Device and rapid positioning method for assisting steel component installation and positioning using positioning plates

By using the cooperation of the positioning board and related components in the steel component installation positioning device, the problem of low efficiency of the steel component in the existing technologies has been solved, and the fast and accurate positioning and stable limit are achieved. sex.

CN116290839BActive Publication Date: 2025-01-28CHAOFENG STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202310074785.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-07
Publication Date
2025-01-28
Estimated Expiration
2043-02-07

AI Technical Summary

Technical Problem

The existing steel component installation positioning device has a simple structure, which leads to low alignment efficiency when the I-shaped steel component is lifted and suspended, and lacks auxiliary alignment structure for upper and lower I-shaped steel components, which is time-consuming and labor-intensive, and has poor practicality.

Method used

The device using a positioning board auxiliary steel component, including the base, placement seat, storage cavity, motor, two -way screw, limited plate, piston, piston, and suction dual -use oil pump. Quick and precise positioning of font steel components.

Benefits of technology

The efficiency of the industrial steel component is improved, and the stable limit of the upper and lower steel components has been achieved. It has high flexibility and strong practicality, which significantly shortens the installation time.

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Abstract

The present invention discloses a device and a rapid positioning method for assisting the installation and positioning of steel components using a positioning plate, wherein a placement seat is fixedly arranged in the middle of the top of the base, a storage cavity is opened inside the base, and a first motor is fixedly arranged on the right wall of the storage cavity, and the present invention relates to the field of installation and positioning technology. The device and the rapid positioning method for assisting the installation and positioning of steel components using a positioning plate, through the cooperation of a lower limit plate, an upper limit plate mechanism, a lower positioning plate mechanism and an upper positioning plate assembly, after limiting the position of the lower I-shaped steel component, pre-positioning is performed by observing the position of the infrared emitter emitting infrared rays, and the positioning column is inserted into the positioning groove to achieve rapid and precise positioning, and through the cooperation of a limit cylinder, a piston, an adjustment plate and a suction dual-purpose oil pump, the position of the upper limit plate mechanism and the lower positioning plate mechanism can be flexibly adjusted according to the length of the lower I-shaped steel component, so as to achieve stable limiting between the upper and lower parts of the lower I-shaped steel component.
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Description

Technical Field

[0001] The invention relates to the technical field of installation and positioning, and in particular to a device and a rapid positioning method for assisting the installation and positioning of steel components by using a positioning plate. Background Art

[0002] There are more and more public buildings with steel structures. During the construction process, two I-shaped steel members are generally fixed and connected by welding. Before welding the two I-shaped steel members, they need to be positioned.

[0003] The existing device for installing and positioning steel components has an overly simple structure. During the alignment process, one of the I-shaped steel components is suspended in the air, resulting in low efficiency in aligning the two I-shaped steel components. There is a lack of structure to assist in aligning the upper and lower I-shaped steel components, which is time-consuming, labor-intensive, and of poor practicality. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a device and a rapid positioning method for assisting the installation and positioning of steel components using a positioning plate, which solves the problems of a structure that is too simple, low efficiency in aligning the two I-beam components due to one of the I-beam components being suspended in the air during the alignment process, and a lack of structure to assist in the alignment of the upper and lower I-beam components, which is time-consuming and labor-intensive.

[0005] To achieve the above purpose, the present invention is implemented through the following technical solutions: a device for assisting the installation and positioning of a steel component by using a positioning plate, comprising a base, a placement seat is fixedly arranged in the middle of the top of the base, a storage cavity is opened inside the base, a first motor is fixedly arranged on the right wall of the storage cavity, a bidirectional screw rod is fixedly arranged at the output end of the first motor, sleeves are threadedly sleeved on the left and right sides of the outside of the bidirectional screw rod, lower limit plates are fixedly arranged on the tops of the two sleeves, sliders are fixedly arranged on the front and rear ends of the lower limit plates, and limited limit plates are fixedly arranged on the left and right sides of the top of the base. A positioning cylinder, a positioning assembly is arranged between the tops of the two limiting cylinders, an upper positioning plate assembly is arranged above the positioning assembly, a dual-purpose oil pump for suction is fixedly arranged at the front end of the base, an oil delivery pipe is fixedly arranged on the top of the dual-purpose oil pump for suction, an oil passage pipe is fixedly arranged on the right side of the dual-purpose oil pump for suction, the positioning assembly comprises two pistons, adjusting plates are fixedly arranged on the tops of the two pistons, springs are arranged on the outer sleeves of the adjusting plates, upper limit plate mechanisms are arranged on the upper parts of the two adjusting plates, and a lower positioning plate mechanism is fixedly arranged between the tops of the two adjusting plates through a support rod.

[0006] Preferably, the left end of the bidirectional screw is rotatably connected to the left wall of the storage cavity, the front and rear ends of the bottom of the inner cavity of the placement seat are provided with sliding grooves, the sliding block is slidably connected to the inside of the corresponding sliding grooves, and a lower I-beam steel component is provided at the bottom of the inner cavity of the placement seat, and an upper I-beam steel component passes through the interior of the upper positioning plate assembly.

[0007] Preferably, the left and right sides of the oil pipeline are respectively fixedly connected to the lower front end of the two limit cylinders, the two pistons are respectively slidably connected to the inside of the corresponding limit cylinders, the tops of the two adjustment plates pass through the top wall of the limit cylinder, and the spring is fixedly connected between the top of the piston and the top wall of the inner cavity of the limit cylinder.

[0008] Preferably, the two upper limit plate mechanisms each include a second motor, which is fixedly connected to one side of the adjusting plate, and the output end of the second motor passes through the adjusting plate and is fixedly connected to a screw, the external threaded sleeve of the screw is provided with an internal threaded sleeve, and the upper limit plate is fixedly provided at one end of the internal threaded sleeve close to the lower I-beam steel member, and limiting rods are fixedly provided at the upper and lower parts of the end of the upper limit plate away from the lower I-beam steel member, the limiting rod slides through the adjusting plate, and a stop bead is fixedly provided at the end of the limiting rod away from the upper limit plate.

[0009] Preferably, the lower positioning plate mechanism includes a connecting plate, a plurality of positioning columns are evenly and fixedly arranged in a circle on the outer side of the top of the connecting plate, an infrared emitter is fixedly arranged in the middle of the top of each positioning column, and a first I-shaped sleeve is fixedly arranged on the upper and lower parts of the connecting plate.

[0010] Preferably, a plurality of first fiber bristles are evenly and fixedly provided on the inner wall of the upper first I-shaped sleeve, a plurality of first balls are evenly and rotatably provided on the inner wall of the lower first I-shaped sleeve, and the connecting plate and the first I-shaped sleeve are both sleeved on the outside of the lower I-shaped steel member.

[0011] Preferably, the upper positioning plate assembly includes a supporting plate, a plurality of positioning grooves are evenly arranged on the outer side of the bottom of the supporting plate, a second I-shaped sleeve is fixedly provided on the upper and lower parts of the supporting plate, a plurality of second fiber bristles are evenly fixedly provided on the inner wall of the upper second I-shaped sleeve, and a plurality of second balls are evenly and rotatably provided on the inner wall of the lower second I-shaped sleeve.

[0012] Preferably, an I-shaped groove is provided inside the bearing plate, and a square buffer groove is provided in the middle of the front and rear ends of the I-shaped groove, and a square limiting top block is arranged inside the square buffer groove, and two ends of the square limiting top blocks away from each other are rotatably provided with externally threaded rods, and the threads of the externally threaded rods penetrate the bearing plate and extend to the outside, and two ends of the externally threaded rods away from each other are fixedly provided with adjustment blocks.

[0013] The present invention also provides a rapid positioning method for a device that uses a positioning plate to assist in the installation and positioning of a steel component. The specific method includes the following steps:

[0014] Step 1, place the bottom of the lower I-shaped steel component through the lower positioning plate mechanism and place it at the bottom of the inner cavity of the placement seat. During the process, the lower I-shaped steel component first passes through the upper first I-shaped sleeve, and the first fiber brush removes the impurities adhered to the outer wall of the lower I-shaped steel component. Then start the first motor to drive the bidirectional screw to rotate, and the two sleeves approach each other, and the lower limit plates approach each other until the left and right sides of the lower part of the lower I-shaped steel component are clamped. Then start the dual-purpose oil pump for suction, and the oil pipe is connected to the external oil tank. The dual-purpose oil pump for suction draws hydraulic oil into the interior of the two limit cylinders through the oil pipe and the oil delivery pipe. As the hydraulic oil in the limit cylinder increases, the piston is pushed upward, and the upper limit plate mechanism and the lower positioning plate mechanism move up accordingly. When the upper limit plate mechanism and the lower positioning plate mechanism move up to the required height, the dual-purpose oil pump for suction stops working;

[0015] Step 2, then start the second motor to drive the screw rod to rotate, and under the limit of the limit rod, the internal threaded sleeve realizes movement in the left and right directions, and then pushes the upper limit plate, so that the two upper limit plates are close to each other to clamp the left and right sides of the upper part of the lower I-shaped steel component, so as to realize the clamping and fixing position between the upper and lower parts of the lower I-shaped steel component, and then the upper positioning plate assembly is sleeved on the lower part of the upper I-shaped steel component. During the process, the bottom of the upper I-shaped steel component first passes through the upper second I-shaped sleeve, and the second fiber bristles sweep away the impurities adhered to the outer wall of the upper I-shaped steel component. When the upper positioning plate assembly reaches the desired position, the adjusting block is screwed, and the external threaded rod rotates accordingly to push the square limit top block into the inside of the square cache slot, and the two square limit top blocks are close to each other to clamp the upper I-shaped steel component, so that the upper positioning plate assembly and the upper I-shaped steel component are locked;

[0016] Step 3: Pre-position by observing whether the infrared rays emitted by the infrared transmitter are at the top of the corresponding positioning groove. After the pre-positioning is accurate, use the external power mechanism to push the base upward, so that the lower I-beam steel member and the lower positioning plate mechanism move up at the same time, and insert several positioning columns into the corresponding positioning grooves to achieve fast and accurate positioning.

[0017] Preferably, a plurality of the positioning grooves are matched with a plurality of positioning columns.

[0018] Beneficial Effects

[0019] The invention provides a device for assisting steel component installation and positioning by using a positioning plate and a rapid positioning method.

[0020] Compared with the prior art, it has the following beneficial effects:

[0021] 1. A rapid positioning method for a device that uses a positioning plate to assist in the installation and positioning of steel components. Through the cooperation between the lower limit plate, the upper limit plate mechanism, the lower positioning plate mechanism and the upper positioning plate assembly, after limiting the lower I-shaped steel component, the position of the infrared emitter emitting infrared rays is observed for pre-positioning, and the positioning column is inserted into the positioning groove to achieve rapid and accurate positioning.

[0022] 2. A rapid positioning method for a device that uses a positioning plate to assist in the installation and positioning of steel components. Through the cooperation between the limiting cylinder, the piston, the adjusting plate and the dual-purpose suction oil pump, the position of the upper limiting plate mechanism and the lower positioning plate mechanism can be flexibly adjusted according to the length of the lower I-shaped steel component, thereby achieving stable limiting between the upper and lower parts of the lower I-shaped steel component with high flexibility.

[0023] 3. A rapid positioning method for a device that uses a positioning plate to assist in the installation and positioning of a steel component. Through the cooperation between the first I-shaped sleeve, the first fiber brush and the first ball, the first fiber brush can promptly remove impurities adhering to the surface of the lower I-shaped steel component. At the same time, the first ball can reduce the friction between the lower positioning plate mechanism and the lower I-shaped steel component, ensuring that the lower positioning plate mechanism is smoothly mounted on the outside of the lower I-shaped steel component, thereby improving work efficiency.

[0024] 4. A rapid positioning method for a device that uses a positioning plate to assist in the installation and positioning of a steel component. Through the cooperation between the second I-shaped sleeve, the second fiber bristles and the second ball bearings, the second fiber bristles can promptly remove impurities adhering to the surface of the upper I-shaped steel component. At the same time, the second ball bearings can reduce the friction between the upper positioning plate assembly and the upper I-shaped steel component, and smoothly adjust the position of the upper positioning plate assembly on the upper I-shaped steel component, which is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the present invention;

[0026] Figure 2 is a cross-sectional view of the present invention;

[0027] Figure 3 A top view of the placement seat of the present invention;

[0028] Figure 4 is a cross-sectional view of the positioning assembly of the present invention;

[0029] Figure 5 is a cross-sectional view of the lower positioning plate mechanism of the present invention;

[0030] Figure 6 A top view of the lower positioning plate mechanism of the present invention;

[0031] Figure 7 It is a bottom view of the lower positioning plate mechanism of the present invention;

[0032] Figure 8 is a cross-sectional view of the upper positioning plate assembly of the present invention;

[0033] Fig. 9 A bottom view of the upper positioning plate assembly of the present invention;

[0034] Fig.10 It is a bottom cross-sectional view of the upper positioning plate assembly of the present invention.

[0035] In the figure: 1, base; 2, placement seat; 3, storage chamber; 4, first motor; 5, two-way screw; 6, sleeve; 7, lower limit plate; 8, slider; 9, slide; 10, limit cylinder; 11, positioning assembly; 111, piston; 112, adjustment plate; 113, upper limit plate mechanism; 1131, second motor; 1132, screw; 1133, internal thread sleeve; 1134, upper limit plate; 1135, limit rod; 1136, stop bead; 114, support rod; 115, lower positioning plate mechanism; 1151, connecting plate; 1152, positioning column; 1153, infrared Line launcher; 1154, first I-shaped sleeve; 1155, first fiber bristle; 1156, first ball; 12, spring; 13, upper positioning plate assembly; 131, load-bearing plate; 132, positioning groove; 133, second I-shaped sleeve; 134, second fiber bristle; 135, second ball; 136, I-shaped groove; 137, square buffer groove; 138, square limit top block; 139, external threaded rod; 1310, adjustment block; 14, lower I-shaped steel member; 15, upper I-shaped steel member; 16, suction and extraction dual-purpose oil pump; 17, oil pipeline; 18, oil pipeline. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figure 1-10 , the present invention provides two technical solutions:

[0038] like Figure 1-9The first embodiment is shown: a device for assisting the installation and positioning of a steel component by using a positioning plate, comprising a base 1, a placement seat 2 is fixedly arranged in the middle of the top of the base 1, a storage chamber 3 is opened inside the base 1, a first motor 4 is fixedly arranged on the right wall of the storage chamber 3, a bidirectional screw rod 5 is fixedly arranged on the output end of the first motor 4, sleeves 6 are threadedly sleeved on the left and right sides of the outside of the bidirectional screw rod 5, lower limit plates 7 are fixedly arranged on the tops of the two sleeves 6, sliders 8 are fixedly arranged on the front and rear ends of the lower limit plates 7, limit cylinders 10 are fixedly arranged on the left and right sides of the top of the base 1, and a positioning Component 11, an upper positioning plate component 13 is arranged above the positioning component 11, a suction dual-purpose oil pump 16 is fixedly arranged at the front end of the base 1, an oil delivery pipe 17 is fixedly arranged on the top of the suction dual-purpose oil pump 16, and an oil through pipe 18 is fixedly arranged on the right side of the suction dual-purpose oil pump 16. The positioning component 11 includes two pistons 111, and the tops of the two pistons 111 are fixedly provided with adjustment plates 112, the outer sleeve of the adjustment plates 112 is provided with a spring 12, and the upper parts of the two adjustment plates 112 are provided with upper limit plate mechanisms 113, and a lower positioning plate mechanism 115 is fixedly provided between the tops of the two adjustment plates 112 through a support rod 114.

[0039] Through the mutual cooperation among the lower limit plate 7, the upper limit plate mechanism 113, the lower positioning plate mechanism 115 and the upper positioning plate assembly 13, after the lower I-shaped steel member 14 is limited, the pre-positioning is performed by observing the position where the infrared emitter 1153 emits infrared rays, and the positioning column 1152 is inserted into the positioning groove 132 to achieve fast and accurate positioning. Through the mutual cooperation among the limit cylinder 10, the piston 111, the adjustment plate 112 and the suction dual-purpose oil pump 16, the position of the upper limit plate mechanism 113 and the lower positioning plate mechanism 115 can be flexibly adjusted according to the length of the lower I-shaped steel member 14, so as to achieve stable limiting between the upper and lower parts of the lower I-shaped steel member 14, with high flexibility.

[0040] like Figure 1 and 10A second embodiment is shown, which mainly differs from the first embodiment in that: a device for installing and positioning a steel component is used with a positioning plate as an auxiliary, the left end of the bidirectional screw rod 5 is rotatably connected to the left wall of the storage chamber 3, and the front and rear ends of the bottom of the inner cavity of the placement seat 2 are provided with slide grooves 9, and the slider 8 is slidably connected to the inside of the corresponding slide groove 9. A lower I-shaped steel component 14 is provided at the bottom of the inner cavity of the placement seat 2, and an upper I-shaped steel component 15 penetrates the interior of the upper positioning plate assembly 13. The left and right sides of the oil pipeline 17 are respectively fixedly connected to the front lower part of the two limiting cylinders 10, and the two pistons 111 are respectively slidably connected to the inside of the corresponding limiting cylinders 10. The tops of the two adjustment plates 112 penetrate the top wall of the limiting cylinder 10, and the spring 12 is fixedly connected to the top of the piston 111 and Between the inner cavity top wall of the limiting cylinder 10, the two upper limit plate mechanisms 113 each include a second motor 1131, the second motor 1131 is fixedly connected to one side of the adjusting plate 112, the output end of the second motor 1131 passes through the adjusting plate 112 and is fixedly connected with a screw rod 1132, the external thread sleeve of the screw rod 1132 is provided with an internal thread sleeve 1133, the internal thread sleeve 1133 is fixedly provided with an upper limit plate 1134 at one end close to the lower I-shaped steel member 14, and the upper and lower parts of the upper limit plate 1134 away from the lower I-shaped steel member 14 are fixedly provided with a limiting rod 1135, the limiting rod 1135 slides through the adjusting plate 112, and the end of the limiting rod 1135 away from the upper limit plate 1134 is fixedly provided with a blocking bead 1136. The upper positioning plate assembly 13 comprises a connecting plate 1151, a plurality of positioning posts 1152 are evenly fixedly arranged on the outer side of the top of the connecting plate 1151, an infrared emitter 1153 is fixedly arranged on the middle of the top of each positioning post 1152, a first I-shaped sleeve 1154 is fixedly arranged on the upper and lower parts of the connecting plate 1151, a plurality of first fiber bristles 1155 are evenly fixedly arranged on the inner wall of the upper first I-shaped sleeve 1154, a plurality of first balls 1156 are evenly rotated and arranged on the inner wall of the lower first I-shaped sleeve 1154, the connecting plate 1151 and the first I-shaped sleeve 1154 are both sleeved on the outside of the lower I-shaped steel member 14, and the upper positioning plate assembly 13 comprises a bearing plate 131, a plurality of positioning grooves 132 are evenly opened on the outer side of the bottom of the bearing plate 131 A second I-shaped sleeve 133 is fixedly provided on the upper and lower parts of the bearing plate 131, a plurality of second fiber bristles 134 are evenly fixedly provided on the inner wall of the upper second I-shaped sleeve 133, a plurality of second balls 135 are evenly and rotatably provided on the inner wall of the lower second I-shaped sleeve 133, an I-shaped groove 136 is provided inside the bearing plate 131, a square buffer groove 137 is provided in the middle of the front and rear ends of the I-shaped groove 136, a square limiting top block 138 is provided inside the square buffer groove 137, an external threaded rod 139 is rotatably provided at one end of the two square limiting top blocks 138 away from each other, the external threaded rod 139 threads through the bearing plate 131 and extends to the outside, and an adjustment block 1310 is fixedly provided at one end of the two external threaded rods 139 away from each other.

[0041] Through the mutual cooperation among the first I-shaped sleeve 1154, the first fiber bristles 1155 and the first ball 1156, the first fiber bristles 1155 can timely remove impurities adhered to the surface of the lower I-shaped steel component 14, and at the same time, the first ball 1156 can reduce the friction between the lower positioning plate mechanism 115 and the lower I-shaped steel component 14, ensuring that the lower positioning plate mechanism 115 is smoothly sleeved on the outside of the lower I-shaped steel component 14, thereby improving work efficiency; through the mutual cooperation among the second I-shaped sleeve 133, the second fiber bristles 134 and the second ball 135, the second fiber bristles 134 can timely remove impurities adhered to the surface of the upper I-shaped steel component 15, and at the same time, the second ball 135 can reduce the friction between the upper positioning plate assembly 13 and the upper I-shaped steel component 15, and smoothly adjust the position of the upper positioning plate assembly 13 on the upper I-shaped steel component 15, thereby having strong practicality.

[0042] The embodiment of the present invention also provides a rapid positioning method of a device for assisting the installation and positioning of a steel component by using a positioning plate, and the specific method includes the following steps:

[0043] Step 1: Place the bottom of the lower I-shaped steel member 14 through the lower positioning plate mechanism 115 at the bottom of the inner cavity of the placement seat 2. During the process, the lower I-shaped steel member 14 first passes through the upper first I-shaped sleeve 1154, and the first fiber brush 1155 removes impurities adhering to the outer wall of the lower I-shaped steel member 14. Then, the first motor 4 is started to drive the bidirectional screw rod 5 to rotate, and the two sleeves 6 approach each other, and the lower limit plate 7 approaches each other until the left and right sides of the lower part of the lower I-shaped steel member 14 are clamped. Then, the pumping and suction oil pump 16 is started, and the oil pipe 18 is connected to the external oil tank. The pumping and suction oil pump 16 sucks the hydraulic oil into the inside of the two limit cylinders 10 through the oil pipe 18 and the oil delivery pipe 17. As the hydraulic oil in the limit cylinder 10 increases, the piston 111 is pushed upward, and the upper limit plate mechanism 113 and the lower positioning plate mechanism 115 move upward accordingly. When the upper limit plate mechanism 113 and the lower positioning plate mechanism 115 move up to the required height, the pumping and suction oil pump 16 stops working;

[0044] Step 2, then start the second motor 1131 to drive the screw rod 1132 to rotate, and under the limit of the limit rod 1135, the internal threaded sleeve 1133 realizes the movement in the left and right directions, and then pushes the upper limit plate 1134, so that the two upper limit plates 1134 are close to each other to clamp the left and right sides of the upper part of the lower I-shaped steel member 14, so as to realize the clamping and fixing position between the upper and lower parts of the lower I-shaped steel member 14, and then the upper positioning plate assembly 13 is sleeved on the lower part of the upper I-shaped steel member 15. During the process, the upper I-shaped steel member The bottom of the component 15 first passes through the upper second I-shaped sleeve 133, and the second fiber brush 134 removes the impurities adhering to the outer wall of the upper I-shaped steel component 15. When the upper positioning plate assembly 13 reaches the desired position, the adjusting block 1310 is screwed, and the external threaded rod 139 rotates accordingly, pushing the square limit top block 138 into the square buffer groove 137. The two square limit top blocks 138 approach each other to clamp the upper I-shaped steel component 15, so that the upper positioning plate assembly 13 and the upper I-shaped steel component 15 are locked;

[0045] Step three, pre-positioning is performed by observing whether the infrared rays emitted by the infrared emitter 1153 are at the top of the corresponding positioning groove 132. After the pre-positioning is accurate, the base 1 is pushed upward by an external power mechanism to move the lower I-beam steel member 14 and the lower positioning plate mechanism 115 upward at the same time, and several positioning columns 1152 are respectively inserted into the corresponding positioning grooves 132 to achieve fast and accurate positioning.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for assisting the installation and positioning of a steel member by using a positioning plate, comprising a base (1), characterized in that: A placement seat (2) is fixedly arranged in the middle of the top of the base (1), a storage chamber (3) is opened inside the base (1), a first motor (4) is fixedly arranged on the right wall of the storage chamber (3), a bidirectional screw rod (5) is fixedly arranged at the output end of the first motor (4), sleeves (6) are threadedly sleeved on the left and right sides of the outside of the bidirectional screw rod (5), lower limit plates (7) are fixedly arranged on the tops of the two sleeves (6), and sliders are fixedly arranged at the front and rear ends of the lower limit plates (7). (8), limit cylinders (10) are fixedly arranged on both left and right sides of the top of the base (1), a positioning assembly (11) is arranged between the tops of the two limit cylinders (10), an upper positioning plate assembly (13) is arranged above the positioning assembly (11), a suction dual-purpose oil pump (16) is fixedly arranged at the front end of the base (1), an oil delivery pipe (17) is fixedly arranged on the top of the suction dual-purpose oil pump (16), and an oil through pipe (18) is fixedly arranged on the right side of the suction dual-purpose oil pump (16); The positioning assembly (11) comprises two pistons (111), the tops of the two pistons (111) are fixedly provided with adjustment plates (112), the outer portion of the adjustment plates (112) is sleeved with a spring (12), the upper portions of the two adjustment plates (112) are provided with upper limit plate mechanisms (113), and a lower positioning plate mechanism (115) is fixedly provided between the tops of the two adjustment plates (112) via a support rod (114); The lower positioning plate mechanism (115) comprises a connecting plate (1151), a plurality of positioning posts (1152) are evenly and fixedly arranged in a circle on the outer side of the top of the connecting plate (1151), an infrared emitter (1153) is fixedly arranged in the middle of the top of each positioning post (1152), a first I-shaped sleeve (1154) is fixedly arranged on the upper and lower parts of the connecting plate (1151), a plurality of first fiber bristles (1155) are evenly and fixedly arranged on the inner wall of the upper first I-shaped sleeve (1154), a plurality of first rolling balls (1156) are evenly and rotatably arranged on the inner wall of the lower first I-shaped sleeve (1154), and the connecting plate (1151) and the first I-shaped sleeve (1154) are both sleeved on the outside of the lower I-shaped steel member (14); The upper positioning plate assembly (13) comprises a bearing plate (131), a plurality of positioning grooves (132) are evenly arranged on the outer side of the bottom of the bearing plate (131), a second I-shaped sleeve (133) is fixedly arranged on the upper and lower parts of the bearing plate (131), a plurality of second fiber bristles (134) are evenly fixedly arranged on the inner wall of the upper second I-shaped sleeve (133), a plurality of second rolling balls (135) are evenly rotatably arranged on the inner wall of the lower second I-shaped sleeve (133), and the inner opening of the bearing plate (131) is An I-shaped groove (136) is provided, and a square buffer groove (137) is provided in the middle of the front and rear ends of the I-shaped groove (136), and a square limit top block (138) is provided inside the square buffer groove (137), and two ends of the square limit top blocks (138) are rotatably provided with external threaded rods (139) at the ends away from each other, and the external threaded rods (139) are threadedly penetrated through the bearing plate (131) and extend to the outside, and the ends of the two external threaded rods (139) are fixedly provided with adjustment blocks (1310) at the ends away from each other.

2. The device for assisting steel member installation and positioning by using a positioning plate according to claim 1, characterized in that: The left end of the bidirectional screw rod (5) is rotatably connected to the left wall of the storage chamber (3); the front and rear ends of the bottom of the inner chamber of the placement seat (2) are provided with sliding grooves (9); the slider (8) is slidably connected inside the corresponding sliding groove (9); the bottom of the inner chamber of the placement seat (2) is provided with a lower I-shaped steel component (14); and the interior of the upper positioning plate assembly (13) is penetrated by an upper I-shaped steel component (15).

3. The device for assisting steel member installation and positioning by using a positioning plate according to claim 2, characterized in that: The left and right sides of the oil delivery pipe (17) are respectively fixedly connected to the front lower parts of the two limiting cylinders (10); the two pistons (111) are respectively slidably connected to the inside of the corresponding limiting cylinders (10); the tops of the two adjustment plates (112) penetrate the top wall of the limiting cylinder (10); and the spring (12) is fixedly connected between the top of the piston (111) and the top wall of the inner cavity of the limiting cylinder (10).

4. The device for assisting steel member installation and positioning by using a positioning plate according to claim 3 is characterized in that: The two upper limit plate mechanisms (113) each comprise a second motor (1131), the second motor (1131) being fixedly connected to one side of the adjustment plate (112), the output end of the second motor (1131) passing through the adjustment plate (112) and being fixedly connected to a screw rod (1132), the external threaded sleeve of the screw rod (1132) being provided with an internal threaded sleeve (1133), the end of the internal threaded sleeve (1133) close to the lower I-shaped steel member (14) being fixedly provided with an upper limit plate (1134), the upper and lower parts of the end of the upper limit plate (1134) away from the lower I-shaped steel member (14) being fixedly provided with a limiting rod (1135), the limiting rod (1135) slidingly passing through the adjustment plate (112), the end of the limiting rod (1135) away from the upper limit plate (1134) being fixedly provided with a blocking bead (1136).

5. A rapid positioning method for the device for assisting steel component installation and positioning using a positioning plate as claimed in claim 4, characterized in that: The method comprises the following steps: Step 1: Place the bottom of the lower I-shaped steel member (14) through the lower positioning plate mechanism (115) and place it at the bottom of the inner cavity of the placement seat (2). During the process, the lower I-shaped steel member (14) first passes through the upper first I-shaped sleeve (1154), and the first fiber brush (1155) removes impurities adhering to the outer wall of the lower I-shaped steel member (14). Then, the first motor (4) is started to drive the bidirectional screw rod (5) to rotate, and the two sleeves (6) are moved closer to each other, and the lower limit plate (7) is moved closer to each other until the left and right sides of the lower part of the lower I-shaped steel member (14) are clamped. Then, the pumping and suctioning oil pump (16) is started, and the oil pipe (18) is connected to the external oil tank. The pumping and suctioning oil pump (16) sucks the hydraulic oil into the inside of the two limit cylinders (10) through the oil pipe (18) and the oil delivery pipe (17). As the hydraulic oil in the limit cylinders (10) increases, the piston (111) is pushed upward, and the upper limit plate mechanism (113) and the lower positioning plate mechanism (115) move upward accordingly. When the upper limit plate mechanism (113) and the lower positioning plate mechanism (115) move upward to the required height, the pumping and suctioning oil pump (16) stops working; Step 2: Then start the second motor (1131) to drive the screw rod (1132) to rotate. Under the limit of the limit rod (1135), the internal threaded sleeve (1133) moves in the left and right directions, thereby pushing the upper limit plate (1134), so that the two upper limit plates (1134) are close to each other to clamp the left and right sides of the upper part of the lower I-shaped steel member (14), thereby clamping and positioning the upper and lower parts of the lower I-shaped steel member (14). Then, the upper positioning plate assembly (13) is sleeved on the lower part of the upper I-shaped steel member (15). During the process, the upper I-shaped steel member ( The bottom of the upper I-shaped steel member (15) first passes through the upper second I-shaped sleeve (133), and the second fiber brush (134) removes impurities adhering to the outer wall of the upper I-shaped steel member (15). When the upper positioning plate assembly (13) reaches the desired position, the adjusting block (1310) is screwed, and the external threaded rod (139) rotates accordingly, pushing the square limit top block (138) into the square buffer groove (137). The two square limit top blocks (138) are close to each other to clamp the upper I-shaped steel member (15), so that the upper positioning plate assembly (13) and the upper I-shaped steel member (15) are locked; Step 3: Pre-positioning is performed by observing whether the infrared rays emitted by the infrared emitter (1153) are at the top of the corresponding positioning groove (132). After the pre-positioning is accurate, the base (1) is pushed upward by an external power mechanism, so that the lower I-shaped steel member (14) and the lower positioning plate mechanism (115) are moved upward at the same time, and a plurality of positioning columns (1152) are respectively inserted into the corresponding positioning grooves (132) to achieve rapid and accurate positioning.

6. The rapid positioning method of the device for assisting the installation and positioning of steel components by using a positioning plate according to claim 5 is characterized in that: The plurality of positioning grooves (132) are matched with the plurality of positioning posts (1152).

Citation Information

Patent Citations

  • Positioning device for assembling steel structural members

    CN114434371A

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    CN213439214U