Portable handle assembly and portable energy storage device
By incorporating a hollow structure and adhesive sheet between the handle shell and the soft rubber parts of the portable energy storage device, the problems of high cost and heavy weight in existing technologies are solved, achieving the effects of lightweighting and cost reduction.
Patent Information
- Application Number
- CN202310569033.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-05-19
AI Technical Summary
Existing portable energy storage devices have handles that are made of soft material bonded to the handle body, resulting in high costs and the inability to cut out hollow designs, which affects user comfort and device weight.
The handle shell and soft rubber parts adopt a hollow structure, and the soft rubber parts are indirectly connected to the handle shell by setting the first and second adhesive structures on the inside through adhesive sheets, thereby reducing material costs.
While ensuring reliable bonding, the weight and cost of the handle housing and the overall device have been reduced, while providing a good grip and consistent appearance.
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Figure CN116345047B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric device shell structure, in particular to a hand-held handle assembly and a portable energy storage device. BACKGROUND
[0002] At present, the outdoor camping economy is booming, and the demand for outdoor electricity is increasing. Large-capacity, safe and portable outdoor power sources have gradually become necessary equipment for camping enthusiasts.
[0003] The portable energy storage device usually needs to be installed with a handle for carrying. Since the battery cell of the energy storage product is relatively heavy, the overall weight of the portable energy storage product is very heavy. In order to ensure the comfort of the user when carrying, a soft structure is usually arranged on the inner side of the handle. The soft structure and the handle body are generally connected by adhesion.
[0004] The existing soft structure is usually thick, which increases the cost. In the case of adhesion connection between the soft structure and the handle body, in order to ensure the reliability of the connection, the corresponding area of the handle body needs to be provided with sufficient adhesion area, and cannot be hollowed out, thereby increasing the material cost of the handle body.
[0005] Therefore, there is an urgent need for a hand-held handle assembly and a portable energy storage device to solve the above technical problems. SUMMARY
[0006] Based on the above, the purpose of the present application is to provide a hand-held handle assembly and a portable energy storage device. By arranging a soft rubber part, a good grip feeling is provided, and the material cost of the hand-held handle assembly is reduced from the aspects of the handle shell and the soft rubber part while ensuring the adhesion reliability of the soft rubber part.
[0007] In order to achieve the above purpose, the present application adopts the following technical solutions:
[0008] In a first aspect, a hand-held handle assembly is provided, comprising a handle shell, a soft rubber part and an adhesive sheet. The handle shell is arranged as a hollow structure, and the inner side of the handle shell is provided with a hollow groove. The adhesive sheet is installed on the inner side of the handle shell. The soft rubber part is provided with a connecting cavity for accommodating the adhesive sheet. The inner wall of the connecting cavity is provided with a first adhesive structure, and the side of the adhesive sheet away from the handle shell is provided with a second adhesive structure. The first adhesive structure and the second adhesive structure are adhered by adhesive.
[0009] As an optional technical solution of the hand-held handle assembly, the first adhesive structure comprises a first adhesive surface, and the second adhesive structure comprises a second adhesive surface. The first adhesive surface and the second adhesive surface are adhered by adhesive. The first adhesive surface and the second adhesive surface are arranged as mutually adaptive arc surface structures, or the first adhesive surface and the second adhesive surface are arranged as mutually adaptive corrugated surface structures.
[0010] As an optional technical solution of the hand-held handle assembly, the first adhesive structure further comprises a third adhesive surface, the second adhesive structure further comprises a fourth adhesive surface, the third adhesive surface is arranged at the bottom of the connecting cavity, and the third adhesive surface and the fourth adhesive surface are adhered by adhesive.
[0011] As an optional technical solution of the hand-held handle assembly, two first adhesive surfaces are arranged correspondingly, respectively, two second adhesive surfaces are arranged correspondingly, respectively, and the two first adhesive surfaces are arranged on the left and right sides of the third adhesive surface in the length direction, and the two second adhesive surfaces are arranged on the left and right sides of the fourth adhesive surface in the length direction.
[0012] As an optional technical solution of the hand-held handle assembly, a first groove is arranged on one side of the adhesive sheet facing the soft rubber piece, the first groove is arranged in the second adhesive surface, and the first groove can accommodate adhesive.
[0013] As an optional technical solution of the hand-held handle assembly, a plurality of first grooves are arranged, the first grooves are arranged in the width direction of the adhesive sheet, and the plurality of first grooves are arranged in the length direction of the adhesive sheet.
[0014] As an optional technical solution of the hand-held handle assembly, a connecting through hole is arranged on the adhesive sheet, a threaded hole is arranged on the inner side of the handle shell correspondingly, a fastening screw is threadedly connected through the connecting through hole and the threaded hole, the adhesive sheet is mounted on the handle shell, and the soft rubber piece covers the fastening screw and the connecting through hole.
[0015] As an optional technical solution of the hand-held handle assembly, the handle shell comprises a horizontal rod part and two connecting parts connected to two ends of the horizontal rod part, respectively, the horizontal rod part and the two connecting parts jointly form a U-shaped structure, the horizontal rod part is provided with a mounting gap on the inner side of the U-shaped structure, and the adhesive sheet is mounted in the mounting gap.
[0016] As an optional technical solution of the hand-held handle assembly, the soft rubber piece is made of silica gel; and / or
[0017] The adhesive sheet and / or the handle shell are made of plastic.
[0018] In a second aspect, a portable energy storage device is provided, comprising an energy storage module and the hand-held handle assembly as described above, and the hand-held handle assembly is mounted on the outer wall of the energy storage module to carry the energy storage module.
[0019] The present application has the following beneficial effects:
[0020] The portable handle assembly provided by the present application is provided with a soft rubber part for holding when being lifted by a user, and an adhesive sheet is arranged between the soft rubber part and the handle shell, and the soft rubber part is adhered to the adhesive sheet through the adhesion between the first adhesive structure and the second adhesive structure, so as to indirectly connect the soft rubber part and the handle shell. Due to the arrangement of the adhesive sheet, there is sufficient adhesion area between the soft rubber part and the adhesive sheet, and on the premise of ensuring the adhesion reliability, on the one hand, the handle shell can be provided as a hollow structure, thereby reducing the material cost of the handle shell, and on the other hand, a connecting cavity is arranged in the soft rubber part, and the material cost of the hollow structure is also reduced compared with the thicker solid structure, so that the overall cost of the portable handle assembly is reduced.
[0021] The portable energy storage device provided by the present application is provided with a portable handle assembly for holding when being lifted by a user, and the inner side of the portable handle assembly is provided with a soft rubber part, which has good holding feeling and reduces the material cost of the portable handle assembly on the premise of ensuring the adhesion reliability of the soft rubber part. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the description of the embodiments of the present application will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the contents of the embodiments of the present application and the drawings.
[0023] Figure 1 is a structural schematic diagram of the portable handle assembly provided by the first embodiment of the present application;
[0024] Figure 2 is an exploded structural schematic diagram of the portable handle assembly provided by the first embodiment of the present application;
[0025] Figure 3 is a structural schematic diagram of the soft rubber part provided by the first embodiment of the present application Figure 1 ;
[0026] Figure 4 is a structural schematic diagram of the soft rubber part provided by the first embodiment of the present application Figure 2 ;
[0027] Figure 5 is a structural schematic diagram of the adhesive sheet provided by the first embodiment of the present application;
[0028] Figure 6 is a sectional schematic diagram of the portable handle assembly provided by the first embodiment of the present application Figure 1 ;
[0029] Figure 7 is an exploded structural sectional schematic diagram of the portable handle assembly provided by the first embodiment of the present application Figure 2 ;
[0030] Figure 8 This is a schematic diagram of the structure of the soft rubber part provided in Embodiment 2 of the present invention.
[0031] In the picture:
[0032] 1. Soft rubber part; 11. Connecting cavity; 12. First bonding surface; 13. Third bonding surface; 14. Second groove; 2. Adhesive sheet; 21. Second bonding surface; 22. Fourth bonding surface; 23. First groove; 24. Connecting through hole; 25. Mounting step; 3. Handle housing; 31. Crossbar part; 32. Connecting part; 33. Mounting notch; 34. Hollowed-out groove; 4. Fastening screw. Detailed Implementation
[0033] To make the technical problems solved by the present invention, the technical solutions adopted, and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] Example 1:
[0035] This embodiment provides a portable energy storage device, which includes an energy storage module and at least two handle assemblies. The handle assemblies are rotatably mounted on the outer wall of the energy storage module so that the user can lift the energy storage module.
[0036] like Figures 1-7 As shown, the handle assembly includes a handle housing 3, a soft rubber part 1, and an adhesive sheet 2. The handle housing 3 includes a crossbar 31 and two connecting parts 32 respectively connected to both ends of the crossbar 31. The crossbar 31 and the two connecting parts 32 together form a U-shaped structure. The adhesive sheet 2 is installed on the inside of the crossbar 31 of the handle housing 3. The soft rubber part 1 and the adhesive sheet 2 are bonded together with 3M adhesive or glue.
[0037] Furthermore, such as Figure 2 , Figures 4-7 As shown, the handle housing 3 is set as a hollow structure, and the inner side of the handle housing 3 is provided with multiple hollow grooves 34. The soft rubber part 1 is provided with a connecting cavity 11 for accommodating the adhesive piece 2. The inner wall of the connecting cavity 11 is provided with a first adhesive structure, and the side of the adhesive piece 2 away from the handle housing 3 is provided with a second adhesive structure. The first adhesive structure and the second adhesive structure are bonded together by adhesive.
[0038] The bottom is provided with a first bonding surface 12, the side of the adhesive sheet 2 away from the handle shell 3 is provided with a second bonding surface 21, the first bonding surface 12 and the second bonding surface 21 are bonded by adhesive, and the first bonding surface 12 and the second bonding surface 21 are provided as mutually adapted arc surface structures.
[0039] Specifically, the portable handle assembly provided by the embodiment is provided with the soft glue piece 1 for the user to hold when lifting the portable energy storage device, and the soft glue piece 1 provides a good grip. The adhesive sheet 2 is arranged between the soft glue piece 1 and the handle shell 3, and the soft glue piece 1 is bonded to the adhesive sheet 2 through the bonding between the first bonding structure and the second bonding structure, so as to indirectly connect the soft glue piece 1 and the handle shell 3. The arrangement of the adhesive sheet 2 not only avoids the integral molding of the second bonding structure and the handle shell 3, simplifies the mold complexity, but also is more conducive to controlling the structure and size of the second bonding surface 21 during molding, and also makes the soft glue piece 1 and the adhesive sheet 2 have sufficient bonding area. On the premise of ensuring bonding reliability, on the one hand, the handle shell 3 is provided as a hollow structure, which reduces the material cost of the handle shell 3, reduces the weight of the handle shell 3 and the overall weight of the portable handle assembly, thereby reducing the overall weight of the portable energy storage device and improving portability. On the other hand, the connection cavity 11 is arranged in the soft glue piece 1, and the material cost of the hollow structure is also reduced compared with the thicker solid structure, so the overall cost of the portable handle assembly is reduced.
[0040] For example, the first bonding structure includes the first bonding surface 12, and the second bonding structure includes the second bonding surface 21. The first bonding surface 12 and the second bonding surface 21 are provided as mutually adapted arc surface structures. Since the first bonding surface 12 and the second bonding surface 21 are provided as mutually adapted arc surface structures or corrugated surface structures, the contact area and the stress area of the bonding between the soft glue piece 1 and the adhesive sheet 2 are increased, and the fit is improved, so that the bonding firmness is significantly improved. Also, the use of exposed screws to directly lock the soft glue piece 1 to the handle shell 3 is avoided, and the appearance consistency is ensured.
[0041] In other embodiments, the first bonding surface 12 and the second bonding surface 21 can be provided as mutually adapted corrugated surface structures. The corrugated surface structure refers to a surface structure with a wave shape or a snake shape in the longitudinal or transverse cross section. Compared with the arc surface structure, the corrugated surface structure has a larger surface area, can accommodate more and more uniform adhesive, and has higher bonding reliability.
[0042] In the embodiment, as shown in Figures 4-7 The first bonding structure further includes a third bonding surface 13, and the second bonding structure further includes a fourth bonding surface 22. The third bonding surface 13 is arranged at the bottom of the connection cavity 11, and the third bonding surface 13 and the fourth bonding surface 22 are bonded by adhesive. The third bonding surface 13 and the fourth bonding surface 22 are both provided as planar structures, so as to facilitate molding control and reduce production difficulty.
[0043] Exemplarily, the soft glue piece 1 and the adhesive sheet 2 are both provided in a strip structure, and two first adhesive surfaces 12 and two second adhesive surfaces 21 are respectively arranged correspondingly, the two first adhesive surfaces 12 are distributed on the left and right sides of the third adhesive surface 13 in the length direction, and the two second adhesive surfaces 21 are distributed on the left and right sides of the fourth adhesive surface 22 in the length direction. During the glue coating, the planar structure of the third adhesive surface 13 and the fourth adhesive surface 22 is beneficial to the accumulation of the adhesive, and the overflow part can also overflow to the first adhesive surfaces 12 and the second adhesive surfaces 21 on both sides, so as to increase the actual amount of glue used, and further improve the adhesive effect.
[0044] Of course, the adhesive sheet 2 and the connecting cavity 11 are both provided with vertical side wall structures, and the side wall structures of the two can also be bonded by adhesive, so as to further increase the bonding area and improve the bonding reliability.
[0045] Exemplarily, as shown in Figure 3 , the outer surface of the soft glue piece 1 is provided with a plurality of second grooves 14, the second grooves 14 are arranged along the width direction of the soft glue piece 1, and the plurality of second grooves 14 are arranged at intervals along the length direction of the soft glue piece 1. Specifically, the arrangement of the second grooves 14 can increase the friction when the user holds it, and play a role of anti-skid.
[0046] Exemplarily, the adhesive sheet 2 is made of plastic. Specifically, the adhesive sheet 2 is made by injection molding.
[0047] Exemplarily, the soft glue piece 1 is made of silicone material. Of course, in other embodiments, the soft glue piece 1 can also be made of other soft materials such as rubber.
[0048] Exemplarily, the side of the adhesive sheet 2 facing the soft glue piece 1 is provided with a first groove 23, the first groove 23 is arranged in the second adhesive surface 21, and the first groove 23 can accommodate adhesive. Further, the first groove 23 is provided with a plurality of first grooves 23, the first grooves 23 are arranged along the width direction of the adhesive sheet 2, and the plurality of first grooves 23 are arranged at intervals along the length direction of the adhesive sheet 2.
[0049] The arrangement of the first groove 23 has two aspects: first, during the bonding operation, the first groove 23 can store adhesive to increase the actual amount of glue used and improve the bonding effect between the soft glue piece 1 and the adhesive sheet 2; on the other hand, during the injection molding of the adhesive sheet 2, the protrusion corresponding to the first groove 23 on the injection mold reduces the flow rate of the molten glue, so that the air in the mold has enough time to escape, greatly reducing the amount of residual air in the mold and improving the yield of the adhesive sheet 2.
[0050] Exemplarily, as shown in Figure 2 and Figure 5As shown, the adhesive sheet 2 is provided with two connecting through holes 24, and the inner side of the handle shell 3 is correspondingly provided with two threaded holes, and two fastening screws 4 are respectively screwed through the corresponding connecting through holes 24 and threaded holes to be connected with the handle shell 3, and the soft rubber piece 1 is covered on the fastening screws 4 and the connecting through holes 24. On the one hand, the threaded connection ensures the installation reliability between the adhesive sheet 2 and the handle shell 3, and on the other hand, the soft rubber piece 1 shields the fastening screws 4 and the connecting through holes 24, so that the user has a better grip feeling when holding, and the appearance consistency is not affected.
[0051] For example, the bottom of the adhesive sheet 2 is provided with an installation step 25 extending along the circumference thereof, the upper end of the installation step 25 carries and limits the bottom of the soft rubber piece 1, and the lower end of the installation step 25 is pressed against the hand-held handle during installation. The installation step 25 plays a role of installation and limiting, and can also block the adhesive in the connecting cavity 11 from overflowing.
[0052] For example, the handle shell 3 is made of plastic. Specifically, the handle shell 3 is made by injection molding. Since the handle shell 3 is provided in a hollow structure, the wall thickness of the handle shell 3 is greatly reduced, and the wall thickness of the handle shell 3 is more uniform, thereby eliminating problems such as shrinkage and excessive holding time caused by excessive wall thickness during molding.
[0053] Embodiment Two:
[0054] As shown in the embodiment one, on the basis of the embodiment one, another hand-held handle assembly is provided, which is different from the embodiment one in that: Figure 8 The bottom of the connecting cavity 11 is only provided with a first adhesive surface 12, and the connecting cavity 11 is not provided with a third adhesive surface 13, and the first adhesive surface 12 is provided as an arc surface structure penetrating through the bottom of the connecting cavity 11. Correspondingly, the side of the adhesive sheet 2 away from the handle shell 3 is also only provided with a second adhesive surface 21, and the adhesive sheet 2 is not provided with a fourth adhesive surface 22, and the second adhesive surface 21 is also provided as an arc surface structure penetrating through the top surface of the adhesive sheet 2. This setting simplifies the molding die, and also has the effect of increasing the stress area and adhesive area between the soft rubber piece 1 and the adhesive sheet 2, improving the fitting degree, thereby significantly improving the adhesive effect.
[0055]
[0056] Note that the above merely describes preferred embodiments of the present application and the principles of the technology applied. Those skilled in the art will understand that the present application is not limited to the specific embodiments described herein, and that various obvious changes, modifications and substitutions can be made without departing from the scope of the present application. Therefore, although the present application has been described in detail through the above embodiments, the present application is not limited to the above embodiments, and can include more other equivalent embodiments without departing from the concept of the present application, and the scope of the present application is determined by the scope of the claims.
Claims
1. A handgrip assembly, characterized by The handle shell (3) is provided as a hollow structure, the inner side of the handle shell (3) is provided with a hollow groove (34), the adhesive sheet (2) is installed on the inner side of the handle shell (3), the soft rubber piece (1) is provided with a connecting cavity (11) for accommodating the adhesive sheet (2), the inner wall of the connecting cavity (11) is provided with a first adhesive structure, the side of the adhesive sheet (2) away from the handle shell (3) is provided with a second adhesive structure, and the first adhesive structure and the second adhesive structure are adhered by adhesive. The bottom of the adhesive sheet (2) is provided with a mounting step (25) extending along the circumference thereof, the upper end of the mounting step (25) bears the bottom of the soft rubber piece (1), and the lower end of the mounting step (25) is pressed against the handle shell (3) during installation.
2. The handle assembly of claim 1, wherein, The first adhesive structure includes a first adhesive surface (12), the second adhesive structure includes a second adhesive surface (21), the first adhesive surface (12) and the second adhesive surface (21) are adhered by adhesive, the first adhesive surface (12) and the second adhesive surface (21) are provided as mutually adapted curved surfaces, or the first adhesive surface (12) and the second adhesive surface (21) are provided as mutually adapted corrugated surfaces.
3. The handle assembly of claim 2, wherein, The first adhesive structure further includes a third adhesive surface (13), the second adhesive structure further includes a fourth adhesive surface (22), the third adhesive surface (13) is arranged at the bottom of the connecting cavity (11), the third adhesive surface (13) and the fourth adhesive surface (22) are adhered by adhesive, and the third adhesive surface (13) and the fourth adhesive surface (22) are both provided as planar structures.
4. The handle assembly of claim 3, wherein, The first adhesive surface (12) and the second adhesive surface (21) are respectively provided as two, the two first adhesive surfaces (12) are distributed on the left and right sides of the third adhesive surface (13) in the length direction, and the two second adhesive surfaces (21) are distributed on the left and right sides of the fourth adhesive surface (22) in the length direction.
5. The handle assembly of claim 1, wherein, The side of the adhesive sheet (2) facing the soft rubber piece (1) is provided with a first groove (23) capable of accommodating adhesive.
6. The handle assembly of claim 5, wherein, The first groove (23) is provided as a plurality, the first groove (23) extends along the width direction of the adhesive sheet (2), and the plurality of first grooves (23) are arranged in the length direction of the adhesive sheet (2).
7. The handle assembly of any of claims 1-6, wherein, The adhesive sheet (2) is provided with a connecting through hole (24), the inner side of the handle shell (3) is correspondingly provided with a threaded hole, a fastening screw (4) is threadedly connected with the threaded hole through the connecting through hole (24) to install the adhesive sheet (2) on the handle shell (3), and the soft rubber piece (1) covers the fastening screw (4) and the connecting through hole (24).
8. The handle assembly of any of claims 1-6, wherein, The handle shell (3) comprises a crossbar part (31) and two connecting parts (32) respectively connected to two ends of the crossbar part (31), the crossbar part (31) and the two connecting parts (32) jointly form a U-shaped structure, the crossbar part (31) is provided with a mounting notch (33) towards the inner side of the U-shaped structure, and the adhesive sheet (2) is mounted in the mounting notch (33).
9. The handle assembly of any of claims 1-6, wherein, The soft rubber part (1) is made of silica gel; and / or The adhesive sheet (2) and / or the handle shell (3) are made of plastic.
10. A portable energy storage device, characterized by A portable energy storage module comprising an energy storage module and a hand-held handle assembly as claimed in any one of claims 1-9, the hand-held handle assembly being mounted to an outer wall of the energy storage module for carrying the energy storage module.
Citation Information
Patent Citations
Plastic handle and portable energy storage equipment
CN115315100A
Energy storage power supply with magnetic attraction handle
CN218586231U
Portable handle assembly and portable energy storage device
CN220628015U