A pipe inner long hole cleaning device and system and a pipe inner long hole cleaning method
The automated cleaning equipment, which combines a carrier plate mechanism and a cleaning mechanism, solves the problems of low efficiency and uncertain results in manual cleaning of long holes in pipes, achieving a highly efficient and stable cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-31
- Publication Date
- 2026-03-20
AI Technical Summary
In existing technologies, manual cleaning of long holes inside pipes is inefficient and the cleaning effect is uncertain, which makes it impossible to guarantee consistent cleaning results for all products.
The pipe internal long hole cleaning equipment adopts a combination of a carrier plate mechanism and a cleaning mechanism. The carrier plate drives the pipe to move, and the cleaning method of air blowing and cleaning rod is combined to realize the automated cleaning of the pipe internal long hole.
It improves cleaning efficiency, reduces labor costs, and ensures the stability and consistency of cleaning results.
Smart Images

Figure CN116274190B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipe cleaning, in particular to a pipe inner long hole cleaning device and system and a pipe inner long hole cleaning method. BACKGROUND
[0002] In the medical and automotive industries, some straight pipe products (such as distribution straight pipes for fuel pipe processing) are involved. Before the delivery of the straight pipe, we need to clean the pipe according to the customer's requirements to remove the stains on the inner long hole wall of the pipe. At present, we generally use manual cleaning method, that is, the operator inserts the cleaning cloth into the inner long hole of the pipe from one end of the pipe, and then pulls out the cleaning cloth from the other end of the pipe after the cleaning cloth passes through the inner long hole of the pipe. The cleaning cloth slides along the inner wall of the pipe during the pulling-out process, thereby removing the stains adhered to the inner long hole wall of the pipe.
[0003] However, the above-mentioned manual cleaning method has relatively low efficiency, and the cleaning effect depends on the operation method and habit of each operator, resulting in uncertainty of the cleaning effect, which may not achieve the same or similar cleaning effect for all batches of products delivered. SUMMARY
[0004] (I) Technical problems to be solved
[0005] The purpose of the present application is to provide a pipe inner long hole cleaning device and system and a pipe inner long hole cleaning method to solve the technical problem of low cleaning efficiency caused by manual cleaning of the inner long hole of the pipe using a cleaning cloth in the prior art. The present application has simple structure and better cleaning effect.
[0006] (II) Technical solutions
[0007] In order to achieve the above-mentioned purpose, the present application adopts the following technical solutions:
[0008] A pipe inner long hole cleaning device, comprising a carrier disc mechanism and a first cleaning mechanism, wherein the carrier disc mechanism comprises a carrier disc and a carrier disc driving part for moving the carrier disc forward and backward; the upper end of the carrier disc is provided with a first material clamping groove which penetrates left and right; the first cleaning mechanism comprises a first cleaning assembly and a first material ejecting assembly which are respectively arranged on the left and right sides of the carrier disc;
[0009] The first cleaning assembly comprises a left moving block one, a left moving cylinder one for moving the left moving block one back and forth towards the carrier disc, a left clamping jaw cylinder one located at the rear side of the left moving block one, a left pushing cylinder one for moving the left clamping jaw cylinder one linearly back and forth towards the left moving block one, and a first cleaning rod; the left moving block one is provided with a left tightening end one, a left tightening end two and a left tightening end three;
[0010] The first top material assembly includes a right moving block 1 and a right moving cylinder 1 that drives the right moving block 1 to move back and forth in the direction of the carrier plate; the right moving block 1 is provided with a right clamping end 1, a right clamping end 2 and a right clamping end 3;
[0011] The interiors of the left clamping end one, left clamping end two, left clamping end three, right clamping end one, right clamping end two, and right clamping end three are respectively provided with a through hole one, a through hole two, a through hole three, a through hole one, a through hole two, and a through hole three that are connected from front to back. The front ends of the left through holes one, two, three, right through holes one, two, and three all face the direction of the carrier plate, and the front parts of the left through holes one, two, three, right through holes one, two, and three all have inner shoulders.
[0012] The left through hole one and the right through hole one are located on the same straight line, the left through hole two and the right through hole two are located on the same straight line, and the left through hole three and the right through hole three are located on the same straight line;
[0013] The left gripper cylinder is equipped with two left grippers that can move up and down to center. At least one guide block is provided on the side of the left gripper. The guide block is provided with a positioning through hole. The positioning through hole and the left through hole are on the same straight line. The first cleaning rod passes through the positioning through hole and is located between the two left grippers.
[0014] A method for cleaning elongated holes inside pipes, using the aforementioned pipe elongated hole cleaning equipment, includes the following steps:
[0015] (1) Place the pipe into the first clamping groove;
[0016] (2) Carrier plate movement; when the first clamping groove moves between the left through hole three and the right through hole three, the carrier plate stops moving, the left top clamping end three and the right top clamping end three move in alignment, and the tube located in the first clamping groove is locked between the left through hole three and the right through hole three. Then, the gas is blown into the long hole in the tube from the left through hole three and flows out from the right through hole three to perform the first air blowing cleaning on the tube located in the first clamping groove, and complete the initial cleaning of the dust and other stains in the tube.
[0017] (3) The left clamping end three and the right clamping end three are reversed and reset, and the carrier plate continues to move; when the first clamping groove moves between the left through hole two and the right through hole two, the carrier plate stops moving, the left clamping end two and the right clamping end two are aligned and moved to lock the pipe located in the first clamping groove between the left through hole two and the right through hole two, and then the first cleaning rod is sent into the long hole in the pipe to perform cleaning rod cleaning operation on the inner wall of the pipe;
[0018] (4), the first cleaning rod exits the long hole in the pipe, and the left and right tight ends two reset; then, the carrier disc continues to move; when the first material clamping groove moves between the left and right through holes one, the carrier disc stops moving, and the left and right tight ends one moves to the center, so that the pipe in the first material clamping groove is locked between the left and right through holes one; then, the gas is blown into the long hole in the pipe from the left through hole one and flows out from the right through hole one, and the second gas blowing and cleaning operation is performed on the pipe in the first material clamping groove;
[0019] (5), the left and right tight ends one reset;
[0020] (6), after the pipe is taken out from the first material clamping groove, the second pipe is put into the first material clamping groove;
[0021] (7), repeat steps (2) to (6).
[0022] Further, it further comprises a feeding mechanism located above the carrier disc;
[0023] The feeding mechanism comprises a storage bin, and the lower end of the storage bin is provided with a rectangular storage bin discharge port; the lower side of the storage bin discharge port is provided with a discharging cylinder through which the pipe passes, the upper end of the discharging cylinder is provided with a cylinder receiving port, and the lower end of the discharging cylinder is provided with a cylinder discharge port;
[0024] A step-down feeding rod is further arranged between the storage bin discharge port and the cylinder receiving port, which moves the pipe falling from the storage bin discharge port into the discharging cylinder; the step-down feeding rod is a cylinder; the distance between the outer wall of the step-down feeding rod and the storage bin discharge port and the distance between the outer wall of the step-down feeding rod and the cylinder receiving port are both less than the diameter of the pipe;
[0025] At least one side wall groove is arranged on the outer wall of the step-down feeding rod in the axial direction for accommodating the pipe falling from the storage bin discharge port; one end of the step-down feeding rod is further provided with a discharging rod driving part for driving the step-down feeding rod to rotate;
[0026] The inside of the storage bin is provided with at least one inclined inner wall for guiding the pipe to roll towards the storage bin discharge port, and the inclined inner wall extends obliquely towards the storage bin discharge port.
[0027] Further, the cylinder discharge port is directed straight down.
[0028] Further, the discharging rod driving part comprises a connecting shaft connected with the step-down feeding rod, a driven pulley connected with the connecting shaft, a driving pulley, a step motor for driving the driving pulley to rotate, and a transmission synchronous belt for connecting the driving pulley and the driven pulley.
[0029] Further, a plurality of longitudinal perforations for observing the pipe accumulation height in the storage bin are arranged on the side wall of the storage bin.
[0030] Further, the two inclined inner walls are symmetrically arranged and downwardly inclined.
[0031] Further, the front end of the carrier disc is provided with a notch one, and the notch one is vertically through;
[0032] The notch one extends from the front end of the carrier disc to the rear and intersects with the first pipe clamping groove; one side of the notch one is provided with a pressing and discharging assembly one; the pressing and discharging assembly one comprises a discharging clamp cylinder one for clamping the pipe and a rotating cylinder one for driving the discharging clamp cylinder one to overturn.
[0033] A pipe inner long hole cleaning system comprises the pipe inner long hole cleaning device, a second cleaning mechanism, a pressing and discharging assembly two and a second pipe clamping groove vertically arranged on the upper end of the carrier disc; the second pipe clamping groove is arranged in parallel with the first pipe clamping groove; the second cleaning mechanism comprises a second cleaning assembly and a second material lifting assembly arranged on the left and right sides of the carrier disc;
[0034] The second cleaning assembly comprises a left moving block two, a left moving cylinder two for driving the left moving block two to move back and forth towards the carrier disc, a left clamp cylinder two arranged on the rear side of the left moving block two, a left pushing cylinder two for driving the left clamp cylinder two to move linearly back and forth towards the left moving block two and a second cleaning rod; the left moving block two is provided with a left tightening end four, a left tightening end five and a left tightening end six;
[0035] The second material lifting assembly comprises a right moving block two and a right moving cylinder two for driving the right moving block two to move back and forth towards the carrier disc; the right moving block two is provided with a right tightening end four, a right tightening end five and a right tightening end six;
[0036] The inside of the left tightening end four, the inside of the left tightening end five, the inside of the left tightening end six, the inside of the right tightening end four, the inside of the right tightening end five and the inside of the right tightening end six are respectively provided with a front and rear through left through hole four, a front and rear through left through hole five, a front and rear through left through hole six, a front and rear through right through hole four, a front and rear through right through hole five and a front and rear through right through hole six; the front end of the left through hole four, the front end of the left through hole five, the front end of the left through hole six, the front end of the right through hole four, the front end of the right through hole five and the front end of the right through hole six are all towards the carrier disc, and the front part of the left through hole four, the front part of the left through hole five, the front part of the left through hole six, the front part of the right through hole four, the front part of the right through hole five and the front part of the right through hole six are all provided with an inner shoulder;
[0037] The left through hole four and the right through hole four are located on the same straight line, the left through hole five and the right through hole five are located on the same straight line, and the left through hole six and the right through hole six are located on the same straight line;
[0038] The left clamping jaw cylinder two is provided with two left clamping jaws two capable of moving upward and downward, at least one guide block two is arranged on the side of the left clamping jaw two, the guide block two is provided with a positioning through hole two, and the positioning through hole two is located on the same straight line with the left through hole four; and the second cleaning rod penetrates through the positioning through hole two and is located between the two left clamping jaws two.
[0039] The rear end of the carrier disc is further provided with a notch two, the notch two penetrates upward and downward; the notch two extends forward from the rear end of the carrier disc and intersects with the second material clamping groove; the material pressing and discharging assembly two is located on one side of the notch two; the material pressing and discharging assembly two comprises a discharging clamping jaw cylinder two for clamping the pipe and a rotary cylinder two for driving the discharging clamping jaw cylinder two to overturn.
[0040] The left clamping jaw cylinder two is provided with two left clamping jaws two capable of moving upward and downward, at least one guide block two is arranged on the side of the left clamping jaw two, the guide block two is provided with a positioning through hole two, and the positioning through hole two is located on the same straight line with the left through hole four; and the second cleaning rod penetrates through the positioning through hole two and is located between the two left clamping jaws two.
[0041] A pipe inner long hole cleaning method, using the pipe inner long hole cleaning system, comprises the following steps:
[0042] (1), a plurality of pipes are placed in the storage bin; the carrier disc starts to move, and the step-by-step feeding rod rotates;
[0043] (2), when the first material clamping groove moves to the position directly below the material cylinder discharging port, the carrier disc stops moving, and the pipe falls into the first material clamping groove from the material cylinder discharging port; the discharging clamping jaw cylinder one clamps the pipe in the first material clamping groove;
[0044] (3), the carrier disc continues to move to the front side; when the first material clamping groove moves to the position between the left through hole three and the right through hole three, the carrier disc stops moving, the left clamping end three and the right clamping end three move to the center, the pipe in the first material clamping groove is locked between the left through hole three and the right through hole three, then the gas is blown into the pipe inner long hole from the left through hole three, and the pipe inner long hole in the first material clamping groove is subjected to the first gas blowing cleaning operation;
[0045] (4), the left clamping end three and the right clamping end three reset, the carrier disc continues to move to the front side; when the first material clamping groove moves to the position between the left through hole two and the right through hole two, the carrier disc stops moving, the left clamping end two and the right clamping end two move to the center, the pipe in the first material clamping groove is locked between the left through hole two and the right through hole two, then the first cleaning rod is sent into the pipe inner long hole to perform the cleaning rod cleaning operation on the inner wall of the pipe;
[0046] (5), the first cleaning rod exits the long hole in the pipe, and the left and right tight ends two are reset and moved; then, the carrier disc continues to move forward; when the first material clamping groove moves between the left and right through holes one, the carrier disc stops moving, the left and right tight ends one are centered and moved, and the pipe in the first material clamping groove is tightly locked between the left and right through holes one; then, the gas is blown into the long hole in the pipe from the left through hole one, and the long hole in the pipe in the first material clamping groove is subjected to second gas blowing cleaning operation;
[0047] (6), the left and right tight ends one are reset, and the carrier disc continues to move forward; when the second material clamping groove moves directly below the material cylinder discharge port, the carrier disc stops moving, the second pipe falls into the second material clamping groove from the material cylinder discharge port, and the discharge clamp jaw cylinder two clamps the pipe in the second material clamping groove; at the same time, the discharge clamp jaw cylinder one flips to take out the pipe in the first material clamping groove;
[0048] (7), the carrier disc continues to move backward; when the second material clamping groove moves between the left and right through holes four, the carrier disc stops moving, the left and right tight ends four are centered and moved, and the pipe in the second material clamping groove is tightly locked between the left and right through holes four; then, the gas is blown into the long hole in the pipe from the left through hole four, and the long hole in the pipe in the second material clamping groove is subjected to first gas blowing cleaning operation;
[0049] (8), the left and right tight ends four are reset, and the carrier disc continues to move backward; when the second material clamping groove moves between the left and right through holes five, the carrier disc stops moving, the left and right tight ends five are centered and moved, and the pipe in the second material clamping groove is tightly locked between the left and right through holes five, and then the second cleaning rod is sent into the long hole in the pipe to perform cleaning rod cleaning operation on the inner wall of the pipe;
[0050] (9), the second cleaning rod exits the long hole in the pipe, and the left and right tight ends five are reset; then, the carrier disc continues to move backward; when the second material clamping groove moves between the left and right through holes six, the carrier disc stops moving, the left and right tight ends six are centered and moved, and the pipe in the second material clamping groove is tightly locked between the left and right through holes six, and then the gas is blown into the long hole in the pipe from the left through hole six, and the long hole in the pipe in the second material clamping groove is subjected to second gas blowing cleaning operation;
[0051] (10), the left and right tight ends six are reset, and the carrier disc continues to move backward; when the first material clamping groove moves directly below the material cylinder discharge port again, the carrier disc stops moving, the third pipe falls into the first material clamping groove from the material cylinder discharge port, and the discharge clamp jaw cylinder one clamps the pipe in the first material clamping groove; at the same time, the discharge clamp jaw cylinder two flips to take out the pipe in the second material clamping groove;
[0052] (11), repeat the above steps (3) to step (10).
[0053] (III) Beneficial Effects
[0054] Compared with the prior art, the pipe inner long hole cleaning equipment and system and the pipe inner long hole cleaning method have the following beneficial effects:
[0055] In the application, the cleaning mechanism is used to clean the pipe, the pipe is moved by the carrier disc mechanism, the pipe is sequentially fed to the carrier disc by the feeding mechanism, and the pipe can be unloaded from the carrier disc by the pressing and discharging assembly after cleaning.
[0056] After being connected with the air inlet device, the pipe inner long hole cleaning equipment or system in the application can sequentially perform air blowing cleaning and cleaning rod cleaning operation on the pipe inner long hole, thereby saving labor cost and being more efficient and having better cleaning effect. BRIEF DESCRIPTION OF DRAWINGS
[0057] Figure 1 is a perspective view of the pipe inner long hole cleaning system in the application.
[0058] Figure 2 is a top view of the pipe inner long hole cleaning system in the application.
[0059] Figure 3 is a top view after removing the feeding mechanism on the basis of Figure 2
[0060] Figure 4 is a top view of the carrier disc mechanism in the application.
[0061] Figure 5 is a side view of the carrier disc mechanism in the application.
[0062] Figure 6 is a structure diagram of the first cleaning assembly in the application.
[0063] Figure 7 is a structure diagram of the left jaw cylinder one and the guide block one in the application.
[0064] Figure 8 is a side view of the pipe and the left clamping end one after being connected in the application.
[0065] Figure 9 is a structure diagram of the first pressing assembly in the application.
[0066] Figure 10 is a perspective view of the feeding mechanism in the application.
[0067] Figure 11 Figure 6 is a side view of the feeding mechanism after disassembling some parts in the present application.
[0068] Figure 12 Figure 7 is a schematic diagram of the connection structure of the stepping discharge rod, the discharge rod driving part and the discharge cylinder in the present application.
[0069] Figure 13 Figure 8 is a schematic diagram of the structure of the discharge cylinder in the present application.
[0070] Figure 14 Figure 9 is a side view of the stepping discharge rod in the present application.
[0071] Figure 15 Figure 10 is a side sectional view of the stepping discharge rod in the present application.
[0072] Figure:
[0073] A-tube;
[0074] 1-feeding mechanism, 100-storage bin, 101-storage bin discharge port, 102-perforation, 110-stepping discharge rod, 111-side wall groove, 120-discharge cylinder, 121-discharge channel, 122-cylinder discharge port, 123-cylinder receiving port, 130-transmission synchronous belt, 131-stepping motor, 132-driving pulley, 133-passive pulley;
[0075] 2-carrier disc mechanism, 200-carrier disc, 201-first material clamping groove, 202-second material clamping groove, 203-gap one, 204-gap two, 21-pressing and discharging assembly one, 22-pressing and discharging assembly two, 210-discharge clamping cylinder one, 211-rotary cylinder one, 220-discharge clamping cylinder two, 221-rotary cylinder two, 230-carrier disc slide rail, 240-servo motor;
[0076] 31-first cleaning assembly, 32-first material lifting assembly, 310-left moving block one, 311-left clamping end one, 312-left clamping end two, 313-left clamping end three, 314-left moving cylinder one, 315-left clamping cylinder one, 316-left pushing cylinder one, 317-first cleaning rod, 320-right moving block one, 321-right clamping end one, 322-right clamping end two, 323-right clamping end three, 324-right moving cylinder one, 3111-left through hole one, 3112-inner shoulder one, 3181-positioning through hole one;
[0077] 41-Second cleaning assembly, 42-Second ejection assembly, 410-Left moving block two, 411-Left clamping end four, 412-Left clamping end five, 413-Left clamping end six, 415-Left clamping cylinder two, 416-Left pushing cylinder two, 417-Second cleaning rod, 420-Right moving block two, 421-Right clamping end four, 422-Right clamping end five, 423-Right clamping end six, 424-Right moving cylinder two; 5-Front side regular box, 6-Back side regular box, 7-Workbench. DETAILED DESCRIPTION
[0078] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0079] As shown in Figures 1-15 The present application provides a pipe inner long hole cleaning system, which comprises a carrier disc mechanism 2, a cleaning mechanism, a feeding mechanism 1, a front side regular box 5 and a back side regular box 6. The carrier disc mechanism 2, the cleaning mechanism, the front side regular box 5 and the back side regular box 6 are all located above a workbench 7, the feeding mechanism 1 is located above the carrier disc mechanism 2, and the front side regular box 5 and the back side regular box 6 are respectively located at the front side and the back side of the carrier disc mechanism 2.
[0080] As shown in Figure 4 and Figure 5 The present application provides a pipe inner long hole cleaning system, which comprises a carrier disc mechanism 2, a cleaning mechanism, a feeding mechanism 1, a front side regular box 5 and a back side regular box 6. The carrier disc mechanism 2, the cleaning mechanism, the front side regular box 5 and the back side regular box 6 are all located above a workbench 7, the feeding mechanism 1 is located above the carrier disc mechanism 2, and the front side regular box 5 and the back side regular box 6 are respectively located at the front side and the back side of the carrier disc mechanism 2.
[0081] Meanwhile, in the present embodiment, in order to prevent the pipe from being deviated in position during the movement and cleaning of the carrier disc 200, a pressing and discharging assembly one 21 and a pressing and discharging assembly two 22 are additionally arranged in the carrier disc mechanism 2. In the present embodiment, the pressing and discharging assembly one 21 and the pressing and discharging assembly two 22 have the same structure. In the present embodiment, the pressing and discharging assembly one 21 and the pressing and discharging assembly two 22 are connected with the carrier disc 200 and move synchronously with the carrier disc 200.
[0082] Specifically, the front and rear ends of the carrier disc 200 are respectively provided with a notch one 203 and a notch two 204, and the notch one 203 and the notch two 204 are both vertically through. The notch one 203 extends from the front end of the carrier disc 200 to the rear end and intersects with the first clamping groove 201; the notch two 204 extends from the rear end of the carrier disc 200 to the front end and intersects with the second clamping groove 202.
[0083] The pressing and discharging assembly one 21 is located at one side of the notch one 203 and includes a discharging clamp cylinder one 210 used for clamping the pipe during the cleaning process and a rotating cylinder one 211 used for driving the discharging clamp cylinder one 210 to flip; the pressing and discharging assembly two 22 is located at one side of the notch two 204 and includes a discharging clamp cylinder two 220 used for clamping the pipe during the cleaning process and a rotating cylinder two 221 used for driving the discharging clamp cylinder two 220 to flip. During the flipping process of the discharging clamp cylinder one 210 driven by the rotating cylinder one 211, the clamp of the discharging clamp cylinder one 210 can enter and exit the notch one 203. During the flipping process of the discharging clamp cylinder two 220 driven by the rotating cylinder two 221, the clamp of the discharging clamp cylinder two 220 can enter and exit the notch two 204.
[0084] During the cleaning process, the clamps of the discharging clamp cylinder one 210 and the discharging clamp cylinder two 220 can clamp the pipes located in the first clamping groove 201 and the second clamping groove 202 respectively, so as to prevent the pipes from moving during the cleaning process; after the cleaning operation is completed, the discharging clamp cylinder one 210 is flipped by 180 degrees to the front side under the driving of the rotating cylinder one 211, and then the pipe is loosened, and the pipe can fall into the front regular box 5 located at the front side of the carrier disc 200; after the discharging clamp cylinder two 220 is flipped by 180 degrees to the rear side under the driving of the rotating cylinder two 221, the pipe is loosened, and the pipe can fall into the rear regular box 6 located at the rear side of the carrier disc 200. Thus, the pressing and discharging assembly one 21 and the pressing and discharging assembly two 22 realize the locking of the pipes during the cleaning process and the discharging function after the cleaning is completed.
[0085] In the embodiment, the cleaning mechanism includes a first cleaning mechanism and a second cleaning mechanism distributed in front and rear. As shown in Figure 2 、 3 , the first cleaning mechanism includes a first cleaning assembly 31 and a first ejecting assembly 32 distributed on the left and right sides of the carrier disc 200, and the second cleaning mechanism includes a second cleaning assembly 41 and a second ejecting assembly 42 distributed on the left and right sides of the carrier disc 200.
[0086] Specifically, as shown in Figure 6The diagram shows the structure of the first cleaning assembly 31. The first cleaning assembly 31 includes a left moving block 310, a left moving cylinder 314 that moves the left moving block 310 back and forth in the direction of the carrier plate 200, a left gripper cylinder 315 located behind the left moving block 310, a left push cylinder 316 that moves the left gripper cylinder 315 back and forth linearly in the direction of the left moving block 310, and a first cleaning rod 317. The left moving block 310 is provided with a left clamping end 311, a left clamping end 312, and a left clamping end 313.
[0087] At the same time, such as Figure 7 As shown, the left gripper cylinder 315 has two left grippers 3151 that can move vertically and center. At least one guide block 318 is located on the side of each left gripper 3151, and the guide block 318 has a positioning through hole 3181. The positioning through hole 3181 and the second left through hole are on the same straight line, and the first cleaning rod 317 passes through the positioning through hole 3181 and is located between the two left grippers 3151.
[0088] Specifically, such as Figure 9 The diagram shows the structure of the first top-loading assembly 32, which includes a right moving block 320 and a right moving cylinder 324 that drives the right moving block 320 to move back and forth toward the carrier plate 200. Figure 2 As shown, the right moving block 320 is provided with a right clamping end 321, a right clamping end 322 and a right clamping end 323.
[0089] In this embodiment, the first cleaning mechanism and the second cleaning mechanism are structurally identical, that is, the second cleaning component 41 and the first cleaning component 31 have the same structure, and the second top-loading component 42 and the first top-loading component 32 have the same structure. The specific structure of the second cleaning mechanism can be found in the structural diagram of the first cleaning mechanism.
[0090] Specifically, the second cleaning mechanism includes a second cleaning component 41 and a second top component 42 respectively disposed on the left and right sides of the carrier plate 200; the second cleaning component 41 includes a left moving block 2 410, a left moving cylinder 2 that drives the left moving block 2 410 to move back and forth in the direction of the carrier plate 200, a left gripper cylinder 2 415 located behind the left moving block 2 410, a left pushing cylinder 2 416 that drives the left gripper cylinder 2 415 to move back and forth linearly in the direction of the left moving block 2 410, and a second cleaning rod 417; the left moving block 2 410 is provided with a left pressing end 411, a left pressing end 5 412, and a left pressing end 6 413. Similarly, the left gripper cylinder 415 is provided with two left grippers that can move up and down to center. At least one guide block is provided on the side of the left gripper. The guide block is provided with a positioning through hole, which is located on the same straight line as the left through hole 4. The second cleaning rod 417 passes through the positioning through hole and is located between the two left grippers.
[0091] Specifically, the second top assembly 42 comprises a right moving block two 420, a right moving cylinder two 424 driving the right moving block two 420 to move back and forth towards the carrier disc 200; the right moving block two 420 is provided with a right tightening end four 421, a right tightening end five 422 and a right tightening end six 423.
[0092] In the embodiment, the left tightening end one 311, the left tightening end two 312, the left tightening end three 313, the left tightening end four 411, the left tightening end five 412, the left tightening end six 413, the right tightening end one 321, the right tightening end two 322, the right tightening end three 323, the right tightening end four 421, the right tightening end five 422 and the right tightening end six 423 have the same structure. The inside of the left tightening end one 311, the inside of the left tightening end two 312, the inside of the left tightening end three 313, the inside of the left tightening end four 411, the inside of the left tightening end five 412, the inside of the left tightening end six 413, the inside of the right tightening end one 321, the inside of the right tightening end two 322, the inside of the right tightening end three 323, the inside of the right tightening end four 421, the inside of the right tightening end five 422 and the inside of the right tightening end six 423 are respectively provided with a through hole, i.e. a left through hole one 3111, a left through hole two, a left through hole three, a left through hole four, a left through hole five, a left through hole six, a right through hole one, a right through hole two, a right through hole three, a right through hole four, a right through hole five and a right through hole six, which are through from front to back; and the front end of each through hole faces the carrier disc 200. Meanwhile, the front part of the left through hole one 3111, the front part of the left through hole two, the front part of the left through hole three, the front part of the left through hole four, the front part of the left through hole five, the front part of the left through hole six, the front part of the right through hole one, the front part of the right through hole two, the front part of the right through hole three, the front part of the right through hole four, the front part of the right through hole five and the front part of the right through hole six are respectively provided with an internal shoulder.
[0093] We take the left tightening end one 311 as an example to illustrate the structure of the tightening end. As shown in Figure 8 the left end of the pipe A is inserted into the front end of the left through hole one 3111, and is stopped by the end face of the internal shoulder one 3112.
[0094] In this embodiment, the left clamping end 1 311, left clamping end 2 312, left clamping end 313, left clamping end 411, left clamping end 5 412, and left clamping end 6 413 are distributed sequentially from front to back. Simultaneously, the left through hole 1 3111 and the right through hole 1 are on the same straight line; the left through hole 2 and the right through hole 2 are on the same straight line; the left through hole 3 and the right through hole 3 are on the same straight line; the left through hole 4 and the right through hole 4 are on the same straight line; the left through hole 5 and the right through hole 5 are on the same straight line; and the left through hole 6 and the right through hole 6 are on the same straight line. Furthermore, the distance between the left through hole 1 3111 and the left through hole 4, the distance between the left through hole 2 and the left through hole 5, and the distance between the left through hole 3 and the right through hole 6 are all equal to the distance between the first clamping groove 201 and the second clamping groove 202.
[0095] During operation, the first cleaning rod 317 can enter the left through hole 2 inside the left clamping end 312 under the drive of the left gripper cylinder 315, and then enter the inner elongated hole of the tube located in the first clamping groove 201 from left to right; after entering the inner elongated hole of the tube, the first cleaning rod 317 will rub against the corresponding inner elongated hole wall of the tube during the movement, and perform cleaning rod cleaning operation to peel off the dust and other stains on the inner wall of the tube.
[0096] Similarly, the second cleaning rod 417 can enter the left through hole 5 inside the left clamping end 5 412 under the drive of the left gripper cylinder 2 415, and then enter the inner elongated hole of the tube located in the second clamping groove 202 from left to right; after entering the inner elongated hole of the tube, the second cleaning rod 417 will rub against the corresponding inner elongated hole wall of the tube during the movement, and perform the cleaning rod cleaning operation to peel off the dust and other stains on the inner wall of the tube.
[0097] In this embodiment, the left through hole 3111 in the left tightening end 311, the left through hole 3 in the left tightening end 313, the left through hole 4 in the left tightening end 411, and the left through hole 6 in the left tightening end 613 are respectively connected to the air intake pipe. During the cleaning process, high-pressure gas can be blown into the elongated hole inside the pipe from left to right through the left through hole 3111, left through hole 3, left through hole 4, and left through hole 6, and flow out from the right through hole 1, right through hole 3, right through hole 4, and right through hole 6 respectively, while simultaneously carrying out dust and other dirt from the corresponding elongated holes inside the pipe.
[0098] In the embodiment, two material clamping grooves, i.e. the first material clamping groove 201 and the second material clamping groove 202, are arranged; each material clamping groove is equipped with a set of cleaning mechanisms, i.e. the first cleaning mechanism and the second cleaning mechanism, and the first cleaning mechanism and the second cleaning mechanism are identical in structure. The first cleaning mechanism is used to perform the blowing cleaning and the cleaning rod cleaning operation on the pipe material entering the first material clamping groove 201, and the second cleaning mechanism is used to perform the blowing cleaning and the cleaning rod cleaning operation on the pipe material entering the second material clamping groove 202. The carrier disc 200 moves forward and backward under the driving of the servo motor 240, thereby driving the first material clamping groove 201 and the second material clamping groove 202 to move forward and backward.
[0099] Of course, in addition to the matching scheme of the two material clamping grooves and the two sets of cleaning mechanisms mentioned in the embodiment, we can also choose to arrange one material clamping groove and one set of cleaning mechanisms on the carrier disc 200 to form a pipe material inner long hole cleaning device, which can also realize the blowing cleaning and the cleaning rod cleaning operation on the pipe material.
[0100] During the cleaning process, the pipe material can be subjected to the blowing cleaning operation, the cleaning rod cleaning operation and the second blowing cleaning operation in sequence through the cooperation of the first cleaning assembly 31 and the first material ejecting assembly 32. The brief operation steps are as follows:
[0101] (1) First, the pipe material is placed in the first material clamping groove 201.
[0102] (2) Then, the carrier disc 200 moves; when the first material clamping groove 201 is located between the left through hole three and the right through hole three, the carrier disc 200 stops moving; the left clamping end three 313 and the right clamping end three 323 move to the center under the driving of the left moving air cylinder one 314 and the right moving air cylinder one 324, respectively, and tightly lock the pipe material between the left through hole three and the right through hole three; then, the high-pressure gas enters the inner long hole of the pipe material from the left through hole three and flows out from the right through hole three, and carries away the dust and stains in the hole of the pipe material, thereby completing the first blowing cleaning operation on the pipe material.
[0103] (3), then, the left end three 313 and right end three 323 reset movement, the disc 200 continues to move; the first material groove 201 moves to the left between the hole two and right hole two, the disc 200 stops moving, the left end two 312 and right end two 322 in the left moving cylinder one 314 and right moving cylinder one 324 drive under the center movement, the pipe material both ends are locked between the left hole two and right hole two, then, the left jaw cylinder one 315 clamps the first cleaning rod 317, the left push cylinder one 316 drives the left jaw cylinder one 315 to move to the left block one 310 direction, thereby driving the first cleaning rod 317 forward, then, the left jaw cylinder one 315 loosens the first cleaning rod 317, the left push cylinder one 316 drives the left jaw cylinder one 315 to move back, after resetting, the left jaw cylinder one 315 clamps the first cleaning rod 317 again, the left push cylinder one 316 drives the left jaw cylinder one 315 to move to the left block one 310 direction again, so on and so forth, until the first cleaning rod 317 is sent into the pipe material inner hole through the left hole two. After entering the pipe material inner hole, the first cleaning rod 317 will rub with the corresponding pipe material inner hole wall during the movement, and the cleaning rod cleaning operation is carried out.
[0104] (4), after cleaning, reverse operation makes the first cleaning rod 317 exit the pipe material inner hole, and the left end two 312 and right end two 322 reset movement after the first cleaning rod 317 exits.
[0105] In the process of the first cleaning rod 317 entering and exiting the pipe material inner hole, since the first cleaning rod 317 penetrates in the two positioning holes one 3181, when the left jaw cylinder one 315 loosens the first cleaning rod 317, the relative position of the first cleaning rod 317 will be locked by the positioning hole one 3181, and the first cleaning rod 317 will not roll down due to loosening of the left jaw cylinder one 315.
[0106] (5), then, the disc continues to move; the first material groove 201 continues to move to the left hole one 3111 and right hole one, the disc 200 stops moving, the left end one 311 and right end one 321 respectively in the left moving cylinder one 314 and right moving cylinder one 324 drive under the center movement, the pipe material both ends are locked between the left hole one 3111 and right hole one, then, the high pressure gas enters the pipe material inner hole from the left hole one 3111 and flows out from the right hole one, and carries away the dust and stains in the pipe hole, and the second blowing cleaning operation of the pipe material is completed. After cleaning, the left end one 311 and right end one 321 reset movement.
[0107] (6), after the pipe material is taken out from the first material groove 201, the second pipe material is placed in the first material groove 201.
[0108] (7), repeat steps (2) to (6).
[0109] To better facilitate the loading of pipes onto the carrier 200, in this embodiment, a feeding mechanism 1 is added above the carrier 200, such as... Figures 10-15 As shown. The feeding mechanism 1 includes a storage bin 100, and a rectangular storage bin outlet 101 is provided at the lower end of the storage bin 100; a feeding cylinder 120 for pipes to pass through is provided below the storage bin outlet 101, a feeding cylinder receiving port 123 is provided at the upper end of the feeding cylinder 120, and a feeding cylinder outlet 122 is provided at the lower end of the feeding cylinder 120.
[0110] In this embodiment, the discharge port 122 of the barrel faces directly downwards. The discharge port 122 is located above the carrier plate 200 and between the left tightening end 313 and the left tightening end 411.
[0111] Preferably, the interior of the storage silo 100 is provided with at least one inclined inner wall for guiding the pipe to roll down toward the storage silo outlet 101, the inclined inner wall extending inclinedly toward the storage silo outlet 101. Figure 10 and Figure 11 As shown, in this embodiment, there are two inclined inner walls, namely the front inner wall and the rear inner wall of the storage silo 100; these two inclined inner walls are symmetrically distributed and inclined downwards in the center. After the pipe enters the storage silo 100, it can move towards the discharge port 101 of the storage silo under the guidance of the two inclined inner walls.
[0112] like Figure 10 and Figure 11 As shown, a stepping feed rod 110 is provided between the storage bin outlet 101 and the material cylinder inlet 123 to transfer the pipe falling from the storage bin outlet 101 to the feed cylinder 120. The stepping feed rod 110 is a cylinder. The distance between the outer wall of the stepping feed rod 110 and the storage bin outlet 101, as well as the distance between the outer wall of the stepping feed rod 110 and the material cylinder inlet 123, are both smaller than the diameter of the pipe.
[0113] In this embodiment, the stepping feed rod 110 extends laterally; and the stepping feed rod 110 is close to the discharge port 101 of the storage bin, with the right side of the stepping feed rod 110 close to the material inlet 123 of the material cylinder; the upper end of the material inlet 123 is above the stepping feed rod 110, and the lower end of the material inlet 123 is below the stepping feed rod 110, thus causing the material inlet 123 to surround part of the side wall of the stepping feed rod 110. In this way, when the pipe falls from the stepping feed rod 110 into the feed cylinder 120, better protection is provided, preventing the pipe from falling out of the material inlet 123 during the fall.
[0114] Preferably, the outer wall of the step-down feeding rod 110 is provided with three side wall grooves 111 along the axial direction for accommodating the pipes falling from the discharge port 101 of the storage bin; one end of the step-down feeding rod 110 is further provided with a feeding rod driving component for driving the rotation of the step-down feeding rod 110.
[0115] In the embodiment, the side wall grooves 111 extend along the axial direction, and when the side wall grooves 111 are directly below the discharge port 101 of the storage bin during the rotation of the step-down feeding rod 110, the pipes will fall from the discharge port 101 of the storage bin into the side wall grooves 111 below. In the embodiment, the pipes falling into the side wall grooves 111 are placed in the side wall grooves 111 as a whole; then the step-down feeding rod 110 continues to rotate, and the side wall grooves 111 move away from the directly below of the discharge port 101 of the storage bin. In the embodiment, the step-down feeding rod 110 and the discharge port 101 of the storage bin are close to each other, and the space between the step-down feeding rod 110 and the discharge port 101 of the storage bin is very small. At this time, until the second subsequent side wall groove 111 is turned to the below of the discharge port 101 of the storage bin, the second subsequent pipe cannot completely fall out of the discharge port 101 of the storage bin. In this way, the pipes can only fall into the side wall grooves 111 from the discharge port 101 of the storage bin, and approach the receiving port 123 of the material cylinder along with the rotation of the step-down feeding rod 110. When the slot of the side wall groove 111 gradually faces downward, the pipes fall into the feeding channel 121 provided in the feeding cylinder 120 from the receiving port 123 of the material cylinder under the action of gravity, and finally fall downward from the discharge port 122 of the material cylinder.
[0116] In the embodiment, the feeding rod driving component includes a connecting shaft connected with the step-down feeding rod 110, a driven pulley 133 connected with the connecting shaft, a driving pulley 132, a step motor 131 for driving the rotation of the driving pulley 132, and a transmission synchronous belt 130 for connecting the driving pulley 132 and the driven pulley 133.
[0117] During operation, the stepper motor 131 drives the active rotating wheel 132 to rotate, which in turn drives the passive rotating wheel 133 to rotate synchronously. The passive rotating wheel 133 drives the connecting shaft to rotate, and the connecting shaft drives the stepper feed rod 110 to rotate. During the rotation of the stepping feed rod 110, when the side wall groove 111 is directly below the discharge port 101 of the storage bin, the pipe will fall from the discharge port 101 of the storage bin into the corresponding side wall groove 111. Then, the side wall groove 111 carries the pipe towards the material receiving port 123 of the cylinder. As the groove opening of the side wall groove 111 gradually faces downward, the pipe will fall from the side wall groove 111, enter the feed cylinder 120 from the material receiving port 123, and finally fall out from the discharge port 122 of the cylinder. When the second clamping groove 202 or the first clamping groove 201 is directly below the discharge port 122 of the cylinder, the pipe will fall into the second clamping groove 202 or the first clamping groove 201, thereby realizing the feeding operation of the pipe entering the second clamping groove 202 or the first clamping groove 201.
[0118] In this embodiment, the three side wall grooves 111 are evenly distributed along the outer circumference of the stepping feeding rod 110. The rotation of the stepping feeding rod 110 can enable the pipe to be fed from the storage bin outlet 101 into the feeding cylinder 120 sequentially and at intervals, thereby better controlling the rhythm of the feeding operation.
[0119] Preferably, a number of perforations 102 are distributed longitudinally on the side wall of the storage silo 100; through the perforations 102, the height of the pipes stacked inside the storage silo 100 can be observed and understood from the outside, and when there are not many pipes left in the storage silo, pipes can be added to the storage silo in time.
[0120] Using this pipe internal long hole cleaning system, the cleaning operation of the pipe internal long hole can be carried out continuously, performing air-blowing cleaning, cleaning rod cleaning, and air-blowing cleaning again on each pipe. The specific steps are as follows:
[0121] Step (1): Connect the rear ends of left through hole 1 3111, left through hole 3, left through hole 4 and left through hole 6 to the air intake device; put several pipes into the storage bin; start the feeding rod drive component, the step feeding rod 110 rotates, and the carrier plate 200 drives the first material clamping groove 201 to move towards the material cylinder outlet 122.
[0122] Step (2): The first material clamping groove 201 is moved to the position directly below the material cylinder outlet 122, the carrier plate 200 stops moving, and the pipe falls from the material cylinder outlet 122 into the first material clamping groove 201.
[0123] Step (3): the carrier disc 200 continues to move to the front side; when the first material clamping groove 201 moves between the left through hole three and the right through hole three, the carrier disc 200 stops moving, the left clamping end three 313 and the right clamping end three 323 are moved in alignment, the pipe material in the first material clamping groove 201 is locked between the left through hole three and the right through hole three, then the gas is blown into the long hole of the pipe material from the left through hole three and flows out from the right through hole three, the first gas blowing and cleaning is performed on the pipe material in the first material clamping groove 201, and the pipe material is preliminarily cleaned.
[0124] Step (4): the left clamping end three 313 and the right clamping end three 323 are reversely reset, and the carrier disc 200 continues to move to the front side; when the first material clamping groove 201 moves between the left through hole two and the right through hole two, the carrier disc 200 stops moving, the left clamping end two 312 and the right clamping end two 322 are moved in alignment, the pipe material in the first material clamping groove 201 is locked between the left through hole two and the right through hole two, and then the first cleaning rod 317 is sent into the long hole of the pipe material to perform the cleaning rod cleaning operation on the inner wall of the pipe material.
[0125] Step (5): the first cleaning rod 317 exits the long hole of the pipe material, the left clamping end two 312 and the right clamping end two 322 are reset and moved, then the carrier disc 200 continues to move to the front side, when the first material clamping groove 201 moves between the left through hole one 3111 and the right through hole one, the carrier disc 200 stops moving, the left clamping end one 311 and the right clamping end one 321 are moved in alignment, the pipe material in the first material clamping groove 201 is locked between the left through hole one 3111 and the right through hole one, then the gas is blown into the long hole of the pipe material from the left through hole one 3111 and flows out from the right through hole one, and the second gas blowing and cleaning operation is performed on the pipe material in the first material clamping groove 201.
[0126] Step (6): the left clamping end one 311 and the right clamping end one 321 are reset, and the carrier disc 200 continues to move to the front side; when the second material clamping groove 202 moves directly below the barrel discharge port 122, the carrier disc 200 stops moving, the second pipe material falls into the second material clamping groove 202 from the barrel discharge port 122, and the material pressing and discharging assembly one 21 takes out the pipe material from the first material clamping groove 201 and discharges the pipe material into the front side regular box 5.
[0127] Step (7): the carrier disc 200 continues to move to the rear side; when the second material clamping groove 202 moves between the left through hole four and the right through hole four, the carrier disc 200 stops moving, the left clamping end four 411 and the right clamping end four 421 are moved in alignment, and the pipe material in the second material clamping groove 202 is locked between the left through hole four and the right through hole four; then the gas is blown into the long hole of the pipe material from the left through hole four and flows out from the right through hole four, and the first gas blowing and cleaning is performed on the pipe material in the second material clamping groove 202.
[0128] Step (8): The left and right clamping ends four 411, 421 are reset, and the carrier plate 200 continues to move to the rear side. When the second clamping groove 202 moves between the left and right through holes five, the carrier plate 200 stops moving, the left and right clamping ends five 412, 422 are centered and moved, and the pipe in the second clamping groove 202 is locked between the left and right through holes five. Then, the second cleaning rod 417 is sent into the long hole in the pipe in the second clamping groove 202 to clean the inner wall of the pipe.
[0129] Step (9): The second cleaning rod 417 is withdrawn from the long hole in the pipe, and the left and right clamping ends five 412, 422 are reset. Then, the carrier plate 200 continues to move to the rear side. When the second clamping groove 202 moves between the left and right through holes six, the carrier plate 200 stops moving, the left and right clamping ends six 413, 423 are centered and moved, and the pipe in the second clamping groove 202 is locked between the left and right through holes six. Then, gas is blown into the long hole in the pipe from the left through hole six and flows out from the right through hole six to perform a second gas cleaning on the pipe in the second clamping groove 202.
[0130] Step (10): The left and right clamping ends six 413, 423 are reset, and the carrier plate 200 continues to move to the rear side. When the first clamping groove 201 moves again to directly below the barrel discharge port 122, the carrier plate 200 stops moving, and the third pipe falls into the first clamping groove 201 from the barrel discharge port 122, and the pipe in the second clamping groove 202 is taken out by the pressing and discharging assembly two 22 and unloaded into the rear regular box 6.
[0131] Step (11): Repeat steps (3) to (10) above.
[0132] In the above operation process, the pipe material is dropped into the first material clamping groove 201 and the second material clamping groove 202 in turn and at intervals. When the first material clamping groove 201 is located directly below the material outlet 122 of the material cylinder, the second material clamping groove 202 carrying the pipe material is moved to the side close to the rear side of the sorting box 6, at this time, the loading operation of the first material clamping groove 201 (i.e. the pipe material is dropped into the first material clamping groove 201 from the material outlet 122 of the material cylinder) and the unloading operation of the pipe material in the second material clamping groove 202 (i.e. the pipe material in the second material clamping groove 202 is unloaded into the rear side of the sorting box 6 by the second material unloading assembly 22) can be carried out synchronously; similarly, when the second material clamping groove 202 is located directly below the material outlet 122 of the material cylinder, the first material clamping groove 201 carrying the pipe material is moved to the side close to the front side of the sorting box 5, at this time, the loading operation of the second material clamping groove 202 (i.e. the pipe material is dropped into the second material clamping groove 202 from the material outlet 122 of the material cylinder) and the unloading operation of the pipe material in the first material clamping groove 201 (i.e. the pipe material in the first material clamping groove 201 is unloaded into the front side of the sorting box 5 by the first material unloading assembly 21) can be carried out synchronously. In this way, the pipe material loading operation and the pipe material unloading operation can be better connected; and during the movement of the carrying disc 200 back and forth, the loading, air blowing cleaning, cleaning rod cleaning and unloading operations of several pipe materials are continuously completed.
[0133] In the above cleaning operation process, whenever the pipe material is dropped into the first material clamping groove 201 from the material outlet 122 of the material cylinder, the material unloading clamp cylinder 1 210 clamps the pipe material in the first material clamping groove 201 to prevent it from moving during the cleaning process; whenever the pipe material is dropped into the second material clamping groove 202 from the material outlet 122 of the material cylinder, the material unloading clamp cylinder 2 220 clamps the pipe material in the second material clamping groove 202 to prevent it from moving during the cleaning process.
[0134] In the above entire cleaning operation process, the inner long hole of each pipe material will go through the first air blowing cleaning, cleaning rod cleaning and second air blowing cleaning three cleaning steps, which can clean the inner long hole of the pipe material more thoroughly and efficiently and cleanly compared with manual cleaning.
Claims
1. A pipe internal long hole cleaning device, characterized in that: The device includes a tray mechanism and a first cleaning mechanism. The tray mechanism includes a tray and a tray drive component that drives the tray to move back and forth. The upper end of the tray is provided with a first material clamping groove that runs through the left and right sides. The first cleaning mechanism includes a first cleaning component and a first material lifting component respectively disposed on the left and right sides of the tray. The first cleaning assembly includes a left moving block 1, a left moving cylinder 1 that drives the left moving block 1 to move back and forth in the direction of the carrier plate, a left gripper cylinder 1 located behind the left moving block 1, a left push cylinder 1 that drives the left gripper cylinder 1 to move back and forth in a straight line in the direction of the left moving block 1, and a first cleaning rod; the left moving block 1 is provided with a left clamping end 1, a left clamping end 2, and a left clamping end 3; The first top material assembly includes a right moving block 1 and a right moving cylinder 1 that drives the right moving block 1 to move back and forth in the direction of the carrier plate; the right moving block 1 is provided with a right clamping end 1, a right clamping end 2 and a right clamping end 3; The interiors of the left clamping end one, left clamping end two, left clamping end three, right clamping end one, right clamping end two, and right clamping end three are respectively provided with a through hole one, a through hole two, a through hole three, a through hole one, a through hole two, and a through hole three that are connected from front to back. The front ends of the left through holes one, two, three, right through holes one, two, and three all face the direction of the carrier plate, and the front parts of the left through holes one, two, three, right through holes one, two, and three all have inner shoulders. The left through hole one and the right through hole one are located on the same straight line, the left through hole two and the right through hole two are located on the same straight line, and the left through hole three and the right through hole three are located on the same straight line; The left gripper cylinder is equipped with two left grippers that can move up and down to center. At least one guide block is provided on the side of the left gripper. The guide block is provided with a positioning through hole. The positioning through hole and the left through hole are on the same straight line. The first cleaning rod passes through the positioning through hole and is located between the two left grippers.
2. The pipe internal long hole cleaning equipment according to claim 1, characterized in that: It also includes a feeding mechanism located above the carrier tray; The feeding mechanism includes a storage bin, the lower end of which is provided with a rectangular storage bin outlet; below the storage bin outlet is a feeding cylinder for pipes to pass through, the upper end of which is provided with a feeding cylinder inlet, and the lower end of which is provided with a feeding cylinder outlet. Between the discharge port of the storage silo and the receiving port of the material cylinder, there is also a stepping feeding rod that transfers the pipe falling from the discharge port of the storage silo to the material cylinder. The stepping feeding rod is a cylinder. The distance between the outer wall of the stepping feeding rod and the discharge port of the storage silo, as well as the distance between the outer wall of the stepping feeding rod and the receiving port of the material cylinder, are both smaller than the diameter of the pipe. The outer wall of the stepping feed rod is provided with at least one side wall groove along the axial direction for accommodating the pipe falling from the discharge port of the storage bin; one end of the stepping feed rod is also provided with a feed rod drive component that drives the stepping feed rod to rotate. The storage bin has at least one inclined inner wall for guiding the pipe to roll down toward the storage bin outlet, and the inclined inner wall extends inclined toward the storage bin outlet.
3. The pipe internal long hole cleaning equipment according to claim 2, characterized in that: The discharge port of the material cylinder faces directly downwards.
4. The pipe internal long hole cleaning equipment according to claim 3, characterized in that: The feeding rod drive component includes a connecting shaft connected to the stepping feeding rod, a passive rotating wheel connected to the connecting shaft, an active rotating wheel, a stepper motor that drives the active rotating wheel to rotate, and a conveyor belt for connecting the active rotating wheel and the passive rotating wheel.
5. The pipe internal long hole cleaning equipment according to claim 4, characterized in that: The side wall of the storage silo is also provided with several perforations for observing the longitudinal distribution of the stacking height of the pipes inside the storage silo.
6. The pipe internal long hole cleaning equipment according to claim 5, characterized in that: There are two inclined inner walls; the two inclined inner walls are symmetrically distributed and inclined downwards in the center.
7. A pipe internal long hole cleaning device according to any one of claims 2-6, characterized in that: The front end of the carrier disk is provided with a notch, which is through the top and bottom. The notch extends backward from the front end of the carrier plate and intersects with the first clamping groove; a pressing and discharging assembly is provided on one side of the notch; the pressing and discharging assembly includes a discharging claw cylinder for clamping the pipe and a rotary cylinder for driving the discharging claw cylinder to rotate.
8. A pipe internal long hole cleaning system, characterized in that: The device includes a pipe internal long hole cleaning device as described in claim 7, a second cleaning mechanism, a material pressing and discharging component 2, and a second material clamping groove disposed on the upper end of the carrier plate and extending through the left and right sides; the second material clamping groove is arranged parallel to the first material clamping groove; the second cleaning mechanism includes a second cleaning component and a second material lifting component disposed on the left and right sides of the carrier plate respectively; The second cleaning assembly includes a left moving block 2, a left moving cylinder 2 that drives the left moving block 2 to move back and forth in the direction of the tray, a left gripper cylinder 2 located behind the left moving block 2, a left push cylinder 2 that drives the left gripper cylinder 2 to move back and forth linearly in the direction of the left moving block 2, and a second cleaning rod; the left moving block 2 is provided with a left clamping end 4, a left clamping end 5, and a left clamping end 6; The second top material assembly includes a right moving block 2 and a right moving cylinder 2 that drives the right moving block 2 to move back and forth in the direction of the carrier plate; the right moving block 2 is provided with a right clamping end 4, a right clamping end 5 and a right clamping end 6; The interiors of the left clamping end four, left clamping end five, left clamping end six, right clamping end four, right clamping end five, and right clamping end six are respectively provided with a through hole four, a through hole five, a through hole six, a through hole four, a through hole five, and a through hole six that are connected from front to back. The front ends of the left through holes four, five, six, four, five, and six are all facing the direction of the carrier plate, and the front parts of the left through holes four, five, six, four, five, and six are all provided with an inner shoulder. The left through hole four and the right through hole four are located on the same straight line, the left through hole five and the right through hole five are located on the same straight line, and the left through hole six and the right through hole six are located on the same straight line; The left gripper cylinder is equipped with two left grippers that can move up and down to center. At least one guide block is provided on the side of the left gripper. The guide block is provided with a positioning through hole. The positioning through hole and the left through hole are on the same straight line. The second cleaning rod passes through the positioning through hole and is located between the two left grippers. The rear end of the carrier plate is also provided with a second notch, which is through the top and bottom; the second notch extends forward from the rear end of the carrier plate and intersects with the second clamping groove; the second pressing and discharging component is located on one side of the second notch; the second pressing and discharging component includes a second discharging claw cylinder for clamping the pipe and a second rotating cylinder for driving the second discharging claw cylinder to rotate. The left tightening end one, left tightening end two, left tightening end three, left tightening end four, left tightening end five, and left tightening end six are distributed from front to back.
9. A method for cleaning elongated holes inside pipes, characterized in that: The process, performed using the pipe internal long hole cleaning system as described in claim 8, includes the following steps: (1) Place several pipes into the storage bin; the tray begins to move and the stepper feed rod rotates; (2) When the first clamping groove moves to the bottom of the material cylinder outlet, the carrier plate stops moving and the pipe falls from the material cylinder outlet into the first clamping groove; the discharge gripper cylinder clamps the pipe located in the first clamping groove. (3) The carrier plate continues to move forward; when the first clamping groove moves between the left through hole three and the right through hole three, the carrier plate stops moving, the left top clamping end three and the right top clamping end three move in alignment, and the tube located in the first clamping groove is locked between the left through hole three and the right through hole three. Then, the gas is blown into the long hole inside the tube through the left through hole three to perform the first air blowing cleaning operation on the long hole inside the tube located in the first clamping groove. (4) The left clamping end three and the right clamping end three are reset, and the carrier plate continues to move forward. When the first clamping groove moves between the left through hole two and the right through hole two, the carrier plate stops moving. The left clamping end two and the right clamping end two are aligned and moved to lock the pipe in the first clamping groove between the left through hole two and the right through hole two. Then the first cleaning rod is sent into the long hole in the pipe to perform cleaning rod cleaning operation on the inner wall of the pipe. (5) The first cleaning rod exits the long hole inside the pipe, and the left clamping end 2 and the right clamping end 2 move back to their original positions; then, the carrier plate continues to move forward; when the first clamping groove moves between the left through hole 1 and the right through hole 1, the carrier plate stops moving, and the left clamping end 1 and the right clamping end 1 move to center and lock the pipe located in the first clamping groove between the left through hole 1 and the right through hole 1; then, gas is blown into the long hole inside the pipe through the left through hole 1 to perform a second air blowing cleaning operation on the long hole inside the pipe located in the first clamping groove; (6) The left clamping end 1 and the right clamping end 1 are reset, and the carrier plate continues to move forward; when the second clamping groove is moved directly below the material cylinder outlet, the carrier plate stops moving, and the second pipe falls from the material cylinder outlet into the second clamping groove. The discharge claw cylinder 2 clamps the pipe located in the second clamping groove; at the same time, the discharge claw cylinder 1 flips to remove the pipe in the first clamping groove. (7) The carrier plate continues to move to the rear side; when the second clamping groove moves to between the left through hole four and the right through hole four, the carrier plate stops moving, the left clamping end four and the right clamping end four move in alignment, and the tube located in the second clamping groove is locked between the left through hole four and the right through hole four; then, the gas is blown into the long hole inside the tube through the left through hole four to perform the first air blowing cleaning operation on the long hole inside the tube located in the second clamping groove. (8) The left clamping end four and the right clamping end four are reset, and the carrier plate continues to move to the rear side; when the second clamping groove moves to between the left through hole five and the right through hole five, the carrier plate stops moving, the left clamping end five and the right clamping end five are aligned and moved to lock the pipe located in the second clamping groove between the left through hole five and the right through hole five, and then the second cleaning rod is sent into the long hole in the pipe to perform cleaning rod cleaning operation on the inner wall of the pipe; (9) The second cleaning rod exits the long hole inside the pipe, and the left clamping end five and the right clamping end five are reset; then, the carrier plate continues to move to the rear side; When the second clamping groove moves between the left through hole 6 and the right through hole 6, the carrier plate stops moving. The left clamping end 6 and the right clamping end 6 move in alignment, locking the tube in the second clamping groove between the left through hole 6 and the right through hole 6. Then, gas is blown into the long hole inside the tube through the left through hole 6 to perform a second air blowing cleaning operation on the long hole inside the tube in the second clamping groove. (10) The left clamping end six and the right clamping end six are reset, and the carrier plate continues to move to the rear side; when the first clamping groove moves to the bottom of the material cylinder outlet again, the carrier plate stops moving, and the third pipe falls from the material cylinder outlet into the first clamping groove. The discharge claw cylinder one clamps the pipe located in the first clamping groove; at the same time, the discharge claw cylinder two flips to remove the pipe in the second clamping groove. (11) Repeat steps (3) to (10) above.
10. A method for cleaning elongated holes inside pipes, characterized in that: The process, using the pipe internal long hole cleaning equipment as described in claim 1, includes the following steps: (1) Place the pipe into the first clamping groove; (2) Carrier plate movement; when the first clamping groove moves between the left through hole three and the right through hole three, the carrier plate stops moving, the left top clamping end three and the right top clamping end three move in alignment, and the tube located in the first clamping groove is locked between the left through hole three and the right through hole three. Then, the gas is blown into the long hole in the tube from the left through hole three and flows out from the right through hole three to perform the first air blowing cleaning on the tube located in the first clamping groove, and complete the initial cleaning of the dust and other stains in the tube. (3) The left clamping end three and the right clamping end three are reversed and reset, and the carrier plate continues to move; when the first clamping groove moves between the left through hole two and the right through hole two, the carrier plate stops moving, the left clamping end two and the right clamping end two are aligned and moved to lock the pipe located in the first clamping groove between the left through hole two and the right through hole two, and then the first cleaning rod is sent into the long hole in the pipe to perform cleaning rod cleaning operation on the inner wall of the pipe; (4) The first cleaning rod exits the long hole inside the pipe, and the left clamping end 2 and the right clamping end 2 move back to their original positions; then, the carrier plate continues to move; when the first clamping groove moves between the left through hole 1 and the right through hole 1, the carrier plate stops moving, and the left clamping end 1 and the right clamping end 1 move to center and lock the pipe located in the first clamping groove between the left through hole 1 and the right through hole 1; then, gas is blown into the long hole inside the pipe from the left through hole 1 and flows out from the right through hole 1 to perform a second air blowing cleaning operation on the pipe located in the first clamping groove; (5) The left clamping end 1 and the right clamping end 1 are reset; (6) After removing the pipe from the first clamping groove, put the second pipe into the first clamping groove; (7) Repeat steps (2) to (6).
Citation Information
Patent Citations
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