A loop wire cutting apparatus for a diamond wire bus
By designing a loop wire cutting device that includes an unwinding assembly, a winding assembly, a wire channel, a cutting assembly, a measuring assembly, and a marking assembly, the problems of large length error and instability in existing diamond wire busbar cutting devices have been solved, achieving efficient and precise diamond wire busbar cutting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-04
- Publication Date
- 2026-04-14
AI Technical Summary
Existing diamond wire busbar cutting devices suffer from large and unstable length errors when cutting long busbars, failing to meet the precision requirements of wire cutting machines and diamond wire busbar processing machines.
A circular wire cutting device is designed, comprising an unwinding assembly, a winding assembly, a wire channel, a cutting assembly, a measuring assembly, and a marking assembly. The measuring assembly marks cutting marks, the cutting assembly cuts the diamond wire at the marked line, and the adjusting assembly adjusts the cutting marks to correspond with the marked line, thereby improving cutting accuracy.
It achieves efficient cutting of shorter diamond wire busbars, improves cutting accuracy, reduces material waste, and is simple and flexible to operate, making it suitable for cutting shorter diamond wire busbars.
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Figure CN116275286B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of intelligent forming and processing technology of diamond wire busbars, and specifically relates to a ring wire cutting device for diamond wire busbars. Background Technology
[0002] Existing diamond wire cutting devices are based on cutting relatively long diamond wires and are generally used in conjunction with corresponding winding components. If the winding component is not a single-wire coil, large and unstable length errors will occur. Furthermore, some wire EDM machines and diamond wire processing machines do not require such long diamond wires. This invention provides a cutting device for shorter diamond wires, which is suitable not only for cutting diamond wires but also for cutting diamond wires, effectively improving the cutting accuracy of the wire. Summary of the Invention
[0003] The purpose of this invention is to provide a compact and rationally designed ring wire cutting device for diamond wire busbars in order to solve the above-mentioned problems.
[0004] The present invention achieves the above objectives through the following technical solutions:
[0005] A ring-shaped cutting device for diamond wire mainframes includes a main body with an unwinding assembly and a winding assembly connected to its left and right sides. A wire channel and a cutting assembly are provided between the unwinding and winding assemblies. A cutting platform is provided within the wire channel, and a cutting mark line is provided on the surface of the cutting platform. The cutting assembly cuts the diamond wire mainframe at the position of the cutting mark line. A second image acquisition unit is provided corresponding to the cutting mark line. The main body is also connected to a measuring assembly and a marking assembly, which are arranged vertically. When the length of the diamond wire mainframe to be wound into the winding assembly reaches a set value, the marking assembly marks a cutting mark on the surface of the diamond wire mainframe. When the diamond wire mainframe with the cutting mark moves to the cutting platform and the cutting mark corresponds to the cutting mark line, the cutting assembly cuts the diamond wire mainframe. An adjusting assembly is also provided within the wire channel to adjust the diamond wire mainframe with the cutting mark until the cutting mark corresponds to the cutting mark line.
[0006] As a further optimization of the present invention, the measuring component includes a measuring plate that can move up and down, and the surface of the measuring plate is provided with length marking lines.
[0007] As a further optimization of the present invention, the main body of the device is provided with an upper support and a lower support. A first lifting component is provided on the surface of the lower support. The driving end of the first lifting component is fixedly connected to the measuring plate. A first transverse component is connected to the upper support. The driving direction of the first transverse component is the same as or opposite to the moving direction of the diamond wire. A second lifting component is fixedly connected to the driving end of the first transverse component. A marker is connected to the driving end of the second lifting component.
[0008] As a further optimization of the present invention, the marking component includes a marking housing, within which a cyclically moving marking line is disposed, the surface of which is coated with pigment. A fixing frame fixedly connected to the marking housing is also disposed within the marking housing, a connecting column fixedly connected to the lower end of the fixing frame, a sliding plate slidably connected to the surface of the connecting column, two sets of symmetrically arranged oblique rods hinged to the surface of the sliding plate, an elastic element disposed between the sliding plate and the fixing frame, and pulleys disposed at the ends of the oblique rods. When the second lifting assembly is activated, the marking line contacts the surface of the diamond wire between the two sets of oblique rods.
[0009] As a further optimization of the present invention, a dye box is fixedly connected inside the marking housing, and a dyeing roller is rotatably connected inside the dye box. The lower wheel of the dyeing roller is immersed in the dye in the dye box, and the upper end face of the dyeing roller is always in contact with the marking line. The dyeing roller drives the entire marking line to move cyclically.
[0010] As a further optimization of the present invention, a first image acquisition unit is also connected between the two sets of lateral inclined rods.
[0011] As a further optimization of the present invention, at least two sets of adjustment components are provided, with the two sets of adjustment components located on both sides of the cutting platform respectively. The diamond wire passes through the adjustment components, and each adjustment component includes a clamping component. The adjustment components clamp the diamond wire through the clamping component. Based on the image acquired by the second image acquisition unit, the cutting mark line of the diamond wire with cutting marks is adjusted to move closer to the surface of the cutting platform.
[0012] As a further optimization of the present invention, the clamping assembly includes a fixing ring, a through hole in the middle of the fixing ring, an elastic rod connected to one side of the fixing ring, a mating block fixedly connected to the end face of the elastic rod away from the through hole, and a clamping block fixedly connected to the end face of the elastic rod near the through hole. At least two sets of elastic rods are provided, and the two sets of clamping blocks can clamp the diamond wire. A rotatable mating tube is also provided in the wall of the wire channel, and a mating pressure block is fixedly connected to the inner wall of the mating tube. The mating pressure block can cooperate with the mating block to move the clamping block towards the through hole.
[0013] As a further optimization of the present invention, the adjusting assembly further includes a ring housing. A second transverse moving assembly is fixedly connected to the outer surface of the ring housing. An elongated groove is formed on the outer surface of the ring housing. The driving end of the second transverse moving assembly passes through the elongated groove and is fixedly connected to a driving tube. The driving tube moves transversely within the ring housing. A slider is fixedly connected to the outer surface of the driving tube. The slider is inserted into the groove on the surface of the mating tube. The mating tube is located inside the driving tube. A limit driving member is fixedly connected to the outer surface of the end of the mating tube. The limit driving member rotates within the ring housing.
[0014] As a further optimization of the present invention, the inner wall of the annular housing is also connected to a sliding inner groove, and the end of the sliding inner groove is also provided with a rotating annular groove, and the clamping assembly moves with the mating pipe.
[0015] The beneficial effects of this invention are as follows: This invention can first mark a certain length of diamond wire, and then cut it based on the mark. The whole equipment is simple to operate, flexible to use, and convenient for efficient diamond wire cutting. It is especially suitable for cutting shorter diamond wires, effectively improving cutting accuracy, reducing costs, and avoiding material waste. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 This is a schematic diagram of the structure of the measuring component and the marking component of the present invention;
[0018] Figure 3 This is a schematic diagram of the internal structure of the marking housing of the present invention;
[0019] Figure 4 This is a structural schematic diagram of a cutting position according to the present invention;
[0020] Figure 5 This is a schematic diagram of the structure of the adjustment component of the present invention;
[0021] Figure 6 This is a schematic diagram of the structure of the annular housing and clamping assembly of the present invention;
[0022] Figure 7 This is a schematic diagram of the internal structure of the annular housing and clamping assembly of the present invention;
[0023] Figure 8 This is a schematic diagram of the end face structure of the mating pipe fitting in Embodiment 1 of the present invention;
[0024] Figure 9 This is a schematic diagram of the end face structure of the fixing ring component of the present invention;
[0025] Figure 10 This is a structural schematic diagram of another cutting position of the present invention;
[0026] Figure 11 This is a schematic diagram of the internal structure of the adjustment component in Embodiment 2 of the present invention;
[0027] Figure 12 This is the invention Figure 11 A schematic diagram of the structure after the mating pipe fittings have been activated;
[0028] Figure 13 This is a schematic diagram of the fittings in Embodiment 2 of the present invention.
[0029] In the diagram: 1. Main body of the equipment; 11. Upper support; 12. Lower support; 2. Line channel; 21. Line channel wall; 22. Cutting platform; 23. Limiting assembly; 3. Unwinding assembly; 4. Rewinding assembly; 5. Cutting assembly; 6. Measuring assembly; 61. First lifting assembly; 62. Measuring plate; 7. Marking assembly; 71. First lateral movement assembly; 72. Second lifting assembly; 73. Marking housing; 74. Marking line; 75. Fixing frame; 76. Dye box; 77. Coating roller; 78. Auxiliary wheel; 79. Side inclined rod; 81. The first 82. Second image acquisition unit; 9. Adjustment component; 91. Ring housing; 911. Drive pipe; 912. Matching pipe; 913. Limiting drive component; 914. Groove body; 915. Slider component; 916. Matching pressure block; 917. Sliding inner groove; 918. Rotating ring groove; 92. Limiting slider; 93. Long groove component; 94. Clamping component; 941. Fixed ring component; 942. Through hole; 943. Elastic rod component; 944. Matching stop block; 945. Clamping block body; 95. Second transverse movement component. Detailed Implementation
[0030] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0031] Example 1
[0032] like Figures 1 to 9 As shown, a ring cutting device for diamond wire mainframes includes a main body 1. An unwinding assembly 3 and a winding assembly 4 are connected to the left and right sides of the main body 1. A wire channel 2 and a cutting assembly 5 are provided between the unwinding assembly 3 and the winding assembly 4. A cutting platform 22 is provided within the wire channel 2, and cutting marking lines are provided on the surface of the cutting platform 22. The cutting assembly 5 cuts the diamond wire mainframe at the position of the cutting marking lines. A second image acquisition unit 82 is correspondingly provided at the cutting marking lines. A measuring assembly is also connected to the main body 1. The measuring component 6 and the marking component 7 are arranged vertically in correspondence. When the length of the diamond wire to be wound into the winding component 4 is measured to a set value, the marking component 7 marks a cutting mark on the surface of the diamond wire. When the diamond wire with the cutting mark moves to the cutting platform 22 and the cutting mark corresponds to the cutting mark line, the cutting component 5 cuts the diamond wire. An adjusting component 9 is also provided in the wire channel 2. The adjusting component 9 adjusts the diamond wire with the cutting mark until the cutting mark corresponds to the cutting mark line.
[0033] It should be noted that, in this embodiment, the unwinding assembly 3 and the winding assembly 4 are preferably roller assemblies capable of adjusting forward and reverse winding and unwinding. However, selecting only a unidirectional rotating roller assembly will not affect the actual implementation of this application. In actual setup, the winding assembly 4 can also be positioned above the measuring assembly 6. After measurement, one end of the diamond wire can be connected to the winding assembly 4. The winding assembly 4 is preferably a retractable roller assembly, but it can also be other collecting devices. It is best equipped with a fixed end and a movable end. The movable end assists in the tightening and movement of the diamond wire, while the fixed end is used to fix the diamond wire. Alternatively, a bag-type collecting device can be used. Ideally, the device should be used after cutting is completed. It should also include a control module to control the operation of each electrical component. This control module can be a conventional hierarchical controller, best used in conjunction with a corresponding image recognition or control system. In this embodiment, the control module uses a DSP, an ARM architecture processor (C6A816X processor), a memory disk, and a control microcontroller (AT89C51 microcontroller). The second image acquisition unit 82 is actually a high-definition recording module. With the diamond wire busbar straight, the position of the scale adjustment marker component 7 is adjusted. Ideally, a crosshair is set in the center of the second image acquisition unit 82 to improve measurement accuracy.
[0034] It should also be noted that the preferred implementation of this embodiment is to set a corresponding clamping telescopic component before the winding assembly 4. This clamping telescopic component can extend or retract, with the retraction limit being the end of the measuring assembly 6 near the winding assembly 4. After the measurement is completed, the end of the diamond wire can be connected to the winding assembly 4. In this embodiment, an implementation scheme can be provided, that is, to set a corresponding telescopic component between the winding assembly 4 and the measuring assembly 6. This telescopic component can be a long cylinder component. The diamond wire is straightened by the extension and retraction of the long cylinder component and pulled to the surface of the measuring plate 62 for measurement. Its end can be equipped with a J-shaped hook or an X-shaped movable clamping component to clamp the end of the diamond wire. After the measurement mark is completed, the end of the diamond wire can be connected to the winding assembly 4 manually or automatically with the help of a suitable wire clamp.
[0035] Furthermore, it should be noted that the measuring component 6 includes a measuring plate 62 that can move up and down, and the surface of the measuring plate 62 is provided with length marking lines. A corresponding groove can be added to the surface of the measuring component 6 to reduce the distance between the diamond wire and the measuring plate 62 during measurement, thereby improving the accuracy. The groove also has a certain limiting function, facilitating measurement after the diamond wire enters the groove.
[0036] Furthermore, it is also necessary to specify that the main body 1 of the device is provided with an upper support 11 and a lower support 12. The surface of the lower support 12 is provided with a first lifting component 61. The driving end of the first lifting component 61 is fixedly connected to the measuring plate 62. The upper support 11 is connected to a first transverse component 71. The driving direction of the first transverse component 71 is the same as or opposite to the moving direction of the diamond wire. The driving end of the first transverse component 71 is fixedly connected to a second lifting component 72. The driving end of the second lifting component 72 is connected to a marker.
[0037] Regarding the above scheme, it should be noted that both the first lifting component 61 and the second lifting component 72 can be used with cylinders as lifting drive components. The essence of the first lateral movement component 71 is to drive the marker component to move. It is best to choose a linear movement drive component with high precision. Alternatively, cylinders, hydraulic cylinders, or other existing mechanical mechanism components can be selected. In this embodiment, a motor screw slider assembly is selected as the drive mechanism. The marker component here can be a marker pen or other components that can be used for marking. If a marker pen is used, it may be necessary to set up corresponding clamping components to cooperate with its use.
[0038] Furthermore, to improve the accuracy of the marking, the following combination can be used:
[0039] The marking component includes a marking housing 73, within which a cyclically moving marking line 74 is disposed. The surface of the marking line 74 is coated with pigment. A fixing frame 75 is also disposed within the marking housing 73 and fixedly connected to it. A connecting column is fixedly connected to the lower end of the fixing frame 75. A sliding plate is slidably connected to the surface of the connecting column. Two sets of symmetrically arranged inclined rods 79 are hinged to the surface of the sliding plate. An elastic element is disposed between the sliding plate and the fixing frame 75. A pulley is disposed at the end of each inclined rod 79. When the second lifting assembly 72 is activated, the marking line 74 contacts the surface of the diamond wire between the two sets of inclined rods 79.
[0040] That is, by moving the marking line 74 downwards, a mark is left on the surface of the diamond wire. Additionally, to improve the stability of the lateral rod 79, a corresponding telescopic tube can be connected to the side wall of the lateral rod 79. The fixed end of the telescopic tube is slidably connected to the marking housing 73, and the moving end of the telescopic tube is hinged to the lateral rod 79. This marking component can be used for surface marking of different types of diamond wire. Furthermore, a corresponding spring can be installed inside the telescopic tube to facilitate the movement of the lateral rod 79. The surface of the marking housing 73 has corresponding notches at the marked locations for easy matching.
[0041] Furthermore, in this embodiment, the following configuration can also be made: a dye box 76 is fixedly connected inside the marking housing 73, and a dyeing roller 77 is rotatably connected inside the dye box 76. The lower wheel body of the dyeing roller 77 is immersed in the dye in the dye box 76, and the upper end face of the dyeing roller 77 is always in contact with the marking line 74. The dyeing roller 77 drives the entire marking line 74 to move cyclically.
[0042] It should be further explained that the dye box 76 contains dye liquid. The dye is brought into contact with the marking line 74 by the rotation of the dyeing roller 77, so that the marking line 74 is always in a wet dyeing state, which makes it easier to leave a mark on the surface of the diamond wire. In actual implementation, a liquid level sensor can also be added to the dye box 76 to monitor the dye in the dye box 76. The surface of the dye box 76 should also be provided with a corresponding liquid replenishment valve. Furthermore, the surface of the dye box 76 can also be provided with corresponding auxiliary wheels 78 to assist the movement of the entire marking line 74.
[0043] Furthermore, a first image acquisition unit 81 is also connected between the two sets of lateral inclined rods 79.
[0044] The first image acquisition unit 81 collects images of the marking line 74 marking the surface of the diamond wire mother wire, thereby determining the accuracy of the marking.
[0045] Furthermore, at least two sets of adjustment components 9 are provided, with the two sets of adjustment components 9 located on both sides of the cutting platform 22 respectively. The diamond wire passes through the adjustment component 9. The adjustment component 9 includes a clamping component 94. The adjustment component 9 clamps the diamond wire through the clamping component 94. Based on the image acquired by the second image acquisition unit 82, the diamond wire with cutting marks is adjusted to move closer to the cutting mark line on the surface of the cutting platform 22.
[0046] In this solution, the clamping component 94 can be any type of wire clamping mechanism to assist in the clamping of the diamond wire.
[0047] Furthermore, the clamping assembly 94 includes a fixing ring 941, a through hole 942 in the middle of the fixing ring 941, an elastic rod 943 connected to one side of the fixing ring 941, a mating block 944 fixedly connected to the end face of the elastic rod 943 away from the through hole 942, and a clamping block 945 fixedly connected to the end face of the elastic rod 943 near the through hole 942. At least two sets of elastic rods 943 are provided, and the two sets of clamping blocks 945 can clamp the diamond wire. A rotatable mating tube 912 is also provided in the wire groove wall 21 of the wire groove 2. A mating pressure block 916 is fixedly connected to the inner wall of the mating tube 912. The mating pressure block 916 can cooperate with the mating block 944 to move the clamping block 945 toward the through hole 942.
[0048] In this solution, a rotatable fitting pipe 912 is provided. Gears are added to the surface of the fitting pipe 912 to allow it to rotate. This rotation causes the internal fitting pressure block 916 to contact the fitting abutment block 944, thereby compressing the elastic rod 943. This causes the elastic and frictional clamping blocks 945 on the surfaces of the two sets of elastic rods 943 to move closer together, clamping the diamond wire. It should also be noted that the elastic rod 943 can slide relative to the surface of the fixed ring 941. A corresponding spring can be added to provide a corresponding reset effect, or it can be fixed to the surface of the fixed ring 941. It possesses a certain degree of elasticity and restoring force. When the pressure block 916 and the mating abutment block 944 are in contact, the elastic rod 943 can bend based on its connection with the fixed ring 941, that is, a larger clamping force is generated at the end away from its connection with the fixed ring 941. The size of the clamping block 945 is not limited to that shown in the figure. Usually, the pressure block 916 and the mating abutment block 944 are staggered, which does not affect the passage of the diamond wire. The surfaces of the pressure block 916 and the mating abutment block 944 are provided with corresponding wedge surfaces. When the elastic rod 943 and the fixed ring 941 are used for fixing, the pressure block 916 can be set to gradually move away from the through hole 942 along the moving direction of the diamond wire, thereby improving the fit between the two.
[0049] Furthermore, the adjusting assembly 9 also includes a ring housing 91. A second transverse moving assembly 95 is fixedly connected to the outer surface of the ring housing 91. An elongated groove 93 is formed on the outer surface of the ring housing 91. The driving end of the second transverse moving assembly 95 passes through the elongated groove 93 and is fixedly connected to a driving tube 911. The driving tube 911 moves transversely within the ring housing 91. A slider 915 is fixedly connected to the outer surface of the driving tube 911. The slider 915 is inserted into a groove 914 on the surface of a mating tube 912. The mating tube 912 is located inside the driving tube 911. A limiting drive 913 is fixedly connected to the outer surface of the end of the mating tube 912. The limiting drive 913 rotates within the ring housing 91. A corresponding limiting slider 92 can also be provided on the surface of the ring housing 91 to facilitate its movement within the groove wall 21 of the mating line.
[0050] Based on the above scheme, it should also be noted that the second transverse component 95 can also be a motor screw slider assembly, or other more precise telescopic movement control components. The movement of the second transverse component 95 can drive the movement of the drive tube 911 in the ring housing 91, thereby causing the mating tube 912 to rotate. The rotation of the mating tube 912 can clamp the diamond wire busbar. In this scheme, the second transverse component 95 can be set in one set or two sets. Each set of adjusting components 9 in the wire groove wall 21 corresponds to a set of limiting components 23. When using one set of second transverse components 95, both sets of limiting components 23 should be located on the same side of the corresponding adjusting components 9 (other limiting components can be set at a farther position on the other side to cooperate with the mating tube 912 to reverse and release the diamond wire busbar).
[0051] The specific working principle: In actual use, the first end of the diamond wire is pulled out from the unwinding assembly 3 by the clamping telescopic component (not shown in the figure), guided through the adjusting assembly 9 and the cutting assembly 5, and then pulled to one end of the measuring assembly 6. The marking assembly 7 marks the surface of the diamond wire of the corresponding length. During marking, the first image acquisition unit 81 can be used for scale comparison to improve the accuracy. After marking, the unwinding assembly 3 can be reversed to rewind the marked diamond wire to the surface of the cutting platform 22. The second image acquisition unit 82 is used to observe whether the cutting mark corresponds to the cutting mark line. Figure 4 As shown, if the corresponding right-side limiting component 23 is set, the cutting mark can be moved to the right side of the cutting mark line. After the adjusting component 9 has completed the corresponding clamping of the diamond wire, the cutting mark can be moved to the left by the drive end of the second transverse component 95, thereby adjusting its position. After the cutting mark corresponds to the cutting mark line, the corresponding cutting component is started to complete the cutting of the diamond wire.
[0052] Example 2
[0053] like Figures 1 to 9As shown, a ring cutting device for diamond wire mainframes includes a main body 1. An unwinding assembly 3 and a winding assembly 4 are connected to the left and right sides of the main body 1. A wire channel 2 and a cutting assembly 5 are provided between the unwinding assembly 3 and the winding assembly 4. A cutting platform 22 is provided within the wire channel 2, and cutting marking lines are provided on the surface of the cutting platform 22. The cutting assembly 5 cuts the diamond wire mainframe at the position of the cutting marking lines. A second image acquisition unit 82 is correspondingly provided at the cutting marking lines. A measuring assembly is also connected to the main body 1. The measuring component 6 and the marking component 7 are arranged vertically in correspondence. When the length of the diamond wire to be wound into the winding component 4 is measured to a set value, the marking component 7 marks a cutting mark on the surface of the diamond wire. When the diamond wire with the cutting mark moves to the cutting platform 22 and the cutting mark corresponds to the cutting mark line, the cutting component 5 cuts the diamond wire. An adjusting component 9 is also provided in the wire channel 2. The adjusting component 9 adjusts the diamond wire with the cutting mark until the cutting mark corresponds to the cutting mark line.
[0054] Furthermore, it should be noted that the measuring component 6 includes a measuring plate 62 that can move up and down, and the surface of the measuring plate 62 is provided with length marking lines.
[0055] The main body 1 of the device is provided with an upper support 11 and a lower support 12. A first lifting component 61 is provided on the surface of the lower support 12. The driving end of the first lifting component 61 is fixedly connected to the measuring plate 62. The upper support 11 is connected to a first transverse component 71. The driving direction of the first transverse component 71 is the same as or opposite to the moving direction of the diamond wire. A second lifting component 72 is fixedly connected to the driving end of the first transverse component 71. A marker is connected to the driving end of the second lifting component 72.
[0056] The marking component includes a marking housing 73, within which a cyclically moving marking line 74 is disposed. The surface of the marking line 74 is coated with pigment. A fixing frame 75 is also disposed within the marking housing 73 and fixedly connected to it. A connecting column is fixedly connected to the lower end of the fixing frame 75. A sliding plate is slidably connected to the surface of the connecting column. Two sets of symmetrically arranged inclined rods 79 are hinged to the surface of the sliding plate. An elastic element is disposed between the sliding plate and the fixing frame 75. A pulley is disposed at the end of each inclined rod 79. When the second lifting assembly 72 is activated, the marking line 74 contacts the surface of the diamond wire between the two sets of inclined rods 79.
[0057] A dye box 76 is fixedly connected inside the marking housing 73. A dyeing roller 77 is rotatably connected inside the dye box 76. The lower wheel of the dyeing roller 77 is immersed in the dye in the dye box 76. The upper end face of the dyeing roller 77 is always in contact with the marking line 74. The dyeing roller 77 drives the entire marking line 74 to move cyclically.
[0058] Furthermore, a first image acquisition unit 81 is connected between the two sets of lateral inclined rods 79. Furthermore, at least two sets of adjustment components 9 are provided, with the two sets of adjustment components 9 located on opposite sides of the cutting platform 22. The diamond wire runs through the adjustment component 9. Each adjustment component 9 includes a clamping component 94, which clamps the diamond wire. Based on the image acquired by the second image acquisition unit 82, the adjustment component moves the diamond wire with cutting marks closer to the surface of the cutting platform 22, moving the cutting mark line.
[0059] Furthermore, the clamping assembly 94 includes a fixing ring 941, a through hole 942 in the middle of the fixing ring 941, an elastic rod 943 connected to one side of the fixing ring 941, a mating block 944 fixedly connected to the end face of the elastic rod 943 away from the through hole 942, and a clamping block 945 fixedly connected to the end face of the elastic rod 943 near the through hole 942. At least two sets of elastic rods 943 are provided, and the two sets of clamping blocks 945 can clamp the diamond wire. A rotatable mating tube 912 is also provided in the wire groove wall 21 of the wire groove 2. A mating pressure block 916 is fixedly connected to the inner wall of the mating tube 912. The mating pressure block 916 can cooperate with the mating block 944 to move the clamping block 945 toward the through hole 942.
[0060] It should also be noted that the adjusting assembly 9 further includes a ring housing 91, the outer surface of which is fixedly connected to a second transverse moving assembly 95. The outer surface of the ring housing 91 has an elongated groove 93. The driving end of the second transverse moving assembly 95 passes through the elongated groove 93 and is fixedly connected to a driving tube 911. The driving tube 911 moves transversely within the ring housing 91. The outer surface of the driving tube 911 is fixedly connected to a slider 915, which is inserted into a groove 914 on the surface of a mating tube 912. The mating tube 912 is located inside the driving tube 911. A limiting drive 913 is fixedly connected to the outer surface of the end of the mating tube 912, and the limiting drive 913 rotates within the ring housing 91.
[0061] like Figures 10-13As shown, the inner wall of the annular housing 91 is also connected to a sliding inner groove 917, and the end of the sliding inner groove 917 is also provided with a rotating annular groove 918. The clamping assembly 94 moves with the mating pipe 912.
[0062] It should be noted that, in this embodiment, the limit drive 913 should be as follows: Figure 13 The protrusion shown can slide within the sliding inner groove 917 and rotate within the rotating ring groove 918. However, the limiting drive member 913 in Embodiment 1 can actually be a ring structure. Furthermore, in this embodiment, the clamping assembly 94 is connected to the tail of the T-shaped limiting drive member 913 (section). Preferably, the elastic rod 943 in the clamping assembly 94 is a structure that can slide up and down along the fixed ring member 941 (with corresponding grooves and springs). When it moves down, it is pulled by the spring. In this embodiment, the entire ring housing 91 is a fixed structure. Driven by the second transverse component 95, the entire mating tube 912 moves, and the range of movement is the length of the sliding inner groove 917. That is, the adjustable range of the diamond wire mother wire mark is the length range of the sliding inner groove 917.
[0063] It should be noted that this ring wire cutting equipment for diamond wire busbars can first mark a certain length of diamond wire busbar, and then cut it based on the marks. The user only needs to keep pulling out the wire. The whole equipment is simple to operate, flexible to use, and convenient for efficient diamond wire busbar cutting.
[0064] Although preferred embodiments of the invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including both the preferred embodiments and all changes and modifications falling within the scope of the invention. Clearly, those skilled in the art can make various alterations and modifications to the invention without departing from its spirit and scope. Thus, if these modifications and modifications of the invention fall within the scope of the claims and their equivalents, the invention is also intended to include these modifications and modifications.
Claims
1. A loop cutting device for diamond wire busbars, characterized in that, The device includes a main body (1), with an unwinding assembly (3) and a winding assembly (4) connected to its two sides respectively. A wire channel (2) and a cutting assembly (5) are provided between the unwinding assembly (3) and the winding assembly (4). A cutting platform (22) is provided in the wire channel (2). A cutting mark line is provided on the surface of the cutting platform (22). The cutting assembly (5) cuts the diamond wire at the position of the cutting mark line. A second image acquisition unit (82) is provided at the corresponding position of the cutting mark line. The main body (1) of the equipment is also connected to a measuring component (6) and a marking component (7), which are arranged vertically in correspondence. When the length of the diamond wire to be wound into the winding component (4) is measured to a set value, the marking component (7) marks a cutting mark on the surface of the diamond wire. When the diamond wire with the cutting mark moves to the cutting platform (22) and the cutting mark corresponds to the cutting mark line, the cutting component (5) cuts the diamond wire. An adjusting component (9) is also provided in the wire channel (2). The adjusting component (9) adjusts the diamond wire with the cutting mark until the cutting mark corresponds to the cutting mark line. At least two sets of the adjustment components (9) are provided. The two sets of adjustment components are located on both sides of the cutting platform (22). The diamond wire passes through the adjustment components. The adjustment components include clamping components (94). The adjustment components clamp the diamond wire through the clamping components. Based on the image acquired by the second image acquisition unit (82), the diamond wire with cutting marks moves closer to the cutting mark line on the surface of the cutting platform (22). The clamping assembly (94) includes a fixing ring (941), a through hole (942) in the middle of the fixing ring (941), an elastic rod (943) connected to one side of the fixing ring (941), a mating block (944) fixedly connected to the end face of the elastic rod (943) away from the through hole (942), and a clamping block (945) fixedly connected to the end face of the elastic rod (943) near the through hole (942). At least two sets of clamping blocks (945) are provided for the clamping rod (943). The two sets of clamping blocks (945) can clamp the diamond wire. The wire groove (2) is also provided with a rotatable fitting pipe (912) in the wire groove wall (21). The inner wall of the fitting pipe (912) is fixedly connected with a fitting pressure block (916). The fitting pressure block (916) can cooperate with the fitting abutment block (944) to make the clamping block (945) move towards the through hole (942).
2. The ring cutting device for diamond wire busbar according to claim 1, characterized in that: The measuring component (6) includes a measuring plate (62) that can move up and down, and the surface of the measuring plate (62) is provided with length marking lines.
3. The ring cutting device for diamond wire busbars according to claim 2, characterized in that: The main body (1) of the device is provided with an upper support (11) and a lower support (12). The surface of the lower support (12) is provided with a first lifting component (61). The driving end of the first lifting component (61) is fixedly connected to the measuring plate (62). The upper support (11) is connected to a first transverse component (71). The driving direction of the first transverse component (71) is the same as or opposite to the moving direction of the diamond wire. The driving end of the first transverse component (71) is fixedly connected to a second lifting component (72). The driving end of the second lifting component (72) is connected to a marker.
4. The ring cutting device for diamond wire busbars according to claim 3, characterized in that: The marking component includes a marking housing (73), in which a cyclically moving marking line (74) is provided. The surface of the marking line (74) is coated with pigment. A fixing frame (75) is fixedly connected inside the marking housing (73). A connecting column is fixedly connected to the lower end of the fixing frame (75). A sliding plate is slidably connected to the surface of the connecting column. Two sets of symmetrically arranged side-sloping rods (79) are hinged to the surface of the sliding plate. An elastic element is provided between the sliding plate and the fixing frame (75). A pulley is provided at the end of the side-sloping rod (79). When the second lifting component (72) is activated, the marking line (74) contacts the surface of the diamond wire between the two sets of side-sloping rods (79).
5. A ring cutting device for diamond wire busbars according to claim 4, characterized in that: A dye box (76) is fixedly connected inside the marking housing (73). A dyeing roller (77) is rotatably connected inside the dye box (76). The lower wheel of the dyeing roller (77) is immersed in the dye in the dye box (76). The upper end face of the dyeing roller (77) is always in contact with the marking line (74). The dyeing roller (77) drives the entire marking line (74) to move cyclically.
6. A ring cutting device for diamond wire busbars according to claim 5, characterized in that: The two sets of lateral inclined rods (79) are also connected to a first image acquisition unit (81).
7. A ring cutting device for diamond wire busbars according to claim 1, characterized in that: The adjustment assembly (9) further includes a ring housing (91). A second transverse component (95) is fixedly connected to the outer surface of the ring housing (91). A long groove (93) is opened on the outer surface of the ring housing (91). The driving end of the second transverse component (95) passes through the long groove (93) and is fixedly connected to a driving tube (911). The driving tube (911) moves transversely within the ring housing (91). A slider (915) is fixedly connected to the outer surface of the driving tube (911). The slider (915) is inserted into the groove (914) on the surface of the mating tube (912). The mating tube (912) is located inside the driving tube (911). A limit drive (913) is fixedly connected to the outer surface of the end of the mating tube (912). The limit drive (913) rotates within the ring housing (91).
8. A ring cutting device for diamond wire busbars according to claim 7, characterized in that: The inner wall of the ring housing (91) is also connected to a sliding inner groove (917), and the end of the sliding inner groove (917) is also provided with a rotating ring groove (918). The clamping assembly (94) moves with the mating pipe (912).
Citation Information
Patent Citations
Fixed-length cutting device for diamond wire
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