A welding method for circuit board components of a lightning arrester

By pre-adhering solder liquid to the cable and inserting it into the soldering hole of the PCB board for wave soldering, the problem that the cable and electronic components cannot be soldered at the same time is solved, which improves production efficiency and reduces labor requirements.

CN116209173BActive Publication Date: 2025-09-23SHENZHEN RUILONGYUAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202211674270.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-26
Publication Date
2025-09-23
Estimated Expiration
2042-12-26

AI Technical Summary

Technical Problem

In the existing lightning arrester circuit board welding process, cables and electronic components cannot be wave soldered simultaneously, resulting in low production efficiency and waste of labor.

Method used

Pre-adhere solder liquid on the cable and insert it into the soldering hole of the PCB board through the wire insertion equipment, and fix it with the wave soldering equipment to avoid manual soldering.

Benefits of technology

Improves welding efficiency, reduces labor intensity and saves labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of circuit board component welding, and discloses a method for welding circuit board components of a lightning arrester, comprising the following steps: 1) peeling the insulating sheaths at both ends of the cable to expose the portion to be welded, and adhering soldering liquid to the outer sides of the portion to be welded at both ends of the cable to form a welding layer; 2) the board body is transported along a conveyor line, and one end of the cable welding layer is inserted into the welding hole of the board body by a wire insertion device along the conveying direction of the board body. After the wire insertion operation is completed, the board body is transferred to the welding line along the conveyor line direction, and the welding line sends the board body into a wave soldering device to weld and fix the cable and the board body. The method for welding circuit board components of the lightning arrester adopts a method of pre-adhering soldering liquid on the cable and inserting it into the PCB board for wave soldering. There is no need for workers to perform welding operations on the connection between the cable and the PCB board separately, which can reduce labor intensity and save labor.
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Description

Technical Field

[0001] The invention relates to the technical field of circuit board component welding, in particular to a method for welding circuit board components of a lightning arrester. Background Art

[0002] Lightning arresters, also known as lightning arresters, surge protectors, surge protectors, overvoltage protectors, etc., mainly include power lightning arresters and signal lightning arresters. The circuit components in the lightning arrester play a major role in lightning protection. Therefore, in the production process of lightning arresters, the welding process of circuit components and circuit boards is particularly important.

[0003] At present, wave soldering has been widely used in the production of soldering between circuit boards and electronic components. Wave soldering is a process technology that uses pump pressure to form a solder wave of a specific shape on the surface of molten liquid solder. When the assembly with components inserted passes through the solder wave at a certain angle, solder joints are formed in the pin welding area.

[0004] The circuit board of the lightning arrester contains electronic components, cables and other parts. The current wave soldering process usually solders electronic components and circuit boards, and cannot solder cables, electronic components and circuit boards together using the wave soldering process. Therefore, the existing processing method is usually to solder the electronic components and circuit boards with wave soldering, and then the workers solder the cables to the circuit boards. The production efficiency is low, labor is wasted, and there are quality risks.

[0005] Therefore, a method for soldering components of a circuit board of a lightning arrester is proposed to solve the above problems. Summary of the Invention

[0006] (1) Technical problems solved

[0007] In response to the shortcomings of the existing technology, the present invention provides a method for welding circuit board components of a lightning arrester, which has the advantages of higher welding efficiency and solves the problem that the existing processing method usually involves wave soldering the electronic components and circuit boards, and then the workers solder the cables to the circuit boards, which has low production efficiency and wastes labor.

[0008] (2) Technical solution

[0009] The present invention solves the above technical problems with the following technical solutions: A method for soldering circuit board components of a lightning arrester, comprising the following steps:

[0010] 1) Peel off the insulation sheaths at both ends of the cable to expose the parts to be welded, and adhere welding liquid to the outer sides of the parts to be welded at both ends of the cable to form a welding layer;

[0011] 2) The board body is transported along the conveyor line, and the wire insertion equipment inserts one end of the cable welding layer into the welding hole of the board body along the conveying direction of the board body. After the wire insertion operation is completed, it is transferred to the welding line along the conveyor line direction, and the welding line sends the board body into the wave soldering equipment to weld and fix the cable and the board body.

[0012] The beneficial effect of the present invention is that: by pre-adhering soldering liquid on the cable and inserting it into the PCB board for wave soldering, there is no need for workers to perform soldering operations on the connection between the cable and the PCB board, which can reduce labor intensity and save labor.

[0013] On the basis of the above technical solution, the present invention can also be improved as follows.

[0014] Furthermore, the wire plugging device includes a positioning device and a wire plugging device, the positioning device includes a first sensor module, a second sensor module and a third sensor module arranged in sequence along the conveying direction of the conveyor line, a parking area is provided on the conveyor line, the second sensor module and the wire plugging device are both located in the parking area, the wire plugging device includes a vertically arranged wire flow channel for conveying cables to be inserted into the welding hole of the plate body, the first sensor module is used to sense the plate body entering the parking area and send a first signal, the third sensor module is used to sense the plate body completely entering the parking area and send a second signal, the second sensor module is used to sense that the welding hole on the plate body and the wire flow channel are vertically arranged relative to each other and send a third signal.

[0015] Furthermore, the distance between the first sensor module and the third sensor module is adapted to the length of the plate body, the first sensor module includes a first transmitting module and a first receiving module, the second sensor module includes a second transmitting module and a second receiving module, the third sensor module includes a third transmitting module and a third receiving module, the first transmitting module and the first receiving module, the second transmitting module and the second receiving module, and the third transmitting module and the third receiving module are respectively arranged on the upper and lower sides of the conveyor line.

[0016] Furthermore, the third sensor module also includes a first telescopic mechanism located at the lower side of the conveyor line. The output end of the first telescopic mechanism is provided with a shaped baffle, and the horizontal end of the shaped baffle is provided with a third receiving module. The first telescopic mechanism is used to drive the shaped baffle to move vertically.

[0017] Furthermore, the wire insertion device includes a mounting platform, a second telescopic mechanism is provided on the mounting platform, a storage box is provided at the output end of the second telescopic mechanism, a plurality of storage slots for placing cables are provided inside the storage box, a plurality of wire flow channels are connected to the lower side of the storage box, and the plurality of wire flow channels are respectively connected to the plurality of storage slots, a push rod extending into the storage slot is provided on the rear side of the storage box, a pushing structure for driving the push rod to move forward is provided on the mounting platform, a closing plate for covering the opening at the lower end of the wire flow channel is slidingly provided on the wire flow channel, a pushing member for pushing the closing plate to move back and forth is provided on the mounting platform, and a second transmitting module is provided on the lower side of the closing plate.

[0018] Furthermore, the pushing structure includes a rotatable threaded rod provided on the receiving box, the other end of the threaded rod is fixedly connected to a gear on the outside, the outer side of the threaded rod is threadedly connected to a movable plate, the movable plate is fixedly connected to the pushing rod, and the lower side of the mounting table is provided with a first vertical plate which is located in the same plane as the gear along the horizontal sliding direction, the first vertical plate is provided with a mold frame, a first arc block and a tooth plate in sequence from top to bottom, a second arc block is provided on the other side of the mold frame, and a first roller is rotatably provided on the movable plate.

[0019] Furthermore, the pushing member includes a horizontal plate arranged on the closed plate, a vertical rod is provided on the horizontal plate, a second roller is rotatably provided on the vertical rod, a second vertical plate is provided on the lower side of the mounting platform, and the second vertical plate is provided with a third arc block and a fourth arc block from top to bottom in sequence, and the second roller is located between the third arc block and the fourth arc block.

[0020] Furthermore, it also includes a fourth sensor module, which is used to sense that the closing plate does not block the lower end opening of the wire flow channel and send a fourth signal. The fourth sensor module includes a fourth receiving module arranged on the lower side of the third arc block, and a fourth transmitting module is provided on the closing plate.

[0021] Furthermore, the upper and lower sides of the inner wall of the receiving box are provided with receiving grooves, the receiving grooves are connected to the storage groove, and a vertical block is rotatably provided on the inner side of the receiving groove. The vertical block is arranged in an arc shape toward the side of the storage groove, and a torsion spring is provided between the vertical block and the inner wall of the receiving groove.

[0022] Furthermore, it also includes a control processor, the first sensor module, the second sensor module, the third sensor module and the fourth sensor module are all connected to the control processor, and the input ends of the first telescopic mechanism and the second telescopic mechanism are both connected to the output end of the control processor. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the present invention;

[0024] Figure 2 It is a rear cross-sectional view of the present invention;

[0025] Figure 3 It is a structural schematic diagram of the parking area of ​​the present invention;

[0026] Figure 4 This is a schematic structural diagram of the container box of the present invention;

[0027] Figure 5 This is an enlarged view of point A of the present invention;

[0028] Figure 6 It is a three-dimensional structural diagram of the present invention;

[0029] Figure 7 A three-dimensional structural diagram of the container of the present invention;

[0030] Figure 8 A three-dimensional structural diagram of the mounting platform of the present invention;

[0031] Figure 9 A three-dimensional structural diagram of the second vertical plate of the present invention;

[0032] Figure 10 A three-dimensional structural diagram of the first vertical plate of the present invention;

[0033] Figure 11 This is a system diagram of the control processor of the present invention.

[0034] In the figure: 1. Positioning device; 11. First sensor module; 11a. First transmitting module; 11b. First receiving module; 12. Second sensor module; 12a. Second transmitting module; 12b. Second receiving module; 13. Third sensor module; 13a. Third transmitting module; 13b. Third receiving module; 131. First telescopic mechanism; 132. L-shaped baffle; 2. Wire insertion device; 21. Wire flow channel; 22. Mounting platform; 23. Second telescopic mechanism; 24. Storage box; 25. Storage tank; 26. Push rod; 27. Material pushing structure; 27a. Threaded rod ; 27b, gear; 27c, moving plate; 27d, first vertical plate; 27e, U-shaped frame; 27f, first arc block; 27g, tooth plate; 27h, second arc block; 27k, first roller; 28, closing plate; 29, pushing member; 29a, horizontal plate; 29b, vertical rod; 29c, second roller; 29d, second vertical plate; 29e, third arc block; 29f, fourth arc block; 3, parking area; 4, fourth sensor module; 41, fourth receiving module; 42, fourth transmitting module; 5, accommodating slot; 6, vertical block; 7, torsion spring; 8, control processor. DETAILED DESCRIPTION

[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0036] In the embodiment, Figures 1 to 11 A method for soldering components of a circuit board of a lightning arrester is provided, comprising the following steps:

[0037] 1) Peel off the insulation sheaths at both ends of the cable to expose the parts to be welded, and adhere welding liquid to the outer sides of the parts to be welded at both ends of the cable to form a welding layer;

[0038] 2) The PCB board body is transported along the conveyor line, and the wire insertion equipment inserts one end of the cable welding layer into the welding hole of the PCB board body along the conveying direction of the PCB board body. After the wire insertion operation is completed, it is transferred to the welding line along the conveyor line direction, and the welding line sends the PCB board body into the wave soldering equipment to solder and fix the cable and PCB board body.

[0039] Furthermore, the wire plugging device includes a positioning device 1 and a wire plugging device 2. The positioning device 1 includes a first sensor module 11, a second sensor module 12 and a third sensor module 13 which are arranged in sequence along the conveying direction of the conveyor line. A parking area 3 is provided on the conveyor line. The second sensor module 12 and the wire plugging device 2 are both located in the parking area 3. The wire plugging device 2 includes a wire flow channel 21 which is vertically arranged for conveying cables to be inserted into the welding hole of the PCB board body. The first sensor module 11 is used to sense that the PCB board body enters the parking area 3 and sends a first signal. The third sensor module 13 is used to sense that the PCB board body completely enters the parking area 3 and sends a second signal. The second sensor module 12 is used to sense that the welding hole on the PCB board body and the wire flow channel 21 are vertically arranged relative to each other and send a third signal.

[0040] Furthermore, the distance between the first sensor module 11 and the third sensor module 13 is adapted to the length of the PCB board body. The first sensor module 11 includes a first transmitting module 11a and a first receiving module 11b. The second sensor module 12 includes a second transmitting module 12a and a second receiving module 12b. The third sensor module 13 includes a third transmitting module 13a and a third receiving module 13b. The first transmitting module 11a and the first receiving module 11b, the second transmitting module 12a and the second receiving module 12b, and the third transmitting module 13a and the third receiving module 13b are respectively arranged on the upper and lower sides of the conveyor line.

[0041] The initial state is:

[0042] A sensing line is formed between the first transmitting module 11a and the first receiving module 11b, and between the third transmitting module 13a and the third receiving module 13b;

[0043] No sensing line is formed between the second transmitting module 12a and the second receiving module 12b.

[0044] Furthermore, the third sensor module 13 also includes a first telescopic mechanism 131 located on the lower side of the conveyor line. The output end of the first telescopic mechanism 131 is provided with an L-shaped baffle 132, and the horizontal end of the L-shaped baffle 132 is provided with a third receiving module 13b. The first telescopic mechanism 131 is used to drive the L-shaped baffle 132 to move vertically.

[0045] Furthermore, the plugging device 2 includes a mounting platform 22, a second telescopic mechanism 23 is provided on the mounting platform 22, a storage box 24 is provided at the output end of the second telescopic mechanism 23, a slider is provided on the storage box 24, a slide hole is provided on the slider, a slide rod is provided on the lower side of the mounting platform 22 and slidably connected to the slide hole, a plurality of storage slots 25 for placing cables are provided inside the storage box 24, a plurality of discharge holes are opened on the storage box 24, and the plurality of discharge holes are respectively connected to the plurality of storage slots 25, a closing strip is provided in the discharge hole, and a handle is provided on the closing strip, which can facilitate the operator to place the cable into the storage slot 25, and the lower side of the storage box 24 is connected to the storage slot 25. There are several wire flow channels 21, which are respectively connected to several storage slots 25. A push rod 26 extending into the storage slot 25 is provided on the rear side of the storage box 24. A pushing structure 27 for driving the push rod 26 to move forward is provided on the mounting platform 22. The pushing structure 27 is located on the rear side of the storage box 24. A closing plate 28 for covering the lower end opening of the wire flow channel 21 is slidably provided on the wire flow channel 21. A pushing member 29 for pushing the closing plate 28 to move back and forth is provided on the mounting platform 22. The pushing member 29 is located on the front side of the storage box 24. A second transmitting module 12a is provided on the lower side of the closing plate 28.

[0046] When the closing plate 28 blocks the wire flow channel 21 , the second transmitting module 12 a is located in the center of the wire flow channel 21 .

[0047] The closing plate 28 includes a long plate and a slide plate that are fixedly connected. The long plate is used to block the lower end opening of the wire flow channel 21. A slide bar is provided on the wire flow channel 21, and the slide plate is slidably connected to the slide bar.

[0048] Furthermore, the pushing structure 27 includes a rotatable threaded rod 27a provided on the receiving box 24, the other end of the threaded rod 27a is fixedly connected to the outer side of the gear 27b, the outer side of the threaded rod 27a is threadedly connected to the movable plate 27c, the movable plate 27c is fixedly connected to the push rod 26, and the lower side of the mounting platform 22 is provided with a first vertical plate 27d which is located in the same plane as the gear 27b along the horizontal sliding direction, the lower side of the mounting platform 22 is provided with a slide groove, the first vertical plate 27d is provided with a slider slidably connected to the slide groove, and the first vertical plate 27d is provided with a U-shaped frame 27e, The first arc block 27f and the tooth plate 27g, the U-shaped frame 27e, and the first arc block 27f are all located on the rear side of the tooth plate 27g. The tooth plate 27g includes a plurality of tooth blocks equidistantly arranged on the first vertical plate 27d. A U-shaped limit block is further provided between the U-shaped frame 27e and the first arc block 27f, which is used to limit the first vertical plate 27d when the gear 27b moves on the tooth plate 27g to ensure the engagement of the gear 27b with the tooth plate 27g. A second arc block 27h is provided on the other side of the U-shaped frame 27e, and a first roller 27k is rotatably provided on the movable plate 27c.

[0049] The movable plate 27c includes an I-shaped plate, and a threaded hole is formed on the upper side of the I-shaped plate. The threaded rod 27a is threadedly connected to the threaded hole. The number of push rods 26 is the same as the number of storage slots 25, and one end of several push rods passes through the storage box 24 and is fixedly connected to the I-shaped plate.

[0050] The arc surface of the first arc block 27f faces upward, and the first roller 27k pushes the first arc block 27f and the first vertical plate 27d to move rightward along the arc surface of the first arc block 27f;

[0051] The arc surface of the second arc block 27h faces downward, and the first roller 27k pushes the second arc block 27h and the first vertical plate 27d to move leftward along the arc surface of the second arc block 27h.

[0052] Furthermore, the pusher 29 includes a horizontal plate 29a provided on the closing plate 28, a vertical rod 29b provided on the horizontal plate 29a, a second roller 29c rotatably provided on the vertical rod 29b, a second vertical plate 29d provided on the lower side of the mounting platform 22, a third curved block 29e and a fourth curved block 29f provided on the second vertical plate 29d from top to bottom, and the second roller 29c is located between the third curved block 29e and the fourth curved block 29f;

[0053] There are multiple horizontal plates 29a, and two horizontal plates 29a form a group. In one group, both horizontal plates 29a are connected to vertical rods 29b, and the same second roller 29c is rotatably connected between the two vertical rods 29b.

[0054] The arc surface of the third arc block 29e faces downward, and a vertical plane is provided on the third arc block 29e for the second roller 29c to move upward. The second roller 29c drives the closing plate 28 to move backward along the arc surface of the third arc block 29e.

[0055] The arc surface of the fourth arc block 29f faces upward, and a plane is provided on the fourth arc block 29f for receiving the second roller 29c. The second roller 29c drives the closing plate 28 to move forward along the arc surface of the fourth arc block 29f.

[0056] Furthermore, a fourth sensor module 4 is included. The fourth sensor module 4 is used to sense that the closing plate 28 does not block the lower end opening of the wire flow channel 21 and send a fourth signal. The fourth sensor module 4 includes a fourth receiving module 41 provided on the lower side of the third arc-shaped block 29e, a fourth transmitting module 42 provided on the closing plate 28, and the fourth transmitting module 42 is provided on the slide.

[0057] The initial state is:

[0058] No sensing line is formed between the fourth transmitting module 42 and the fourth receiving module 41 .

[0059] Furthermore, a receiving groove 5 is provided on the upper and lower sides of the inner wall of the receiving box 24, and the receiving groove 5 is connected to the storage groove 25. A vertical block 6 is rotatably provided on the inner side of the receiving groove 5, and the vertical block 6 is arranged in an arc shape toward the side of the storage groove 25. A torsion spring 7 is provided between the vertical block 6 and the inner wall of the receiving groove 5.

[0060] Furthermore, it also includes a control processor 8, the first sensor module 11, the second sensor module 12, the third sensor module 13 and the fourth sensor module 4 are all connected to the control processor 8, and the input ends of the first telescopic mechanism 131 and the second telescopic mechanism 23 are both connected to the output end of the control processor 8.

[0061] Working principle:

[0062] First, a PCB board with electronic components plugged in is placed on a conveyor line for conveyance. When the PCB board body moves to block the sensing line between the first transmitting module 11a and the first receiving module 11b, a first signal is sent to the control processor 8. The control processor 8 controls the first telescopic mechanism 131 to drive the L-shaped baffle 132 to move upward to the inside of the conveyor line.

[0063] Then, when the PCB body moves to contact the L-shaped baffle 132 and blocks the sensing line between the third transmitting module 13a and the third receiving module 13b, a second signal is sent to the control processor 8, causing the conveyor line to stop conveying. The control processor 8 controls the second transmitting module 12a to transmit the sensing line to the second receiving module 12b. If the sensing line is not blocked, it is determined that the welding hole on the PCB body is directly opposite the wire flow path. The control processor 8 then controls the second telescopic mechanism 23 to move the receiving box 24 downward, and controls the first telescopic mechanism 131 to move the L-shaped baffle 132 downward to not block the conveying path of the PCB body.

[0064] At this time, the receiving box 24 moves downward, causing the lower end of the wire flow channel 21 to gradually approach the welding hole of the PCB board body. In the process of the receiving box 24 moving downward, the gear 27b on the threaded rod 27a first contacts the tooth plate 27g, and the engagement between the gear 27b and the tooth plate 27g drives the gear 27b to rotate circumferentially, thereby driving the threaded rod 27a to rotate circumferentially, and then drives the movable plate 27c to move toward the receiving box 24. The push rod 26 moves along with the movable plate 27c, thereby pushing the cables in the receiving box 24 to move toward the wire flow channel 21, so that the cables located at the connection between the wire flow channel 21 and the storage slot 25 first enter the wire flow channel 21 and fall onto the closing plate 28.

[0065] In the process of cable movement, the cable to be dropped into the wire flow channel 21 will first contact the vertical block 6, and the push rod 26 will push the moving cable to move along the arc of the vertical block 6 and push the vertical block 6 to rotate circumferentially. At this time, the torsion spring 7 stores energy until a moving cable falls into the wire flow channel 21, the gear 27b and the tooth plate 27g are disengaged, the push rod 26 will stop pushing, and the vertical block 6 will reset under the energy storage of the torsion spring 7. The vertical block 6 will limit the cable still in the storage slot 25, and the cable loading operation is completed.

[0066] When the gear 27b is disengaged from the toothed plate 27g, the first roller 27k contacts the arcuate surface of the first arcuate block 27f. The downward movement of the first roller 27k pushes the first arcuate block 27f and the first vertical plate 27d to move laterally along the arcuate surface of the first arcuate block 27f, so that the toothed plate 27g does not block the downward movement path of the first roller 27k.

[0067] When the cable falls into the wire channel 21, the second roller 29c follows the receiving box 24 to move down until it contacts the arc surface of the fourth arc block 29f, and the downward movement of the second roller 29c drives the closing plate 28 to move laterally along the arc surface of the fourth arc block 29f, gradually opening the lower end opening of the wire channel 21, so that the internal cable falls into the welding hole of the PCB board body, and the wire insertion operation is completed. If the second transmitting module 12a transmits the sensor line to the second receiving module 12b and the sensor line is blocked, a blocking signal is sent to the control processor 8 to control the fourth transmitting module 42 to transmit the sensor line.

[0068] Finally, after the second roller 29c moves out of the curved surface of the fourth curved block 29f, the sensor line emitted by the fourth transmitting module 42 is received by the fourth receiving module 41, and a fourth signal is sent to the control processor 8. The control processor 8 controls the second telescopic mechanism 23 to drive the receiving box 24 to move upward, and the second transmitting module 12a stops transmitting the sensor line to the second receiving module 12b, and the fourth transmitting module 42 stops transmitting the sensor line to the fourth receiving module 41, and the conveyor line continues to convey the PCB board body;

[0069] When the second telescopic mechanism 23 drives the accommodating box 24 to move upward, the first roller 27k and the second roller 29c move upward along with the accommodating box 24. The horizontal line of the gear 27b first moves above the toothed plate 27g. At this time, the first roller 27k moves upward until it contacts the arc surface of the second arc block 27h. The upward movement of the first roller 27k drives the second arc block 27h and the first vertical plate 27d to move horizontally along the arc surface of the second arc block 27h to reset, so that the toothed plate 27g moves back to a state where it can mesh with the gear 27b.

[0070] The second roller 29c moves upward until it contacts the arc surface of the third arc block 29e, and the upward movement of the second roller 29c drives the closing plate 28 along the arc surface of the third arc block 29e to move horizontally to re-cover the lower end opening of the wire flow channel 21, thereby completing the operation of inserting a cable into the welding hole of the PCB board body.

[0071] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0072] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A method for welding circuit board components of a lightning arrester, characterized in that: The steps include: (1) Peel off the insulation sheaths at both ends of the cable to expose the parts to be welded, and apply welding liquid to the outer sides of the parts to be welded at both ends of the cable to form a welding layer; (2) The PCB board body is transported along the conveyor line, and the wire insertion equipment inserts one end of the cable welding layer into the welding hole of the PCB board body along the conveying direction of the PCB board body. After the wire insertion operation is completed, it is transferred to the welding line along the conveyor line direction. The welding line sends the PCB board body into the wave soldering equipment to solder and fix the cable and PCB board body; The plugging device comprises a positioning device (1) and a plugging device (2); The plug-in device (2) includes a mounting platform (22), a second telescopic mechanism (23) is provided on the mounting platform (22), an output end of the second telescopic mechanism (23) is provided with a storage box (24), a plurality of storage slots (25) for placing cables are provided inside the storage box (24), a plurality of wire flow channels (21) are connected to the lower side of the storage box (24), and a plurality of the wire flow channels (21) are respectively connected to the plurality of storage slots (25), a push rod (26) extending into the storage slot (25) is provided on the rear side of the storage box (24), a pushing structure (27) for driving the push rod (26) to move forward is provided on the mounting platform (22), a closing plate (28) for covering the lower end opening of the wire flow channel (21) is slidably provided on the wire flow channel (21), a pushing member (29) for pushing the closing plate (28) to move back and forth is provided on the mounting platform (22), and a second transmitting module (12a) is provided on the lower side of the closing plate (28); The pushing structure (27) includes a threaded rod (27a) rotatably provided on the receiving box (24), the other end of the threaded rod (27a) is fixedly connected to a gear (27b) on the outside, the threaded rod (27a) is threadedly connected to a movable plate (27c) on the outside, the movable plate (27c) is fixedly connected to the pushing rod (26), the lower side of the mounting platform (22) is provided with a first vertical plate (27d) located in the same plane as the gear (27b) along the horizontal sliding, the first vertical plate (27d) is provided with a U-shaped frame (27e), a first arc block (27f) and a tooth plate (27g) in sequence from top to bottom, the other side of the U-shaped frame (27e) is provided with a second arc block (27h), and the movable plate (27c) is rotatably provided with a first roller (27k); The upper and lower sides of the inner wall of the accommodating box (24) are both provided with accommodating grooves (5), the accommodating groove (5) is connected to the storage groove (25), and a vertical block (6) is rotatably provided on the inner side of the accommodating groove (5), the vertical block (6) is arranged in an arc shape on the side facing the storage groove (25), and a torsion spring (7) is provided between the vertical block (6) and the inner wall of the accommodating groove (5).

2. The method for soldering circuit board components of a lightning arrester according to claim 1, wherein: The positioning device (1) comprises a first sensor module (11), a second sensor module (12) and a third sensor module (13) which are sequentially arranged along the conveying direction of the conveying line; a parking area (3) is provided on the conveying line; the second sensor module (12) and the wire insertion device (2) are both located in the parking area (3); the wire insertion device (2) comprises a wire flow channel (21) which is vertically arranged for conveying cables to be inserted into the welding holes of the PCB board body; the first sensor module (11) is used to sense that the PCB board body enters the parking area (3) and sends a first signal; the third sensor module (13) is used to sense that the PCB board body completely enters the parking area (3) and sends a second signal; the second sensor module (12) is used to sense that the welding holes on the PCB board body and the wire flow channel (21) are vertically arranged relative to each other and sends a third signal.

3. The method for soldering circuit board components of a lightning arrester according to claim 2, wherein: The distance between the first sensor module (11) and the third sensor module (13) is adapted to the length of the PCB board body; the first sensor module (11) includes a first transmitting module (11a) and a first receiving module (11b); the second sensor module (12) includes a second transmitting module (12a) and a second receiving module (12b); the third sensor module (13) includes a third transmitting module (13a) and a third receiving module (13b); the first transmitting module (11a) and the first receiving module (11b), the second transmitting module (12a) and the second receiving module (12b), and the third transmitting module (13a) and the third receiving module (13b) are respectively arranged on the upper and lower sides of the conveyor line.

4. The method for soldering circuit board components of a lightning arrester according to claim 3, wherein: The third sensor module (13) further comprises a first telescopic mechanism (131) located at the lower side of the conveyor line, an L-shaped baffle (132) being provided at the output end of the first telescopic mechanism (131), a third receiving module (13b) being provided at the horizontal end of the L-shaped baffle (132), and the first telescopic mechanism (131) being used to drive the L-shaped baffle (132) to move vertically.

5. The method for soldering circuit board components of a lightning arrester according to claim 4, characterized in that: The pushing member (29) includes a horizontal plate (29a) provided on the closing plate (28), a vertical rod (29b) provided on the horizontal plate (29a), a second roller (29c) rotatably provided on the vertical rod (29b), a second vertical plate (29d) provided on the lower side of the mounting platform (22), a third arc block (29e) and a fourth arc block (29f) provided on the second vertical plate (29d) from top to bottom, and the second roller (29c) is located between the third arc block (29e) and the fourth arc block (29f).

6. The method for soldering circuit board components of a lightning arrester according to claim 5, characterized in that: The device further comprises a fourth sensor module (4), the fourth sensor module (4) being used to sense that the closing plate (28) does not block the lower end opening of the wire flow channel (21) and to send a fourth signal, the fourth sensor module (4) comprising a fourth receiving module (41) provided on the lower side of the third arc-shaped block (29e), and a fourth transmitting module (42) provided on the closing plate (28).

7. A method for soldering circuit board components of a lightning arrester according to claim 6, characterized in that: The device further comprises a control processor (8), wherein the first sensor module (11), the second sensor module (12), the third sensor module (13) and the fourth sensor module (4) are all connected to the control processor (8), and the input ends of the first telescopic mechanism (131) and the second telescopic mechanism (23) are both connected to the output end of the control processor (8).

Citation Information

Patent Citations

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