Tensile type filter membrane winding device

The design of the tensile-resistant filter membrane winding device solves the problem of low efficiency in single-operation machine winding in the existing technology, realizes simultaneous winding from multiple angles, improves production efficiency and equipment adaptability, and extends service life.

CN116199018BActive Publication Date: 2026-07-21ZHENJIANG WELLINGTON MEMBRANE CO LTD
View PDF 2 Cites -1 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHENJIANG WELLINGTON MEMBRANE CO LTD
Filing Date
2023-03-22
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing technologies, machine winding can only perform single operations, resulting in low winding efficiency, inconvenient adjustment, and affecting the efficiency and stability of the filter membrane manufacturing process.

Method used

The tensile-resistant filter membrane winding device includes components such as a base assembly, a limiting rod, a secondary support plate, and a drive motor. Through the angle adjustment of the limiting rod and the splicing structure of multiple winding rollers, it can achieve simultaneous winding at multiple angles. Combined with the assembly method of casters and flange connection, it improves winding efficiency and flexibility.

Benefits of technology

It enables simultaneous multi-angle winding of multiple filter membranes, improving production efficiency and speed, reducing labor intensity, adapting to the winding needs of filter membranes of different specifications, and extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116199018B_ABST
    Figure CN116199018B_ABST
Patent Text Reader

Abstract

The application discloses a kind of anti-pull type filter membrane coiling device, including the inside of groove body of installation opening groove is equipped with auxiliary support plate, the lateral wall of auxiliary support plate is laterally equipped with limiting hole, the inside of limiting hole is equipped with limiting rod, one end of limiting rod extends to the inside of fixed plate, the other end of limiting rod is penetrated and extends to the outside of side bottom plate, the cross-sectional shape of limiting rod is equilateral triangle, the upper surface of the auxiliary support plate is equipped with multiple fixed side plates for fixing coiling roller, the outside wall of fixed side plate is equipped with driven gear connected with coiling roller, driven gear is equipped with driving gear below, driving gear and driven gear are connected by transmission chain, the device adopts multiple coiling roller splicing structure, and simultaneously can be individually adjusted installation angle to any one, realize multiple coiling device simultaneously multi-angle work.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to a tensile-resistant filter membrane winding device. Background Technology

[0002] A winding machine is a device that winds materials manufactured into continuous filter membranes into rolls, such as machine rolls.

[0003] In the manufacturing process of filter membranes, winding is often the first step, during which continuous manufacturing is interrupted and must continue sequentially. Machine rolls are formed around a spool used as the core; that is, filter membranes wound on a machine roll have a start and an end.

[0004] A persistent trend in this field is the ever-increasing demand for machine roll operations, leading to continuous evolution in the requirements for winding machines. In practice, the size of the rolls determines the maximum number of machine rolls. However, given the dynamic nature of the environment and the vulnerability of filter membranes to various malfunctions, winding operations are crucial for maintaining the efficiency of paper or paperboard machines. To address the problems of existing technologies where machine rolls can only perform single operations, resulting in low winding efficiency and inconvenient adjustments, a tensile-resistant filter membrane winding device has been developed. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide a tensile-resistant filter membrane winding device.

[0006] A tensile-resistant filter membrane winding device includes a base assembly, the base assembly including a base plate, side base plates on both sides of the base plate, and a main support plate fixed between the side base plates on the top of the base plate. The main support plate has a fixing plate on its upper surface, forming an installation opening groove between the fixing plate and the side base plates. A secondary support plate is provided inside the installation opening groove. Limiting holes are transversely provided through the side walls of the secondary support plates. Limiting rods are provided through the interior of the limiting holes, with one end extending into the interior of the fixing plate and the other end extending through and into the outer side of the side base plates. The cross-sectional shape of the limiting rods is an equilateral triangle. Multiple fixing side plates for fixing the winding roller are provided on the upper surface of the secondary support plates. A driven gear connected to the winding roller is provided on the outer wall of the fixing side plate. A driving gear is provided below the driven gear. The driving gear and the driven gear are connected by a transmission chain. The driving gear is controlled to start and stop by a drive motor. The drive motor is fixed to the lower surface of the secondary support plate by a fixing frame.

[0007] As a further improvement, handles are embedded at both ends of the limiting rod. By controlling the insertion and removal of the limiting rod and the limiting hole through the handles, the angle of the secondary support plate can be adjusted, enabling the simultaneous winding of multiple filter membranes, thus accelerating the winding efficiency and speed. The structure is simple and easy to adjust.

[0008] As a further improvement, the lower surface of the base plate is equipped with multiple casters, making it convenient to move and use.

[0009] As a further improvement, the edges of the secondary support plate are rounded to prevent it from colliding with the main support plate during use, reduce the impact force after a collision, protect the secondary support plate and the main support plate, and extend their service life.

[0010] As a further improvement, the lower surfaces of the fixed frame and the secondary support plate are detachably connected by flange plates. The connection between the fixed frame and the secondary support plate via flange plates facilitates adjustment, greatly enhances practicality, and simplifies installation.

[0011] As a further improvement, the upper surfaces of the fixed side plate and the auxiliary support plate are detachably connected by flange plates, which makes adjustment convenient, greatly enhances practicality, and simplifies installation and structure.

[0012] As a further improvement, the drive motor is a three-in-one motor, which has the advantages of high efficiency, low noise, high reliability and high reliability. Beneficial effects

[0013] This device adopts a multi-roller splicing structure, and the installation angle of any one of them can be adjusted individually, enabling multiple winding devices to work at multiple angles simultaneously. This solves the problems of existing machine winding machines being able to perform only one operation, resulting in low winding efficiency and inconvenient adjustment. The structure is simple and the operation is easy, greatly reducing the labor intensity of workers and effectively improving production efficiency and speed, thus realizing intelligent and flexible mechanized operation.

[0014] This device is assembled using a flange connection, allowing for adjustment of the specifications of the take-up roller, drive motor, and gears. This overcomes the shortcomings of existing technologies where the number and size of the take-up roller cannot be changed, enabling it to better adapt to various environments and accommodate the take-up of filter membranes of various specifications. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the winding device;

[0016] Figure 2 This is a top view of the winding device.

[0017] Figure 3 This is a schematic diagram of the side structure of one end of the winding device;

[0018] Figure 4 This is a schematic diagram of the other side surface structure of the winding device;

[0019] Figure 5 This is a side view of the winding device.

[0020] Figure 6 This is a schematic diagram of the overall structure of the winding device;

[0021] 1. Base assembly 2. Limiting rod 3. Handle 4. Secondary support plate 5. Fixed side plate 6. Take-up roller 7. Driven gear 8. Transmission chain 9. Drive motor 10. Fixed frame 11. Base plate 12. Main support plate. Detailed Implementation

[0022] To enhance understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and accompanying drawings. These embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0023] like Figures 1-6 As shown in a specific embodiment of the present invention, a tensile-resistant filter membrane winding device includes a base assembly 1, a limiting rod 2, a handle 3, a secondary support plate 4, a fixed side plate 5, a winding roller 6, a driven gear 7, a transmission chain 8, a drive motor 9, a fixed frame 10, a base plate 11, and a main support plate 12.

[0024] A tensile-resistant filter membrane winding device includes a base assembly 1, which includes a base plate 11. Side base plates are provided on both sides of the base plate 11. A main support plate 12, fixed between the side base plates, is provided above the base plate 11. The main support plate 12 has a fixing plate on its upper surface. An installation opening groove is formed between the fixing plate and the side base plates. A secondary support plate 4 is provided inside the groove. Limiting holes are transversely provided on the side walls of the secondary support plates 4. Limiting rods 2 are provided through the interiors of the limiting holes, with one end of each limiting rod 2 extending to the fixing plate. Inside, the other end of the limiting rod 2 passes through and extends to the outside of the side bottom plate. The cross-sectional shape of the limiting rod 2 is an equilateral triangle. The upper surface of the secondary support plate 4 is provided with multiple fixed side plates 5 for fixing the take-up roller 6. The outer side wall of the fixed side plate 5 is provided with a driven gear 7 connected to the take-up roller 6. Below the driven gear 7 is a driving gear. The driving gear and the driven gear 7 are connected by a transmission chain 8. The driving gear is controlled to start and stop by a drive motor 9. The drive motor 9 is fixed to the lower surface of the secondary support plate 4 by a fixed frame 10.

[0025] Both ends of the limiting rod 2 are embedded with handles 3. The limit rod 2 is controlled by the handles 3 to insert and withdraw from the limiting hole, thereby realizing the angle adjustment of the secondary support plate 4, realizing the simultaneous winding of multiple filter membranes, accelerating the winding efficiency and speed, and the structure is simple and easy to adjust.

[0026] The lower surface of the base plate 11 is equipped with multiple casters, making it convenient to move and use.

[0027] The edges of the secondary support plate 4 are rounded to prevent it from bumping into the main support plate during use, reduce the impact force after a collision, protect the secondary support plate 4 and the main support plate, and extend their service life.

[0028] The lower surfaces of the fixed frame 10 and the secondary support plate 4 are detachably connected by flange plates. The fixed frame 10 and the secondary support plate are connected by flange plates, which makes adjustment convenient, greatly enhances practicality, and simplifies installation.

[0029] The upper surfaces of the fixed side plate 5 and the auxiliary support plate 4 are detachably connected by flange plates, which makes adjustment convenient, greatly enhances practicality, and simplifies installation and structure.

[0030] The drive motor 9 is a three-in-one motor, which has the advantages of high efficiency, low noise, high reliability and high reliability.

[0031] When in use, hold the handle and pull out the limit rod. Adjust the position of the support plate as needed. The angle of the two secondary support plates can be adjusted to be staggered, thereby realizing simultaneous multi-angle winding operation, which is more practical and has a wider range of applications.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

[0033] The above description is merely a preferred embodiment of the present invention, and therefore should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of the patent and the contents of the specification should still fall within the scope of the present invention.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A tensile-resistant filter membrane winding device, comprising a base assembly, the base assembly including a base plate, side base plates on both sides of the base plate, and a main support plate fixed between the side base plates on the top of the base plate, characterized in that... The upper surface of the main support plate is provided with a fixing plate, and an installation opening groove is formed between the fixing plate and the side bottom plate. A secondary support plate is provided inside the groove of the installation opening groove. A limiting hole is transversely provided through the side wall of the secondary support plate. A limiting rod is provided through the inside of the limiting hole. One end of the limiting rod extends into the inside of the fixing plate, and the other end of the limiting rod extends through and to the outside of the side bottom plate. The cross-sectional shape of the limiting rod is an equilateral triangle. The upper surface of the secondary support plate is provided with multiple fixing side plates for fixing the take-up roller. A driven gear connected to the take-up roller is provided on the outer wall of the fixing side plate. A driving gear is provided below the driven gear. The driving gear and the driven gear are connected by a transmission chain. The driving gear is controlled to start and stop by a drive motor. The drive motor is fixed to the lower surface of the secondary support plate by a fixing frame. Both ends of the limiting rod are fitted with handles. By controlling the insertion and removal of the limiting rod and the limiting hole through the handles, the angle of the secondary support plate can be adjusted, enabling the simultaneous winding of multiple filter membranes.

2. The tensile-resistant filter membrane winding device according to claim 1, characterized in that, The lower surface of the base plate is equipped with multiple casters.

3. The tensile-resistant filter membrane winding device according to claim 1, characterized in that, The edges of the secondary support plate are all rounded.

4. The tensile-resistant filter membrane winding device according to claim 1, characterized in that, The fixed frame and the lower surface of the auxiliary support plate are detachably connected by flange plates.

5. The tensile-resistant filter membrane winding device according to claim 1, characterized in that, The upper surfaces of the fixed side plate and the auxiliary support plate are detachably connected by flange plates.

6. The tensile-resistant filter membrane winding device according to claim 1, characterized in that, The drive motor is a three-in-one motor.