A molding device for manufacturing building insulation boards
Through the design of the shovel edge mechanism and narrow conveying mechanism, the problem of uneven distribution of mortar during the molding of the insulation board is solved, and the effective removal of mortar on both sides of the insulation board is achieved, ensuring good splicing effect.
Patent Information
- Application Number
- CN202310149442.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-22
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2043-02-22
AI Technical Summary
In the prior art, the amount of discharge of the insulation mortar discharger is uneven at each time, resulting in uneven distribution of the mortar during the flattening process of the leveling machine. Some mortar flows down from both sides of the flame-retardant foam plate, affecting the splicing and use of the insulation plate.
The manufacturing forming equipment including a shovel mechanism and a narrow conveying mechanism is adopted. The excess mortar on both sides of the insulation board is scraped away by the dividing knife of the shovel mechanism. Combined with the design of the narrow conveying mechanism, the mortar is evenly distributed, and the surface flatness is adjusted through a flatness detection and a feeding machine.
The excess mortar on both sides of the insulation board is effectively removed, ensuring the good splicing effect of the insulation board and improving the quality of the molded insulation board.
Smart Images

Figure CN116277450B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thermal insulation board manufacturing, and in particular to a manufacturing and forming device for building thermal insulation boards. Background Art
[0002] Insulation board, in simple terms, is a board used to insulate buildings. Made from polystyrene resin, other raw materials, and polymers, it's heated, mixed, and then injected with a catalyst before being extruded and molded into a rigid foam plastic board. It's moisture-resistant and waterproof, allowing you to reduce the thickness of a building's exterior envelope, thereby increasing the usable interior area.
[0003] There is an insulation board in the prior art, which combines a flame retardant foam board with an insulation mortar to form an insulation board with a simple structure and excellent performance. During its processing, the insulation mortar needs to be fed onto the flame retardant foam board and compacted with a flattening machine. However, since the amount of material discharged by the insulation mortar feeder is different each time, the flattening machine will evenly distribute the mortar in the position with more mortar to other positions during the process of flattening the insulation mortar. However, the positions with more mortar sometimes cannot be evenly distributed, resulting in part of the mortar flowing down from both sides of the contact between the flame retardant foam board and the flattening machine, resulting in excess mortar on both sides of the formed insulation board, which is not conducive to the subsequent splicing and use of the insulation board. Summary of the Invention
[0004] The present invention proposes a device for manufacturing and forming building insulation boards, which solves the problem in the prior art that the amount of material discharged each time by the insulation mortar feeder is different, resulting in the flattening machine evenly distributing the mortar in the position with more mortar to other positions during the process of flattening the insulation mortar. However, the positions with more mortar sometimes cannot be evenly distributed, resulting in part of the mortar flowing down from both sides of the contact between the flame retardant foam board and the flattening machine, resulting in excess mortar on both sides of the formed insulation board, which is not conducive to the subsequent splicing and use of the insulation boards.
[0005] The technical solutions of the present invention are as follows:
[0006] A device for manufacturing and forming building insulation boards, comprising a first conveying mechanism, a roller conveying mechanism, a blanking machine, and a first flattening machine, wherein the discharge end of the first conveying mechanism is connected to the feed end of the roller conveying mechanism, the blanking machine is arranged above the roller conveying mechanism, and the first flattening machine is installed on the roller conveying mechanism;
[0007] It also includes an installation machine, a narrow conveying mechanism and a scraping mechanism, wherein the installation machine is arranged at the discharge end of the roller conveying mechanism, the narrow conveying mechanism is arranged on the installation machine, the width of the narrow conveying mechanism is smaller than the width of the plate, two scraping mechanisms are provided, the two scraping mechanisms are installed on the installation machine, and the two scraping mechanisms are symmetrically arranged on both sides of the installation machine, and the scraping mechanisms are used to scrape off excess mortar on both sides of the plate;
[0008] The edge scraping mechanism includes a linkage assembly, a first segmentation knife and a second segmentation knife, the linkage assembly is arranged on the installation machine tool, the first segmentation knife and the second segmentation knife are arranged on the installation machine tool, the first segmentation knife and the second segmentation knife are respectively connected to the linkage assembly in a transmission manner, and the first segmentation knife and the second segmentation knife respectively cut the edge scraping from the upper side and the lower side of the edge of the plate;
[0009] A lower plate conveying mechanism is provided on a side of the narrow conveying mechanism away from the roller conveying mechanism.
[0010] As a further technical solution, a collecting cabin is also included, which is arranged on the installation machine tool and is used to collect the thermal insulation mortar that falls off the shovel edge.
[0011] As a further technical solution, the first dividing knife and the second dividing knife are distributed in sequence along the conveying direction of the narrow conveying mechanism.
[0012] As a further technical solution, the edge shoveling mechanism also includes a fixed side frame, a first torsion spring shaft, and a second torsion spring shaft. The fixed side frame is installed on the installation machine tool, and the first torsion spring shaft and the second torsion spring shaft are respectively installed at the upper ends of the fixed side frame. The first torsion spring shaft and the second torsion spring shaft have different heights. The first dividing knife is installed on the shaft of the first torsion spring shaft, and the second dividing knife is installed on the shaft of the second torsion spring shaft.
[0013] As a further technical solution, in the original state of the first torsion spring shaft and the second torsion spring shaft, the first splitting knife body is tilted downward, the second splitting knife body is tilted upward, the blade of the first splitting knife is at the lower end, and the blade of the second splitting knife is at the upper end.
[0014] As a further technical solution, the linkage assembly includes a first control slide bar, a first rectangular slide frame, a connecting rod, a first telescopic drive member, a second control slide bar, a second rectangular slide frame and a second telescopic drive member, the first telescopic drive member and the second telescopic drive member are relatively installed on the installation machine tool, the telescopic ends of the first telescopic drive member and the second telescopic drive member are opposite, the connecting rod is installed between the telescopic end of the first telescopic drive member and the telescopic end of the second telescopic drive member, the first rectangular slide frame and the second rectangular slide frame are respectively fixed to the upper ends of the connecting rod, the first control slide bar is arranged on the first dividing knife, the first control slide bar slides in the first rectangular slide frame, the second control slide bar is arranged on the second dividing knife, and the second control slide bar slides in the second rectangular slide frame.
[0015] As a further technical solution, the installation position of the first control slide bar on the first splitting knife is the middle part of the first splitting knife, and the installation position of the second control slide bar on the second splitting knife is the quarter point on the second splitting knife close to the second torsion spring rotating shaft.
[0016] As a further technical solution, it also includes an upper plate mechanism, which includes an upper plate conveying mechanism, a vertical frame, a vertical slide rail, a first electric slide, a supporting plate, a second electric slide, a surrounding frame, a third electric slide, a propulsion long plate, an electric rotating shaft seat, a connecting frame and a telescopic long rod. The upper plate conveying mechanism is arranged on the feeding end side of the first conveying mechanism, and the vertical frame is arranged on the feeding end side of the upper plate conveying mechanism. There are two vertical slide rails, and the two vertical slide rails are installed on the vertical frame. Each vertical slide rail is provided with one first electric slide, and the two first electric slides are located at the lower part of the vertical slide rails. The supporting plate is installed on the two The first electric slides are arranged on each of the vertical slide rails, the second electric slide is arranged on the upper part of each of the vertical slide rails, the surrounding frame is installed on the two second electric slides, the third electric slides are provided with two, and the two third electric slides are respectively slidably arranged in the two opposite slide rails on the inner side of the surrounding frame, the propulsion long plate is installed between the two third electric slides, the electric rotating shaft seats are provided with two, and the two electric rotating shaft seats are installed on the outer side of the surrounding frame away from one end of the second electric slide, the connecting frame is installed on the rotating shafts of the two electric rotating shaft seats, and a number of telescopic long rods are provided, and the telescopic long rods are installed on the connecting frame.
[0017] As a further technical solution, it also includes a close alignment mechanism, which includes a transverse slide rail, a fourth electric slide, a connecting plate, a lifting push rod, a gear rod, a fixing frame, a third torsion spring shaft, a shaft rod, a gear and an elastic lever, and two transverse slide rails are provided, and the two transverse slide rails are respectively provided on the two side brackets of the upper plate conveying mechanism, and a fourth electric slide is provided in each of the transverse slide rails, and a connecting plate is provided on each of the fourth electric slides, and a connecting plate is installed on each connecting plate on the side close to the center line of the upper plate conveying mechanism, and a connecting plate is provided on each connecting plate on the side close to the center line of the upper plate conveying mechanism. The lifting push rod is described, and each of the connecting plates is fixed with a gear rod on one side away from the midline of the upper plate transmission mechanism, and the fixed frames are provided with two, and the two fixed frames are installed on the two side brackets of the first transmission mechanism, and the opposite sides of the two fixed frames are respectively installed with a third torsion spring rotating shaft, and a rotating shaft rod is fixed between the rotating shafts of the two third torsion spring rotating shafts, and a gear is fixed at each end of the outer surface of the rotating shaft rod, and a plurality of elastic shift rods are provided, and a plurality of elastic shift rods are installed on the rotating shaft rod. In the initial state, the elastic shift rod is in a horizontal state and is located in the gap between the first transmission mechanism and the upper plate transmission mechanism.
[0018] As a further technical solution, it also includes a flatness detection mechanism, which includes a first flatness detection sensor component, a feeding machine, a second flattening machine, and a second flatness detection sensor component. The first flatness detection sensor component is installed on the first flattening machine at an end away from the feeder, and the feeding machine is arranged above the roller conveyor mechanism. The feeding machine is located on the side of the first flatness detection sensor component away from the first flattening machine. The second flattening machine is arranged on the roller conveyor mechanism. The second flattening machine is located on the side of the feeding machine away from the first flattening machine. The second flatness detection sensor group is arranged at the end of the second flattening machine away from the feeding machine.
[0019] The working principle and beneficial effects of the present invention are:
[0020] In the present invention, when the manufacturing and forming equipment for building insulation boards is used, the flame-retardant foam boards are first loaded from the first conveying mechanism, the flame-retardant foam boards are arranged and loaded in sequence, and then the flame-retardant foam boards are conveyed by the first conveying mechanism to the position of the unloader, that is, the flame-retardant foam boards are moved to the roller conveying mechanism, and the unloader lowers the pre-mixed insulation mortar onto the flame-retardant foam boards. At this time, the roller conveying mechanism drives the flame-retardant foam boards to move below the first flattening machine, and the first flattening machine compacts and flattens the insulation mortar on the flame-retardant foam boards. After the insulation mortar is flattened, a building insulation board with a lower layer of the flame-retardant foam board and an upper layer of the insulation mortar is obtained;
[0021] In the process of using the first flattening machine to flatten the thermal insulation mortar, since the amount of material discharged by the feeder each time is different, the first flattening machine will evenly distribute the mortar at the position with more mortar to other positions in the process of flattening the thermal insulation mortar. However, the position with more mortar sometimes cannot be evenly distributed, resulting in part of the mortar flowing down from both sides of the contact between the flame retardant foam board and the first flattening machine, resulting in excess mortar on both sides of the formed thermal insulation board, which is not conducive to the subsequent splicing and use of the thermal insulation board. Therefore, after the mortar on the thermal insulation board is compacted, it is The transmission of the roller conveyor mechanism causes the roller conveyor mechanism to drive the insulation board to the position of the scraping mechanism, and then the insulation board moves to the narrow conveyor mechanism. Since the width of the narrow conveyor mechanism is narrow, the narrow conveyor mechanism only contacts the bottom of the insulation board. At this time, both sides of the insulation board are exposed, so that the first dividing knife and the second dividing knife can contact the two side surfaces of the insulation board, and the excess mortar on both sides of the insulation board is scraped off to obtain an insulation board with smooth and clean sides, avoiding the presence of excess mortar on both sides of the insulation board and ensuring a good splicing effect of the insulation board. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0023] Figure 1 This is a schematic diagram of the first structure of the molding equipment for manufacturing building insulation boards according to the present invention;
[0024] Figure 2 This is a second structural schematic diagram of the molding equipment for manufacturing building insulation boards according to the present invention;
[0025] Figure 3 This is a schematic diagram of the first structure of the edge scraping mechanism in the present invention;
[0026] Figure 4 This is a schematic diagram of the second structure of the edge scraping mechanism in the present invention;
[0027] Figure 5 It is a schematic diagram of the partial structure of the edge scraping mechanism in the present invention;
[0028] Figure 6 This is a schematic diagram of the first structure of the upper plate mechanism in the present invention;
[0029] Figure 7 This is a schematic diagram of the second structure of the upper plate mechanism in the present invention;
[0030] Figure 8 This is a schematic diagram of the first partial structure of the upper plate mechanism in the present invention;
[0031] Figure 9 This is a schematic diagram of the second partial structure of the upper plate mechanism in the present invention;
[0032] Figure 10This is a schematic diagram of the first structure of the close alignment mechanism in the present invention;
[0033] Figure 11 This is a schematic diagram of the second structure of the close alignment mechanism in the present invention;
[0034] Figure 12 This is a structural diagram of the flatness detection mechanism of the present invention;
[0035] In the figure: 1. First conveying mechanism; 2. Roller conveying mechanism; 3. Unloader; 4. First flattening machine; 5. Mounting machine; 6. Lower plate conveying mechanism; 7. Narrow conveying mechanism; 8. Collection chamber; 9. Fixed side frame; 10. First torsion spring rotating shaft; 11. First segmenting knife; 12. First control slide bar; 13. First rectangular slide frame; 14. Connecting rod; 15. First telescopic drive member; 16. Second torsion spring rotating shaft; 17. Second segmenting knife; 18. Second control slide bar; 19. Second rectangular slide frame; 20. Second telescopic drive member; 21. Upper plate conveying mechanism; 22. Vertical frame; 23. Vertical Slide rail; 24. First electric slide; 25. Support plate; 26. Second electric slide; 27. Surrounding frame; 28. Third electric slide; 29. Pushing long board; 30. Electric rotating shaft seat; 31. Connecting frame; 32. Telescopic long rod; 33. Horizontal slide rail; 34. Fourth electric slide; 35. Connecting plate; 36. Lifting push rod; 37. Gear rod; 38. Fixed frame; 39. Third torsion spring rotating shaft; 40. Rotating shaft rod; 41. Gear; 42. Elastic lever; 43. First flatness detection sensor assembly; 44. Feeding machine; 45. Second flattening machine; 46. Second flatness detection sensor assembly. DETAILED DESCRIPTION
[0036] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0037] like Figures 1 to 12 As shown, this embodiment proposes a manufacturing and molding device for building insulation boards, comprising a first conveying mechanism 1, a roller conveying mechanism 2, a blanking machine 3 and a first flattening machine 4. The discharge end of the first conveying mechanism 1 is connected to the feed end of the roller conveying mechanism 2, the blanking machine 3 is arranged above the roller conveying mechanism 2, and the first flattening machine 4 is installed on the roller conveying mechanism 2;
[0038] It also includes an installation machine 5, a narrow conveying mechanism 7 and a scraping mechanism. The installation machine 5 is arranged at the discharge end of the roller conveying mechanism 2. The narrow conveying mechanism 7 is arranged on the installation machine 5. The width of the narrow conveying mechanism 7 is smaller than the width of the plate. Two scraping mechanisms are provided. The two scraping mechanisms are installed on the installation machine 5. The two scraping mechanisms are symmetrically arranged on both sides of the installation machine 5. The scraping mechanisms are used to scrape off excess mortar on both sides of the plate.
[0039] The scraping mechanism includes a linkage assembly, a first segmentation knife 11 and a second segmentation knife 17, the linkage assembly is arranged on the installation machine 5, the first segmentation knife 11 and the second segmentation knife 17 are arranged on the installation machine 5, the first segmentation knife 11 and the second segmentation knife 17 are respectively connected to the linkage assembly by transmission, and the first segmentation knife 11 and the second segmentation knife 17 cut the scraping edge from the upper side and the lower side of the edge of the plate respectively;
[0040] A lower plate conveying mechanism 6 is provided on a side of the narrow conveying mechanism 7 away from the roller conveying mechanism 2 .
[0041] In this embodiment, when the molding equipment for manufacturing building insulation boards is used, the flame retardant foam board is first loaded from the first conveying mechanism 1, and the flame retardant foam boards are arranged and loaded in sequence. Then, after being conveyed by the first conveying mechanism 1, the flame retardant foam board moves to the position of the blanking machine 3, that is, the flame retardant foam board moves to the roller conveying mechanism 2, and the blanking machine 3 lowers the pre-mixed insulation mortar onto the flame retardant foam board. At this time, the roller conveying mechanism 2 drives the flame retardant foam board to move to the bottom of the first flattening machine 4, and the first flattening machine 4 compacts and flattens the insulation mortar on the flame retardant foam board. After flattening the insulation mortar, a building insulation board with a lower layer of flame retardant foam board and an upper layer of insulation mortar is obtained;
[0042] In the process of using the first flattening machine 4 to flatten the thermal insulation mortar, since the amount of material discharged by the feeder 3 each time is different, the first flattening machine 4 will evenly distribute the mortar at the position with more mortar to other positions in the process of flattening the thermal insulation mortar. However, the position with more mortar sometimes cannot be evenly distributed, resulting in part of the mortar flowing down from both sides of the contact between the flame retardant foam board and the first flattening machine 4, resulting in excess mortar on both sides of the formed thermal insulation board, which is not conducive to the subsequent splicing and use of the thermal insulation board. Therefore, after the mortar on the thermal insulation board is compacted, it is conveyed by a roller conveyor. The transmission of the feeding mechanism 2 causes the roller conveyor mechanism 2 to drive the insulation board to the position of the scraping mechanism, and then the insulation board moves to the narrow conveyor mechanism 7. Since the width of the narrow conveyor mechanism 7 is narrow, the narrow conveyor mechanism 7 only contacts the bottom of the insulation board. At this time, both sides of the insulation board are exposed, so that the first dividing knife 11 and the second dividing knife 17 are able to contact the two side surfaces of the insulation board, and the excess mortar on both sides of the insulation board is scraped off to obtain an insulation board with smooth and clean two sides, avoiding the presence of excess mortar on both sides of the insulation board and ensuring a good splicing effect of the insulation board.
[0043] It also includes a collecting cabin 8, which is arranged on the installation machine tool 5 and is used to collect the thermal insulation mortar that falls off the shovel edge.
[0044] The first segmenting knife 11 and the second segmenting knife 17 are sequentially distributed along the conveying direction of the narrow conveying mechanism 7 .
[0045] The edge scraping mechanism also includes a fixed side frame 9, a first torsion spring shaft 10, and a second torsion spring shaft 16. The fixed side frame 9 is installed on the installation machine tool 5. The first torsion spring shaft 10 and the second torsion spring shaft 16 are respectively installed at the upper ends of the fixed side frame 9. The first torsion spring shaft 10 and the second torsion spring shaft 16 have different heights. The first dividing knife 11 is installed on the shaft of the first torsion spring shaft 10, and the second dividing knife 17 is installed on the shaft of the second torsion spring shaft 16.
[0046] In the original state of the first torsion spring shaft 10 and the second torsion spring shaft 16, the body of the first splitting knife 11 is tilted downward, the body of the second splitting knife 17 is tilted upward, the blade of the first splitting knife 11 is at the lower end, and the blade of the second splitting knife 17 is at the upper end.
[0047] The linkage assembly includes a first control slide 12, a first rectangular slide frame 13, a connecting rod 14, a first telescopic drive member 15, a second control slide 18, a second rectangular slide frame 19 and a second telescopic drive member 20. The first telescopic drive member 15 and the second telescopic drive member 20 are relatively installed on the installation machine tool 5, and the telescopic ends of the first telescopic drive member 15 and the second telescopic drive member 20 are opposite. The connecting rod 14 is installed between the telescopic end of the first telescopic drive member 15 and the telescopic end of the second telescopic drive member 20. The first rectangular slide frame 13 and the second rectangular slide frame 19 are respectively fixed to the upper ends of the connecting rod 14. The first control slide 12 is arranged on the first dividing knife 11, and the first control slide 12 slides in the first rectangular slide frame 13. The second control slide 18 is arranged on the second dividing knife 17, and the second control slide 18 slides in the second rectangular slide frame 19.
[0048] In this embodiment, after the insulation board is formed and passes through the position of the shoveling mechanism, the first telescopic driving member 15 is controlled to retract and the second telescopic driving member 20 is controlled to extend, that is, the connecting rod 14 is driven to move in the direction close to the first telescopic driving member 15, and then the connecting rod 14 drives the first rectangular sliding frame 13 and the second rectangular sliding frame 19 to move synchronously, so that the first rectangular sliding frame 13 and the second rectangular sliding frame 19 respectively drive the first control slide bar 12 and the second control slide bar 18 to move. Since the first dividing knife 11 body is tilted downward and the second dividing knife 17 body is tilted upward, as the first control slide bar 12 and the second control slide bar 18 move, the first control slide bar 12 and the second control slide bar 18 slide in the first rectangular sliding frame 13 and the second rectangular sliding frame 19 respectively, driving the first dividing knife 11 body and the second dividing knife 17 body to rotate downward and upward respectively, that is, the first dividing knife 11 body and the second dividing knife 17 body respectively surround The first torsion spring rotating shaft 10 and the second torsion spring rotating shaft 16 rotate, so that the first dividing knife 11 body and the second dividing knife 17 body rotate to the position where the side of the insulation board passes. Then, when the insulation board passes, if there is no excess mortar on both sides of the insulation board, the insulation board passes directly. If there is excess mortar on the side of the insulation board, the lower end blade of the first dividing knife 11 body will first cut a gap between the excess mortar on the side and the upper side of the insulation board. Then, when the excess mortar passes through the second dividing knife 17, the blade at the upper end of the second dividing knife 17 directly scrapes off the excess insulation mortar. Since the first dividing knife 11 has cut the upper side of the excess insulation mortar in advance, it is avoided that when the second dividing knife 17 scrapes off the excess mortar, this part of the excess mortar will not be brought down with the flat mortar part on the insulation board, thereby avoiding secondary damage to the insulation mortar layer of the insulation board, thereby achieving the effect of scraping off the excess insulation mortar on the side of the insulation board.
[0049] The installation position of the first control slide bar 12 on the first segmentation knife 11 is the middle part of the first segmentation knife 11, and the installation position of the second control slide bar 18 on the second segmentation knife 17 is the quarter point on the second segmentation knife 17 close to the second torsion spring shaft 16.
[0050] In this embodiment, the connecting rod 14 drives the first rectangular sliding frame 13 and the second rectangular sliding frame 19 to move synchronously, so that the first rectangular sliding frame 13 and the second rectangular sliding frame 19 respectively drive the first control slide 12 and the second control slide 18 to move. Since the first segmentation knife 11 body is tilted downward and the second segmentation knife 17 body is tilted upward, the first segmentation knife 11 body and the second segmentation knife 17 body are driven to rotate downward and upward respectively with the movement of the first control slide 12 and the second control slide 18, that is, the first segmentation knife 11 body and the second segmentation knife 17 body rotate around the first torsion spring rotating shaft 10 and the second torsion spring rotating shaft 16 respectively. Since the first control slide 12 is located in the middle of the first segmentation knife 11, and the second control slide 18 is in the second segmentation knife The quarter point on the cutting knife 17 close to the second torsion spring rotating shaft 16, that is, the first control slide bar 12 and the second control slide bar 18 are at different distances from the first torsion spring rotating shaft 10 and the second torsion spring rotating shaft 16, and the second control slide bar 18 is shorter from the second torsion spring rotating shaft 16. Therefore, when the first rectangular sliding frame 13 and the second rectangular sliding frame 19 move the same distance, the second dividing knife 17 rotates upward at a larger angle. Therefore, the second dividing knife 17 rotates upward at a large angle, so that the blade of the second dividing knife 17 can penetrate the entire side of the insulation board and remove all excess insulation mortar on the side. The rotation angle of the first dividing knife 11 is smaller than that of the second dividing knife 17, and it only needs to rotate downward at a small angle to cut a gap on the upper side of the excess mortar.
[0051] It also includes an upper plate mechanism, which includes an upper plate conveying mechanism 21, a vertical frame 22, a vertical slide 23, a first electric slide 24, a supporting plate 25, a second electric slide 26, a surrounding frame 27, a third electric slide 28, a propulsion long plate 29, an electric rotating shaft seat 30, a connecting frame 31 and a telescopic long rod 32. The upper plate conveying mechanism 21 is arranged on the feeding end side of the first conveying mechanism 1, and the vertical frame 22 is arranged on the feeding end side of the upper plate conveying mechanism 21. There are two vertical slide rails 23, and the two vertical slide rails 23 are installed on the vertical frame 22. Each of the vertical slide rails 23 is provided with a first electric slide 24. The two first electric slides 24 are located at the lower part of the vertical slide rails 23. The supporting plate 25 is installed on two On the first electric slide 24, a second electric slide 26 is set on the upper part of each vertical slide rail 23, the surrounding frame 27 is installed on the two second electric slides 26, two third electric slides 28 are provided, and the two third electric slides 28 are respectively slidably set in the two opposite slide rails on the inner side of the surrounding frame 27, the propulsion long plate 29 is installed between the two third electric slides 28, two electric rotating shaft seats 30 are provided, and the two electric rotating shaft seats 30 are installed on the outer side of the surrounding frame 27 away from one end of the second electric slide 26, the connecting frame 31 is installed on the rotating shaft of the two electric rotating shaft seats 30, and a plurality of telescopic long rods 32 are provided, and the telescopic long rods 32 are installed on the connecting frame 31.
[0052] In the production workshop, the finished flame-retardant foam boards are stacked piece by piece on pallets. The flame-retardant foam boards are often stacked relatively high. When in use, a forklift is required to transfer the pallet to the loading end of the assembly line, and then the flame-retardant foam boards are manually moved piece by piece to the conveyor belt.
[0053] In this embodiment, the worker uses a forklift to transfer the pallet to the supporting plate 25. At this time, the flame retardant foam board stacked on the pallet is located inside the supporting plate 25, and the supporting plate 25 surrounds the flame retardant foam board. Since the height of the flame retardant foam board is very high in the initial state, the second electric slide 26 is controlled to drive the surrounding frame 27 to move to the position of the highest flame retardant foam board. At this time, the electric rotating shaft seat 30 is controlled to drive the connecting frame 31 and the telescopic long rod 32 to rotate downward, so that the telescopic long rod 32 tilts downward, and then the telescopic long rod 32 is controlled to extend to an appropriate length. At this time, the third electric slide 28 is controlled to drive the propulsion long plate 29 to move, that is, the propulsion long plate 29 is pushed. The highest flame-retardant foam board is pushed out, and then the flame-retardant foam board enters the connecting frame 31, and then slides downward along the telescopic long rod 32, so that the flame-retardant foam board at the high position can automatically slide down, and then the surrounding frame 27 is controlled to move downward in sequence to push the flame-retardant foam boards down one by one. When it is pushed to a certain position, the position of the flame-retardant foam board is lower than the upper plate conveying mechanism 21. At this time, the first electric slide 24 is controlled to drive the supporting plate 25 to move upward, raise the flame-retardant foam board, and adjust the height of the surrounding frame 27 so that the pushing long plate 29 can continue to push the flame-retardant foam board out, realizing the fully automated loading of the flame-retardant foam board.
[0054] The cam 32 is provided with a plurality of springs, each of which has ... The lifting push rod 36, a gear rod 37 is fixedly connected to the side of each connecting plate 35 away from the center line of the upper plate conveying mechanism 21, two fixing frames 38 are provided, and the two fixing frames 38 are installed on the two side brackets of the first conveying mechanism 1, and the opposite sides of the two fixing frames 38 are respectively installed with a third torsion spring rotating shaft 39, and a rotating shaft rod 40 is fixed between the rotating shafts of the two third torsion spring rotating shafts 39, and a gear 41 is fixedly connected to each end of the outer surface of the rotating shaft rod 40, and a number of elastic shift rods 42 are provided, and a number of the elastic shift rods 42 are installed on the rotating shaft rod 40. In the initial state, the elastic shift rod 42 is in a horizontal state and is located in the gap between the first conveying mechanism 1 and the upper plate conveying mechanism 21.
[0055] In this embodiment, during the process of the flame retardant foam board sliding down the telescopic long rod 32, the inclination of the telescopic long rod 32 will change. Therefore, when the inclination angle is small, the flame retardant foam board is insufficiently powered and may be stranded on the telescopic long rod 32. At this time, the lifting push rod 36 is controlled to rise, and then the fourth electric slide 34 is controlled to slide in the transverse slide rail 33, thereby driving the lifting push rod 36 and the gear rod 37 to move synchronously. The two lifting push rods 36 move from both sides to push the flame retardant foam board stranded on the telescopic long rod 32 downward, so that the flame retardant foam board can be smoothly loaded, and then the flame retardant foam board is The foam board continues to move and moves to the first conveying mechanism 1. At the same time, the gear rod 37 moves to a position engaged with the gear 41, so that the gear 41 drives the rotating shaft rod 40 and the elastic lever 42 to rotate, so that the elastic lever 42 flips upward and rotates in the direction close to the first conveying mechanism 1, that is, the elastic lever 42 rotates to one end of the first conveying mechanism 1, pushing the flame retardant foam board on the first conveying mechanism 1 in the conveying direction, so that the flame retardant foam board can fit tightly with the previous flame retardant foam board, which is convenient for the subsequent loading of thermal insulation mortar and eliminates the manual alignment operation of the flame retardant foam board.
[0056] The elastic lever 42 will undergo elastic deformation to avoid damaging the flame retardant foam board while ensuring the tightness of the pushing contact.
[0057] It also includes a flatness detection mechanism, which includes a first flatness detection sensor component 43, a feeding machine 44, a second flattening machine 45 and a second flatness detection sensor component 46. The first flatness detection sensor component 43 is installed on the first flattening machine 4 at one end away from the feeder 3, and the feeding machine 44 is arranged above the roller conveyor mechanism 2. The feeding machine 44 is located on the side of the first flatness detection sensor component 43 away from the first flattening machine 4. The second flattening machine 45 is arranged on the roller conveyor mechanism 2. The second flattening machine 45 is located on the side of the feeding machine 44 away from the first flattening machine 4. The second flatness detection sensor group is arranged on the end of the second flattening machine 45 away from the feeding machine 44.
[0058] Since the amount of material discharged by the feeder 3 each time is different, the first flattening machine 4 will evenly distribute the mortar at the position with more mortar to other positions during the process of flattening the thermal insulation mortar. However, the positions with more mortar sometimes cannot be evenly distributed, resulting in part of the mortar flowing down from both sides of the flame retardant foam board in contact with the first flattening machine 4, resulting in excess mortar on both sides of the formed thermal insulation board. However, there are also positions with very little mortar, and there will still be a small degree of depression after the mortar is distributed. Such defects need to be manually repaired by workers later.
[0059] In this embodiment, after the insulation board leaves the first flattening machine 4, it passes through the first flatness detection sensor component 43. The first flatness detection sensor component 43 performs flatness detection on the surface of the insulation mortar layer on the upper side of the insulation board. When a concave position is detected, the concave position is recorded. Then, when the concave position passes through the feeding machine 44, the feeding machine 44 will feed the concave position. After the feeding is completed, the insulation board is conveyed by the roller conveyor mechanism 2 and passes through the second flattening machine 45 again. The second flattening machine 45 flattens the feeding position again to obtain an insulation board with a flat surface, and then passes through the second flatness detection sensor component 46 for re-detection to ensure that the surface of the formed insulation board is flat.
[0060] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A manufacturing and forming apparatus for building insulation boards, comprising a first conveyor mechanism, wherein a discharge end of the first conveyor mechanism is connected to a feed end of a roller conveyor mechanism, a blanking machine is disposed above the roller conveyor mechanism, and a first flattening machine is mounted on the roller conveyor mechanism; It is characterized in that The machine also includes an installation machine tool provided at the discharge end of the roller conveyor mechanism, a narrow conveyor mechanism provided on the installation machine tool, the width of the narrow conveyor mechanism being smaller than the width of the plate, two scraping mechanisms provided, the two scraping mechanisms being installed on the installation machine tool and symmetrically arranged on both sides of the installation machine tool, the scraping mechanisms being used to scrape off excess mortar on both sides of the plate; The edge scraping mechanism includes a linkage assembly provided on the mounting machine tool, a first segmentation knife and a second segmentation knife provided on the mounting machine tool, the first segmentation knife and the second segmentation knife are respectively connected to the linkage assembly by transmission, and the first segmentation knife and the second segmentation knife cut the edge scraping from the upper side and the lower side of the edge of the plate respectively; A lower plate conveying mechanism is provided on a side of the narrow conveying mechanism away from the roller conveying mechanism; The scraping mechanism also includes a fixed side frame installed on the installation machine tool, a first torsion spring rotating shaft and a second torsion spring rotating shaft are respectively installed at both ends of the upper part of the fixed side frame, a first segmentation knife is installed on the rotating shaft of the first torsion spring rotating shaft, and the second segmentation knife is installed on the rotating shaft of the second torsion spring rotating shaft, and the first torsion spring rotating shaft and the second torsion spring rotating shaft have different heights; The linkage assembly includes a first telescopic drive member and a second telescopic drive member relatively installed on the mounting machine tool, a connecting rod is installed between the telescopic end of the first telescopic drive member and the telescopic end of the second telescopic drive member, a first rectangular slide frame and a second rectangular slide frame are respectively fixed to the upper ends of the connecting rod, a first control slide bar is arranged on the first dividing knife, the first control slide bar slides in the first rectangular slide frame, the second control slide bar is arranged on the second dividing knife, and the second control slide bar slides in the second rectangular slide frame.
2. The manufacturing and forming equipment for building insulation boards according to claim 1, characterized in that: It also includes a collecting cabin, which is arranged on the installation machine tool and is used to collect the thermal insulation mortar dropped from the shovel edge.
3. The manufacturing and forming equipment for building insulation boards according to claim 1, characterized in that: The first segmentation knife and the second segmentation knife are sequentially distributed along the conveying direction of the narrow conveying mechanism.
4. The manufacturing and forming equipment for building insulation boards according to claim 1, characterized in that: The telescopic ends of the first telescopic driving member and the second telescopic driving member are opposite to each other. In the original states of the first torsion spring rotating shaft and the second torsion spring rotating shaft, the first splitting knife body is tilted downward, the second splitting knife body is tilted upward, the blade of the first splitting knife is at the lower end, and the blade of the second splitting knife is at the upper end.
5. The manufacturing and forming equipment for building insulation boards according to claim 4, characterized in that: The installation position of the first control slide bar on the first segmentation knife is the middle part of the first segmentation knife, and the installation position of the second control slide bar on the second segmentation knife is the quarter point on the second segmentation knife close to the second torsion spring shaft.
6. The manufacturing and forming equipment for building insulation boards according to claim 5, characterized in that: It also includes an upper plate mechanism, which includes an upper plate conveying mechanism, a vertical frame, a vertical slide, a first electric slide, a supporting plate, a second electric slide, a surrounding frame, a third electric slide, a propulsion long plate, an electric rotating shaft seat, a connecting frame and a telescopic long rod. The upper plate conveying mechanism is arranged on the feeding end side of the first conveying mechanism, the vertical frame is arranged on the feeding end side of the upper plate conveying mechanism, two vertical slides are provided, the two vertical slides are installed on the vertical frame, a first electric slide is provided on each vertical slide, the two first electric slides are located at the lower part of the vertical slide, and the supporting plate is installed on On the two first electric slides, a second electric slide is arranged on the upper part of each vertical slide rail, the surrounding frame is installed on the two second electric slides, two third electric slides are provided, and the two third electric slides are respectively slidably set in the two opposite slide rails on the inner side of the surrounding frame, and the propulsion long plate is installed between the two third electric slides. There are two electric rotating shaft seats, and the two electric rotating shaft seats are installed on the outer side of the surrounding frame away from one end of the second electric slide. The connecting frame is installed on the rotating shaft of the two electric rotating shaft seats, and a number of telescopic long rods are provided, and the telescopic long rods are installed on the connecting frame.
7. The manufacturing and forming equipment for building insulation boards according to claim 6, characterized in that: The cam is provided with a plurality of movable members, and the movable members are provided with a plurality of movable members, and the movable members are provided with a plurality of movable members. The movable members are provided with a plurality of movable members, and the movable members are provided with a plurality of movable members. A lowering push rod, a gear rod is fixedly connected to one side of each connecting plate away from the midline of the upper plate transmission mechanism, two fixing frames are provided, and the two fixing frames are installed on the two side brackets of the first transmission mechanism, and a third torsion spring rotating shaft is installed on the opposite sides of the two fixing frames. A rotating shaft rod is fixedly connected between the rotating shafts of the two third torsion spring rotating shafts, and a gear is fixedly connected to each end of the outer surface of the rotating shaft rod. A number of elastic shift rods are provided, and a number of elastic shift rods are installed on the rotating shaft rod. In the initial state, the elastic shift rod is in a horizontal state and is located in the gap between the first transmission mechanism and the upper plate transmission mechanism.
8. The manufacturing and forming equipment for building insulation boards according to claim 7, characterized in that: It also includes a flatness detection mechanism, which includes a first flatness detection sensor assembly, a feeding machine, a second flattening machine, and a second flatness detection sensor assembly. The first flatness detection sensor assembly is installed on the end of the first flattening machine away from the feeder. The feeding machine is arranged above the roller conveyor mechanism. The feeding machine is located on the side of the first flatness detection sensor assembly away from the first flattening machine. The second flattening machine is arranged on the roller conveyor mechanism. The second flattening machine is located on the side of the feeding machine away from the first flattening machine. The second flatness detection sensor group is arranged at the end of the second flattening machine away from the feeding machine.
Citation Information
Patent Citations
Production and processing technology of decoration material gypsum board
CN111516104A