Butterfly valve body casting scribe inspection tool
By designing a scribing inspection fixture for butterfly valve body castings, the problem of inaccurate scribing during the casting process was solved, enabling flexible switching between vertical and horizontal workstations and improving the accuracy and applicability of dimensional inspection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-08
- Publication Date
- 2026-03-17
AI Technical Summary
In the existing technology, butterfly valve body castings are prone to deformation during the casting process, which makes it impossible to accurately draw the vertical center line during dimensional inspection, and the instability of the crane leads to large errors.
A scribing inspection fixture for butterfly valve body castings was designed, including a base, a placement rack, a drive motor, and transmission components. The fixture achieves the fixing and position adjustment of the butterfly valve body castings through components such as slides, mounting fastening components, and support components. It can switch between vertical and horizontal positions to ensure accurate scribing.
It enables flexible switching between vertical and horizontal positions for butterfly valve body castings, reduces errors, is applicable to butterfly valve body castings of different sizes, and improves the accuracy and applicability of dimensional inspection.
Smart Images

Figure CN116197842B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of inspection tooling technology for butterfly valve body castings, and more particularly to scribing inspection tooling for butterfly valve body castings. Background Technology
[0002] The butterfly valve body casting is a ring-shaped casting, which is prone to deformation during the casting process. Therefore, frequent dimensional inspections are required, including finding the horizontal and vertical center lines. However, due to the structure of the butterfly valve body, only the horizontal center line can be drawn; the casting cannot stand upright to draw the vertical center line. A crane must be used to lift the casting, and a vertical support plate must be used to help it stand upright before marking. This marking method often results in significant errors because the crane is not stable and the casting cannot be perfectly perpendicular to the platform. Summary of the Invention
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a scribing inspection tool for butterfly valve body castings.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A fixture for scribing and inspecting butterfly valve body castings includes a base with a placement frame movably mounted on top of the base; it also includes a drive motor and transmission components for driving the placement frame to rotate on the base; a T-shaped groove is provided on the side of the placement frame, and a fastening component is movably disposed inside the groove. A pressing component is threaded onto one end of the fastening component extending to the side of the placement frame for pressing and fixing the butterfly valve body casting placed on the placement frame; a movable component is movably disposed inside the groove, and a support component is provided at one end of the movable component extending to the side of the placement frame for supporting the butterfly valve body casting placed on the placement frame. The movable component has a first cavity inside and a second cavity inside, with the interior of the second cavity communicating with the interior of the first cavity. An L-shaped limiting component is installed inside the first cavity via a spring. A horizontally positioned extension component is installed at one end of the limiting component extending into the second cavity, and a pressing component is installed at one end of the extension component extending to the side of the supporting component. The inner wall of the slide groove has spaced limiting grooves, and a limiting protrusion is provided at one end of the limiting component extending into the slide groove, with the position of the limiting protrusion corresponding to the position of the limiting groove. The component also includes a controller for controlling the drive motor.
[0006] Preferably, an arc-shaped bracket is installed on one side of the placement rack to support the side of the butterfly valve body casting when in a vertical position.
[0007] Preferably, the inner arc surface of the arc-shaped bracket has a groove, and a ball bearing is movably disposed inside the groove.
[0008] Preferably, the placement rack has a cross structure; the support components are located at the four ends of the placement rack.
[0009] Preferably, the pressing component is provided with an anti-slip component on the side near the butterfly valve body casting.
[0010] The beneficial effects of this invention are as follows:
[0011] During use, the butterfly valve body casting is placed on the placement rack. The position of the pressing component is adjusted by screwing the fastening components to press and fix the butterfly valve body casting. When placing the butterfly valve body casting, the support component supports the sides of the casting. The placement rack can be adjusted to horizontal or vertical positions via a drive motor and transmission components, facilitating scribing and inspection of the butterfly valve body casting in both vertical and horizontal positions, ensuring more accurate scribing measurements. Furthermore, the position of the support component within the groove can be moved according to the dimensions of the butterfly valve body casting. This device is suitable for butterfly valve body castings of different sizes and has a wide range of applications. When moving the support component, pressing the pressing component pushes the limiting component into the first cavity through the extension component, causing the limiting protrusion at one end of the limiting component to move away from the inside of the limiting groove. After the support component has moved, the limiting component returns to its original position under the elastic action of the mounting spring, and the limiting protrusion at one end of the limiting component inserts into the limiting groove, thus limiting the position of the support component and preventing the support component from sliding in the groove due to gravity when in the vertical working position. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the horizontal station structure of the scribing inspection fixture for butterfly valve body castings proposed in an embodiment of the present invention;
[0013] Figure 2 This is a schematic diagram of the vertical station structure of the scribing inspection fixture for butterfly valve body castings proposed in an embodiment of the present invention.
[0014] Figure 3 This is a schematic diagram of the vertical station structure of the butterfly valve body casting body of the butterfly valve body casting scribing inspection tooling proposed in an embodiment of the present invention.
[0015] Figure 4 This is a cross-sectional view of the slide groove, support component, and moving component of the scribing inspection tool for butterfly valve body castings proposed in an embodiment of the present invention.
[0016] In the diagram: 1-base, 2-drive motor, 3-controller, 4-transmission component, 5-support component, 6-placement rack, 7-pressing component, 8-installation fastening component, 9-ball bearing, 10-slide groove, 11-butterfly valve body casting, 12-arc bracket, 13-moving component, 14-first cavity, 15-second cavity, 16-extension component, 17-pressing component, 18-limiting component, 19-limiting groove, 20-installation spring. Detailed Implementation
[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0018] Reference Figures 1 to 4 A scribing inspection fixture for butterfly valve body castings includes a base 1, on the top of which a placement frame 6 is movably mounted; it also includes a drive motor 2 and a transmission component 4 for driving the placement frame 6 to rotate on the base 1; a T-shaped slide groove 10 is provided on the side of the placement frame 6, and a mounting fastening component 8 is movably disposed inside the slide groove 10. A pressing component 7 is threaded onto one end of the mounting fastening component 8 extending to the side of the placement frame 6 for pressing and fixing the butterfly valve body casting body 11 placed on the placement frame 6; a movable component 13 is movably disposed inside the slide groove 10, and a support component 5 is provided at one end of the movable component 13 extending to the side of the placement frame 6 for supporting the butterfly valve body casting body 11 placed on the placement frame 6; the movable component 13... The moving part 13 has a first cavity 14 inside, and a second cavity 15 is provided inside the second cavity 15, which communicates with the interior of the first cavity 14. An L-shaped limiting part 18 is installed inside the first cavity 14 by a spring 20. A horizontally arranged extension part 16 is installed at one end of the limiting part 18 that extends into the second cavity 15, and a pressing part 17 is provided at one end of the extension part 16 that extends into the side of the support part 5. The inner wall of the slide groove 10 has spaced limiting grooves 19. A limiting protrusion is provided at one end of the limiting part 18 that extends into the slide groove 10, and the position of the limiting protrusion corresponds to the position of the limiting groove 19. The system also includes a controller 3 for controlling the drive motor 2.
[0019] In use, the butterfly valve body casting 11 is placed on the placement rack 6. The position of the pressing component 7 is adjusted by screwing the fastening component 8 to press and fix the butterfly valve body casting 11. When placing the butterfly valve body casting 11, the support component 5 supports the side of the butterfly valve body casting 11. The placement rack 6 can be adjusted to be horizontal or vertical by the drive motor 2 and the transmission component 4, which facilitates the scribing and inspection of the butterfly valve body casting 11 in vertical and horizontal positions. The position of the support component 5 in the slide groove 10 can be moved according to the size of the butterfly valve body casting 11, making it suitable for different sizes. The butterfly valve body casting 11 has a wide range of applications. When the support component 5 is moved, the pressing component 17 is pressed, thereby pushing the limiting component 18 into the first cavity 14 through the extension component 16. This causes the limiting protrusion at one end of the limiting component 18 to move away from the inside of the limiting groove 19. After the support component 5 has moved, the limiting component 18 is reset under the elastic action of the mounting spring 20. The limiting protrusion at one end of the limiting component 18 is inserted into the limiting groove 19 to limit the position of the support component 5, thus preventing the support component 5 from sliding in the slide groove 10 due to gravity when in the vertical working position.
[0020] In a preferred embodiment of the present invention, the pressing component 7 is made of materials such as plastic or metal. In this embodiment, the pressing component 7 is preferably made of metal.
[0021] As a preferred embodiment of the present invention, an arc-shaped bracket 12 is installed on one side of the placement rack 6 to support the side of the butterfly valve body casting 11 when in a vertical position.
[0022] In a preferred embodiment of the present invention, the inner arc surface of the arc bracket 12 is provided with a groove, and a ball bearing 9 is movably disposed inside the groove. When the angle of the butterfly valve body casting 11 is adjusted in the vertical working position, the ball bearing 9 reduces the friction between the butterfly valve body casting 11 and the arc bracket 12.
[0023] In a preferred embodiment of the present invention, the placement rack 6 has a cross structure; the support components 5 are located at the four ends of the placement rack 6.
[0024] In a preferred embodiment of the present invention, the pressing component 7 is provided with an anti-slip component on the side near the butterfly valve body casting 11.
[0025] In use, the butterfly valve body casting 11 is placed on the placement rack 6. The position of the pressing component 7 is adjusted by screwing the fastening component 8 to press and fix the butterfly valve body casting 11. When placing the butterfly valve body casting 11, the support component 5 supports the side of the butterfly valve body casting 11. The placement rack 6 can be adjusted to be horizontal or vertical by the drive motor 2 and the transmission component 4, which facilitates the scribing and inspection of the butterfly valve body casting 11 in vertical and horizontal positions. The position of the support component 5 in the slide groove 10 can be moved according to the size of the butterfly valve body casting 11, making it suitable for butterfly valve body castings of different sizes and with a wide range of applications. When pressing the pressing component 17, the extension component 16 pushes the limiting component 18 to its position in the first cavity 14, causing the limiting protrusion at one end of the limiting component 18 to move away from the inside of the limiting groove 19. After the supporting component 5 has moved, the limiting component 18 is reset under the elastic action of the mounting spring 20, and the limiting protrusion at one end of the limiting component 18 is inserted into the limiting groove 19 to limit the position of the supporting component 5, so as to prevent the supporting component 5 from sliding displacement in the slide groove 10 due to gravity when in the vertical working position. When adjusting the angle of the butterfly valve body casting 11 in the vertical working position, the ball 9 reduces the friction between the butterfly valve body casting 11 and the arc-shaped bracket 12.
[0026] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A butterfly valve body casting scribe inspection tool comprising a base, characterized in that, The top of the base is movably mounted with a placing rack; Further comprising a driving motor and transmission components for driving the placing rack to rotate on the base; The side of the placing rack is provided with a T-shaped sliding groove, and a mounting and fastening component is movably arranged in the sliding groove; one end of the mounting and fastening component extending to the side of the placing rack is threadedly mounted with a pressing component for pressing and fixing the butterfly valve body cast body placed on the placing rack; An activity component is movably arranged in the sliding groove, and a supporting component is arranged at one end of the activity component extending to the side of the placing rack for supporting the butterfly valve body cast body placed on the placing rack; A first cavity is formed in the activity component, and a second cavity is arranged in the activity component, and the inside of the second cavity is communicated with the inside of the first cavity; A L-shaped limiting component is arranged in the first cavity through a spring, one end of the limiting component extending into the second cavity is provided with a horizontally arranged extending component, and one end of the extending component extending to the side of the supporting component is provided with a pressing component; The inner wall of the sliding groove is provided with a limiting groove arranged at intervals, and one end of the limiting component extending into the sliding groove is provided with a limiting protrusion, and the position of the limiting protrusion corresponds to the position of the limiting groove; Further comprising a controller for controlling the driving motor.
2. The butterfly valve body casting scribe inspection tool of claim 1, wherein, One side of the placing rack is provided with an arc-shaped bracket for supporting the side of the butterfly valve body cast body when the vertical station.
3. The butterfly valve body casting scribe inspection tool of claim 2, wherein, The inner arc surface of the arc-shaped bracket is provided with a groove, and a ball is movably arranged in the groove.
4. The butterfly valve body casting scribe inspection tool of claim 1, wherein, The placing rack is a cross structure; The supporting component is located at four ends of the placing rack.
5. The butterfly valve body casting scribe inspection tool of claim 1, wherein, The pressing component is provided with an anti-skid component close to one side of the butterfly valve body cast body.
Citation Information
Patent Citations
Adjustable cast flange auxiliary mounting mechanism special for butterfly valve
CN111633614A
Intelligent test board for large butterfly valve
CN216116742U