Intelligent cable pay-off vehicle
By using a motor-driven lead screw structure and buffer components, the problem of cable reels being damaged by inertial rolling and bumps during transportation is solved, achieving stable clamping and buffer protection of the cable reels.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-23
- Publication Date
- 2026-03-17
AI Technical Summary
During transportation, the cable reels of existing intelligent cable laying vehicles are prone to rolling due to their large inertia, and are easily damaged by bumps and knocks on bumpy roads.
The system employs a first and second clamping plate, along with a motor-driven lead screw structure and a buffer assembly, to achieve stable clamping and cushioning of the cable reel, preventing rolling and impacts.
It effectively prevents the cable reel from rolling due to inertia during transportation, reduces damage on bumpy roads, and ensures the safety and integrity of the cable reel.
Smart Images

Figure CN116199036B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of intelligent cable laying vehicles, specifically an intelligent cable laying vehicle. Background Technology
[0002] Cables are used to transmit and distribute electrical energy. Intelligent cable laying vehicles are intelligent vehicles that control the cable reel to transport cables to the required location. The cable laying vehicle is then connected by a motor to automatically lay cables. It mainly consists of a cable reel and a motor and is widely used in the construction industry.
[0003] The existing intelligent cable laying vehicle first requires staff to load the cable reel with cable into the truck and then use pads to hold the bottom of the cable reel in place to prevent it from falling off due to inertia during the truck's journey. Once it reaches the designated location, a crane places the cable reel onto the intelligent vehicle for clamping, and then staff start the motor to rotate the reel and lay the cable.
[0004] Existing intelligent cable laying vehicles, after the cable reel with cable is loaded onto the vehicle, are so large that workers can only place pads at the bottom to prevent it from slipping. However, when driving over speed bumps and on bumpy roads, the high speed can cause the cable reel to have too much inertia and the pads to fail to hold it in place, and it will still fall off. In addition, the cable reel will be bumped up and down during the bumpy process, causing damage to the bottom. Summary of the Invention
[0005] (a) Technical problems to be solved
[0006] To address the problems mentioned in the background art, the present invention provides an intelligent cable laying vehicle, which has the advantages of effectively clamping the cable reel as a whole and effectively preventing the cable reel from rolling due to its large inertia during transportation by vehicle.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the present invention provides the following technical solution: an intelligent cable laying vehicle, comprising a chassis and a body, wherein the chassis is fixedly connected to the front of the body, and a motor is slidably connected to one side of the inner bottom of the chassis via a side frame. A cable reel is provided inside the chassis, and buffer components corresponding to the bottom sides of the cable reel are fixedly connected to the inner bottom of the chassis. A first lead screw and a second lead screw are slidably connected between the inner walls of the bottom sides of the chassis, and two limiting rods are fixedly connected between the bottom sides of the chassis. A first clamping plate and a second clamping plate, respectively slidably connected to the surfaces of the first lead screw and the second lead screw, are respectively connected to the two limiting rods. The first clamping plate and the second clamping plate are arranged opposite to each other and located on both sides of the cable reel. A transmission component for driving the first lead screw and the second lead screw to move in opposite directions is fixedly connected to the output end of the motor.
[0009] Preferably, the transmission component includes an output shaft, the transmission end of the motor is fixedly connected to the output shaft, a second gear is fixedly connected to the outer side of the output shaft, rack plates are movably meshed at the top and bottom of the second gear, a first gear is movably meshed on one side of each of the two rack plates, a first threaded sleeve and a second threaded sleeve adapted to the first lead screw and the second lead screw are respectively fixedly connected to the inner walls of the two first gears, and the first lead screw and the second lead screw are threadedly connected to the inner walls of the two first gears through the first threaded sleeve and the second threaded sleeve.
[0010] Preferably, a first movable sleeve and a second movable sleeve are fixedly connected to the surfaces of the first lead screw and the second lead screw, respectively. A first clamping plate and a second clamping plate are connected to the first movable sleeve and the second movable sleeve, respectively. The two ends of the first lead screw and the second lead screw pass through both sides of the chassis, respectively. A first threaded rotating sleeve and a second threaded rotating sleeve are threaded onto one side of the first lead screw and the second threaded rotating sleeve, respectively, and pass through the first threaded rotating sleeve, the second threaded rotating sleeve and the chassis, respectively. The rotating shafts on one side of the first threaded rotating sleeve and the second threaded rotating sleeve are connected to the chassis.
[0011] Preferably, electric telescopic rods are fixedly connected to both sides of the top of the chassis, and a cable reel is rotatably provided between the top opposite surfaces of the two electric telescopic rods. A support rod located below the transmission component is fixedly connected to one side wall of the chassis, and the rotating end of the cable reel is connected to the support rod by a first internal toothed pulley.
[0012] Preferably, a plurality of locking pins are fixedly connected to the side of the motor near the chassis, and a locking groove is provided on the side of the chassis corresponding to the locking pins.
[0013] Preferably, a third gear is fixedly connected to the end of the output shaft. The width of the third gear is greater than the width of the support rod. When the electric telescopic rod does not lift the cable reel, the first internal gear pulley is in a slack state. The inner width of the first internal gear pulley in the slack state is greater than the width of the third gear.
[0014] Preferably, a rubber pad is fixedly connected to one side of the first clamping plate, and a round bead is fixedly connected to the surface of the rubber pad. The round bead is made of rubber. The first clamping plate and the second clamping plate are made of the same material and have the same structure. A buffer pad is fixedly connected inside the buffer assembly.
[0015] Preferably, side baffles are fixedly connected to both sides of the chassis, and a first top cover is fixedly connected to the top of the side baffles. Sliding grooves are provided on both sides of the top of the first top cover. A second top cover is slidably connected to one side of the first top cover. Sliding balls are fixedly connected to both sides of the bottom of the second top cover. The second top cover is slidably connected to the inner wall of the first top cover by the sliding balls.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] This invention features a first and second clamping plate, a motor, a first lead screw, and a second lead screw, along with a transmission component. The motor drives the first and second lead screws to rotate in opposite directions for transport. The movement of the structure is controlled by the gears and lead screws, effectively clamping the cable reel and preventing it from rolling due to inertia during transport by vehicle. When the cable reel is placed inside the buffer assembly, a buffer pad is placed underneath. When the bottom of the cable reel vibrates on bumpy roads, the buffer pad itself elastically contracts to cushion the impact, reducing the risk of damage to the bottom of the cable reel. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the chassis structure of the present invention;
[0021] Figure 3 This is a side view of the chassis of the present invention;
[0022] Figure 4 This is a schematic diagram of the first clamping plate of the present invention;
[0023] Figure 5 This is a schematic diagram of the first internal toothed pulley structure of the present invention;
[0024] Figure 6 This is a schematic diagram of the output shaft structure of the present invention;
[0025] Figure 7 This is a schematic diagram of the buffer component structure of the present invention;
[0026] Figure 8 This is a schematic diagram of the adhesive pad structure of the present invention;
[0027] Figure 9 This is an enlarged schematic diagram of the rack plate component of the present invention.
[0028] Figure 10 This is an enlarged schematic diagram of the threaded rotating sleeve of the present invention.
[0029] In the diagram: 1. Chassis; 2. Cable reel; 3. Side baffle; 4. First top cover; 401. Slide groove; 5. Second top cover; 501. Sliding ball; 6. First clamping plate; 7. Motor; 701. Clamping post; 8. First lead screw; 9. Second lead screw; 10. Second clamping plate; 11. Electric telescopic rod; 12. Buffer assembly; 121. Buffer pad; 13. First internal gear pulley; 14. Support rod; 15. Output shaft; 16. First gear; 17. Second gear; 18. Rack plate; 19. Rubber pad; 20. Ball bearing; 21. Vehicle body; 22. Limiting rod; 23. Third gear; 24. First moving sleeve; 25. First threaded rotating sleeve; 26. Second threaded rotating sleeve; 27. Second moving sleeve. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Example 1
[0032] like Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, the vehicle includes a chassis 1 and a vehicle body 21. The chassis 1 is fixedly connected to the front of the vehicle body 21. A motor 7 is slidably connected to one side of the inner bottom of the chassis 1 via a side frame. A cable reel 2 is provided inside the chassis 1. Buffer components 12 corresponding to the bottom sides of the cable reel 2 are fixedly connected to the inner bottom of the chassis 1. A first lead screw 8 and a second lead screw 9 are slidably connected between the inner walls of the bottom sides of the chassis 1. Two limiting rods 22 are fixedly connected between the bottom sides of the chassis 1. A first clamping plate 6 and a second clamping plate 10, which are slidably connected to the two limiting rods 22, are respectively connected to the surfaces of the first lead screw 8 and the second lead screw 9. The first clamping plate 6 and the second clamping plate 10 are arranged opposite to each other and are located on both sides of the cable reel 2. A transmission component for transmitting the first lead screw 8 and the second lead screw 9 to move in opposite directions is fixedly connected to the output end of the motor 7.
[0033] like Figure 9 and Figure 10As shown, the transmission component includes an output shaft 15. The transmission end of the motor 7 is fixedly connected to the output shaft 15. A second gear 17 is fixedly connected to the outer side of the output shaft 15. The top and bottom of the second gear 17 are movably meshed with rack plates 18. One side of each rack plate 18 is movably meshed with a first gear 16. The inner walls of the two first gears 16 are respectively fixedly connected with a first threaded sleeve 25 and a second threaded sleeve 26 that are adapted to the first lead screw 8 and the second lead screw 9. The inner walls of the two first gears 16 are threadedly connected to the first lead screw 8 and the second lead screw 9 through the first threaded sleeve 25 and the second threaded sleeve 26.
[0034] The internal threads of the first threaded sleeve 25 and the second threaded sleeve 26 are opposite, and the first threaded sleeve 25 and the second threaded sleeve 26 drive the corresponding first lead screw 8 and the second lead screw 9 to move in opposite directions, thereby driving the first clamping plate 6 and the second clamping plate 10 to clamp the cable reel 2.
[0035] Specifically, a first movable sleeve 24 and a second movable sleeve 27 are fixedly connected to the surfaces of the first lead screw 8 and the second lead screw 9, respectively. A first clamping plate 6 and a second clamping plate 10 are connected to the first movable sleeve 24 and the second movable sleeve 27, respectively. The two ends of the first lead screw 8 and the second lead screw 9 pass through both sides of the chassis 1, respectively. A first threaded rotating sleeve 25 and a second threaded rotating sleeve 26 are threaded onto one side of the first lead screw 8 and the second lead screw 9, respectively, and pass through the first threaded rotating sleeve 25, the second threaded rotating sleeve 26 and the chassis 1, respectively. The rotating shafts on one side of the first threaded rotating sleeve 25 and the second threaded rotating sleeve 26 are connected to the chassis 1.
[0036] In use, the motor 7 is activated, and the output shaft 15 engages the two rack plates 18, causing the rack plates 18 to move to opposite sides. This simultaneously drives the two first gears 16, the first threaded sleeves 25 and 26 to rotate, which in turn drives the first lead screw 8 and the second lead screw 9 to rotate in opposite directions for conveying. During the conveying process, the first moving sleeve 24 and the second moving sleeve 27 on the surface will cause the first clamping plate 6 and the second clamping plate 10 to move in opposite directions. When the first clamping plate 6 and the second clamping plate 10 are conveyed by the first lead screw 8 and the second lead screw 9, the limiting rod 22 will move horizontally along its track to prevent the first clamping plate 6 and the second clamping plate 10 from moving horizontally. The second clamping plate 10 rotates with the moving sleeve 24, which in turn causes the first lead screw 8 to move forward, causing the first clamping plate 6 to press against one side of the cable reel 2 and the second lead screw 9 to pull backward, causing the first clamping plate 6 to press against the other side of the cable reel 2. This forms an opposition to the movement direction of the first lead screw 8, effectively clamping the cable reel 2 as a whole and preventing the cable reel 2 from rolling due to its large inertia during transportation by car. When the cable reel 2 is placed in the inner clamp of the buffer assembly 12, there will be a buffer pad 121 at the bottom. When there is a bumpy road section, the bottom of the cable reel 2 will vibrate, and the buffer pad 121 itself will elastically contract to buffer the vibration, reducing the damage to the bottom of the cable reel 2 caused by vibration.
[0037] Example 2
[0038] like Figure 4 , Figure 5 and Figure 6 As shown, electric telescopic rods 11 are fixedly connected to both sides of the top of the chassis 1. A cable reel 2 is rotatably provided between the top opposite surfaces of the two electric telescopic rods 11. A support rod 14 located below the transmission component is fixedly connected to one side wall of the chassis 1. The rotating end of the cable reel 2 is connected to the support rod 14 by a first internal toothed pulley 13.
[0039] Multiple locking pins 701 are fixedly connected to the side of the motor 7 near the chassis 1, and a locking groove is provided on the side of the chassis 1 corresponding to the locking pins 701.
[0040] A third gear 23 is fixedly connected to the end of the output shaft 15. The width of the third gear 23 is greater than the width of the support rod 14. When the electric telescopic rod 11 does not lift the cable reel 2, the first internal gear pulley 13 is in a slack state. The inner width of the first internal gear pulley 13 in the slack state is greater than the width of the third gear 23.
[0041] When the electric telescopic rod 11 is not lifted, it means that the electric telescopic rod 11 is in the initial state of not being extended or retracted, that is, the cable reel 2 is supported on the buffer pad 121. At this time, the two ends of the first internal toothed pulley 13 are not stretched by the support rod 14 and the cable reel 2, that is, they are in a relaxed state.
[0042] In use, when the cable reel 2 needs to be unloaded, the motor 7 drives the output shaft 15 to rotate counterclockwise, causing the second gear 17 to move and engage the rack plate 18 to move to both sides, causing the first clamping plate 6 and the second clamping plate 10 to move to both sides of the cable reel 2 to loosen the clamping. Then, the operator pushes the motor 7 forward so that the locking pin 701 is engaged in the corresponding slot in the chassis 1, and then the third gear 23 at the top of the output shaft 15 is engaged with the inner wall of the first internal gear pulley 13. Then, the electric telescopic rod 11 drives the cable reel 2 to rise, while tightening the first internal gear pulley 13 and engaging it with the outer surface of the third gear 23 at the top of the output shaft 15. Then, the motor 7 drives the output shaft 15 to rotate, causing the first internal gear pulley 13 to rotate and the cable reel 2 to unload the cable.
[0043] like Figure 7 and Figure 8 As shown, a rubber pad 19 is fixedly connected to one side of the first clamping plate 6, and a round bead 20 is fixedly connected to the surface of the rubber pad 19. The round bead 20 is made of rubber. The materials and structures of the first clamping plate 6 and the second clamping plate 10 are consistent. The materials of the first clamping plate 6 and the second clamping plate 10 can be plastic or alloy. A buffer pad 121 is fixedly connected inside the buffer assembly 12.
[0044] Example 3
[0045] like Figure 1 , Figure 2 and Figure 3 As shown, side baffles 3 are fixedly connected to both sides of the chassis 1, and a first top cover 4 is fixedly connected to the top of the side baffles 3. Sliding grooves 401 are provided on both sides of the top of the first top cover 4. A second top cover 5 is slidably connected to one side of the first top cover 4. Sliding balls 501 are fixedly connected to both sides of the bottom of the second top cover 5. The second top cover 5 is slidably connected to the inner wall of the first top cover 4 by the sliding balls 501.
[0046] During use, if it rains while the chassis 1 is moving along the wheels driven by the vehicle body 21, the staff can pull the top handle of the second top cover 5 to move the sliding balls 501 on both sides of the bottom of the second top cover 5, and slide them along the inner wall of the sliding groove 401 to cover the other side of the chassis 1, so that the internal cables of the chassis 1 are not damaged by rainwater.
[0047] Working principle and usage process of this invention:
[0048] In use, the motor 7 is activated, and the output shaft 15 engages with the two rack plates 18, causing the rack plates 18 to move to opposite sides. This simultaneously drives the two first gears 16, the first threaded sleeves 25 and 26 to rotate, which in turn drives the first lead screw 8 and the second lead screw 9 to rotate in opposite directions for conveying. During the conveying process, the first moving sleeve 24 and the second moving sleeve 27 on the surface will cause the first clamping plate 6 and the second clamping plate 10 to move in opposite directions. When the first clamping plate 6 and the second clamping plate 10 are conveyed by the first lead screw 8 and the second lead screw 9, the guide rod 22 will move horizontally to prevent the first clamping plate 6 and the second clamping plate 10 from moving horizontally. As the first movable sleeve 24 and the second movable sleeve 27 rotate, the first lead screw 8 moves forward, causing the first clamping plate 6 on the surface to press against one side of the cable reel 2, and the second lead screw 9 pulls backward, causing the first clamping plate 6 on the surface to press against the other side of the cable reel 2. This forms an opposition to the movement direction of the first lead screw 8, effectively clamping the cable reel 2 as a whole. This effectively prevents the cable reel 2 from rolling due to its large inertia during transportation by car. When the cable reel 2 is placed in the inner clamp of the buffer assembly 12, there will be a buffer pad 121 at the bottom. When there is a bumpy road section, the bottom of the cable reel 2 will vibrate, and the buffer pad 121 itself will elastically contract to buffer the vibration, reducing the damage to the bottom of the cable reel 2 caused by vibration.
[0049] When cable reel 2 needs to be unloaded, the output shaft 15 of motor 7 rotates counterclockwise, causing the second gear 17 to move and mesh with the rack plate 18 to move to both sides, causing the first clamping plate 6 and the second clamping plate 10 to separate from the two sides of cable reel 2 and loosen them. Then, the operator pushes motor 7 forward so that the locking pin 701 is engaged in the corresponding slot of the base plate 1, and then the top 23 of output shaft 15 is engaged with the inner wall of the first internal gear pulley 13. Then, the electric telescopic rod 11 drives cable reel 2 to rise, and at the same time tightens the first internal gear pulley 13 and engages it with the outer surface of the third gear 23 on the top of output shaft 15. Then, the motor 7 starts and drives output shaft 15, causing output shaft 15 to drive the first internal gear pulley 13 to rotate, and at the same time drive cable reel 2 to rotate to unload the cable.
[0050] After the cable reel 2 is transported to its destination, the motor 7 is restarted to drive the output shaft 15 counterclockwise, which loosens the first clamping plate 6 on the cable reel 2. Then, the motor 7 is pushed forward so that the groove of the output shaft 15 is located in the first internal gear pulley 13. Then, the electric telescopic rod 11 lifts the cable reel 2, which tightens the two sides of the first internal gear pulley 13 and clamps them into the groove of the output shaft 15. Then, the motor 7 is restarted to rotate and drive the first internal gear pulley 13 to drive the cable reel 2 to rotate and release the cable.
[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An intelligent cable laying vehicle, comprising a chassis (1) and a vehicle body (21), the vehicle body (21) being fixedly connected with the chassis (1) in the front, characterized in that: The inner bottom side of the chassis (1) is slidably connected with the motor (7) through the side frame, the chassis (1) is internally provided with the cable reel (2), the inner bottom of the chassis (1) is fixedly connected with the buffer assembly (12) corresponding to the bottom of the cable reel (2), the first lead screw (8) and the second lead screw (9) are slidably connected between the inner walls of the bottom of the chassis (1), the chassis (1) is fixedly connected with two limiting rods (22) between the bottom of the two sides, the surfaces of the first lead screw (8) and the second lead screw (9) are respectively connected with the first clamping plate (6) and the second clamping plate (10) which are slidably connected on the two limiting rods (22), the first clamping plate (6) and the second clamping plate (10) are oppositely arranged and located on the two sides of the cable reel (2), and the output end of the motor (7) is fixedly connected with a transmission member for driving the first lead screw (8) and the second lead screw (9) to displace in opposite directions respectively; The transmission member comprises an output shaft (15), the transmission end of the motor (7) is fixedly connected with the output shaft (15), the outer side of the output shaft (15) is fixedly connected with the second gear (17), the top and bottom of the second gear (17) are movably engaged with the rack plate members (18), one side of each of the two rack plate members (18) is movably engaged with the first gear (16), the inner walls of the two first gears (16) are respectively fixedly connected with the first threaded rotating sleeve (25) and the second threaded rotating sleeve (26) matched with the first lead screw (8) and the second lead screw (9), and the inner walls of the two first gears (16) are threadedly connected with the first lead screw (8) and the second lead screw (9) through the first threaded rotating sleeve (25) and the second threaded rotating sleeve (26); The surfaces of the first lead screw (8) and the second lead screw (9) are respectively fixedly connected with the first moving sleeve (24) and the second moving sleeve (27), the first moving sleeve (24) and the second moving sleeve (27) are respectively connected with the first clamping plate (6) and the second clamping plate (10), the two ends of the first lead screw (8) and the second lead screw (9) respectively penetrate through the two sides of the chassis (1), one side of each of the first lead screw (8) and the second lead screw (9) is threadedly sleeved with the first threaded rotating sleeve (25) and the second threaded rotating sleeve (26), and one side of each of the first threaded rotating sleeve (25) and the second threaded rotating sleeve (26) is pivotally connected to the chassis (1); The top of the chassis (1) is fixedly connected with the electric telescopic rod (11), the top of each of the two electric telescopic rods (11) is rotatably provided with the cable reel (2) between the opposite surfaces, one side wall in the chassis (1) is fixedly connected with the supporting rod (14) below the transmission member, and the first inner tooth belt pulley (13) is transmissionally connected between the rotating end of the cable reel (2) and the supporting rod (14); The side of the motor (7) close to the chassis (1) is fixedly connected with a plurality of clamping columns (701), and the side of the chassis (1) corresponding to the clamping column (701) is provided with a clamping groove; The output shaft (15) end fixedly connected with a third gear (23), the third gear (23) width is greater than the width of the strut (14), the electric telescopic rod (11) is not lifting cable reel (2) the first inner toothed pulley (13) is in a relaxed state, the first inner toothed pulley (13) in a relaxed state inner width is greater than the width of the third gear (23).
2. The intelligent cable pay-off cart of claim 1, wherein: One side of the first clamping plate (6) is fixedly connected with a rubber pad (19), the rubber pad (19) is fixedly connected with a ball (20), the ball (20) is made of rubber, the buffer assembly (12) is fixedly connected with a buffer pad (121) inside.
3. The intelligent cable pay-off cart of any one of claims 1-2, wherein: Both sides of the chassis (1) are fixedly connected with side baffle (3), the top of side baffle (3) is fixedly connected with first top cover (4), both sides of the top of first top cover (4) are provided with sliding groove (401), one side of first top cover (4) is slidingly connected with second top cover (5), both sides of the bottom of second top cover (5) are fixedly connected with sliding ball (501), second top cover (5) is connected with the inner wall of first top cover (4) through sliding ball (501) slidingly.
Citation Information
Patent Citations
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