Industrial floor and method for spreading thereof

Abstract

This invention discloses an industrial floor and its laying method, comprising a floor body and floor interlocking blocks. Both the floor body and the interlocking blocks include at least one underlayment layer and a surface layer laminated to the underlayment layer. The underlayment layer includes a PVC layer and a first layer of fiberglass cloth laminated to the lower surface of the PVC layer. The surface layer includes a second layer of fiberglass cloth and an epoxy resin layer laminated to the upper surface of the second layer of fiberglass cloth. The second layer of fiberglass cloth constituting the surface layer is laminated to the upper surface of the PVC layer. Each of the four corners of the floor body has a fan-shaped splicing notch, and the fan shape of the notch is a quarter circle. The interlocking blocks are circular, and the radius of the interlocking blocks is equal to the radius of the splicing notch. This invention provides wear and pressure resistance by adding an epoxy resin layer and effectively improves laying efficiency by changing its splicing structure.

Description

Technical Field

[0001] This invention relates to an industrial floor, and more particularly to an industrial floor with excellent wear resistance. Background Technology

[0002] Currently, the main material for industrial flooring is generally PVC (Polyvinyl Chloride). PVC has excellent insulation and flame-retardant properties, so PVC-based flooring can be safely and reliably used in chemical plants, power plants, and other applications requiring insulation and flame retardancy. For example, the "Insulated Industrial Flooring for Power Plants" disclosed in Chinese Patent CN201720378345.X is based on a multi-layered PVC composite structure, achieving insulation and flame retardancy. However, due to the inherent physical and chemical properties of PVC, its surface pressure resistance is always insufficient, especially for floors that need to support transport trolleys. After prolonged use, the PVC surface is prone to scratches and even cracks due to insufficient wear and pressure resistance. Therefore, it is necessary to increase its pressure and wear resistance.

[0003] Meanwhile, conventional PVC industrial flooring generally uses the mortise and tenon joint structure of regular flooring during the splicing process, as shown in Chinese patent CN201721060926.5 "A Novel Composite Metal Industrial Flooring". However, this splicing structure results in a complex perimeter structure of the flooring, which not only makes production difficult, but also makes the perimeter of the flooring easy to be damaged during transportation. Furthermore, there are too many contact surfaces during the laying process, and the laying personnel must always work carefully. If they are not careful, the mortise and tenon joints are easily damaged or even broken due to uneven stress caused by the interlocking angle. As a result, the laying efficiency is low and the loss rate during the laying process is too high. Therefore, it is also necessary to change the structure of industrial flooring to improve laying efficiency. Summary of the Invention

[0004] The purpose of this invention is to overcome the above-mentioned shortcomings and provide an industrial floor and its paving method, which provides wear and pressure resistance by adding an epoxy resin layer and effectively improves paving efficiency by changing its splicing structure.

[0005] The objective of this invention is achieved as follows:

[0006] An industrial floor includes at least one underlayment layer and a surface layer laminated on the underlayment layer. The underlayment layer includes a PVC layer and a first fiberglass cloth layer laminated on the lower surface of the PVC layer. The surface layer includes a second fiberglass cloth layer and an epoxy resin layer laminated on the upper surface of the second fiberglass cloth layer. The second fiberglass cloth layer constituting the surface layer is laminated on the upper surface of the PVC layer.

[0007] Preferably, when the padding layer has multiple layers, the fiberglass cloth layer and the PVC layer of each layer are overlapped and compounded.

[0008] An industrial floor includes a floor body and floor interlocking blocks. Both the floor body and the floor interlocking blocks include at least one underlayment layer and a surface layer laminated on the underlayment layer. The underlayment layer includes a PVC layer and a first fiberglass cloth layer laminated on the lower surface of the PVC layer. The surface layer includes a second fiberglass cloth layer and an epoxy resin layer laminated on the upper surface of the second fiberglass cloth layer. The second fiberglass cloth layer constituting the surface layer is laminated on the upper surface of the PVC layer.

[0009] The aforementioned floor body has fan-shaped splicing notches at each of its four corners, and the fan-shaped structure of the splicing notch is a quarter circle. The floor splicing blocks are circular, and the radius of the floor splicing blocks is equal to the radius of the splicing notch.

[0010] A method for laying industrial flooring, the method comprising the following steps:

[0011] S1. Input the size data of the floor body and floor splicing blocks, as well as the ground size data, into the calculation unit;

[0012] S2. The calculation unit analyzes the maximum number of whole floorboards that can be filled on the ground. The whole floorboards connected by floorboard interlocking blocks are defined as the whole laying area. The calculation unit determines the width of the edge joint blocks that fit the four sides of the ground based on the distance between the whole laying area and the four sides of the ground, and outputs the laying plan drawing.

[0013] S3. Process the floor body according to step S2 to form edge seam blocks without splicing gaps, and then lay the edge seam blocks along the ground.

[0014] S4. Within the construction area enclosed by the edge joints, lay the whole floorboards and floorboard interlocking blocks according to the laying plan drawings, and arrange them in sequence to form a complete laying area.

[0015] S5. After completing step S4, based on the laying plan drawings in S2 or the on-site completion of S4, filler blocks formed on-site from the flooring body and flooring splicing blocks are filled into the whole laying area and between the edge blocks, thereby completing the laying of the entire floor.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The composite structure employed in this invention utilizes an epoxy resin layer on its surface to provide wear and pressure resistance, thereby extending its service life. Furthermore, during paving, circular mating blocks replace the conventional mortise and tenon structure, reducing production difficulty and transportation damage rates, and significantly improving paving efficiency. The smaller interlocking area during splicing also reduces the likelihood of breakage at the interlocking contact points due to uneven stress during later use, further extending its service life. Moreover, the dot matrix structure formed by the circular mating blocks is more aesthetically pleasing and functionally applicable, especially for AGV (Automated Guided Vehicle) applications. The circular floor panels can serve as guide and limit points, facilitating the laying of guide strips and simplifying AGV path planning. Attached Figure Description

[0018] Figure 1 This is a side sectional view of an industrial floor according to the present invention.

[0019] Figure 2 This is a top view of the floor body of the present invention.

[0020] Figure 3 This is a top view of the floor interlocking block of the present invention.

[0021] Figure 4 This is a schematic diagram of the paving process according to the present invention.

[0022] in:

[0023] Fiberglass cloth layer 11, PVC layer 12;

[0024] Fiberglass cloth layer 21, epoxy resin layer 22;

[0025] Floor body 101, splicing notch 102;

[0026] Floor interlocking piece 201;

[0027] Seam block 301, filling block 401. Detailed Implementation

[0028] See Figures 1-3 The present invention relates to an industrial floor, comprising a floor body 101 and floor interlocking blocks 201. The floor body 101 and the floor interlocking blocks 201 are made of the same material and have the same structure, but different appearances. Both of them include a padding layer and a surface layer. The padding layer includes a PVC layer 12 and a first fiberglass cloth layer 11 laminated to the lower surface of the PVC layer 12. The surface layer includes a second fiberglass cloth layer 21 and an epoxy resin layer 22 laminated to the upper surface of the second fiberglass cloth layer 21. The second fiberglass cloth layer 21 constituting the surface layer is laminated to the upper surface of the PVC layer 12.

[0029] During use, the epoxy resin layer 22 on the surface layer comes into contact with the outside world, and the wear-resistant and pressure-resistant properties of epoxy resin significantly improve the service life of the floor.

[0030] Meanwhile, each of the four corners of the floor body 101 is provided with a splicing notch 102 of the same size. The splicing notch 102 is a fan-shaped structure with a quarter circle structure. The floor splicing block 201 is a circular structure, and the radius of the floor splicing block 201 is equal to the radius of the splicing notch 102.

[0031] See Figure 4 When the flooring is spliced ​​together, the flooring splicing block 201 acts as a limit, and the four flooring bodies 101 surrounding the flooring splicing block 201 are mutually limited and cannot move left, right or up and down. The laying is simpler and more convenient. It is only necessary to put the flooring body 101 down. Compared with the mortise and tenon joint in the background technology, it is simpler and less likely to damage the flooring body 101 during the laying process. It not only improves the laying efficiency but also reduces the construction cost.

[0032] Paving Implementation Method 1:

[0033] When the workshop floor to be paved is rectangular or parallelogram-shaped, the floor body 101 and the floor splicing block 201 are laid according to the actual situation, and the edges are cut.

[0034] Paving Implementation Method Two:

[0035] When the shape of the workshop floor to be paved is as follows Figure 4 When the shape shown is irregular,

[0036] S0. Ground leveling: This is a conventional method that can be done manually or with self-leveling cement, etc.

[0037] S1. Input the size data of the floor body 101 and the floor splicing block 201, as well as the ground size data, into the calculation unit (such as a computer).

[0038] S2. The calculation unit analyzes the maximum number of whole floor panels 101 that can be filled on the ground. The whole floor panels 101 connected by floor splicing blocks 201 are defined as the whole laying area. The calculation unit determines the width of the edge seam blocks 301 that fit the four sides of the ground based on the distance between the whole laying area and the four sides of the ground, and outputs the laying plan drawing (which can be printed out or directly output as an electronic drawing and sent to the construction personnel's terminal).

[0039] S3. Process the edge joint block 301 according to step S2, and then lay the edge joint block 301 along the ground.

[0040] S4. Within the construction area enclosed by the edge joint block 301, lay the entire floor body 101 and floor splicing block 201 according to the laying plan drawing. The key is to determine the design position of a certain floor body 101 through the laying plan drawing. The remaining floor bodies 101 and floor splicing blocks 201 do not need to refer to the drawing. They can be arranged in sequence to form a complete laying area.

[0041] S5. After completing step S4, based on the laying plan drawings in S2 or the on-site completion of S4, filler blocks 401 formed by on-site processing of the floor body 101 and floor splicing blocks 201 are filled into the space between the whole laying area and the edge block 301, thereby completing the laying of the entire floor.

[0042] Additionally, it should be noted that the above-described specific implementation is merely an optimized solution of this patent, and any modifications or improvements made by those skilled in the art based on the above concept are within the scope of protection of this patent.

Claims

1. A method for laying industrial flooring, characterized in that: The industrial flooring involved in the method comprises a floor body (101) and floor interlocking blocks (201). Each of the four corners of the floor body (101) has a fan-shaped interlocking notch (102), and the fan shape of the notch (102) is a quarter circle. The floor interlocking blocks (201) are circular, and the radius of the floor interlocking blocks (201) is equal to the radius of the interlocking notch (102). Both the floor body (101) and the floor interlocking blocks (201) have a structure containing at least one layer of padding. The lining layer includes a PVC layer (12) and a fiberglass cloth layer (11) on the lower surface of the PVC layer (12). The surface layer includes a fiberglass cloth layer (21) and an epoxy resin layer (22) on the upper surface of the fiberglass cloth layer (21). The fiberglass cloth layer (21) constituting the surface layer is on the upper surface of the PVC layer (12). When the lining layer has multiple layers, the fiberglass cloth layer (11) and the PVC layer (12) of each layer are overlapped and compounded. The method steps are as follows: S1. Input the size data of the floor body (101) and the floor splicing block (201), as well as the ground size data, into the calculation unit; S2. The calculation unit analyzes the maximum number of whole floor panels (101) that can be filled on the ground. The whole floor panel (101) connected by floor splicing blocks (201) is defined as the whole paving area. The calculation unit determines the width of the edge seam blocks (301) that fit the four sides of the ground based on the distance between the whole paving area and the four sides of the ground, and outputs the paving scheme drawings. S3. Process the floor body (101) according to step S2 to form edge seam blocks (301) without splicing gaps (102), and then lay the edge seam blocks (301) along the ground. S4. In the construction ground area enclosed by the edge joint block (301), according to the laying plan drawing, start laying the whole floor body (101) and the floor splicing block (201) in sequence to form a complete whole laying area. S5. After completing step S4, based on the paving plan drawings in S2 or the on-site completion of S4, filler blocks (401) formed by on-site processing of the floor body (101) and floor splicing blocks (201) are filled into the space between the whole paving area and the edge block (301), thereby completing the paving of the entire floor.

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