Automatic aging equipment manual feeding error prevention system

Abstract

The present invention relates to the technical field of automatic aging equipment, and specifically to an automatic aging equipment manual feeding error prevention system, comprising an automatic aging equipment, a CCD visual detection device, a barcode scanning gun and an adapter, wherein the CCD visual detection device and the barcode scanning gun are arranged above the automatic aging equipment, a jig is fixedly arranged on the upper surface of the automatic aging equipment, a jig hole is opened on the surface of the jig, an LED lamp is embedded on the surface of the jig, and the jig hole corresponds to the LED lamp one by one; compared with the prior art, the present invention adds LED lamps on both sides of the jig position on the manual feeding equipment, and during operation, the adapter should be inserted into which hole of the jig, and the lamp corresponding to which hole will light up, and the operator can insert the jig into the corresponding jig hole according to the position of the light, thereby achieving accurate and correct feeding operation, and the CCD visual detection device will also retest and determine whether the product is misplaced by taking photos, thereby eliminating the problem of inserting the wrong hole when feeding.

Description

Technical Field

[0001] The invention relates to the technical field of automatic aging equipment, in particular to a manual feeding error prevention system for automatic aging equipment. Background Art

[0002] Automatic aging equipment is to make the circuit board of electronic products work for a certain period of time under certain conditions. The purpose is that some component parameters on the circuit board will change with the change of use time in the initial use. This is not allowed for some applications with stricter requirements. Therefore, aging treatment is performed before use. At present, manual loading of similar equipment still relies on operators to judge which hole of the fixture the adapter should be inserted into according to the settings of the system program. This operation method has no guidance and no error prevention system, which causes the operator to unknowingly insert the product into the wrong hole of the fixture, resulting in confusion in the product barcode and increasing the difficulty of tracing the product later, which indirectly leads to a decrease in production efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide an automatic aging equipment manual feeding error prevention system to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic aging equipment manual feeding error prevention system, comprising an automatic aging equipment, a CCD visual detection device, a barcode scanning gun and an adapter, wherein the CCD visual detection device and the barcode scanning gun are arranged above the automatic aging equipment, a jig is fixedly arranged on the upper surface of the automatic aging equipment, a jig hole is opened on the surface of the jig, an LED lamp is embedded on the surface of the jig, the jig hole corresponds to the LED lamp one by one, a QR code is arranged on the surface of the adapter, a relay and a PC host computer software are arranged in the automatic aging equipment, the barcode scanning gun recognizes the QR code, and feeds back the data to the PC host computer software, and the PC host computer software controls the action of the relay to light up the corresponding LED lamp.

[0005] The automatic aging equipment is provided with a 24V power supply, and the 24V power supply supplies power to the relay, PC host software, LED lamp, CCD visual detection device and barcode scanning gun.

[0006] An auxiliary protection structure is arranged inside the fixture, and the auxiliary protection structure includes an impact shaft, an electromagnetic drive chamber, a shaft end blind hole and a temperature sensor.

[0007] The electromagnetic drive bin is installed inside the jig, and the position and number of the electromagnetic drive bin and the jig hole positions correspond one to one. One end of the impact shaft is inserted and installed inside the electromagnetic drive bin, and the other end of the impact shaft passes through the upper surface of the jig and is flush with the upper surface of the jig.

[0008] The electromagnetic drive compartment can drive the impact shaft to telescope and move. The end of the driving impact shaft is provided with a shaft end blind hole. A temperature sensor is arranged inside the shaft end blind hole. The temperature sensor can detect the temperature of the adapter.

[0009] The electromagnetic drive compartment is controlled by PC host computer software.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] Compared with the prior art, the present invention adds LED lights on both sides of the jig position on the manual feeding equipment. During operation, the adapter should be inserted into a hole of the jig, and the light corresponding to that hole will light up. The operator can insert the jig into the corresponding hole according to the position of the light, thereby achieving accurate and correct feeding operation, and the CCD visual inspection device will also use flying photos to re-test and determine whether the product is misplaced, thereby eliminating the problem of inserting the wrong hole during feeding, greatly reducing the labor cost and time cost of tracing the product in the later stage, including solving the problem of barcode confusion caused by inserting the wrong jig hole, so the production efficiency will also be improved accordingly. This invention reduces the thinking and judgment of employees during operation, and the employees will be relatively relaxed. For the enterprise, this invention improves production efficiency and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0013] Figure 2 Schematic diagram of the fixture structure of the present invention.

[0014] Figure 3 It is a schematic diagram of the auxiliary protection structure of the present invention.

[0015] Figure 4 It is a flow chart of the present invention.

[0016] In the figure: 1. Automatic aging equipment; 2. CCD visual inspection device; 3. Barcode scanner; 4. Fixture; 5. Fixture hole; 6. LED light; 7. Adapter; 8. QR code; 401. Impact shaft; 402. Electromagnetic drive chamber; 403. Blind hole at the shaft end; 404. Temperature sensor. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figures 1 to 4 The present invention provides a technical solution: an automatic aging equipment manual feeding error prevention system, comprising an automatic aging equipment 1, a CCD visual detection device 2, a barcode scanning gun 3 and an adapter 7, wherein the CCD visual detection device 2 and the barcode scanning gun 3 are arranged above the automatic aging equipment 1, a jig 4 is fixedly arranged on the upper surface of the automatic aging equipment 1, a jig hole 5 is opened on the surface of the jig 4, an LED lamp 6 is embedded on the surface of the jig 4, the jig hole 5 corresponds to the LED lamp 6 one by one, a QR code 8 is arranged on the surface of the adapter 7, a relay and a PC host computer software are arranged in the automatic aging equipment 1, the barcode scanning gun 3 recognizes the QR code 8, and feeds back the data to the PC host computer software, and the PC host computer software controls the relay action to light up the corresponding LED lamp 6.

[0019] The automatic aging equipment 1 is provided with a 24V power supply, and the 24V power supply supplies power to the relay, the PC host software, the LED light 6, the CCD visual detection device 2 and the barcode scanner 3.

[0020] An auxiliary protection structure is provided inside the fixture 4 , and the auxiliary protection structure includes an impact shaft 401 , an electromagnetic drive chamber 402 , a shaft end blind hole 403 and a temperature sensor 404 .

[0021] The electromagnetic drive bin 402 is installed inside the jig 4, and the position and number of the electromagnetic drive bin 402 and the jig hole 5 correspond one to one. One end of the impact shaft 401 is inserted and installed inside the electromagnetic drive bin 402, and the other end of the impact shaft 401 passes through the upper surface of the jig 4 and is flush with the upper surface of the jig 4.

[0022] The electromagnetic drive chamber 402 can drive the impact shaft 401 to telescopically move. A shaft end blind hole 403 is opened at the end of the driving impact shaft 401. A temperature sensor 404 is arranged inside the shaft end blind hole 403. The temperature sensor 404 can detect the temperature of the adapter 7.

[0023] The electromagnetic drive bin 402 is controlled by the PC host software, and the temperature sensor 404 feeds back the temperature signal of the adapter 7 to the PC host software. The PC host software compares the value with the preset value. When the temperature is higher than the preset value, the PC host software sends a signal to control the electromagnetic drive bin 402 to move, so that the impact shaft 401 extends, and the impact shaft 401 presses on the lower surface of the adapter 7 to separate the adapter 7 from popping up, thereby playing a role in temperature measurement protection. At the same time, when the adapter 7 needs to be pulled out, the adapter 7 is automatically popped out through the action of the electromagnetic drive bin 402, reducing the operator's manual pulling-out process, which is more convenient and labor-saving.

[0024] First, there are 16 LED lights 6, distributed on both sides of the fixture 4, with 8 LED lights 6 on each side, corresponding to the 8 fixture holes 5 on each side of the fixture. The 16 LED lights 6 are individually turned on and off by two 8-way relays. The relays communicate with the PC host software. The relays control the on and off of the 16 LED light 6 circuits by receiving the signals from the PC host software. When the barcode scanner 3 scans the QR code 8 of the adapter 7, the PC host software will send a signal to the relay to make one of the LED light 6 circuits of the relay conductive. After the circuit is conductive, the LED light 6 will be lit and flash. The operator can insert the adapter 7 into the corresponding fixture hole 5 when he sees which light is on. When the operator fills the fixture hole 5 according to the guidance of the LED light 6, the CCD visual inspection device 2 above the equipment will also retest through flying photos to determine whether the product is mixed. If it is found that the product is mixed, the equipment alarm function will be triggered to prompt the operator to detect and correct the product sequence to achieve the specifications of precise operation.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic aging equipment manual feeding error prevention system, comprising an automatic aging equipment (1), a CCD visual detection device (2), a barcode scanning gun (3) and an adapter (7), characterized in that: The CCD visual detection device (2) and the barcode scanning gun (3) are arranged above the automatic aging equipment (1); a jig (4) is fixedly arranged on the upper surface of the automatic aging equipment (1); a jig hole (5) is opened on the surface of the jig (4); an LED light (6) is embedded on the surface of the jig (4); the jig hole (5) corresponds to the LED light (6) in a one-to-one manner; a two-dimensional code (8) is arranged on the surface of the adapter (7); a relay and a PC host computer software are arranged in the automatic aging equipment (1); the barcode scanning gun (3) recognizes the two-dimensional code (8) and feeds data back to the PC host computer software; the PC host computer software controls the relay to operate so that the corresponding LED light (6) is lit; an auxiliary protection structure is arranged inside the jig (4); the auxiliary protection structure includes an impact shaft (401), an electromagnetic drive compartment (402), The electromagnetic drive chamber (402) is installed inside the fixture (4), and the electromagnetic drive chamber (402) corresponds to the position and number of the fixture holes (5) one by one. One end of the impact shaft (401) is inserted and installed inside the electromagnetic drive chamber (402), and the other end of the impact shaft (401) passes through the upper surface of the fixture (4) and is flush with the upper surface of the fixture (4); the electromagnetic drive chamber (402) can drive the impact shaft (401) to move telescopically, and the end of the driving impact shaft (401) is provided with a shaft end blind hole (403), and the shaft end blind hole (403) is provided with a temperature sensor (404), and the temperature sensor (404) can detect the temperature of the adapter (7); the electromagnetic drive chamber (402) is controlled by PC host computer software.

2. The automatic aging equipment manual feeding error prevention system according to claim 1 is characterized by: The automatic aging device (1) is provided with a 24V power supply, and the 24V power supply supplies power to the relay, the PC host computer software, the LED light (6), the CCD visual detection device (2) and the barcode scanning gun (3).

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