Green energy-saving fabricated building wall component

By using prefabricated steel cages and inclined connection slots in prefabricated buildings, the time-consuming and labor-intensive problem caused by steel bar insertion holes is solved, achieving efficient connection and good thermal insulation and sound insulation effects.

CN116335310BActive Publication Date: 2026-04-10SHANGHAI ORIGINAL STRUCTURE DESIGN CONSULTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-27
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The current prefabricated wall system relies on steel bars and steel bar holes for vertical assembly, which makes installation time-consuming and labor-intensive, requiring multiple people to coordinate and adjust.

Method used

Precast steel cages are used instead of steel bars, and precast steel cage connection slots are used instead of steel bar insertion holes. The precast steel cage is a cage-like structure composed of ring steel bars and connecting steel bars, which enhances the connection strength. An inclined top surface is set inside the connection slot to facilitate concrete filling.

Benefits of technology

It improves construction efficiency, avoids the problem of steel bar deformation and bending, enhances connection strength, and improves thermal insulation and sound insulation performance through insulation cavity and composite wall.

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    Figure CN116335310B_ABST
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Abstract

The application discloses a kind of green energy-saving type fabricated building wall component, including building wall, the building wall is composed of building wall main body and wall pier, one wall pier is fixedly arranged on the two sides of the building wall main body, the inside of the building wall main body is provided with building wall main body reinforcement cage, the inside of the wall pier is provided with wall pier reinforcement cage, the side portion of the wall pier reinforcement cage is in the outside of wall pier, the building wall main body reinforcement cage is woven into an organic whole with wall pier reinforcement cage;The application replaces existing reinforcing bar by assembling reinforcement cage, replaces reinforcing bar jack by assembling reinforcement cage connecting groove, assembling reinforcement cage is cage-like structure consisting of annular reinforcement and connecting reinforcement two, and itself strength is relatively large and not easy to deform, and the connecting strength provided by single assembling reinforcement cage is equivalent to the connecting strength provided by multiple reinforcing bars, so that while guaranteeing good connecting strength, construction time is shortened.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of prefabricated building wall, in particular to a green energy-saving prefabricated building wall component. BACKGROUND

[0002] Prefabricated building refers to the traditional construction method of a large number of on-site work to the factory, in the factory processing and manufacturing of building components and accessories (such as floor, wall, stairs, balcony, etc.), transported to the construction site, through reliable connection method in the field of assembly and installation of building.

[0003] The existing prefabricated wall is mainly dependent on the reserved steel bar at the top and the precast steel bar hole at the bottom and is poured with concrete when it is assembled in the vertical direction. During installation, the steel bar of the building component in the lower layer needs to be accurately inserted into the steel bar hole of the building component in the upper layer. However, due to the diameter of the steel bar hole and the number of reserved steel bars, the process needs to be adjusted by multiple people, which is very time-consuming and laborious. SUMMARY

[0004] The present application provides a green energy-saving prefabricated building wall component to solve the problem that the existing prefabricated wall is mainly dependent on the reserved steel bar at the top and the precast steel bar hole at the bottom and is poured with concrete when it is assembled in the vertical direction. During installation, the steel bar of the building component in the lower layer needs to be accurately inserted into the steel bar hole of the building component in the upper layer. However, due to the diameter of the steel bar hole and the number of reserved steel bars, the process needs to be adjusted by multiple people, which is very time-consuming and laborious.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a green energy-saving prefabricated building wall component, comprising a building wall, the building wall is composed of a building wall main body and a wall pier, one wall pier is fixedly arranged on each side of the building wall main body, a building wall main body steel bar cage is arranged in the interior of the building wall main body, a wall pier steel bar cage is arranged in the interior of the wall pier, the side part of the wall pier steel bar cage is outside the wall pier, the building wall main body steel bar cage and the wall pier steel bar cage are woven into one body, a prefabricated steel bar cage is arranged above the wall pier steel bar cage, the lower part of the prefabricated steel bar cage is inserted into the wall pier steel bar cage, and the prefabricated steel bar cage and the wall pier steel bar cage are woven into one body, a prefabricated steel bar cage connecting groove is arranged in the lower interior of the wall pier, and the inner side top of the prefabricated steel bar cage connecting groove is arranged as an inclined top surface, a pouring port is arranged on the wall pier and communicates with the highest point position of the prefabricated steel bar cage connecting groove.

[0006] Preferably, the middle position of the wall pile steel reinforcement cage is a horizontal transverse wall pile steel reinforcement cage assembly, the upper and lower ends of the wall pile steel reinforcement cage are vertical longitudinal wall pile steel reinforcement cage assemblies, and the transverse wall pile steel reinforcement cage assembly and the longitudinal wall pile steel reinforcement cage assembly are connected and fixed by the connecting steel bars one.

[0007] Preferably, the assembled steel reinforcement cage is composed of ring-shaped steel bars and connecting steel bars two, the ring-shaped steel bars are vertically arranged at multiple and equal intervals, and the ring-shaped steel bars are connected and fixed by the connecting steel bars two.

[0008] Preferably, a secondary wall is further arranged on the building wall, and a heat preservation cavity is arranged between the secondary wall and the building wall.

[0009] Preferably, a secondary wall steel reinforcement cage is arranged in the secondary wall, and the two sides of the secondary wall steel reinforcement cage are embedded in the building wall.

[0010] Preferably, the composite wall is further arranged in the heat preservation cavity, and a strip-shaped groove is arranged on one side of the composite wall at equal intervals.

[0011] Preferably, the composite wall comprises a first heat preservation wallboard, heat preservation cotton, a fireproof plate and a second heat preservation wallboard, the first heat preservation wallboard is provided with the heat preservation cotton on one side, the heat preservation cotton is provided with the fireproof plate on one side, and the fireproof plate is provided with the second heat preservation wallboard on one side.

[0012] Preferably, the first heat preservation wallboard and the second heat preservation wallboard are both made of polystyrene foam plastic.

[0013] Compared with the prior art, the present application has the beneficial effects that: the assembled steel reinforcement cage is used to replace the existing steel bars, the assembled steel reinforcement cage connecting groove is used to replace the steel bar insertion hole, the assembled steel reinforcement cage is a cage-shaped structure composed of ring-shaped steel bars and connecting steel bars two, and therefore has high strength and is not easy to deform, which can well avoid the problem that the existing steel bars deform and bend to cause the need for manual righting of the steel bars during assembly, and the connecting strength provided by a single assembled steel reinforcement cage is equivalent to the connecting strength provided by multiple steel bars, so that the construction time is shortened while good connecting strength is ensured, and the inner top of the assembled steel reinforcement cage connecting groove is provided with an inclined top surface, so that the poured concrete is more easily filled in the assembled steel reinforcement cage connecting groove, and the phenomenon of hollowing away from the pouring opening on the side of the assembled steel reinforcement cage connecting groove is avoided.

[0014] The secondary wall and the heat preservation cavity reserved between the secondary wall and the building wall are arranged, so that the entire assembled wall has good heat preservation effect, and in the construction process, sound insulation materials can be filled in the heat preservation cavity to improve the overall sound insulation effect.

[0015] The composite wall system includes a first insulation wall panel, insulation cotton, a fireproof board, and a second insulation wall panel; by setting up the composite wall system, the insulation, fireproofing, and sound absorption performance of the wall components are further enhanced. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 This is a structural schematic diagram of the main steel reinforcement cage of the building wall and the steel reinforcement cage of the wall pier of the present invention;

[0019] Figure 3 This is a structural schematic diagram of the assembled steel cage of the present invention;

[0020] Figure 4 This is a schematic diagram of the internal structure of the wall pier of the present invention;

[0021] Figure 5 This is a structural schematic diagram of the secondary wall reinforcement cage of the present invention;

[0022] Figure 6 This is a structural schematic diagram of the composite wall of the present invention;

[0023] Figure 7 This is a structural schematic diagram of the composite wall structure of the present invention.

[0024] In the diagram: 1. Building wall; 2. Main body of building wall; 3. Wall pier; 4. Reinforcing cage connection groove; 5. Pouring port; 6. Insulation cavity; 7. Secondary wall; 8. Main body reinforcing cage of building wall; 9. Reinforcing cage of wall pier; 10. Horizontal wall pier reinforcing cage assembly; 11. Longitudinal wall pier reinforcing cage assembly; 12. Connecting reinforcing bar one; 13. Assembled reinforcing cage; 14. Ring reinforcing bar; 15. Connecting reinforcing bar two; 16. Secondary wall reinforcing cage; 17. Composite wall; 1701. Strip groove; 1702. First insulation wall panel; 1703. Insulation cotton; 1704. Fireproof board; 1705. Second insulation wall panel. Implementation

[0025] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0026] Reference should be made to Figures 1-7In this embodiment of the invention, a green and energy-saving prefabricated building wall component includes a building wall 1, which is composed of a main wall body 2 and wall piers 3. A wall pier 3 is fixedly installed on each side of the main wall body 2. A main wall body steel reinforcement cage 8 is installed inside the main wall body 2, and a wall pier steel reinforcement cage 9 is installed inside the wall piers 3. The side portion of the wall pier steel reinforcement cage 9 is located outside the wall piers 3. The main wall body steel reinforcement cage 8 and the wall pier steel reinforcement cage 9 are woven together. An assembly steel reinforcement cage 13 is installed above the wall pier steel reinforcement cage 9, and the lower portion of the assembly steel reinforcement cage 13 is inserted into the wall pier steel reinforcement cage 9. The reinforcing cage 13 and the wall pier reinforcing cage 9 are woven together. The lower part of the wall pier 3 has a connecting groove 4 for assembling the reinforcing cage, and the top of the connecting groove 4 is sloping. The wall pier 3 has a pouring port 5 that communicates with the highest point of the connecting groove 4. The middle of the wall pier reinforcing cage 9 is a horizontally arranged transverse wall pier reinforcing cage assembly 10, and the upper and lower ends of the wall pier reinforcing cage 9 are vertically arranged longitudinal wall pier reinforcing cage assemblies 11. The transverse wall pier reinforcing cage assembly 10 and the longitudinal wall pier reinforcing cage assembly 11 are connected and fixed by connecting steel bars 12. The steel cage 13 consists of multiple annular reinforcing bars 14 and connecting reinforcing bars 15. Multiple annular reinforcing bars 14 are vertically arranged at equal intervals and connected and fixed to each other via connecting reinforcing bars 15. The steel cage 13 replaces the existing reinforcing bars, and the connecting groove 4 replaces the reinforcing bar insertion holes. The steel cage 13 is a cage-like structure composed of annular reinforcing bars 14 and connecting reinforcing bars 15, thus possessing high strength and being less prone to deformation. This effectively avoids the problem of manually straightening existing reinforcing bars during assembly due to deformation and bending. Furthermore, a single steel cage 13 provides a connection... The strength is equivalent to the connection strength provided by multiple steel bars, thus shortening the construction time while ensuring good connection strength. The top of the inner side of the assembly steel cage connection groove 4 is set as an inclined top surface, which makes it easier for the poured concrete to fill the assembly steel cage connection groove 4 and avoids the phenomenon of hollowness on the side of the assembly steel cage connection groove 4 away from the pouring port 5. Through the set secondary wall 7 and the reserved insulation cavity 6 between the secondary wall 7 and the building wall 1, the entire assembly wall has a good insulation effect. During the construction process, sound insulation material can also be filled into the insulation cavity 6 to improve the overall sound insulation effect.

[0027] A secondary wall 7 is also provided on the building wall 1. An insulation cavity 6 is provided between the secondary wall 7 and the building wall 1. A secondary wall steel cage 16 is provided inside the secondary wall 7. Both sides of the secondary wall steel cage 16 are embedded in the building wall 1.

[0028] The composite wall 17 is arranged in the heat preservation cavity 6, and strip-shaped grooves 1701 are arranged at equal intervals on one side of the composite wall 17; the composite wall 17 comprises a first heat preservation wallboard 1702, heat preservation cotton 1703, a fireproof plate 1704 and a second heat preservation wallboard 1705; the heat preservation cotton 1703 is arranged on one side of the first heat preservation wallboard 1702; the fireproof plate 1704 is arranged on one side of the heat preservation cotton 1703; and the second heat preservation wallboard 1705 is arranged on one side of the fireproof plate 1704; the first heat preservation wallboard 1702 and the second heat preservation wallboard 1705 are both made of polystyrene foam plastic; and the composite wall further enhances the heat preservation, fireproof and sound insulation performance of the wall component.

[0029] The working principle of the present application is that the present application replaces the existing reinforcing bars by assembling the reinforcing cage 13, and replaces the reinforcing bar insertion hole by assembling the reinforcing cage connecting groove 4; the reinforcing cage 13 is a cage-shaped structure composed of the annular reinforcing bar 14 and the connecting reinforcing bar 15, and thus has large strength and is not easy to deform; the problem that the existing reinforcing bars are deformed and bent to need manual righting during assembly can be well avoided; and the connecting strength provided by a single reinforcing cage 13 is equivalent to the connecting strength provided by multiple reinforcing bars, so that the construction time is shortened while good connecting strength is ensured; the inner top of the reinforcing cage connecting groove 4 is provided with an inclined top surface, so that the poured concrete is more easily filled in the reinforcing cage connecting groove 4, and the hollow drum phenomenon is avoided on the side of the reinforcing cage connecting groove 4 far from the pouring opening 5.

[0030] The secondary wall 7 and the heat preservation cavity 6 reserved between the secondary wall 7 and the building wall 1 are arranged, so that the whole assembly wall has good heat preservation effect; and the sound insulation material can be filled in the heat preservation cavity 6 during the construction process, so as to improve the overall sound insulation effect.

[0031] The composite wall comprises a first heat preservation wallboard, heat preservation cotton, a fireproof plate and a second heat preservation wallboard; and the composite wall further enhances the heat preservation, fireproof and sound insulation performance of the wall component.

[0032] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, the skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A green and energy-saving prefabricated building wall component, comprising a building wall (1), characterized in that: The building wall (1) is composed of a building wall body (2) and a wall pier (3). A wall pier (3) is fixedly installed on each side of the building wall body (2). A building wall body steel cage (8) is installed inside the building wall body (2). A wall pier steel cage (9) is installed inside the wall pier (3). The side part of the wall pier steel cage (9) is located outside the wall pier (3). The building wall body steel cage (8) and the wall pier steel cage (9) are woven together. An assembly steel cage (13) is installed above the wall pier steel cage (9). The lower part of the assembly steel cage (13) is inserted into the wall pier steel cage (9). The assembly steel cage (13) and the wall pier steel cage (9) are woven together. An assembly steel cage connecting groove (4) is installed inside the lower part of the wall pier (3). The top of the inner side of the assembly steel cage connecting groove (4) is set as an inclined top surface. A pouring port (5) is opened on the wall pier (3) and communicates with the highest point of the assembly steel cage connecting groove (4).

2. The green and energy-saving prefabricated building wall component according to claim 1, characterized in that: The middle position of the wall reinforcement cage (9) is a horizontal wall reinforcement cage assembly (10) set horizontally, and the upper and lower ends of the wall reinforcement cage (9) are vertical wall reinforcement cage assemblies (11). The horizontal wall reinforcement cage assembly (10) and the vertical wall reinforcement cage assembly (11) are connected and fixed by a connecting steel bar (12).

3. A green and energy-saving prefabricated building wall component according to claim 1, characterized in that: The assembled steel cage (13) is composed of ring steel bars (14) and connecting steel bars (15). Multiple ring steel bars (14) are provided and are vertically arranged at equal intervals. The ring steel bars (14) are connected and fixed to each other by connecting steel bars (15).

4. A green and energy-saving prefabricated building wall component according to claim 1, characterized in that: A secondary wall (7) is also provided on the building wall (1), and an insulation cavity (6) is provided between the secondary wall (7) and the building wall (1).

5. A green and energy-saving prefabricated building wall component according to claim 4, characterized in that: The secondary wall (7) is provided with a secondary wall reinforcement cage (16) inside, and both sides of the secondary wall reinforcement cage (16) are embedded in the building wall (1).

6. A green and energy-saving prefabricated building wall component according to claim 4, characterized in that: It also includes a composite wall (17), which is installed in the insulation cavity (6), and a strip groove (1701) is provided on one side of the composite wall (17) at equal intervals.

7. A green and energy-saving prefabricated building wall component according to claim 6, characterized in that: The composite wall (17) includes a first insulation wall panel (1702), insulation cotton (1703), a fireproof board (1704), and a second insulation wall panel (1705). The first insulation wall panel (1702) has insulation cotton (1703) on one side, the insulation cotton (1703) has fireproof board (1704) on one side, and the fireproof board (1704) has second insulation wall panel (1705) on one side.

8. A green and energy-saving prefabricated building wall component according to claim 7, characterized in that: Both the first insulation wall panel (1702) and the second insulation wall panel (1705) are made of polystyrene foam.

Citation Information

Patent Citations

  • Prefabricated wallboard

    CN115306076A

  • Wall panel apparatus

    US20220220736A1