to form a swinging motion, so as to change the angular position obliquely in the insertion hole, in order to achieve the vibrating effect.

[0016] The vibrating member is a prior art, and a vibration motor or an eccentric vibrating structure is provided inside it to achieve vibration, which will not be elaborated here.

[0017] Above the mobile frame is connected to the boom of a crane, for example. Then the crane can drive the mobile frame to different positions through the boom and then perform vibration, or the mobile frame is connected to other mobile structures, as long as the overall horizontal two-dimensional movement and vertical movement of the mobile frame can be achieved, which belongs to the prior art and will not be elaborated here.

[0018] The working method of the remotely controlled intelligent construction equipment provided by the present invention includes the following steps:

[0019] Obtain the image data below the construction component through the camera, and then transmit it to the display screen for display, and realize the control operation of the construction component through the operation of the control interface;

[0020] Drive the entire mobile frame to move through a crane or a mobile driving member, so that the vibrating member moves to different operating stations, and then perform a descending movement so that the vibrating member is inserted into the concrete pouring insertion hole of the underlying construction for vibration;

[0021] Through the control of the spacing adjustment component, the spacing distance of the vibrating member is adjusted to achieve the adjustment effect on the pouring insertion holes with different width distances; in addition, through the action of the angle adjustment component, the vibrating member forms different angular placement positions, so that the vibrating member forms different angular placement positions in the insertion hole, thereby forming vibrating effects at different angles.

[0022] The working method of the remotely controlled intelligent construction equipment provided by the present invention includes the following steps: The adjusting motor drives the adjusting screw rod to move, the adjusting screw rod drives the lifting block to perform a lifting motion, the lifting block cooperates with the guiding protrusion through the sliding groove and slides, and accordingly causes the lifting plate to perform a lifting motion, thereby driving the horizontal sliding plate to perform a horizontal motion through the protruding column, thereby realizing the adjustment of the interval distance between two adjacent fixing plates and vibrating members.

[0023] The working method of the remotely controlled intelligent construction equipment provided by the present invention is characterized in that it includes the following steps: The first telescopic rod and the second telescopic rod perform independent telescopic motions, thereby driving the vibrating member to perform an angle adjustment through the connecting ring, and the vibrating member realizes articulated rotation with the cooperation of the rotating ball and the supporting groove. Description of the Drawings

[0024] Figure 1 is a structural schematic diagram of a building component;

[0025] Figure 2 is a structural schematic diagram of a remotely controlled intelligent construction equipment of the present invention;

[0026] Figure 3 is a structural schematic diagram of a remotely controlled intelligent construction equipment of the present invention;

[0027] Figure 4 is a structural schematic diagram of a remotely controlled intelligent construction equipment of the present invention;

[0028] Figure 5 is a structural schematic diagram of a remotely controlled intelligent construction equipment of the present invention;

[0029] Figure 6 is a structural schematic diagram of a remotely controlled intelligent construction equipment of the present invention;

[0030] Figure 7 is a partial structural schematic diagram of a remotely controlled intelligent construction equipment of the present invention. Detailed Description of the Invention

[0031] First Embodiment:

[0032] As Figure 2 and Figure 3 shown, a remotely controlled intelligent construction equipment provided by the present invention includes a remote controller and a construction component 10;

[0033] The remote controller 4 has a display screen 5 and a control interface 6;

[0034] The construction component 10 establishes a signal connection with the remote controller 4. The construction component 10 has a mobile frame 11, a spacing adjustment component 20, an angle adjustment component 30, and a vibrating member 40. The bottom of the mobile frame 11 has a camera 12. The spacing adjustment component 20 is arranged on the mobile frame 11. The spacing adjustment component 20 has a lifting plate 21, a horizontal sliding plate 22, and a fixing plate 23. The lifting plate 21 cooperates with the protruding column 25 on the horizontal sliding plate 22 through a driving groove 24. The fixing plate 23 is arranged on one side of the horizontal sliding plate 22. The angle adjustment component 30 is arranged on the fixing plate 23. During the lifting movement of the lifting plate 21, it drives multiple groups of the horizontal sliding plates 22 to perform horizontal movement at the same time, so as to adjust the spacing distance between two adjacent horizontal sliding plates 22. In addition, the angle adjustment component 30 is used to drive the vibrating member 40 to be placed at different angles.

[0035] The working method of the remotely controlled intelligent construction equipment provided by the present invention includes the following steps:

[0036] The image data below the construction component 10 is obtained through the camera 12 and then transmitted to the display screen 5 for display. The control operation of the construction component 10 is realized through the operation of the control interface 6.

[0037] The mobile frame 11 is driven to move as a whole by a crane or a mobile driving member, so that the vibrating member 40 moves to different operating stations, and then makes a downward movement so that the vibrating member 40 is inserted into the concrete pouring insertion hole 201 of the underlying construction for vibration.

[0038] By controlling the spacing adjustment component 20, the spacing distance of the vibrating members 40 is adjusted to achieve the adjustment effect on the pouring insertion holes 201 with different width distances. In addition, through the action of the angle adjustment component 30, the vibrating member 40 is placed at different angles, so that the vibrating member 40 forms different angle placement positions in the insertion hole 201, thereby forming vibrating effects at different angles.

[0039] The remote image is obtained through the display screen, and then the position control of the construction component is realized through the control of the control interface, that is, driving the construction component to move arbitrarily in three-dimensional directions, so that the vibrating member can be inserted into a specific insertion hole. In addition, through the setting of the spacing adjustment component, the spacing distance of multiple vibrating members can be adjusted, so as to match the insertion holes at the lower position, and the vibration of multiple insertion holes can be completed at one time, improving the work efficiency. In addition, through the setting of the angle adjustment component, the angle position placement of the vibrating member can be adjusted, so that the placement position angle of the vibrating member in the insertion hole changes quickly, further improving the work efficiency and strengthening the vibrating effect.

[0040] Second Embodiment:

[0041] As Figures 3 to 6 shown, the spacing adjustment assembly 20 includes an adjustment motor 51, an adjustment lead screw 52, a lifting block 53, and a vertical guide plate 54. The adjustment motor 51 is connected to the adjustment lead screw 52. The lifting block 53 is arranged on the adjustment lead screw 52 and is slidably engaged with the guide protrusion 55 on the vertical guide plate 54 through a sliding groove 81. One side of the lifting block 53 is connected to the lifting plate 21. The lifting plate 21 has a middle drive groove 56 and inclined grooves 57 symmetrically arranged on both sides. Both the middle drive groove 56 and the inclined grooves 57 are engaged with the protruding posts 25 on the rear horizontal sliding plate 22.

[0042] The horizontal sliding plate 22 is slidably sleeved on the fixed guide block 59 of the moving frame 11 through a sliding clamping plate 58.

[0043] The working method of the remotely controlled intelligent construction equipment provided by the present invention includes the following steps: The adjustment motor drives the adjustment lead screw to move. The adjustment lead screw drives the lifting block to perform a lifting motion. The lifting block slides in cooperation with the guide protrusion through the sliding groove, and correspondingly causes the lifting plate to perform a lifting motion. Thus, the horizontal sliding plate is driven to perform a horizontal motion through the protruding posts, thereby realizing the adjustment of the spacing between two adjacent fixing plates and vibrating members.

[0044] Third Embodiment:

[0045] As Figure 7 shown, the angle adjustment assembly 30 includes a first telescopic rod 31, a second telescopic rod 32, and a connecting ring 33. The connecting ring 33 is sleeved on the vibrating member 40. The tails of the first telescopic rod 31 and the second telescopic rod 32 are hinged to a fixed rod 34. The heads of the first telescopic rod 31 and the second telescopic rod 32 are hinged to the connecting ring 33. The fixed rod 34 is located on the top of the fixing plate 23. The middle part of the fixing plate 23 has a support plate portion 36. The support plate portion 36 has a support groove 37. The vibrating member 40 is rotatably engaged with the support groove 37 through a rotating ball 38.

[0046] Preferably, the top of the moving frame 11 is connected to a crane boom or a moving driving member.

[0047] The working method of the remotely controlled intelligent construction equipment provided by the present invention is characterized by including the following steps: The first telescopic rod 31 and the second telescopic rod 32 perform independent telescopic movements, whereby the vibrating member 40 is driven to adjust the angle through the connecting ring 33, and the vibrating member 40 realizes articulated rotation with the cooperation of the rotating ball 38 and the supporting groove 37.

[0048] The first telescopic rod and the second telescopic rod are, for example, cylinders, hydraulic cylinders or electric telescopic rods, and they operate independently of each other. Thus, the vibrating member can be quickly made to form a swinging motion, so as to change the angular position obliquely in the insertion hole, thereby achieving a vibrating effect.

[0049] The vibrating member is a prior art, and a vibration motor or an eccentric vibrating structure is provided inside it to achieve vibration, which will not be elaborated here.

[0050] In a further preferred embodiment, the fixed plate is slidably connected to the horizontal sliding plate in the vertical direction, and the protruding column is a detachable structure. The protruding column can be detached from the horizontal sliding plate. When the adjustment of the spacing distance of the horizontal sliding plate is completed and no further adjustment is required, the protruding column can be detached. That is, at this time, when the lifting plate moves up and down, it will not drive the horizontal sliding plate. And at this time, the lifting plate and the fixed plate are connected and fixed by a detachable connecting rod, so that the lifting plate can drive the fixed plate and the vibrating member provided thereon to realize reciprocating up and down movements. In this way, when the vibrating member is inserted into the insertion hole, the vibrating member can realize reciprocating up and down movements in the insertion hole and achieve a good vibrating effect through the reciprocating up and down movement of the lifting plate.

[0051] Above the moving frame, for example, the cantilever of a crane is connected. Then, the crane can drive the moving frame to different positions through the cantilever and then perform vibration, or the moving frame is connected to other moving structures, as long as the overall horizontal two-dimensional movement and vertical movement of the moving frame can be achieved. This belongs to the prior art and will not be elaborated here.

Claims

1. A remotely controlled intelligent construction device, characterized in that, it includes: A remote controller with a display screen and a control interface; A construction component that establishes a signal connection with the remote controller. The construction component has a mobile frame, a spacing adjustment component, an angle adjustment component, and a vibrating member. The bottom of the mobile frame has a camera. The spacing adjustment component is arranged on the mobile frame. The spacing adjustment component has a lifting plate, a horizontal sliding plate, and a fixing plate. The lifting plate cooperates with the protruding column on the horizontal sliding plate through a driving groove. The fixing plate is arranged on one side of the horizontal sliding plate, and the angle adjustment component is arranged on the fixing plate; during the lifting movement of the lifting plate, it simultaneously drives multiple groups of the horizontal sliding plates to perform horizontal movement so as to adjust the spacing between adjacent two horizontal sliding plates; in addition, the angle adjustment component is used to drive the vibrating member to be placed at different angles; The fixing plate is slidably connected to the horizontal sliding plate vertically. The protruding column is a detachable structure and can be detached from the horizontal sliding plate. When the adjustment of the spacing between the horizontal sliding plates is completed and no further adjustment is required, the protruding column is detached. That is, at this time, when the lifting plate moves up and down again, it does not drive the horizontal sliding plate; and at this time, the lifting plate and the fixing plate are connected and fixed through a detachable connecting rod, so that the lifting plate drives the fixing plate and the vibrating member arranged above to realize reciprocating up and down movement; The angle adjustment component includes a first telescopic rod, a second telescopic rod, and a connecting ring. The connecting ring is sleeved on the vibrating member. The tails of the first telescopic rod and the second telescopic rod are hinged to a fixed rod, and the heads of the first telescopic rod and the second telescopic rod are hinged to the connecting ring. The fixed rod is located at the top of the fixing plate. The middle of the fixing plate has a support plate part, and the support plate part has a support groove. The vibrating member is rotatably matched with the support groove through a rotating ball; The spacing adjustment component includes an adjustment motor, an adjustment screw rod, a lifting block, and a vertical guide plate. The adjustment motor is connected to the adjustment screw rod. The lifting block is arranged on the adjustment screw rod. The lifting block is slidably matched with the guiding protrusion on the vertical guide plate through a sliding groove; one side of the lifting block is connected to the lifting plate. The lifting plate has a middle driving groove and inclined grooves symmetrically arranged on both sides. Both the middle driving groove and the inclined grooves are matched with the protruding columns on the horizontal sliding plate at the rear; The horizontal sliding plate is slidably sleeved on the fixed guide block of the mobile frame through a sliding clamping plate.

2. The remotely controlled intelligent construction device according to claim 1, characterized in that, The top of the mobile frame is connected with a mobile driving member.

3. The working method of the remotely controlled intelligent construction device according to claim 1, characterized in that, it includes the following steps: Obtain the image data below the construction component through the camera, and then transmit it to the display screen for display, and realize the control operation of the construction component through the operation of the control interface; The moving driving part drives the whole moving rack to move, so that the vibrating part moves to different operating stations, and then makes a downward movement so that the vibrating part is inserted into the concrete pouring insertion hole constructed below for vibration. By controlling the spacing adjustment component, the spacing distance of the vibrating part is adjusted to achieve the adjustment effect on the pouring insertion holes with different width distances; in addition, through the action of the angle adjustment component, the vibrating part forms different angular placement positions, so that the vibrating part forms different angular placement positions in the insertion hole, thus forming vibrating effects at different angles.

4. The working method of the remotely controlled intelligent construction equipment according to claim 3, characterized in that it includes the following steps: the adjusting motor drives the adjusting screw rod to move, the adjusting screw rod drives the lifting block to perform a lifting movement, the lifting block cooperates and slides with the guiding protrusion through the sliding groove, and correspondingly makes the lifting plate perform a lifting movement, thereby driving the horizontal sliding plate to perform a horizontal movement through the protruding column, thereby realizing the adjustment of the spacing distance between two adjacent fixing plates and the vibrating part.

5. The working method of the remotely controlled intelligent construction equipment according to claim 4, characterized in that it includes the following steps: the first telescopic rod and the second telescopic rod perform independent telescopic movements, thereby driving the vibrating part to perform angle adjustment through the connecting ring, and the vibrating part realizes articulated rotation with the cooperation of the rotating ball and the supporting groove.

Citation Information

Patent Citations

  • Concrete vibrating device for building

    CN213115545U

  • Lubricating oil feeding device

    CN216235986U

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    CN216405005U