Low energy consumption sewage treatment device

By designing the drive components and cleaning mechanism, the efficient mixing of wastewater treatment liquid and cleaning of the inner wall of the treatment tank are achieved by utilizing the kinetic energy of wastewater flow. This solves the problems of high energy consumption and difficult cleaning of sedimentation tanks in existing wastewater treatment systems, thereby improving wastewater treatment efficiency.

CN116212688BActive Publication Date: 2026-04-07SHANDONG NEW CONTINENT TIRE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-31
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing wastewater treatment methods are energy-intensive and have difficult sedimentation tanks to clean, which affects wastewater treatment efficiency.

Method used

The system uses a drive component to drive the cleaning mechanism to clean the inner wall of the treatment tank, and utilizes the kinetic energy of the sewage flow to achieve efficient mixing and cleaning of the sewage treatment liquid. Combined with a stirring rod, it enhances the mixing effect between sewage and treatment liquid.

Benefits of technology

It achieves low-energy and high-efficiency sewage treatment, reduces the difficulty of cleaning sedimentation tanks, and improves sewage treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application is suitable for the technical field of sewage treatment devices, and provides a low-energy-consumption sewage treatment device, which comprises a base, an installation frame and a treatment box are installed on the base, a water suction pump on the installation frame is connected with a primary treatment pipe through a connecting pipe, and the device further comprises a driving assembly, the driving assembly comprises a driving shaft, a rotating roller is installed on the driving shaft, blades are annularly installed on the rotating roller, through holes are formed in the side walls of the driving shaft and the rotating roller, a liquid delivery shaft is slidably installed in the driving shaft, a plurality of liquid discharge holes are formed in the side wall of the liquid delivery shaft, the liquid delivery shaft is connected with a liquid supply assembly, and a cleaning mechanism is arranged, the cleaning mechanism comprises a transmission shaft and an installation tooth ring, the installation tooth ring is connected with a cleaning assembly used for cleaning the inner wall of the treatment box. The device utilizes the kinetic energy generated by the sewage flow to realize efficient mixing of sewage treatment liquid and cleaning of the inside of the treatment box, has low energy consumption and high working efficiency.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of sewage treatment devices, and particularly relates to a low-energy-consumption sewage treatment device. BACKGROUND

[0002] At present, countries all over the world are actively taking actions to save energy and resources, and with the continuous deepening of energy saving and emission reduction work, municipal sewage treatment plants, as one of the main carriers of emission reduction, are particularly important in emission reduction work. Under this background, the treatment of sewage has now become a very serious problem.

[0003] The existing sewage treatment method is generally to carry out sedimentation treatment through a sedimentation tank, and the sewage treatment effect is general. At the same time, a large amount of sludge after treatment is accumulated at the bottom of the sedimentation tank. After the sewage treatment is completed, the sedimentation tank cannot be cleaned well, which consumes time and effort, and the working efficiency is low, thereby affecting the sewage treatment efficiency. SUMMARY

[0004] The purpose of the embodiment of the application is to provide a low-energy-consumption sewage treatment device, which aims to solve the problems in the background art.

[0005] The embodiment of the application is implemented as follows: a low-energy-consumption sewage treatment device, comprising a base, an installation frame is installed on the base, a treatment box is further arranged on the base, and the treatment box is installed on an installation support arranged on the base, a water pump is installed on the installation frame, the water pump is connected with a primary treatment pipe through a connecting pipe, and the primary treatment pipe is in communication with the top of the treatment box, and further comprising:

[0006] A driving assembly is installed in an installation cavity arranged on the primary treatment pipe, the driving assembly comprises a driving shaft rotatably installed in the installation cavity, a rotating roller is installed on the driving shaft, a plurality of blades are annularly installed on the rotating roller, a through hole is formed in the side wall of the driving shaft and the rotating roller, the through hole on the driving shaft and the through hole on the rotating roller are in communication with each other, a liquid delivery shaft is slidably installed in the driving shaft, one end of the liquid delivery shaft is connected with one end of the driving shaft through a return spring, a plurality of liquid discharge holes are formed in the side wall of the liquid delivery shaft, the liquid discharge holes and the through holes are mutually staggered, and a liquid supply assembly is connected with one end of the liquid delivery shaft located outside the driving shaft; and

[0007] A cleaning mechanism comprises a transmission shaft and an installation gear ring, the transmission shaft is arranged on one side of the driving shaft, and the transmission shaft is in transmission connection with the driving shaft, the installation gear ring is rotatably installed in the treatment box, the bottom of the transmission shaft penetrates the top wall of the treatment box, and a transmission spur gear meshing with the installation gear ring is installed on one end of the transmission shaft located inside the treatment box, and the installation gear ring is connected with a cleaning assembly for cleaning the inner wall of the treatment box.

[0008] In a further technical solution, the cleaning component includes a plurality of contour rods arranged in a ring on a mounting toothed ring. The contour rods have the same cross-sectional shape as the side wall of the treatment chamber, and a cleaning brush is provided on the side of the contour rods near the inner wall of the treatment chamber. A plurality of stirring rods are installed vertically on the side of the contour rods away from the inner wall of the treatment chamber.

[0009] In a further technical solution, the transmission shaft and the drive shaft are connected to each other by a pair of meshing bevel gears.

[0010] In a further technical solution, an adjustment component for adjusting the connection state between the transmission shaft and the drive shaft is provided on one side of the transmission shaft.

[0011] In a further technical solution, the adjustment assembly includes an electric telescopic rod and a sliding sleeve. The sliding sleeve is mounted on a drive shaft and connected to the drive shaft via a key. A bevel gear on the drive shaft is mounted on the sliding sleeve. The electric telescopic rod is located on one side of the drive shaft. A connecting plate is connected to the movable end of the electric telescopic rod, and the sliding sleeve is rotatably mounted on the connecting plate.

[0012] In a further technical solution, the liquid supply assembly includes a liquid storage tank and a liquid pump mounted on an installation frame. The inlet end of the liquid pump is connected to the liquid storage tank, and the outlet end of the liquid pump is connected to the delivery shaft through a liquid guide pipe. The liquid guide pipe and the delivery shaft are rotatably connected.

[0013] In a further technical solution, the bottom of the treatment box is hemispherical, and a drain outlet is provided at the bottom of the treatment box.

[0014] This invention provides a low-energy wastewater treatment device. During use, a pump draws wastewater into a primary treatment pipe via a connecting pipe. The wastewater impacts the rotating rollers and blades in the mounting cavity, causing the drive shaft and rotating rollers to rotate synchronously. The drive shaft drives a transmission shaft to rotate via a pair of meshing bevel gears. Through the interaction of the mounting gear ring and the transmission spur gear, the transmission shaft drives the mounting gear ring to rotate. The mounting gear ring then moves the cleaning components. Specifically, the mounting gear ring drives a contour rod to rotate, and the cleaning brush on the contour rod cleans the inner wall of the treatment tank, preventing sludge deposition. Simultaneously, the contour rod also drives a stirring rod to rotate, thus agitating the wastewater in the treatment tank and ensuring more thorough mixing of the wastewater and the wastewater treatment liquid, further improving wastewater treatment efficiency. Furthermore, the liquid supply assembly pumps the wastewater treatment liquid into the delivery shaft. Under the water pressure of the wastewater treatment liquid, the delivery shaft slides along the drive shaft, aligning the drain hole with the through hole. At this point, the wastewater treatment liquid can be sprayed into the wastewater through the through hole. Simultaneously, the rotation of the rollers and blades ensures more even contact between the wastewater treatment liquid and the wastewater, thereby improving wastewater treatment efficiency. When the liquid supply assembly stops working, the delivery shaft returns to its initial position under the elastic restoring force of the return spring. The drain hole and through hole are then misaligned again, preventing wastewater in the installation cavity from flowing back into the delivery shaft. This device utilizes the kinetic energy generated by the flow of wastewater to achieve efficient mixing of the wastewater treatment liquid and cleaning of the inside of the treatment tank. It features low energy consumption, high efficiency, and excellent performance. Attached Figure Description

[0015] Figure 1 A schematic diagram of a low-energy wastewater treatment device provided in an embodiment of the present invention;

[0016] Figure 2 A low-energy wastewater treatment device provided in this embodiment of the invention Figure 1 Enlarged view of point A in the image;

[0017] Figure 3 A partial three-dimensional structural schematic diagram of the drive component in a low-energy wastewater treatment device provided in an embodiment of the present invention;

[0018] Figure 4 A cross-sectional view of the drive shaft in a low-energy wastewater treatment device provided in an embodiment of the present invention;

[0019] Figure 5 A low-energy wastewater treatment device provided in this embodiment of the invention Figure 1 Enlarged view of point B in the image;

[0020] Figure 6 This is a three-dimensional structural diagram of the drive shaft, mounting gear ring, and drive spur gear in a low-energy wastewater treatment device provided in an embodiment of the present invention.

[0021] In the attached diagram: Base 1; Mounting frame 11; Mounting bracket 12; Processing box 13; Water pump 2; Connecting pipe 21; Pre-treatment pipe 22; Mounting cavity 23; Drive assembly 3; Drive shaft 31; Rotating roller 32; Blade 33; Through hole 34; Infusion shaft 35; Return spring 36; Drain hole 37; Liquid supply assembly 4; Liquid storage tank 41; Liquid pump 42; Liquid guide pipe 43; Cleaning mechanism 5; Transmission shaft 51; Mounting gear ring 52; Transmission spur gear 53; Contouring rod 54; Cleaning brush 55; Stirring rod 56; Adjustment assembly 6; Electric telescopic rod 61; Connecting plate 62; Sliding sleeve 63. Implementation

[0022] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0023] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0024] like Figures 1-6 As shown, a low-energy wastewater treatment device according to an embodiment of the present invention includes a base 1, an mounting frame 11 mounted on the base 1, a treatment tank 13 mounted on the base 1, and the treatment tank 13 mounted on a mounting bracket 12 mounted on the base 1. A water pump 2 is mounted on the mounting frame 11, and the water pump 2 is connected to a vertically installed primary treatment pipe 22 via a connecting pipe 21. The primary treatment pipe 22 communicates with the top of the treatment tank 13. The device also includes:

[0025] A drive assembly 3 is installed in a mounting cavity 23 on the pretreatment pipe 22. The drive assembly 3 includes a drive shaft 31 rotatably mounted in the mounting cavity 23, a rotating roller 32 mounted on the drive shaft 31, and blades 33 arranged in a ring on the rotating roller 32. Through holes 34 are provided on the sidewalls of both the drive shaft 31 and the rotating roller 32, and these through holes 34 communicate with each other. An infusion shaft 35 is also slidably mounted in the drive shaft 31. One end of the infusion shaft 35 is connected to one end of the drive shaft 31 via a return spring 36. Several drainage holes 37 are provided on the sidewall of the infusion shaft 35, and these drainage holes 37 are offset from the through holes 34. A liquid supply assembly 4 is connected to the end of the infusion shaft 35 located outside the drive shaft 31.

[0026] The cleaning mechanism 5 includes a drive shaft 51 and a mounting gear ring 52. The drive shaft 51 is located on one side of the drive shaft 31 and is connected to the drive shaft 31 in a driving manner. The mounting gear ring 52 is rotatably mounted in the processing box 13. The bottom of the drive shaft 51 penetrates the top wall of the processing box 13, and a drive spur gear 53 that meshes with the mounting gear ring 52 is installed at one end of the drive shaft 51 inside the processing box 13. The mounting gear ring 52 is connected to a cleaning component for cleaning the inner wall of the processing box 13.

[0027] In this embodiment of the invention, the transmission shaft 51 and the drive shaft 31 are connected to each other by a pair of meshing bevel gears. In use, the water pump 2 pumps sewage into the pretreatment pipe 22 through the connecting pipe 21. The sewage impacts the rotating roller 32 and blades 33 in the mounting cavity 23, causing the drive shaft 31 and the rotating roller 32 to rotate synchronously. The drive shaft 31 drives the transmission shaft 51 to rotate through a pair of meshing bevel gears. Under the cooperation of the mounting gear ring 52 and the transmission spur gear 53, the transmission shaft 51 can drive the mounting gear ring 52 to rotate. The mounting gear ring 52 drives the cleaning component to continuously clean the inner wall of the treatment tank 13, and at the same time, it can also mix the sewage in the treatment tank 13. In addition, the liquid supply assembly 4 can pump the sewage treatment liquid into the delivery shaft 35. Under the water pressure of the sewage treatment liquid, the delivery shaft 35 will slide along the drive shaft 31, thereby aligning the drain hole 37 with the through hole 34. At this time, the sewage treatment liquid can be sprayed into the sewage from the through hole 34. Simultaneously, with the rotation of the rotating roller 32 and the blade 33, the sewage treatment liquid can be more evenly contacted with the sewage, thereby improving the efficiency of sewage treatment. When the liquid supply assembly 4 stops working, under the elastic restoring force of the return spring 36, the delivery shaft 35 will return to its initial position. At this time, the drain hole 37 and the through hole 34 will be misaligned again, and the sewage in the mounting cavity 23 will not flow back into the delivery shaft 35.

[0028] like Figure 1 and 5 As shown, in a preferred embodiment of the present invention, the cleaning assembly includes a plurality of contour rods 54 arranged in a ring on the mounting toothed ring 52. The contour rods 54 have the same cross-sectional shape as the side wall of the treatment box 13. A cleaning brush 55 is provided on the side of the contour rods 54 near the inner wall of the treatment box 13, and a plurality of stirring rods 56 are installed vertically on the side of the contour rods 54 away from the inner wall of the treatment box 13.

[0029] In this embodiment of the invention, during use, the mounting toothed ring 52 drives the contour rod 54 to rotate. The cleaning brush 55 on the contour rod 54 cleans the inner wall of the treatment tank 13 to prevent sludge deposition. At the same time, the contour rod 54 also drives the stirring rod 56 to rotate, thereby stirring the sewage in the treatment tank 13, making the sewage and sewage treatment liquid more fully mixed, and further improving the sewage treatment efficiency.

[0030] like Figure 1 and 2 As shown, in a preferred embodiment of the present invention, an adjustment component 6 for adjusting the connection state between the transmission shaft 51 and the drive shaft 31 is provided on one side of the transmission shaft 51.

[0031] In this embodiment of the invention, the adjusting component 6 includes an electric telescopic rod 61 and a sliding sleeve 63. The sliding sleeve 63 is mounted on a drive shaft 51 and connected to the drive shaft 51 via a key. A bevel gear on the drive shaft 51 is mounted on the sliding sleeve 63. The electric telescopic rod 61 is located on one side of the drive shaft 51, and a connecting plate 62 is connected to the movable end of the electric telescopic rod 61. The sliding sleeve 63 is rotatably mounted on the connecting plate 62. In use, the electric telescopic rod 61 can drive the connecting plate 62 to move, and the connecting plate 62 drives the sliding sleeve 63 to slide along the axial direction of the drive shaft 51, thereby adjusting the connection state between the bevel gear on the sliding sleeve 63 and the bevel gear on the drive shaft 31. Under the adjusting action of the adjusting component 6, the cleaning mechanism 5 can have the following working modes:

[0032] (1) Used to stir and mix the sewage in the treatment tank 13. During this process, the drive shaft 51 is always connected to the drive shaft 31. Through the continuous operation of the cleaning mechanism 5, the sewage in the treatment tank 13 can be stirred, so that the sewage treatment liquid and sewage are more fully mixed, which can improve the efficiency of sewage treatment.

[0033] (2) During the sedimentation stage, the transmission shaft 51 is disconnected from the transmission connection with the drive shaft 31, the cleaning mechanism 5 is in a non-working state, and the sewage in the treatment tank 13 reacts with the sewage treatment liquid and can be fully sedimented.

[0034] (3) Used to clean the inner wall of the treatment box 13. During this process, the transmission shaft 51 is connected to the drive shaft 31 again, and the water pump 2 pumps clean water (which can be sewage treated by the device) into the primary treatment pipe 22. At this time, the cleaning mechanism 5 will continue to work, and the cleaning brush 55 on the contour rod 54 can clean the inner wall of the treatment box 13 and rinse with clean water, so as to effectively remove the sludge and other impurities deposited in the treatment box 13 and keep the inside of the treatment box 13 clean.

[0035] like Figure 1 As shown, in a preferred embodiment of the present invention, the liquid supply assembly 4 includes a liquid storage tank 41 and a liquid pump 42 mounted on the mounting frame 11. The inlet end of the liquid pump 42 is connected to the liquid storage tank 41, and the outlet end of the liquid pump 42 is connected to the delivery shaft 35 through a liquid guide pipe 43. The liquid guide pipe 43 and the delivery shaft 35 are rotatably connected.

[0036] In this embodiment of the invention, the liquid pump 42 can pump the sewage treatment liquid in the storage tank 41 into the delivery shaft 35 through the liquid guide pipe 43 and provide thrust so that the drain hole 37 is connected to the through hole 34, thereby smoothly spraying the sewage treatment liquid into the mounting cavity 23 so that it can fully contact the sewage.

[0037] like Figure 1 As shown, in a preferred embodiment of the present invention, the bottom of the treatment box 13 is hemispherical, and a drain outlet is provided at the bottom of the treatment box 13. The hemispherical bottom and the drain outlet facilitate the discharge of sludge and other impurities.

[0038] Working Principle: During operation, the water pump 2 pumps sewage into the pretreatment pipe 22 through the connecting pipe 21. The sewage impacts the rotating roller 32 and blades 33 in the mounting cavity 23, causing the drive shaft 31 and the rotating roller 32 to rotate synchronously. The drive shaft 31 drives the transmission shaft 51 to rotate through a pair of meshing bevel gears. Under the cooperation of the mounting gear ring 52 and the transmission spur gear 53, the transmission shaft 51 drives the mounting gear ring 52 to rotate. The mounting gear ring 52 drives the cleaning components to move. Specifically, the mounting gear ring 52 drives the contour rod 54 to rotate. The cleaning brush 55 on the contour rod 54 cleans the inner wall of the treatment tank 13 to prevent sludge deposition. At the same time, the contour rod 54 also drives the stirring rod 56 to rotate, thereby stirring the sewage in the treatment tank 13, making the sewage and sewage treatment liquid more thoroughly mixed, and further improving the sewage treatment efficiency. In addition, the liquid supply assembly 4 can pump the sewage treatment liquid into the delivery shaft 35. Under the water pressure of the sewage treatment liquid, the delivery shaft 35 will slide along the drive shaft 31, thereby aligning the drain hole 37 with the through hole 34. At this time, the sewage treatment liquid can be sprayed into the sewage from the through hole 34. Simultaneously, with the rotation of the rotating roller 32 and the blade 33, the sewage treatment liquid can be more evenly contacted with the sewage, thereby improving the efficiency of sewage treatment. When the liquid supply assembly 4 stops working, under the elastic restoring force of the return spring 36, the delivery shaft 35 will return to its initial position. At this time, the drain hole 37 and the through hole 34 will be misaligned again, and the sewage in the mounting cavity 23 will not flow back into the delivery shaft 35.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A low-energy wastewater treatment device, comprising a base, an installation frame mounted on the base, a treatment box further disposed on the base, and the treatment box mounted on an installation bracket disposed on the base, characterized in that, A water pump is mounted on the mounting frame. The water pump is connected to a pretreatment pipe via a connecting pipe, and the pretreatment pipe communicates with the top of the treatment tank. The system also includes: A drive assembly is installed in a mounting cavity on a pretreatment tube. The drive assembly includes a drive shaft rotatably mounted in the mounting cavity, a rotating roller mounted on the drive shaft, and blades arranged in a ring on the rotating roller. Both the drive shaft and the rotating roller have through holes on their sidewalls, and the through holes on the drive shaft and the rotating roller are interconnected. An infusion shaft is also slidably mounted in the drive shaft, with one end of the infusion shaft connected to one end of the drive shaft via a return spring. The infusion shaft has several drainage holes on its sidewall, and these drainage holes are offset from the through holes. A fluid supply assembly is connected to the end of the infusion shaft located outside the drive shaft. A cleaning mechanism includes a drive shaft and a mounting gear ring. The drive shaft is located on one side of a drive shaft and is connected to the drive shaft. The mounting gear ring is rotatably mounted in a processing box. The bottom of the drive shaft penetrates the top wall of the processing box, and a spur gear that meshes with the mounting gear ring is installed at one end of the drive shaft inside the processing box. The mounting gear ring is connected to a cleaning component for cleaning the inner wall of the processing box. The cleaning assembly includes several contour rods arranged in a ring on a mounting toothed ring. The contour rods have the same cross-sectional shape as the side wall of the treatment chamber. A cleaning brush is provided on the side of the contour rods closest to the inner wall of the treatment chamber, and several stirring rods are installed vertically on the side of the contour rods furthest from the inner wall of the treatment chamber.

2. The low-energy wastewater treatment device according to claim 1, characterized in that, The transmission shaft and the drive shaft are connected to each other by a pair of meshing bevel gears.

3. The low-energy wastewater treatment device according to claim 2, characterized in that, One side of the drive shaft is provided with an adjustment component for adjusting the connection state between the drive shaft and the drive shaft.

4. The low-energy wastewater treatment device according to claim 3, characterized in that, The adjustment assembly includes an electric telescopic rod and a sliding sleeve. The sliding sleeve is mounted on a drive shaft and connected to the drive shaft via a key. A bevel gear on the drive shaft is mounted on the sliding sleeve. The electric telescopic rod is located on one side of the drive shaft. A connecting plate is connected to the movable end of the electric telescopic rod, and the sliding sleeve is rotatably mounted on the connecting plate.

5. The low-energy wastewater treatment device according to claim 1, characterized in that, The liquid supply assembly includes a liquid storage tank and a liquid pump mounted on a mounting frame. The inlet end of the liquid pump is connected to the liquid storage tank, and the outlet end of the liquid pump is connected to the delivery shaft through a liquid guide pipe. The liquid guide pipe and the delivery shaft are rotatably connected.

6. The low-energy wastewater treatment device according to claim 1, characterized in that, The bottom of the treatment box is hemispherical, and a drain outlet is provided at the bottom of the treatment box.

Citation Information

Patent Citations

  • Stirring device for sewage treatment with automatic dosing function

    CN108854815A

  • Multifunctional sewer sewage treatment device

    CN112919600A