A double liquid grouting machine
By designing mixing and adjusting components in the dual-liquid grouting machine, uniform mixing and proportion adjustment of raw materials are achieved, solving the problems of uneven mixing and proportion control, and improving the curing effect and grouting quality of the grout.
Patent Information
- Application Number
- CN202310046557.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-31
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-01-31
AI Technical Summary
Existing dual-liquid grouting machines do not mix the two raw materials evenly during operation, which affects the curing effect of the grout and makes it impossible to accurately control the raw material ratio.
The design incorporates a frame, storage tank, mixing components, and adjustment components. The mixing motor drives the mixing shaft and rotating shaft, and the mixing method combines spiral conveyor blades and radial blades. An air pump is used to control the sliding of the sealing slider to achieve precise adjustment of the raw material mixing ratio.
This improved the mixing effect of the two raw materials and the curing quality of the grout, ensuring the optimal mixing ratio and enhancing the grouting effect.
Smart Images

Figure CN116198021B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of grouting machine, in particular to a double-liquid grouting machine. BACKGROUND
[0002] The double-liquid grouting machine is to mix two raw materials, then to press the mixed slurry, and finally to form a solidified structure by the coagulation of the slurry, so as to play a reinforcing role. Grouting is widely used in the fields of tunnel, road, bridge, dam and mine construction.
[0003] The existing double-liquid grouting machine usually pushes two raw materials directly into the mechanism for pressing operation when working, which can easily cause uneven mixing of the two raw materials, affecting the solidification effect of the mixed slurry. Moreover, the ratio of the two raw materials cannot be controlled and adjusted, which can not achieve the best mixing effect of the two raw materials, and can easily affect the grouting effect of the slurry. SUMMARY
[0004] The double-liquid grouting machine provided by the present application aims to solve the problem that the direct pushing of two raw materials into the mechanism for pressing operation in the traditional technology can easily cause uneven mixing of the two raw materials, affecting the solidification effect of the mixed slurry.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0006] A double-liquid grouting machine comprises:
[0007] A frame body is provided with two storage tanks, and the top of each storage tank is communicated with a liquid injection pipe;
[0008] A conveying assembly comprises a communication pipe, a stirring box, a stirring motor, a stirring shaft, a gear assembly, a rotating shaft and a spiral conveying blade. The two communication pipes are communicated at the bottom of the storage tank one by one, and an electromagnetic valve is installed in each communication pipe near the end of the storage tank. The stirring box is fixedly connected to the middle part of the frame body, and the two communication pipes are communicated at the two sides of the stirring box away from the storage tank. The stirring motor is installed on the top outside of the stirring box, and the output end of the stirring motor is coaxially fixedly connected with the stirring shaft. The stirring shaft penetrates into the stirring box at the end away from the stirring motor, and the part of the stirring shaft penetrating into the stirring box is connected with the gear assembly. The two output ends of the gear assembly are connected with the rotating shaft, and the two rotating shafts penetrate into the communication pipe at the end away from the gear assembly and are coaxially fixedly connected with the spiral conveying blade. The spiral conveying blade is rotatably matched with the inner wall of the communication pipe through the gap between the outer periphery of the spiral conveying blade and the inner wall of the communication pipe.
[0009] Among them, the two communication pipes are both meandering pipes, and the two communication pipes are symmetrically arranged.
[0010] The injection assembly comprises an injection cylinder, a screw pump and a mixer, the injection cylinder is fixedly connected at the bottom of the frame body, the screw pump is installed in the injection cylinder, a liquid delivery pipe is communicated between the input end of the injection cylinder and the bottom of the mixing box, the output end of the injection cylinder is communicated with the mixer, and the output end of the mixer is communicated with the injection pipe.
[0011] Preferably, the gear assembly comprises a gear box, a first bevel gear and a second bevel gear, the gear box is in sealed rotary connection with the stirring shaft and the two rotating shafts, the first bevel gear and the second bevel gear are located in the gear box, the first bevel gear is coaxially fixedly connected to the stirring shaft, the second bevel gears are coaxially fixedly connected to the two rotating shafts, and the first bevel gear is in meshing connection with the two second bevel gears on both sides thereof.
[0012] Preferably, the end of the stirring shaft extending into the mixing box is coaxially fixedly connected with an axial blade, and the ends of the two rotating shafts extending into the mixing box are coaxially fixedly connected with radial blades.
[0013] Preferably, the axial blade and the radial blade are both spiral blades, the output direction of the axial blade is downward, the rotation of the axial blade pushes the mixed raw materials downward, and the mixed raw materials are conveniently discharged for use, and the output directions of the two radial blades are opposite to each other, the rotation of the two radial blades pushes the two raw materials to convection, thereby further accelerating the mixing effect of the two raw materials.
[0014] Preferably, the communication pipe is provided with an adjusting assembly, the adjusting assembly comprises an annular pipe, a sealing groove, sealing sliding blocks, fixed springs and an air pump, the annular pipe is coaxially fixedly connected to the outer circumferential side of the communication pipe and is correspondingly arranged with the spiral conveying blade, the inner side of the annular pipe is provided with the sealing groove, the communication pipe is provided with a through groove corresponding to the sealing groove, a plurality of sealing sliding blocks are sealingly and slidably connected in the sealing groove, a fixed spring is fixedly connected between each of the sealing sliding blocks and the inner wall of the sealing groove, the air pump is installed on the outer side of the communication pipe, the input end of the air pump is communicated with the sealing groove, the sealing groove is communicated with an air inlet pipe, and an air inlet valve is installed on the air inlet pipe.
[0015] Preferably, the elastic coefficients of the fixed springs are inconsistent, under the control of the air pump on the air pressure in the sealing groove, a corresponding number of sealing sliding blocks are controlled to be separated from the inner wall of the communication pipe, the fine control of the mixing ratio of the two raw materials is improved, the sealing sliding blocks are arc-shaped near the inner side of the communication pipe, and the inner side of the sealing sliding blocks is flush with the inner wall of the communication pipe.
[0016] Compared with the prior art, the present application has the following beneficial effects:
[0017] 1、The stirring motor drives the stirring shaft to rotate, the stirring shaft drives the two rotating shafts to rotate through the gear assembly, so that the spiral conveying blades rotate, the raw materials in the two storage tanks are sucked and pushed into the stirring box, and the extraction of the two raw materials is completed; at the same time, the stirring shaft and the two rotating shafts drive the axial blades and the two radial blades to rotate, axial stirring and radial stirring mixing effects are formed on the two raw materials in the stirring box, the mixing of the two raw materials is accelerated, and the mixing effect of the two raw materials is improved.
[0018] 2、When the mixing ratio of the two raw materials needs to be controlled, the air pump changes the air pressure in the sliding groove, so that the elastic force of the fixed spring pulls the sealing sliding block to slide, the corresponding sealing sliding block is separated from the inner wall of the communication pipe, the pushing effect of the spiral conveying blades on the raw materials is reduced, the output speed of the two raw materials is different, and finally the mixing ratio of the two raw materials is adjusted, which is beneficial to improve the mixing effect of the two raw materials and improve the effect of grouting. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present application;
[0020] Figure 2 It is Figure 1 an enlarged schematic diagram of part A;
[0021] Figure 3 It is Figure 1 an enlarged schematic diagram of part B;
[0022] Figure 4 It is a working schematic diagram of the present application.
[0023] In the figure: 1 frame body, 2 storage tank, 3 communication pipe, 4 electromagnetic valve, 5 stirring box, 6 stirring motor, 7 stirring shaft, 8 axial blade, 9 gear assembly, 91 gear box, 92 first bevel gear, 93 second bevel gear, 10 rotating shaft, 11 spiral conveying blade, 12 radial blade, 13 infusion tube, 14 grouting barrel, 15 screw pump, 16 mixer, 17 annular pipe, 18 sealing groove, 19 sealing sliding block, 20 fixed spring, 21 air pump, 22 air inlet pipe, 23 air inlet valve. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0025] Referring to Figures 1-3 , a double-liquid grouting machine comprises:
[0026] The rack body 1 is provided with two storage tanks 2, and the top of each storage tank 2 is communicated with a liquid injection pipe, through which the corresponding raw materials can be injected into the two storage tanks 2, facilitating the subsequent mixing of the two raw materials.
[0027] The conveying assembly and the stirring assembly include communication pipes 3, a stirring box 5, a stirring motor 6, a stirring shaft 7, a gear assembly 9, rotating shafts 10, and helical conveying blades 11. The two communication pipes 3 are communicated at the bottom of the storage tanks 2 one by one, and each of the two communication pipes 3 is installed with an electromagnetic valve 4 at the end close to the storage tank 2. When the electromagnetic valve 4 is turned on, the raw materials in the storage tank 2 can flow outwards through the communication pipe 3, facilitating the subsequent mixing of the two raw materials.
[0028] The stirring box 5 is fixedly connected to the middle part of the rack body 1, and the two communication pipes 3 are communicated at the two sides of the stirring box 5 away from the storage tanks 2. The two communication pipes 3 are both meandering pipes and are symmetrically arranged. The stirring motor 6 is installed at the top outside of the stirring box 5, and the output end of the stirring motor 6 is coaxially fixedly connected with the stirring shaft 7. The end of the stirring shaft 7 away from the stirring motor 6 is sealingly penetrated into the stirring box 5 and is connected with the gear assembly 9 at the part of the stirring shaft 7 extending into the stirring box 5. The two output ends of the gear assembly 9 are both connected with the rotating shafts 10, and the ends of the two rotating shafts 10 away from the gear assembly 9 extend into the communication pipes 3 and are both coaxially fixedly connected with the helical conveying blades 11. The helical conveying blades 11 are gap-rotationally matched with the inner wall of the communication pipe 3. When the stirring motor 6 works, the output end of the stirring motor 6 rotates to drive the stirring shaft 7 to rotate. The stirring shaft 7 rotates to drive the two rotating shafts 10 to rotate through the gear assembly 9. The rotating shafts 10 rotate to drive the helical conveying blades 11 to rotate. Under the rotating pushing action of the helical conveying blades 11, the raw materials in the storage tanks 2 are sucked and pushed into the stirring box 5, facilitating the subsequent stirring and mixing of the two raw materials.
[0029] The gear assembly 9 includes a gear box 91, a first bevel gear 92, and a second bevel gear 93. The gear box 91 is sealingly rotationally matched with the stirring shaft 7 and the two rotating shafts 10. The first bevel gear 92 and the second bevel gear 93 are both located in the gear box 91. The stirring shaft 7 is coaxially fixedly connected with the first bevel gear 92. The two rotating shafts 10 are both coaxially fixedly connected with the second bevel gears 93. The first bevel gear 92 is meshed with the two second bevel gears 93 at the two sides thereof. The stirring shaft 7 rotates to drive the first bevel gear 92 to rotate, which drives the two second bevel gears 93 to rotate, thereby driving the two rotating shafts 10 to rotate, improving the power for the helical conveying blades 11 to work.
[0030] The stirring shaft 7 is coaxially fixedly connected with the axial blade 8 at one end extending into the stirring box 5, and the two rotating shafts 10 are coaxially fixedly connected with the radial blades 12 at one end extending into the stirring box 5. When the stirring shaft 7 and the two rotating shafts 10 rotate, the axial blade 8 and the two radial blades 12 are driven to rotate, thereby forming stirring to the two raw materials in the stirring box 5 and improving the mixing effect of the two raw materials.
[0031] The axial blade 8 and the radial blade 12 are both spiral blades. The axial blade 8 outputs axially downward, and under the rotation of the axial blade 8, the mixed raw materials move downward, facilitating the mixed raw materials to be discharged for use. The two radial blades 12 output axially oppositely, and when the two radial blades 12 rotate, they push the two raw materials to convection, thereby further accelerating the mixing effect of the two raw materials.
[0032] The communication pipe 3 is provided with an adjusting assembly, which comprises an annular pipe 17, a sealing groove 18, a sealing sliding block 19, a fixed spring 20 and a gas pump 21. The annular pipe 17 is coaxially fixedly connected to the outer circumferential side of the communication pipe 3 and is correspondingly arranged with the spiral conveying blade 11. The inner side of the annular pipe 17 is provided with the sealing groove 18. The communication pipe 3 is provided with a through groove corresponding to the sealing groove 18. A plurality of sealing sliding blocks 19 are sealingly and slidably connected in the sealing groove 18. The fixed spring 20 is fixedly connected between the sealing sliding block 19 and the inner wall of the sealing groove 18. The gas pump 21 is installed on the outer side of the communication pipe 3. The input end of the gas pump 21 is communicated with the sealing groove 18. The sealing groove 18 is communicated with an air inlet pipe 22, and the air inlet pipe 22 is provided with an air inlet valve 23. When the gas pump 21 works, the gas pump 21 pumps the sealing groove 18 to reduce the air pressure in the sealing groove 18, so as to overcome the elastic force of the fixed spring 20 to pull the sealing sliding block 19 to slide away from the inner wall of the communication pipe 3 under the action of the air pressure, so that the pushing effect of the part of the spiral conveying blade 11 corresponding to the sealing sliding block 19 on the raw materials is reduced, the output speed of the two raw materials is different, and finally the mixing ratio of the two raw materials is adjusted.
[0033] The plurality of fixed springs 20 have different elastic coefficients, so that under different air pressures in the sealing groove 18, a corresponding number of sealing sliding blocks 19 are separated from the inside of the communication pipe 3, the fine control of the mixing ratio of the two raw materials is improved, the sealing sliding block 19 is arc-shaped near the side close to the inside of the communication pipe 3, and the inner side of the sealing sliding block 19 is flush with the inner wall of the communication pipe 3.
[0034] The grouting assembly comprises a grouting barrel 14, a screw pump 15 and a mixer 16, the grouting barrel 14 is fixedly connected at the bottom of the frame body 1, the screw pump 15 is arranged in the grouting barrel 14, a liquid conveying pipe 13 is communicated between the input end of the grouting barrel 14 and the bottom of the stirring box 5, the output end of the grouting barrel 14 is communicated with the mixer 16, and the output end of the mixer 16 is communicated with a grouting pipe; the mixed raw materials are input into the grouting barrel 14 through the liquid conveying pipe 13, the mixed raw materials are pushed outwards by the screw pump 15, and the grouting operation is completed.
[0035] Referring to Figure 4 In use, the corresponding raw materials are first injected into the two storage tanks 2 through the liquid injection pipes, the electromagnetic valves 4 on the two communicating pipes 3 are opened, the stirring motor 6 and the screw pump 15 are started, when the stirring motor 6 works, the output end of the stirring motor 6 drives the stirring shaft 7 to rotate, the stirring shaft 7 drives the two rotating shafts 10 to rotate through the gear assembly 9, and the two rotating shafts 10 drive the two spiral conveying blades 11 to rotate; under the rotating pushing action of the two spiral conveying blades 11, the raw materials in the two storage tanks 2 are sucked and pushed into the stirring box 5, and the extraction of the two kinds of raw materials is completed.
[0036] Meanwhile, the stirring shaft 7 drives the axial blades 8 to rotate, the axial blades 8 rotate to form an axial stirring and mixing effect on the two kinds of raw materials in the stirring box 5, the two rotating shafts 10 drive the two radial blades 12 to rotate, the two radial blades 12 rotate to push the two kinds of raw materials to flow, the mixing of the two kinds of raw materials is accelerated, and the mixing effect of the two kinds of raw materials is improved.
[0037] When it is necessary to control the mixing ratio of the two kinds of raw materials, the air pump 21 is started, the input end of the air pump 21 sucks air to the sealing groove 18, the air pressure in the sealing groove 18 is reduced, so that the sealing sliding block 19 is pulled to slide under the action of the air pressure and overcomes the elastic force of the fixed spring 20; for the fixed spring 20 with a small elastic coefficient, the sealing sliding block 19 is pulled to slide a large distance and is separated from the inner wall of the communicating pipe 3, so that the pushing effect of the spiral conveying blade 11 on the raw materials is reduced, the conveying speed of the raw materials is reduced, the output speeds of the two kinds of raw materials are different, the mixing ratio of the two kinds of raw materials is adjusted, the mixing effect of the two kinds of raw materials is improved, and the grouting effect is improved.
[0038] The screw pump 15 works, the mixed raw materials input into the grouting barrel 14 through the liquid conveying pipe 13 are pushed outwards through the mixer 16, and the grouting operation is completed.
[0039] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A two-liquid grouting machine characterized by, The utility model relates to a kind of liquid injection device, including: Frame body (1), two storage tanks (2) are provided on the frame body (1), and the top of two storage tanks (2) is communicated with liquid injection pipe; Conveying assembly, the conveying assembly includes communication pipe (3), stirring box (5), stirring motor (6), stirring shaft (7), gear assembly (9), rotating shaft (10) and helical conveying blade (11), two communication pipes (3) are communicated in storage tank (2) bottom one by one, and the one end of two communication pipes (3) close to storage tank (2) is equipped with solenoid valve (4) in, stirring box (5) is fixedly connected in the middle part of frame body (1), the one end of two communication pipes (3) away from storage tank (2) is respectively communicated in stirring box (5) both sides, stirring motor (6) is installed in the top outside of stirring box (5), the output end of stirring motor (6) is coaxially fixedly connected with stirring shaft (7), the one end of stirring shaft (7) away from stirring motor (6) is sealedly penetrated and extends into stirring box (5), and stirring shaft (7) is connected with gear assembly (9) in the part of being extended into stirring box (5), the output end of gear assembly (9) is connected with rotating shaft (10), the one end of two rotating shafts (10) away from gear assembly (9) is extended into communication pipe (3), and is coaxially fixedly connected with helical conveying blade (11), and helical conveying blade (11) is rotatably matched with the clearance between the inner wall of communication pipe (3); Wherein, two communication pipes (3) are all meandering pipes, and two communication pipes (3) are symmetrically arranged; Grouting assembly, the grouting assembly includes grouting barrel (14), screw pump (15) and mixer (16), the bottom of frame body (1) is fixedly connected with grouting barrel (14), screw pump (15) is installed in grouting barrel (14), infusion tube (13) is communicated between the input end of grouting barrel (14) and the bottom of stirring box (5), the output end of grouting barrel (14) is communicated with mixer (16), and the output end of mixer (16) is communicated with grouting pipe; The communication pipe (3) is provided with adjusting assembly, the adjusting assembly includes annular pipe (17), sealing groove (18), sealing sliding block (19), fixed spring (20) and air pump (21), the outer periphery of communication pipe (3) is coaxially fixedly connected with annular pipe (17), and is correspondingly arranged with helical conveying blade (11), the inner side of annular pipe (17) is provided with sealing groove (18), the through groove that is communicated with sealing groove (18) is penetrated and set up on the outer side of communication pipe (3), a plurality of sealing sliding blocks (19) are sealingly connected in sealing groove (18), and the fixed spring (20) is fixedly connected between a plurality of sealing sliding blocks (19) and the inner wall of sealing groove (18), air pump (21) is installed on the outer side of communication pipe (3), the input end of air pump (21) is communicated with sealing groove (18), sealing groove (18) is communicated with air inlet pipe (22), and air inlet valve (23) is installed on air inlet pipe (22).
2. A dual liquid grouting machine according to claim 1, wherein Wherein: The gear assembly (9) comprises a gear box (91), a first bevel gear (92) and a second bevel gear (93), the gear box (91) is in sealed rotation with the stirring shaft (7) and the two rotating shafts (10), the first bevel gear (92) and the second bevel gear (93) are located in the gear box (91), the first bevel gear (92) is coaxially fixedly connected on the stirring shaft (7), the second bevel gears (93) are coaxially fixedly connected on the two rotating shafts (10), and the first bevel gear (92) is meshed with the two second bevel gears (93) on the two sides respectively.
3. The dual liquid grouting machine of claim 1, wherein, Wherein: The stirring shaft (7) is coaxially fixedly connected with an axial blade (8) at one end extending into the stirring box (5), and the two rotating shafts (10) are coaxially fixedly connected with radial blades (12) at one end extending into the stirring box (5).
4. A dual liquid grouting machine according to claim 3, wherein Wherein: The axial blade (8) and the radial blade (12) are both spiral blades, wherein the axial blade (8) outputs axially downward, and the two radial blades (12) output axially oppositely.
5. A dual liquid grouting machine according to claim 4, wherein Wherein: The elastic coefficients of the plurality of fixed springs (20) are inconsistent, the sealing sliding block (19) is arc-shaped on the side close to the inside of the communication pipe (3), and the inner side of the sealing sliding block (19) is flush with the inner wall of the communication pipe (3).
Citation Information
Patent Citations
Double-liquid grouting machine for full-section radial grouting and using method of double-liquid grouting machine
CN111608692A
Concrete mixing equipment
CN218138904U