A carrier belt delinting device
By designing a belt-loading dand removal device, the wool on the belt is removed by scraping the blade, which solves the problem of incomplete removal of the belt-loading wool on the belt, achieving an efficient and energy-saving hair removal effect, and avoiding the impact of high temperature on the belt structure.
Patent Information
- Application Number
- CN202310269726.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-17
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2043-03-17
AI Technical Summary
After the punching and striping process, the carrier tape is prone to leave crumbs and wool filaments, resulting in blockage of the belt-woven track. Existing hair removal methods such as cotton wipe and heating treatment are poor, and heating requires complex structure and resource consumption.
A belt-carrying and chip removal device is designed to scrape the wool on both sides of the belt by scraping the knife edge. The device includes a belt-carrying inlet guide mechanism and a wool off mechanism. The wool off mechanism is composed of a scraping assembly. The scraping assembly includes two wool off driver blocks. The through grooves between the blade blocks form the aisle through which the carrier tape passes, and the knife edges at both ends of the aisle scrape the wool on the carrier tape.
The device can efficiently and thoroughly remove wool on the carrier tape, save power and material resources, avoid the impact of high temperature on the carrier tape structure, and is cheaper.
Smart Images

Figure CN116274020B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carrier tape production, and in particular to a carrier tape lint removal device. Background Art
[0002] After the punching and slitting processes, the carrier tape for packaging electronic components often leaves a small amount of hair that cannot be removed by punching and hair on both sides of the carrier tape left after slitting. These hair and hair can easily cause the track of the taping machine to be blocked during the taping process, causing production problems. Therefore, it is very important to remove the hair and hair. The traditional method of using cotton cloth to wipe off the hair and hair with the carrier tape is not thorough and clean, and it will still cause the track of the taping machine to be blocked during taping. In order to solve the problem of incomplete hair removal, the prior art also uses heating to deal with excess hair, such as the technology disclosed in patent document CN201921002434.X. Although heating is more effective than wiping with cotton cloth, heating requires a corresponding heating structure, which is complex in structure, and heating still consumes corresponding power resources and material resources. Summary of the invention
[0003] The present invention provides a carrier tape lint removal device to solve the problems of the prior art. The lint on both sides of the carrier tape is scraped off by a knife edge, which has high efficiency, good scraping effect, and can save resources such as electricity and materials.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a carrier tape deburring device, comprising a carrier tape inlet guide mechanism and a deburring mechanism, the carrier tape inlet guide mechanism is provided with a feeding channel for the carrier tape to pass through, the deburring mechanism comprises a scraping assembly, the scraping assembly comprises two deburring knife blocks, the deburring knife blocks are provided with a slot, the two deburring knife blocks are arranged opposite to each other and a passage for the carrier tape to pass through is formed between the two slots, the passage is connected with the feeding channel, the bottom of the slot is provided with a knife edge, the knife edge is used to contact the carrier tape and scrape off the deburring of the carrier tape.
[0005] Preferably, the scraping assembly further comprises a spacing adjustment member, wherein the spacing adjustment member is located between the two depilatory blade blocks, and the spacing adjustment member is used to adjust the spacing between the two depilatory blade blocks.
[0006] Preferably, the spacing adjustment member is a spring, the deburring knife block is provided with a countersunk hole, and the two ends of the spring are respectively assembled in the countersunk holes of the two deburring knife blocks.
[0007] Preferably, the depilatory wire mechanism also includes a knife block pressure plate, the depilatory wire block is provided with an opening, the knife block pressure plate includes a main pressure rod and a plurality of side pressure rods, the plurality of side pressure rods are arranged at intervals on the main pressure rod, the main pressure rod is embedded in the opening, one side pressure rod corresponds to one scraping wire assembly, and the side pressure rod is located between two depilatory wire blocks of the scraping wire assembly.
[0008] Preferably, the carrier tape inlet guide mechanism comprises a guide block and a guide cover plate, and the feed channel is formed between the guide block and the guide cover plate.
[0009] Preferably, the guide block is provided with a convex-shaped through groove, and the guide cover plate is provided with a protrusion. After the guide cover plate is installed on the guide block, the protrusion is located in the through groove and a feeding channel is formed between the protrusion and the through groove.
[0010] Preferably, the carrier tape lint removal device further comprises an air blowing mechanism and a lint collecting mechanism, wherein the air blowing mechanism is used to blow the scraped lint off the carrier tape, and the lint collecting mechanism is used to collect the lint blown off the carrier tape.
[0011] Preferably, the blowing mechanism includes a blowing pipe, a blowing connecting block and an air inlet pipe, one end of the air inlet pipe is connected to an external device, the other end of the air inlet pipe is installed on the blowing connecting block, the blowing pipe is installed on the blowing connecting block, the blowing pipe is connected to the air inlet pipe, and the air outlet pipe is provided with a plurality of air outlets, and the air outlets face the carrier.
[0012] Preferably, the hair collection mechanism includes a recovery bucket and a vacuum suction pipe, the recovery bucket is located below the carrier belt, one end of the vacuum suction pipe is connected to the recovery bucket, and the other end of the vacuum suction pipe is connected to an external vacuum device.
[0013] Preferably, the carrier tape lint removal device also includes a base, a machine mounting seat and a fixed connecting seat, the fixed connecting seat is in an "L" shape, one end of the fixed connecting seat is detachably mounted on the machine mounting seat, the base is detachably connected to the other end of the fixed connecting seat, and the carrier tape inlet guide mechanism and the lint removal mechanism are both mounted on the base.
[0014] Beneficial effects of the present invention:
[0015] The present invention provides a carrier tape delinquency removal device, in which the carrier tape to be processed enters from a feed channel and then passes through an aisle of a scraping wire assembly, and the two sides of the carrier tape contact the two ends of the aisle, that is, while entering the aisle, the two ends of the carrier tape contact the blade, and under the scraping action of the blade, the excess hair on the two ends of the carrier tape is scraped off, the efficiency is high, and the blade is sharp relative to cotton cloth, etc., so the hair on the two ends of the carrier tape can be effectively scraped off, and there is no need to use heating, which can avoid the high temperature from affecting the structure of the carrier tape, and the cost is relatively lower. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the structure of the carrier tape;
[0017] Figure 2 The structure of the present invention is schematically shown Figure 1 ;
[0018] Figure 3 It is a schematic diagram of the decomposition structure of the present invention;
[0019] Figure 4 The structure of the present invention is schematically shown Figure 2 ;
[0020] Figure 5 The structure of the present invention is schematically shown Figure 3 ;
[0021] Figure 6 is a cross-sectional view of the carrier tape inlet guide mechanism of the present invention;
[0022] Figure 7 It is a structural schematic diagram of the guide cover plate of the present invention;
[0023] Figure 8 It is a structural schematic diagram of the guide block of the present invention;
[0024] Fig. 9 The structure of the hair removal blade block of the present invention is shown in FIG. Figure 1 ;
[0025] Fig.10 The structure of the hair removal blade block of the present invention is shown in FIG. Figure 2 ;
[0026] Fig.11 It is a structural schematic diagram of the knife block pressing plate of the present invention;
[0027] Fig.12 It is a cross-sectional view of the hair removal mechanism of the present invention;
[0028] Fig.13 for Fig.12 Schematic diagram of the structure after adding the carrier tape;
[0029] Fig.14 It is a structural schematic diagram of the air blowing pipe of the present invention;
[0030] Fig.15 It is a structural schematic diagram of the air blowing connection block of the present invention;
[0031] Fig.16 It is a structural schematic diagram of the recovery bucket of the present invention.
[0032] exist Figures 1 to 16 Reference numerals in the drawings include:
[0033] 1-feeding channel, 2-guide block, 3-guide cover, 4-through groove, 5-protrusion, 6-rounded structure, 7-inclined surface, 8-deburring knife block, 9-through groove, 10-aisle, 11-blade, 12-spring, 13-knife block pressure plate, 14-opening, 15-main pressure rod, 16-side pressure rod, 17-countersunk hole, 18-pressure plate positioning seat, 19-air blowing pipe, 20-air blowing connecting block, 21-air inlet pipe, 22-air outlet, 23-recovery bucket, 24-vacuum suction pipe, 25-base, 26-machine mounting seat, 27-fixed connecting seat, 28-connecting hole. DETAILED DESCRIPTION
[0034] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.
[0035] This embodiment provides a carrier lint removal device, such as Figures 1 to 13 , including a carrier tape inlet guide mechanism and a hair removal mechanism, the carrier tape inlet guide mechanism is provided with a feed channel 1 for the carrier tape to pass through, the hair removal mechanism includes a scraping assembly, the scraping assembly includes two hair removal knife blocks 8, the hair removal knife blocks 8 are provided with a slot 9, the two hair removal knife blocks 8 are arranged opposite to each other and a passage 10 for the carrier tape to pass through is formed between the two slots 9, the passage 10 is connected to the feed channel 1, the slot bottom of the slot 9 is provided with a knife edge 11, the knife edge 11 is used to contact the carrier tape and scrape off the hair on the carrier tape. Optionally, there are multiple scraping assemblies, and the feed channel 1 is also provided with multiple groups, so as to facilitate the hair removal work of multiple carrier tapes at the same time and improve the working efficiency.
[0036] Specifically, Fig. 9 As shown, in this embodiment, by providing blades 11 on both sides of the carrier tape, the hair on both sides of the carrier tape can be cut off and scraped off when the carrier tape passes through.
[0037] The carrier tape inlet guide mechanism of this embodiment is used to limit the movement of the carrier tape, so that the carrier tape can move accurately and ensure the effect of scraping off the hair. Figures 6 to 8 As shown, the carrier inlet guide mechanism includes a guide block 2 and a guide cover plate 3, a feed channel 1 is formed between the guide block 2 and the guide cover plate 3, the guide block 2 is provided with a "convex" shaped through groove 4, the guide cover plate 3 is provided with a protrusion 5, after the guide cover plate 3 is installed on the guide block 2, the protrusion 5 is located in the through groove 4 and the feed channel 1 is formed between the protrusion 5 and the through groove 4.
[0038] Specifically, a plurality of square protrusions 5 are provided on the side of the guide cover plate 3 that contacts the guide block 2. When assembled, the protrusions 5 cover the through slots 4 of the guide block 2 to form a Figure 6 The feeding channel 1 is also shaped like a "convex" character. After the carrier enters the feeding channel 1, Figure 2 As shown, the carrier belt can be limited so that the carrier belt maintains a predetermined route during movement, and the carrier belt can be reduced from swinging left and right or up and down in front of the deburring knife block 8. In actual use, the corresponding guide block 2 and guide cover plate 3 can be replaced according to the size of the carrier belt. Furthermore, screw holes are provided at both ends of the guide block 2 and the guide cover plate 3, which can be fixed to the front end of the base 25 by screws. The feed end of the guide block 2 is provided with a rounded corner structure 6, and the square protrusion 5 of the guide cover plate 3 is provided with a slope 7, which is located at the feed end. The rounded corners of the guide block 2 and the slope 7 of the guide cover plate 3 form a feed bell mouth, which can guide the carrier belt to be quickly inserted into the feed channel 1, thereby improving work efficiency.
[0039] The hair removal mechanism of this embodiment is as follows: Figure 2 , Figure 3 , Figures 9 to 13 As shown, it includes a deburring knife block 8, a spacing adjustment member and a knife block pressing plate 13. In this embodiment, the spacing adjustment member is preferably a spring 12, and the deburring knife block 8 is provided with a countersunk hole 17. The two ends of the spring 12 are respectively assembled in the countersunk holes 17 of the two deburring knife blocks 8, thereby fixing the spring 12 and preventing the spring 12 from falling off during use.
[0040] Specifically, the hair removal blade block 8 is provided with Fig. 9 The fine slot 9 shown in the figure sets two hair removal blades 8 facing each other, that is, the two slots 9 are set facing each other to form a passage 10 for the carrier tape to pass through, and the end of the slot 9 is provided with a knife edge 11, the angle of the knife edge 11 is less than 90 degrees, which is an acute angle, so that the hair at both ends of the carrier tape can be removed more effectively. A spring 12 is set between the two hair removal blades 8, such as Figure 3 , Fig.12 and Fig.13As shown, the spring 12 can be optionally located between the two scraping components, that is, the countersunk hole of the dehairing blade block 8 is set on the side where the slot 9 is not set. Therefore, the dehairing blade block 8 can be pressed against the elasticity of the spring 12, that is, a structure in which adjacent scraping components press against each other is formed, so that the side of the dehairing blade block 8 provided with the slot 9 can stably contact the carrier tape, ensuring effective scraping of the hair; when the size of the carrier tape entering the aisle 10 increases, the distance between the two dehairing blade blocks 8 is increased by squeezing the spring 12, so that the size of the aisle 10 adapts to the new carrier tape size, which is convenient for adjusting the size of the aisle 10 and has high applicability. Therefore, as another implementation of this embodiment, the spacing adjustment member can be other elastic structural components other than the spring 12, and this embodiment is not limited thereto, or a connecting rod is set, the two ends of the connecting rod are located in the two countersunk holes 17, and the spring 12 is set between the connecting rod and the hole wall of the countersunk hole 17, which can also achieve the effect of spacing adjustment, and the connecting rod can also ensure that the two dehairing blade blocks 8 maintain balance.
[0041] Furthermore, the dehairing blade block 8 is provided with a square opening 14, the blade block pressure plate 13 includes a main pressure rod 15 and a plurality of side pressure rods 16, the plurality of side pressure rods 16 are arranged at intervals on the main pressure rod 15, and a side pressure rod 16 corresponds to a scraping assembly, and a spacing is provided between the two dehairing blade blocks 8 of the scraping assembly, and the spacing is provided in accordance with the size of the carrier tape, and the openings 14 of the plurality of dehairing blade blocks 8 are arranged in a row, so the main pressure rod 15 is embedded in the openings 14 of all the dehairing blade blocks 8, and the side pressure rod 16 is located between the two dehairing blade blocks 8 of the scraping assembly, as shown in FIG. Figure 2 As shown, there are two deburring knife blocks 8 facing back to back between adjacent side pressure rods 16, and a spring 12 is arranged between the two deburring knife blocks 8, so a certain position adjustment space is arranged between the two deburring knife blocks 8, and the side of the deburring knife block 8 where the groove is arranged abuts against the side pressure rod 16. At this time, the size of the aisle 10 is the minimum size of the carrier tape. When the width of the carrier tape increases, the width of the aisle 10 also increases, so that the size of the aisle is adjusted by squeezing the spring 12, and the position adjustment space set between the two deburring knife blocks 8 is reduced, and the side of the deburring knife block 8 where the groove is arranged does not conflict with the side pressure rod 16. If the width of the carrier tape continues to increase, the action principle of the deburring knife block 8 and the spring 12 continues to act as in the above process. Therefore, in actual use, the adjustable space of the aisle can be changed by changing the size of the side pressure plate 16. Furthermore, both ends of the knife block pressure plate 13 are also equipped with pressure plate positioning seats 18, and the pressure plate positioning seats 18 are provided with screw holes, such as Figure 2 , Figure 3As shown, all the dehairing blades 8 and the blade block pressing plate 13 are restricted between the two pressing plate positioning seats 18, and then the pressing plate positioning seat 18 is locked with the base 25, and the blade block pressing plate 13 is locked with the pressing plate positioning seat 18, so that the dehairing work of the carrier tape can be smoothly carried out, and the influence of the structural device on the accuracy of the carrier tape operation can be reduced. In actual use, if the size of the carrier tape is changed, the size of the blade block pressing plate 13 can be changed according to actual needs to adapt it to the spacing of the new dehairing blades 8, and this embodiment does not make specific restrictions.
[0042] The blowing mechanism includes a blowing pipe 19, a blowing connection block 20 and an air inlet pipe 21. One end of the air inlet pipe 21 is connected to an external device, and the other end of the air inlet pipe 21 is installed on the blowing connection block 20. The blowing pipe 19 is installed on the blowing connection block 20, and the blowing pipe 19 is connected to the air inlet pipe 21. The air outlet pipe is provided with a plurality of air outlets 22, and the air outlets 22 face the carrier tape. Specifically, Figure 2 , Figure 3 , Fig.14 and Fig.15 As shown, the air inlet pipe 21 is connected to an external air outlet device, and the air blowing pipe 19 is connected through the air inlet pipe 21, and then air is blown to the carrier tape through the air outlet 22 of the air blowing pipe 19 to blow away excess hair and keep the carrier tape clean.
[0043] like Figure 3 , Figure 5 and Fig.16 As shown, the hair collection mechanism includes a recovery bucket 23 and a vacuum suction pipe 24. The recovery bucket 23 is located below the carrier belt. One end of the vacuum suction pipe 24 is connected to the recovery bucket 23, and the other end of the vacuum suction pipe 24 is connected to an external vacuum device.
[0044] Specifically, the recovery bucket 23 is installed below the carrier belt to receive the hair blown off by the blowing mechanism. Further, the hair is sucked by the vacuum suction pipe 24 to ensure that the hair can enter the recovery bucket 23, thereby reducing the possibility of hair scattering.
[0045] In this embodiment, Figure 2 and Figure 3 As shown, a base 25, a machine mounting seat 26 and a fixed connecting seat 27 are provided. The fixed connecting seat 27 is in an "L" shape. One end of the fixed connecting seat 27 can be detachably mounted on the machine mounting seat 26, and the base 25 can be detachably connected to the other end of the fixed connecting seat 27. The carrier inlet guide mechanism and the hair removal mechanism are both mounted on the base 25.
[0046] Specifically, the "L"-shaped fixed connection seat 27 is provided with a long strip-shaped connection hole 28, so the position of the machine platform and the base 25 relative to the fixed connection seat 27 can be adjusted by adjusting the position of the screw in the connection hole 28, which has high flexibility.
[0047] The specific working principle of this embodiment is as follows: the carrier tape to be processed enters the feed channel 1 from the trumpet-shaped feed port, and under the guidance and limiting action of the feed channel 1, the carrier tape moves to the aisle 10 formed between the two depilatory knife blocks 8, and the two sides of the carrier tape contact the two sides of the aisle 10, so that the excess hair, hair scraps, etc. on the carrier tape can be scraped off by the blade 11 at both ends of the aisle 10, with high efficiency, and the blade 11 is sharp relative to cotton cloth, etc., which can effectively scrape off the hair on both ends of the carrier tape, and there is no need to use heating, which can avoid the high temperature from affecting the structure of the carrier tape, and the cost is relatively lower, and the depilatory knife block 8 can also adjust the size of the aisle 10 under the action of the spring 12, so as to adapt to the sizes of different carrier tapes, and has high applicability.
[0048] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention is disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent changes and modifications made to the above embodiments according to the technology of the present invention are within the scope of the technical solution of the present invention without departing from the content of the technical solution of the present invention.
Claims
1. A carrier lint removal device, characterized in that: It comprises a carrier tape inlet guide mechanism and a hair removal mechanism, wherein the carrier tape inlet guide mechanism is provided with a feed channel for the carrier tape to pass through, the hair removal mechanism comprises a scraping assembly, the scraping assembly comprises two hair removal knife blocks, the hair removal knife blocks are provided with a slot, the two hair removal knife blocks are arranged opposite to each other and a passage is formed between the two slots for the carrier tape to pass through, the passage is connected with the feed channel, the slot bottom of the slot is provided with a knife edge, the knife edge is used to contact the carrier tape and scrape the hair off the carrier tape; The dehairing mechanism also includes a knife block pressure plate, the dehairing knife block is provided with an opening, the knife block pressure plate includes a main pressure rod and a plurality of side pressure rods, the plurality of side pressure rods are arranged at intervals on the main pressure rod, the main pressure rod is embedded in the opening, one side pressure rod corresponds to one scraping assembly, and the side pressure rod is located between two dehairing knife blocks of the scraping assembly; The carrier tape inlet guide mechanism comprises a guide block and a guide cover plate, and the feed channel is formed between the guide block and the guide cover plate; The guide block is provided with a through groove in the shape of a "convex" character, and the guide cover plate is provided with a protrusion. After the guide cover plate is installed on the guide block, the protrusion is located in the through groove and a feeding channel is formed between the protrusion and the through groove.
2. A carrier lint removal device according to claim 1, characterized in that: The dehairing wire mechanism further comprises a spacing adjustment member, wherein the spacing adjustment member is located between adjacent scraping wire assemblies and is used for adjusting the spacing of the aisles.
3. A carrier lint removal device according to claim 2, characterized in that: The spacing adjustment member is a spring, the dehairing knife block is provided with a countersunk hole, and the two ends of the spring are respectively assembled in the countersunk holes of the two dehairing knife blocks.
4. A carrier lint removal device according to claim 1, characterized in that: The carrier tape lint removal device further comprises an air blowing mechanism and a lint collecting mechanism. The air blowing mechanism is used to blow the scraped lint off the carrier tape, and the lint collecting mechanism is used to collect the lint blown off the carrier tape.
5. A carrier lint removal device according to claim 4, characterized in that: The blowing mechanism includes a blowing pipe, a blowing connection block and an air inlet pipe, one end of the air inlet pipe is connected to an external device, the other end of the air inlet pipe is installed on the blowing connection block, the blowing pipe is installed on the blowing connection block, the blowing pipe is connected to the air inlet pipe, and the blowing pipe is provided with a plurality of air outlets, and the air outlets face the carrier.
6. A carrier tape delinting device according to claim 4, characterized in that: The hair collection mechanism includes a recovery bucket and a vacuum suction pipe. The recovery bucket is located below the carrier belt. One end of the vacuum suction pipe is connected to the recovery bucket, and the other end of the vacuum suction pipe is connected to an external vacuum device.
7. The carrier lint removal device according to claim 1, characterized in that: The carrier tape delinting device also includes a base, a machine mounting seat and a fixed connecting seat. The fixed connecting seat is in an "L" shape. One end of the fixed connecting seat can be detachably mounted on the machine mounting seat, and the base can be detachably connected to the other end of the fixed connecting seat. The carrier tape inlet guide mechanism and the delinting mechanism are both mounted on the base.
Citation Information
Patent Citations
Carrier tape broken filament removing device
CN210253374U
Structure for scraping broken filaments of material belt
CN219819923U