A rubber edge stripping machine water adding method, system, storage medium and intelligent terminal

By analyzing the internal lighting information of the rubber edge-removing machine, the automatic control of the water spraying system combined with the blowing method solved the problems of uneven water addition and low efficiency at the feed inlet of the rubber edge-removing machine, thus improving the accuracy and efficiency of water spraying.

CN116277249BActive Publication Date: 2025-12-05NINGBO JIAODIAN SEALING IND CO
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Patent Information

Application Number
CN202310288889.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-21
Publication Date
2025-12-05
Estimated Expiration
2043-03-21

AI Technical Summary

Technical Problem

The water addition process at the feed inlet of the existing rubber stripping machine relies on manual operation, which is inefficient and imprecise, resulting in water waste and uneven spraying.

Method used

By analyzing information about the light-transmitting areas, the water spraying system is automatically controlled to spray water only on the rubber products. Combined with air blowing, the rubber stacks are smoothed out, ensuring the accuracy and uniformity of the water spray.

Benefits of technology

It achieves automation and directional water spraying, reduces water waste, improves the accuracy and efficiency of water spraying, and facilitates the smooth progress of the edge removal process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to a rubber edge stripping machine water adding method and system, a storage medium and an intelligent terminal, relates to the field of rubber edge stripping machines, and comprises the following steps: acquiring light transmission area information; determining whether the light transmission area information is preset full-transmission area information; if yes, no operation is performed; if not, after the light transmission area information changes from the full-transmission area information, the forward receiver number information without receiving light is acquired; the nozzle number information stored in a preset water spraying database and the forward receiver number information are matched and analyzed to determine required nozzle number information; a nozzle corresponding to the required nozzle number information is opened to spray water, the water spraying is stopped before the edge stripping machine starts to work, and after the light transmission area information is the full-transmission area information, it is determined again whether the light transmission area information is the full-transmission area information, the application has the effects of water spraying automation, waste of water resources is avoided, and the accuracy of water spraying is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of rubber edge stripping machines, in particular to a rubber edge stripping machine water adding method, system, storage medium and intelligent terminal. BACKGROUND

[0002] The rubber edge stripping machine is a full-automatic edge stripping machine adopting a centrifugal principle, wherein an automatic control rotating disc in a cylinder drives a rubber product to rotate at a high speed to continuously collide, so that the burr and the rubber product are separated from each other, thereby achieving the function of removing the burr and realizing the trimming and arrangement of the rubber mold pressing product. The rubber edge stripping machine is used for processing rubber material containing a burr, so that the rubber product and the burr are separated, and the burr condition of the rubber product is reduced.

[0003] In order to completely strip the rubber ring, a mixture of appropriate amount of silicon oil and water is added to the rubber ring at the feeding port, so as to play a lubricating role and facilitate the stripping and separation.

[0004] According to the related technology in the above, the inventor believes that the water adding process at the feeding port is usually spraying by manually holding a watering can, the operation fully relies on manual experience, the operation is relatively troublesome, the work efficiency is relatively low, and there is still room for improvement. SUMMARY

[0005] In order to improve the problem that the water adding process at the feeding port is usually spraying by manually holding a watering can, the operation fully relies on manual experience, the operation is relatively troublesome, and the work efficiency is relatively low, the application provides a rubber edge stripping machine water adding method, system, storage medium and intelligent terminal.

[0006] In a first aspect, the application provides a rubber edge stripping machine water adding method, which adopts the following technical scheme:

[0007] A rubber edge stripping machine water adding method comprises the following steps:

[0008] Obtaining light transmission area information;

[0009] Judging whether the light transmission area information is preset full-transmission area information;

[0010] If yes, no operation is performed;

[0011] If no, after the light transmission area information changes from the full-transmission area information, the forward receiver number information which does not receive light is obtained;

[0012] Matching and analyzing the nozzle number information stored in the preset water spraying database and the forward receiver number information to determine the nozzle number corresponding to the forward receiver number information, and defining the nozzle number as required nozzle number information;

[0013] The nozzle corresponding to the nozzle number information is opened to spray water, and the spraying is stopped before the edge stripping machine starts to work, and the light transmission area information is re-judged as full light transmission area information after the light transmission area information is full light transmission area information.

[0014] By adopting the above technical scheme, whether the internal light can penetrate the internal space of the roll is analyzed to determine whether the internal rubber product enters the unstripped rubber product, and then water is sprayed according to the position of the rubber product. On the one hand, the water spraying is automated and only needs to be sprayed when the internal changes; on the other hand, the water spraying has directionality and only the position of the rubber product can be sprayed to avoid waste of water resources and improve the accuracy of water spraying.

[0015] Optionally, the method further comprises a blowing method before the nozzle corresponding to the nozzle number information is opened to spray water, and the method comprises:

[0016] Obtain the non-light transmission height information, the corresponding reflection receiver number information, and the effective receiver number information of the received light;

[0017] Screen out the reflection receiver number information with the largest non-light transmission height information, define the largest non-light transmission height information as the maximum non-light transmission height information, and define the reflection receiver number information as the maximum reflection receiver number information;

[0018] Match and analyze the blowing height information stored in the preset blowing database and the maximum non-light transmission height information and the maximum reflection receiver number information to determine the blowing height corresponding to the maximum non-light transmission height information and the maximum reflection receiver number information, and define the blowing height as the best blowing height information;

[0019] Analyze the maximum light transmission area information according to the effective receiver number information;

[0020] Determine the light transmission center information based on the maximum light transmission area information;

[0021] Match and analyze the coordinate information stored in the preset coordinate database and the maximum reflection receiver number information to determine the coordinate corresponding to the maximum reflection receiver number information, and define the coordinate as the maximum coordinate information;

[0022] Obtain the maximum center coordinate information based on the coordinate group corresponding to the maximum coordinate information;

[0023] Determine the blowing straight line information according to the maximum center coordinate information and the light transmission center information;

[0024] Determine the blowing angle information and the blowing point information based on the blowing straight line information and the preset boundary line information;

[0025] Determine the blowing contact point distance information and the blowing to the point distance information based on the blowing point information, the maximum center coordinate information and the light transmission center information;

[0026] According to the preset blowing database, the stored blowing intensity information and the best blowing height information, the maximum reflection receiver number information, the blowing contact point distance information, the blowing to the point distance information are matched and analyzed to determine the blowing intensity corresponding to the best blowing height information, the maximum reflection receiver number information, the blowing contact point distance information and the blowing to the point distance information, and the blowing intensity is defined as the smoothing force information;

[0027] After the winding drum of the edge stripping machine is rotated to rotate the blowing point information to the preset actual blowing position information, the blower at the actual blowing position information is lifted to the best blowing height information, and is blown towards the blowing angle information with the smoothing force information.

[0028] By using the above technical scheme, the rubber products accumulated are gradually smoothed by blowing at the highest stack on the side, on the one hand, the water sprayed by the nozzle is more uniform, and on the other hand, the subsequent edge stripping process is more convenient and efficient, and the efficiency of the nozzle water spraying is improved.

[0029] Optionally, if there is no effective receiver number information, the method for determining the light transmission center information comprises:

[0030] The reflection receiver number information with the smallest light transmission height information is screened out, the smallest light transmission height information is defined as the minimum light transmission height information, and the reflection receiver number information is defined as the minimum reflection receiver number information;

[0031] According to the coordinate information stored in the coordinate database and the minimum reflection receiver number information, the minimum reflection receiver number information corresponding to the coordinate is determined, and the coordinate is defined as the minimum coordinate information;

[0032] The nozzle number corresponding to the minimum reflection receiver number information is found out from the water spraying database, and the nozzle number is defined as the minimum nozzle number information;

[0033] After the water is sprayed at the minimum nozzle number information, the area formed by the minimum coordinate information is defined as the minimum area information and is updated as the maximum light transmission area information, and the light transmission center information is determined at the same time.

[0034] By adopting the technical scheme, if all the areas are covered with the rubber products, so that there is no area without the rubber products, the lowest area is defined after spraying water at the corresponding lowest position, on the one hand, the rubber products have a blowing direction in the smoothing process, so that the whole smoothing process is relatively smooth, on the other hand, the water is sprayed before the next layer is covered, so that the rubber products of each layer have moisture, and the uniformity of water spraying is improved.

[0035] Optionally, the method further comprises a checking method of the maximum non-light-transmitting height information, the method comprising:

[0036] sequentially spraying water at the nozzle corresponding to the maximum reflection receiver number information and acquiring height change condition information of the light-transmitting height information;

[0037] analyzing the height change condition information to determine the minimum non-light-transmitting height information;

[0038] calculating a difference value according to the maximum non-light-transmitting height information and the minimum non-light-transmitting height information, and defining the difference value as the gap height information;

[0039] judging whether the gap height information is greater than preset floating difference value information;

[0040] if at least one is not greater than, outputting the maximum non-light-transmitting height information;

[0041] if all are greater than, updating the corresponding non-light-transmitting height information according to the minimum non-light-transmitting height information and re-determining the maximum non-light-transmitting height information.

[0042] By adopting the technical scheme, the floating difference value is determined by dripping water drops, if the floating difference value is large, it indicates that the lower part is empty, at this time, it indicates that the highest point of the rubber product is caused by tilting and rising, and the actual height is not as such, and the false blowing condition is easily caused, and the blowing accuracy is improved.

[0043] Optionally, the method of lifting the air blower at the actual blowing position information to the best blowing height information, and blowing towards the blowing angle information and with the smoothing force information comprises:

[0044] determining whether the maximum non-light-transmitting height information is unchanged after the preset interval time information;

[0045] if changed, re-determining the maximum light-transmitting height information and the light-transmitting center information;

[0046] if unchanged, determining the single-layer blowing height information according to the maximum non-light-transmitting height information and preset single-layer thickness information;

[0047] Lifting the hair dryer to the single-layer blowing height information and blowing in the direction corresponding to the blowing angle information with the smoothing degree information, and continuing to determine whether the maximum opacity height information is unchanged;

[0048] Outputting preset artificial flattening information when the maximum opacity height information remains unchanged;

[0049] Continuing to obtain the maximum opacity height information and updating the single-layer blowing height information when the maximum opacity height information changes.

[0050] By using the above technical solution, whether the highest height changes after blowing for a period of time is determined to determine whether the wind can blow the "mountain" formed by the rubber product, if it cannot be pushed, blowing from the highest point is performed, so that blowing is easier, and the smoothing efficiency of the hair dryer is improved.

[0051] Optionally, the method for outputting artificial flattening information when the maximum opacity height information remains unchanged comprises:

[0052] The area formed according to the coordinate group corresponding to the maximum coordinate information and the boundary line information are used to determine the lifting vertical line information and the lifting horizontal angle information;

[0053] The lifting blowing height curve information on the boundary line information is calculated according to the single-layer blowing height information, the lifting vertical line information, and the preset lifting vertical angle information;

[0054] The drum is rotated, and the hair dryer moves according to the height corresponding to the lifting blowing height curve information and blows with the lifting horizontal angle information;

[0055] It is determined whether the maximum opacity height information is unchanged;

[0056] If it is unchanged, preset artificial flattening information is outputted;

[0057] If it changes, the maximum opacity height information is continuously obtained, and the single-layer blowing height information is updated.

[0058] By using the above technical solution, since there are certain angle horizontal blowing, only the surface of the rubber product is blown, and only the rubber product is pressed downward, the rubber product is blown upward from the bottom to the top by blowing from all angles around, so that the blowing efficiency of the hair dryer on the rubber product is improved.

[0059] Optionally, the method for opening the nozzle corresponding to the demand nozzle number information to spray water comprises:

[0060] The internal simulation three-dimensional slope map information and the diffusion range information are determined based on the opacity height information;

[0061] Optionally selecting the non-transparent height information and the nozzle number information corresponding to the reflection receiver number information, defining the reflection receiver number information as current reflection receiver number information, defining the non-transparent height information corresponding to the current reflection receiver number information as current non-transparent height information, and defining the nozzle number information corresponding to the current reflection receiver number information as current nozzle number information;

[0062] According to the matching analysis of the coordinate information stored in the coordinate database and the current reflection receiver number information, the coordinate corresponding to the current reflection receiver number information is determined as current coordinate information;

[0063] The current coordinate information is analyzed to obtain adjacent coordinate information;

[0064] The current three-dimensional tilt information of the current coordinate information and the adjacent three-dimensional tilt information of the adjacent coordinate information are determined based on the internal simulated three-dimensional slope map information;

[0065] According to the matching analysis of the percentage information stored in the preset allocation database and the current three-dimensional tilt information and the adjacent three-dimensional tilt information, the percentage of the flowing water occupying the entry corresponding to the current three-dimensional tilt information and the adjacent three-dimensional tilt information is determined, the percentage of the current three-dimensional tilt information is defined as current percentage information, and the percentage corresponding to the adjacent three-dimensional tilt information is defined as adjacent percentage information;

[0066] The current nozzle number information corresponding to the vector of the adjacent percentage information decomposed towards the current coordinate information and having a percentage of 0 is screened out, and the current nozzle number information is defined as starting nozzle number information;

[0067] The starting nozzle number information corresponding to the starting nozzle number information is determined according to the current percentage information and the preset reserved water amount information;

[0068] The nozzle number information corresponding to the starting nozzle number information is sequentially determined based on the starting nozzle number information corresponding to the starting nozzle number information;

[0069] The nozzles corresponding to all the nozzle number information are watered according to the water amount information and the diffusion range information.

[0070] By adopting the above technical scheme, the water amount required by each position is determined by determining the water absorption amount and the water discharge amount of each position, so that the rubber products in each region can be uniformly attached with water, and the stability and accuracy of watering are improved.

[0071] In a second aspect, the application provides a rubber edge stripping machine water adding system, which adopts the following technical scheme:

[0072] A rubber edge stripping machine water adding system comprises:

[0073] The acquisition module is configured to acquire the light-transmitting region information, the non-light-transmitting height information, the reflection receiver number information, the effective receiver number information, and the height change condition information.

[0074] The memory is configured to store a program of the control method of any one of the rubber beading machine water adding methods.

[0075] The processor is capable of loading and executing the program in the memory, and implementing the control method of any one of the rubber beading machine water adding methods.

[0076] By using the above technical solution, whether the internal light can penetrate the internal space of the winding drum is analyzed, so as to determine whether the internal part enters the rubber product without beading, and then water is sprayed according to the position of the rubber product. On the one hand, the water spraying is automated, and only the internal change can spray water; on the other hand, the water spraying has directivity, and water is sprayed only at the position of the rubber product, avoiding waste of water resources and improving the accuracy of water spraying.

[0077] In a third aspect, the present application provides an intelligent terminal, which adopts the following technical solution:

[0078] The intelligent terminal comprises a memory and a processor, and the memory stores a computer program capable of being loaded and executed by the processor to implement any one of the rubber beading machine water adding methods.

[0079] By using the above technical solution, whether the internal light can penetrate the internal space of the winding drum is analyzed, so as to determine whether the internal part enters the rubber product without beading, and then water is sprayed according to the position of the rubber product. On the one hand, the water spraying is automated, and only the internal change can spray water; on the other hand, the water spraying has directivity, and water is sprayed only at the position of the rubber product, avoiding waste of water resources and improving the accuracy of water spraying.

[0080] In a fourth aspect, the present application provides a computer storage medium, which can store a corresponding program and has the following characteristics.

[0081] The computer readable storage medium adopts the following technical solution:

[0082] The computer readable storage medium stores a computer program capable of being loaded and executed by the processor to implement any one of the rubber beading machine water adding methods.

[0083] By adopting the technical scheme, whether the internal rubber product enters the uncut edge rubber product is determined by analyzing whether the internal light can penetrate the internal space of the roll, and then water is sprayed according to the position of the rubber product, on the one hand, the water spraying is automated, and the water spraying can be performed only by internal changes; on the other hand, the water spraying has directivity, and water is sprayed only at the position of the rubber product, so that the water resource is avoided to be wasted, and the accuracy of the water spraying is improved.

[0084] In summary, the present application includes at least the following beneficial technical effects:

[0085] 1. The position of the rubber product is determined by analyzing the internal light, so that the water spraying is automated, the water resource is avoided to be wasted, and the accuracy of the water spraying is improved.

[0086] 2. The water spraying of the nozzle is more uniform by blowing at the highest stack on the side, so that the subsequent uncut edge process is more convenient and efficient, and the efficiency of the water spraying of the nozzle is improved. BRIEF DESCRIPTION OF DRAWINGS

[0087] Figure 1 is a flow chart of a rubber uncut edge machine water adding method in an embodiment of the present application.

[0088] Figure 2 is an internal structure diagram of a rubber uncut edge machine in an embodiment of the present application.

[0089] Figure 3 is a flow chart of a blowing method before opening the nozzle corresponding to the required nozzle number information to spray water in an embodiment of the present application.

[0090] Figure 4 is a flow chart of a determination method of the light transmission center information when there is no valid receiver number information in an embodiment of the present application.

[0091] Figure 5 is a flow chart of a checking method of the maximum light non-transmission height information in an embodiment of the present application.

[0092] Figure 6 is a flow chart of a method of lifting the blower at the actual blowing position information to the best blowing height information, and blowing towards the blowing angle information, and with the smoothing force information in an embodiment of the present application.

[0093] Figure 7 is a flow chart of a method of outputting the artificial flattening information when the maximum light non-transmission height information is still unchanged in an embodiment of the present application.

[0094] Figure 8 is a flow chart of a method of opening the nozzle corresponding to the required nozzle number information to spray water in an embodiment of the present application.

[0095] Figure 9 This is a system module diagram of a water addition method for a rubber edge-removing machine according to an embodiment of this application. Detailed Implementation

[0096] To make the purpose, technical solution, and advantages of this application clearer, the following description is provided in conjunction with the appendix. Figures 1-9 The present application will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the application.

[0097] This application discloses a method for adding water to a rubber edge-removing machine. (Refer to...) Figure 1 A method for adding water to a rubber edge-removing machine includes:

[0098] Step 100: Obtain information on the light-transmitting area.

[0099] The information about the light-transmitting area refers to the area that is light-transmitting. For example... Figure 2 As shown, a laser rangefinder transmitter is located directly above the drum inside the stripping machine, extending through the drum and pointing directly downwards, with the transmitters evenly distributed circumferentially. A receiver is located directly below the drum to receive the light emitted by the laser rangefinder transmitter. Each receiver and transmitter is situated within a corresponding area to indicate the light transmission status of that area. Therefore, when a receiver receives light, it indicates that the area is a light-transmitting area, and the combination of all the receivers' corresponding areas constitutes the light-transmitting area information.

[0100] Step 101: Determine whether the light-transmitting area information is the preset fully transparent area information.

[0101] The fully transparent area information indicates that each receiver receives the light emitted by the transmitter. The purpose of this determination is to identify whether any rubber material has entered the roll and is blocking the transmitter's light.

[0102] Step 1011: If yes, then no action is taken.

[0103] If so, it means there are no rubber products inside, and no operation is required.

[0104] Step 1012: If not, obtain the forward receiver number information that did not receive light after the light-transmitting area information changes from the fully transparent area information.

[0105] The forward receiver number information refers to the number of the receiver that did not receive light. It is obtained by removing all receivers that received light and then assigning the remaining numbers; these numbers are for location purposes. If not, it indicates that a rubber product has entered the area, and the forward receiver number information is determined from the moment the light-transmitting area information changes from the fully transparent area information.

[0106] Step 102: According to the preset water spray database stored nozzle number information and forward receiver number information matching analysis to determine the corresponding nozzle number information forward receiver number information, the nozzle number defined as the demand nozzle number information.

[0107] Demand nozzle number information is the information of the nozzle corresponding to the receiver corresponding to the forward receiver number information. The database stores the mapping relationship between the nozzle number information and the forward receiver number information, which is essentially the mapping relationship between the nozzle number and the receiver number. The number is numbered and associated by the staff in the field according to the actual situation, that is, the information of the nozzle directly above the receiver corresponding to the forward receiver number information. When the system receives the forward receiver number information, the corresponding nozzle number is automatically found from the database, and the demand nozzle number information is output.

[0108] Step 103: Open the nozzle corresponding to the demand nozzle number information to spray water, and stop spraying water before the edge machine starts to work, and start to re-determine whether the light transmission area information is full light transmission area information after the light transmission area information is full light transmission area information.

[0109] Open the nozzle corresponding to the demand nozzle number information to spray water, and stop spraying water before the edge machine starts to work, which is essentially to spray a certain amount of water, rather than always spraying water, and essentially when the edge machine starts to work. After the light transmission area information is full light transmission area information, start to re-determine whether the light transmission area information is full light transmission area information. Here, after the cover is opened after the edge machine stops working and the inside has been cleaned, a cleaning work must be done at this time to prevent misjudgment, or when the cover is opened, the light transmission area information is full light transmission area information and if the inside is cleaned, the full light transmission area information is constantly changing, but once the inside is completely transparent, the light transmission area information is immediately judged.

[0110] Reference Figure 3 It also includes a blowing method before opening the nozzle corresponding to the demand nozzle number information to spray water, which comprises:

[0111] Step 200: Obtain the non-light transmission height information, the corresponding reflection receiver number information, and the effective receiver number information receiving light.

[0112] The reflection receiver number information is the information of the receiver on the same side of the emitter when the light emitted by the emitter is reflected upward by the rubber product. The non-light transmission height information is the distance information measured after the reflection receiver receives the light. The acquisition method is, for example, a laser range finder. The effective receiver number information is the information of the receiver number receiving the light.

[0113] Step 201: screening out the reflection receiver number information with the maximum light shielding height information, defining the maximum light shielding height information as the maximum light shielding height information, and defining the reflection receiver number information as the maximum reflection receiver number information.

[0114] The maximum light shielding height information is the maximum light shielding height information. The maximum reflection receiver number information is the reflection receiver number information with the maximum light shielding height information. The purpose of obtaining is to determine the distribution and stacking of the rubber products after being put inside.

[0115] Step 202: performing matching analysis on the blowing height information stored in the preset blowing database and the maximum light shielding height information and the maximum reflection receiver number information to determine the blowing height corresponding to the maximum light shielding height information and the maximum reflection receiver number information, and defining the blowing height as the optimal blowing height information.

[0116] The optimal blowing height information is the information of the position of the optimal blowing when the stacking height of the rubber product in the range formed by the maximum reflection receiver number information is the maximum light shielding height information, so that the rubber product collapses quickly and is smoothed. It should be noted that the mapping relationship between the blowing height information, the maximum light shielding height information and the maximum reflection receiver number information in the optimal database is obtained by workers in the field according to numerous experiments, that is, the best blowing effect is recorded and obtained by blowing at different heights under the condition of controlling the rubber product at different layer heights, different area sizes and shapes. Since the maximum light shielding height information value fluctuates a lot, the number of accurate bits can be set, and then the height can be roughly determined. When the system receives the corresponding maximum light shielding height information and the maximum reflection receiver number information, the corresponding blowing height is automatically found from the database, and the optimal blowing height information is output.

[0117] Step 203: analyzing the maximum light transmission area information according to the effective receiver number information.

[0118] The maximum light transmission area information is the information of the area with the maximum area in the area corresponding to the receiver receiving light. The analysis and determination method can be to find the corresponding area from the database, then merge all adjacent numbered areas, when they are not adjacent, form a light transmission area, and then determine the area with the maximum number of receiver numbers in the area, which is the maximum light transmission area information.

[0119] Step 204: determining the light transmission center information based on the maximum light transmission area information.

[0120] The light transmission center information is the information of the center coordinates corresponding to the maximum light transmission area information.

[0121] Step 205: According to the matching analysis of the coordinate information stored in the preset coordinate database and the maximum reflection receiver number information, the coordinate corresponding to the maximum reflection receiver number information is determined as the maximum coordinate information.

[0122] The maximum coordinate information is the information of the coordinate corresponding to the maximum reflection receiver number information. The mapping relationship between the coordinate information and the maximum reflection receiver number information is stored in the database, which is measured by workers in the field according to the actual situation. When the system receives the corresponding maximum reflection receiver number information, the corresponding coordinate is automatically found from the database, and the maximum coordinate information is output.

[0123] Step 206: Obtain the maximum center coordinate information based on the coordinate group corresponding to the maximum coordinate information.

[0124] The purpose is to determine the center position of the stacking area.

[0125] Step 207: Determine the blowing straight line information according to the maximum center coordinate information and the light transmission center information.

[0126] The blowing straight line information is the information of the straight line for blowing the stacked rubber products to the blank place without rubber products. The determination method is to form a straight line with two coordinate points.

[0127] Step 208: Determine the blowing angle information and the blowing point information based on the blowing straight line information and the preset boundary line information.

[0128] The boundary line information is the information of the boundary line of the roll. The blowing angle information is the information of the angle needed when blowing from the boundary line. The blowing point information is the information of the point on the boundary line on the blowing straight line information, which is essentially the information of the position of the blower. As shown in Figure 2 The roll has a blower on one side.

[0129] Step 209: Determine the blowing contact point distance information and the blowing to point distance information based on the blowing point information, the maximum center coordinate information and the light transmission center information.

[0130] The blowing contact point distance information is the information of the distance from the blowing point to the stacked rubber product. The blowing to point distance information is the information of the distance from the maximum center coordinate information to the position corresponding to the light transmission center information. The calculation method can be CAD drawing, in which all the blowing point information, the maximum center coordinate information and the light transmission center information are drawn, and then the distance between the blowing point information and the maximum center coordinate information is measured to obtain the blowing contact point distance information. The distance between the maximum center coordinate information and the light transmission center information is measured to obtain the blowing to point distance information.

[0131] Step 210: According to the preset blowing database stored blowing intensity information and the best blowing height information, the maximum reflection receiver number information, the blowing contact point distance information, the blowing to the site distance information matching analysis to determine the blowing intensity corresponding to the blowing intensity of the best blowing height information, the maximum reflection receiver number information, the blowing contact point distance information, the blowing to the site distance information, and the blowing intensity is defined as the smoothing force information.

[0132] The smoothing force information is the blowing force required to blow the stacked articles at the blowing contact point distance information to the blowing to the site distance information. The database stores the mapping relationship of the best blowing height information, the maximum reflection receiver number information, the blowing intensity information, the blowing contact point distance information and the blowing to the site distance information. It is obtained by workers in the field according to a large number of experiments, that is, different parameters are set, including the best blowing height information, the maximum reflection receiver number information, the blowing intensity information, the blowing contact point distance information and the blowing to the site distance information. Then simulate in finite element to get the corresponding best result, record and store. When the system receives the best blowing height information, the maximum reflection receiver number information, the blowing contact point distance information, the blowing to the site distance information in turn, the blowing intensity is automatically found from the database, and the smoothing force information is output.

[0133] Step 211: After the winding drum of the edge breaking machine is rotated to rotate the blowing point information to the preset actual blowing position information, the blowing machine at the actual blowing position information is lifted to the best blowing height information, and is blown towards the blowing angle information, and the blowing is performed at the smoothing force information.

[0134] The actual blowing position information is the information of the angle position of the actual blowing machine. Here, when the maximum opacity height information changes, the corresponding maximum opacity height information and the subsequent blowing point information, the best blowing height information, the blowing angle information and the smoothing force information are recalculated.

[0135] Reference Figure 4 If there is no valid receiver number information, the method for determining the light transmission center information includes:

[0136] Step 300: The reflection receiver number information with the smallest opacity height information is screened out, the smallest opacity height information is defined as the minimum opacity height information, and the reflection receiver number information is defined as the minimum reflection receiver number information.

[0137] Step 301: According to the coordinate information stored in the coordinate database and the minimum reflection receiver number information, the minimum reflection receiver number information corresponding to the coordinate is determined by matching analysis, and the coordinate is defined as the minimum coordinate information.

[0138] Step 302: Find the nozzle number corresponding to the minimum reflection receiver number information from the water spraying database, and define the nozzle number as the minimum nozzle number information.

[0139] Step 303: Define the area formed by the minimum coordinate information after spraying water at the minimum nozzle number information as the minimum area information and update it as the maximum light transmission area information, and determine the light transmission center information at the same time.

[0140] Since there is no maximum light transmission area information, the thinnest area can be sprayed, and since it has been sprayed, it can be considered as an area that has been processed, so the maximum light transmission area information can be defaulted and new rubber products can be overlaid on it.

[0141] Reference Figure 5 The method also includes a checking method for maximum non-light transmission height information, which includes:

[0142] Step 400: Spray water at the nozzles corresponding to the maximum reflection receiver number information in sequence and obtain the height change information of the light transmission height information.

[0143] The height change information is the height change information of the rubber product at the coordinates corresponding to the maximum reflection receiver number information after spraying water, which is the information of the time and height change curve here. The purpose of spraying water here is to provide a downward force on the rubber product, so the change when the rubber product and the water droplet contact is tested here, and the spraying water here may be different from the formal spraying water. The previous spraying water minimizes the impact force to prevent water droplets from splashing, while the spraying water here maximizes the impact force to make the height change as much as possible. It should be noted here that the nozzles and emitters can be arranged at intervals so that the water droplets falling from the nozzles do not hit the emitters and receivers.

[0144] Step 401: Analyze the height change information to determine the minimum non-light transmission height information.

[0145] The minimum non-light transmission height information is the minimum height value in the curve corresponding to the height change information.

[0146] Step 402: Calculate the difference between the maximum non-light transmission height information and the minimum non-light transmission height information, and define the difference as the gap height information.

[0147] The gap height information is the information of the height change of the highest part of the rubber product when it is subjected to the pressure of the water droplet. The calculation method is to subtract the maximum non-light transmission height information from the minimum non-light transmission height information.

[0148] Step 403: Determine whether the gap height information is greater than the preset floating difference value information.

[0149] The floating difference information is information of the allowed height difference, and is actually the height difference between two regularly stacked rubber product layers due to the gap between them. The information can be obtained through experiments.

[0150] Step 4031: If at least one is not greater than the maximum light-blocking height information, output the maximum light-blocking height information.

[0151] If at least one is not greater than the maximum light-blocking height information, it means that at least one of the lower parts is solid, and the maximum light-blocking height information can be directly output.

[0152] Step 4032: If all are greater than the minimum light-blocking height information, update the corresponding light-blocking height information according to the minimum light-blocking height information and re-determine the maximum light-blocking height information.

[0153] If all are greater than the minimum light-blocking height information, it means that the highest part is hollow, and the lower part is hollow. Therefore, the conclusion that the number of stacked layers is the most is not accurate, and it needs to be re-determined.

[0154] Referring to Figure 6 The method for lifting the hair dryer at the actual blowing position information to the optimal blowing height information, and blowing towards the blowing angle information with the smoothing force information includes:

[0155] Step 500: Determine whether the maximum light-blocking height information is unchanged after the preset interval time information.

[0156] The interval time information is information of a time interval set by a person. The purpose of determination is to determine whether the rubber product has been blown to avoid ineffective blowing.

[0157] Step 5001: If changed, re-determine the maximum light-blocking height information and the light-blocking center information.

[0158] Step 5002: If unchanged, determine the single-layer blowing height information according to the maximum light-blocking height information and the preset single-layer thickness information.

[0159] The single-layer thickness information is information of the height of a layer of rubber product under the assumption that the two are placed horizontally. The single-layer blowing height information is information of the height of the highest layer of rubber product blown up. The calculation method is the maximum light-blocking height information minus the single-layer thickness information.

[0160] Step 501: After lifting the hair dryer to the single-layer blowing height information, blow towards the direction corresponding to the blowing angle information with the smoothing force information, and continue to determine whether the maximum light-blocking height information is unchanged.

[0161] Step 502: output the preset artificial flattening information when the maximum opacity height information remains unchanged.

[0162] The artificial flattening information is information of artificially flattening the uppermost layer. If it remains unchanged, it means that the single layer cannot be blown either, and it is possible that the uppermost layer has been entangled with each other, so artificial solution is needed.

[0163] Step 503: continue to obtain the maximum opacity height information and update the single layer blowing height information when the maximum light transmission height information changes.

[0164] If it changes, it means that the uppermost layer can be blown, and it means that the entangled position is in the lower layers, so continue to blow downward to find the entangled position.

[0165] Referring to Figure 7 , the method for outputting the artificial flattening information when the maximum opacity height information remains unchanged comprises:

[0166] Step 600: determine the lifting vertical line information and the lifting horizontal angle information according to the region formed by the coordinate group corresponding to the maximum coordinate information and the boundary line information.

[0167] The lifting vertical line information is the information of the straight line perpendicular to the region formed by the coordinate group corresponding to the maximum coordinate information. Here, it is the information of determining the maximum intensity and angle of blowing the region formed by the coordinate group corresponding to the maximum coordinate information at any angle. The lifting vertical line information is the information of the straight line formed when a perpendicular line is drawn from any point on the boundary line to the region formed by the coordinate group corresponding to the maximum coordinate information, and here the straight line is a horizontal straight line. The lifting horizontal angle information is the information of the angle at which the blower needs to be rotated at the corresponding point.

[0168] Step 601: calculate the lifting blowing height curve information on the boundary line information according to the single layer blowing height information, the lifting vertical line information, and the preset lifting vertical angle information.

[0169] The lifting vertical angle information is the information of lifting the single layer rubber product at a corresponding angle, and the angle here is the best lifting angle obtained by artificial testing. The lifting blowing height curve information is the information of the height curve formed by taking each point on the boundary line information as the abscissa and the height of the blower at the lifting point as the ordinate. The calculation method is to calculate the height of any point, and the height is obtained by taking the distance from the point on the boundary line information in the lifting vertical line information to the point of the region formed by the coordinate group corresponding to the maximum coordinate information as a straight side, and the lifting vertical angle information is obtained by the inverse tangent function.

[0170] Step 602: Rotate the winding drum, and the air blower moves according to the height corresponding to the lifting blowing height curve information and blows at the lifting horizontal angle information.

[0171] The purpose of rotating a circle is to find the gap between the highest layer and the second highest layer by blowing obliquely at each angle around the circle, and then blow up the rubber product from the bottom to the top to turn it over. Because the rubber product is just in an inclined state in some positions, so that the upper surface is opposite to the direction of blowing, so blowing from the side may cause the rubber product to continue to press the lower layer without turning over, so it is necessary to find the corresponding gap and blow upward. It should be noted that because each layer of rubber product is the same shape, if the upper and lower layers are not in a superimposed state, the upper edge will inevitably protrude from the lower edge, and there will be a gap below, so that blowing obliquely upward can blow the upper layer up.

[0172] Step 603: Determine whether the maximum light-blocking height information is unchanged.

[0173] Step 6031: If it is unchanged, output the preset artificial flattening information.

[0174] Step 6032: If it changes, continue to obtain the maximum light-blocking height information and update the single-layer blowing height information.

[0175] Reference Figure 8 The method for opening the nozzle corresponding to the demand nozzle number information to spray water comprises:

[0176] Step 700: Determine the internal simulated three-dimensional slope map information and the diffusion range information based on the light-blocking height information.

[0177] The internal simulated three-dimensional slope map information is the information of the slope map of the area inside the winding drum that forms a "mountain" shape due to the rubber product. The determination method is to draw a circle from the highest light-blocking height, and then connect the outermost circle of the same height wrapped by the highest light-blocking height to obtain the internal simulated three-dimensional slope map information. The diffusion range information is the information of the diffusion range that the nozzle needs to form at the height corresponding to the light-blocking height information in a single area. Here it can be a data lookup method, similar to the way of a shower, that is, water falls on the surface at the light-blocking height to just cover the corresponding area. As can be known from the content of step 100, each nozzle corresponds to an area, so when the area rises, the range of the nozzle spray is different.

[0178] Step 701: Arbitrarily select the non-transparent height information and nozzle number information corresponding to the reflection receiver number information, define the reflection receiver number information as the current reflection receiver number information, define the non-transparent height information corresponding to the current reflection receiver number information as the current non-transparent height information, and define the nozzle number information corresponding to the current reflection receiver number information as the current nozzle number information.

[0179] Step 702: Perform matching analysis according to the coordinate information stored in the coordinate database and the current reflection receiver number information to determine the coordinate corresponding to the current reflection receiver number information, and define the coordinate as the current coordinate information.

[0180] Step 703: Analyze the current coordinate information to obtain adjacent coordinate information.

[0181] The adjacent coordinate information is the information of the coordinates adjacent to the current coordinate information. Since the nozzle number and the receiver number have rules, the adjacent nozzle number can be determined through the nozzle number, and the adjacent nozzle number can also be determined through the receiver number.

[0182] Step 704: Determine the current three-dimensional tilt information of the current coordinate information and the adjacent three-dimensional tilt information of the adjacent coordinate information based on the internal simulated three-dimensional slope map information.

[0183] The current three-dimensional tilt information is the information of the tilt at the current coordinate information. The adjacent three-dimensional tilt information is the information of the tilt at the adjacent coordinate information. The calculation method is the tangent method. It should be noted that this is a three-dimensional vector.

[0184] Step 705: Perform matching analysis on the current three-dimensional tilt information and the adjacent three-dimensional tilt information according to the percentage information stored in the preset allocation database to determine the percentage of the flowing water occupying the entry corresponding to the current three-dimensional tilt information and the adjacent three-dimensional tilt information, define the percentage of the current three-dimensional tilt information as the current percentage information, and define the percentage corresponding to the adjacent three-dimensional tilt information as the adjacent percentage information.

[0185] The current percentage information is the percentage information of the moisture loss degree in the corresponding coordinate based on the current three-dimensional inclination information, which includes the loss in the three-dimensional direction. The adjacent percentage information is the percentage information of the moisture loss degree in the corresponding coordinate based on the adjacent three-dimensional inclination information. The mapping relationship between the percentage information and the three-dimensional inclination information is stored in the database. The percentage is obtained by weighing the weight of the corresponding position after spraying according to the corresponding mode according to the inclination degree set by the person skilled in the art, and is recorded. When the system receives the corresponding current three-dimensional inclination information and adjacent three-dimensional inclination information, the corresponding percentages are found from the database respectively, and the current percentage information and the adjacent percentage information are output respectively.

[0186] Step 706: The current nozzle number information corresponding to the percentage of 0 in the vector towards the current coordinate information after decomposition of the adjacent percentage information is screened out, and the current nozzle number information is defined as the starting nozzle number information.

[0187] The purpose of screening the starting nozzle number information is to determine the variable at the subsequent nozzle number. Since the surrounding of a certain area is not determined, the measurement cannot be performed. Therefore, the fixed amount of the surrounding is determined in sequence, and then the amount of the current side and the amount flowing to the next area can be determined.

[0188] Step 707: The starting water spraying amount information corresponding to the starting nozzle number information is determined according to the current percentage information and the preset reserved water amount information.

[0189] The reserved water amount information is the information of the water amount reserved in the area corresponding to the current coordinate information. The starting water spraying amount information is the information of the water amount sprayed by the nozzle above when the water amount reserved in the current coordinate information corresponding to the current percentage information is the reserved water amount information. Since the water in the adjacent area does not enter the current area, the current area is only related to the inflow and outflow due to the inclination of itself. Therefore, the water spraying amount can be directly determined, that is, the starting water spraying amount information.

[0190] Step 708: The water spraying amount information corresponding to all nozzle number information is determined in sequence based on the starting water spraying amount information corresponding to the starting nozzle number information.

[0191] After all the starting water spraying amount information is determined, the area in which only the position corresponding to the starting nozzle number information flows into the corresponding area can be found. In this way, all the inflow and outflow of water can be determined, and finally the area in which the surrounding is not determined can be determined.

[0192] Step 709: The nozzles corresponding to all nozzle number information are sprayed according to the water spraying amount information and the diffusion range information.

[0193] Based on the same inventive concept, the embodiment of the present application provides a rubber edge stripping machine water adding system.

[0194] Referring to Figure 9 A rubber edge stripping machine water adding system comprises:

[0195] An acquisition module is configured to acquire light transmission area information, non-light transmission height information, reflection receiver number information, effective receiver number information and height variation information.

[0196] A memory is configured to store a program of a control method of a rubber edge stripping machine water adding method.

[0197] A processor, the program in the memory can be loaded and executed by the processor, and the control method of the rubber edge stripping machine water adding method is implemented.

[0198] Those skilled in the art can clearly understand that, for the convenience and brevity of description, only the division of the above functional modules is taken as an example, and in actual application, the above functions can be completed by different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the foregoing method embodiments, and will not be repeated here.

[0199] The embodiment of the present application provides a computer readable storage medium, which stores a computer program capable of being loaded and executed by a processor to implement a rubber edge stripping machine water adding method.

[0200] The computer storage medium includes, for example, a U disk, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk and various media capable of storing program codes.

[0201] Based on the same inventive concept, the embodiment of the present application provides a smart terminal, comprising a memory and a processor, and the memory stores a computer program capable of being loaded and executed by the processor to implement a rubber edge stripping machine water adding method.

[0202] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, and any feature disclosed in the specification (including the abstract and the drawings) can be replaced by other equivalent or similar purpose replacement features, unless specifically described. That is, unless specifically described, each feature is only an example of a series of equivalent or similar features.

Claims

1. A method of adding water to a rubber debeader, characterized by, The method comprises the following steps: acquiring light transmission area information; judging whether the light transmission area information is preset full-transmission area information; if yes, no operation is performed; if no, after the light transmission area information changes from the full-transmission area information, the forward receiver number information not receiving light is acquired; matching and analyzing the nozzle number information stored in the preset water spraying database and the forward receiver number information to determine the nozzle number corresponding to the forward receiver number information, and defining the nozzle number as required nozzle number information; opening the nozzle corresponding to the required nozzle number information to spray water, and stopping the water spraying before the edge stripping machine starts to work, and starting to judge again whether the light transmission area information is the full-transmission area information after the light transmission area information is the full-transmission area information; wherein, the blowing method before the nozzle corresponding to the required nozzle number information is opened to spray water, the method comprises the following steps: acquiring non-light transmission height information, corresponding reflection receiver number information and effective receiver number information receiving light; screening out the reflection receiver number information with the maximum non-light transmission height information, defining the maximum non-light transmission height information as the maximum non-light transmission height information, and defining the reflection receiver number information as the maximum reflection receiver number information; matching and analyzing the blowing height information stored in the preset blowing database and the maximum non-light transmission height information and the maximum reflection receiver number information to determine the blowing height corresponding to the maximum non-light transmission height information and the maximum reflection receiver number information, and defining the blowing height as the best blowing height information; analyzing the maximum light transmission area information according to the effective receiver number information; determining light transmission center information based on the maximum light transmission area information; matching and analyzing the coordinate information stored in the preset coordinate database and the maximum reflection receiver number information to determine the coordinate corresponding to the maximum reflection receiver number information, and defining the coordinate as the maximum coordinate information; obtaining the maximum center coordinate information based on the coordinate group corresponding to the maximum coordinate information; determining blowing straight line information according to the maximum center coordinate information and the light transmission center information; determining blowing angle information and blowing point information based on the blowing straight line information and the preset boundary line information; determining blowing contact point distance information and blowing to point distance information based on the blowing point information, the maximum center coordinate information and the light transmission center information; matching and analyzing the blowing intensity information stored in the preset blowing database and the best blowing height information, the maximum reflection receiver number information, the blowing contact point distance information and the blowing to point distance information to determine the blowing intensity corresponding to the best blowing height information, the maximum reflection receiver number information, the blowing contact point distance information and the blowing to point distance information, and defining the blowing intensity as smoothing force information; after the blowing point information is rotated to the preset actual blowing position information by rotating the winding drum of the edge stripping machine, the blower at the actual blowing position information is lifted to the best blowing height information, and is directed to the blowing angle information, and blows with the smoothing force information.

2. A method of adding water to a rubber debeader as defined in claim 1, wherein If there is no effective receiver number information, the method for determining the light transmission center information comprises the following steps: Screening out the reflection receiver number information with the minimum light-tight height information, defining the minimum light-tight height information as the minimum light-tight height information, and defining the reflection receiver number information as the minimum reflection receiver number information; Matching and analyzing the coordinate information stored in the coordinate database and the minimum reflection receiver number information to determine the coordinate corresponding to the minimum reflection receiver number information, and defining the coordinate as the minimum coordinate information; Finding the nozzle number corresponding to the minimum reflection receiver number information from the water spraying database, and defining the nozzle number as the minimum nozzle number information; Defining the area formed by the minimum coordinate information after water spraying at the minimum nozzle number information as the minimum area information and updating it as the maximum light-transmission area information, and simultaneously determining the light-transmission center information.

3. A method of adding water to a rubber debeader as defined in claim 1, wherein The method for checking the maximum light-tight height information also includes: Spraying water at the nozzles corresponding to the maximum reflection receiver number information in sequence and obtaining the height change information of the light-transmission height information; Analyzing the height change information to determine the minimum light-tight height information; Calculating the difference value from the maximum light-tight height information and the minimum light-tight height information, and defining the difference value as the gap height information; Determining whether the gap height information is greater than the preset floating difference value information; If at least one is not greater than, output the maximum light-tight height information; If all are greater than, update the corresponding light-tight height information according to the minimum light-tight height information and redetermine the maximum light-tight height information.

4. A method of adding water to a rubber debeader as defined in claim 1, wherein The method for lifting the actual air blowing position information to the optimal air blowing height information, aiming at the air blowing angle information, and blowing with the flattening force information includes: Determining whether the maximum light-tight height information is unchanged after the preset interval time information; If changed, redetermine the maximum light-transmission height information and the light-transmission center information; If unchanged, determine the single-layer air blowing height information from the maximum light-tight height information and the preset single-layer thickness information; After lifting the air blower to the single-layer air blowing height information, aim at the direction corresponding to the air blowing angle information, and blow with the flattening force information and continue to determine whether the maximum light-tight height information is unchanged; When the maximum light-tight height information remains unchanged, output the preset artificial flattening information; When the maximum light-transmission height information changes, continue to obtain the maximum light-tight height information and update the single-layer air blowing height information.

5. A method of adding water to a rubber debeader as defined in claim 4, wherein The method for outputting the artificial flattening information when the maximum light-tight height information remains unchanged includes: Determining the lifting vertical line information and the lifting horizontal angle information according to the area formed by the maximum coordinate information corresponding to the coordinate group and the boundary line information; Calculating the lifting air blowing height curve information on the boundary line information according to the single-layer air blowing height information, the lifting vertical line information, and the preset lifting vertical angle information; Rotating the reel, and moving the air blower according to the height corresponding to the lifting air blowing height curve information and blowing with the lifting horizontal angle information; Determining whether the maximum light-tight height information is unchanged; If unchanged, output the preset artificial flattening information; If changed, continue to obtain the maximum light-tight height information and update the single-layer air blowing height information.

6. A rubber edger water system characterized by, It includes: An acquisition module is configured to acquire the light-transmitting area information, the non-light-transmitting height information, the reflection receiver number information, the effective receiver number information and the height change condition information. A memory is configured to store a program of the control method of the rubber beading machine water adding method according to any one of claims 1 to 5. A processor, the program in the memory can be loaded and executed by the processor, and the control method of the rubber beading machine water adding method according to any one of claims 1 to 5 is implemented.

7. Intelligent terminal, characterized in that A memory and a processor are included, and the memory stores a computer program of the rubber beading machine water adding method according to any one of claims 1 to 5, which can be loaded and executed by the processor.

8. A computer readable storage medium, characterized in that, A memory stores a computer program of the rubber beading machine water adding method according to any one of claims 1 to 5, which can be loaded and executed by the processor.

Citation Information

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