Broken Tool Detection Device and Detection Method for Smart Home Circuit Board Processing Equipment
By using a broken tool detection device in smart home circuit board processing equipment, which employs an automatic detection and adjustment mechanism and an anti-breakage tool cleaning mechanism, the limitations of existing broken tool detection technologies and the cumbersome manual operation are solved. This enables flexible detection and automated replacement of drilling heads, improving the convenience of detection and the efficiency of circuit board processing.
Patent Information
- Application Number
- CN202211556028.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-06
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2042-12-06
AI Technical Summary
The existing broken tool detection mechanism is not easy to adjust flexibly, resulting in limitations in the detection of drilling heads in different positions. Furthermore, it needs to be manually removed after detection, which affects subsequent circuit board processing, increasing labor intensity and processing schedule risks.
A broken tool detection device for smart home circuit board processing equipment was designed. It adopts an automatic detection and adjustment mechanism, including components such as an electric telescopic rod, an arc-shaped groove plate, an L-shaped plate, and a circular sleeve. It can automatically adjust the position of the detection head to achieve flexible detection of the drilling head and anti-breakage cleaning. Broken tool detection is achieved through rubber pads and push-button switches, and automated operation is achieved through electric telescopic rods and cleaning rods.
It enables flexible inspection and automated replacement of drilling tips, reduces manual operation, improves inspection convenience and accuracy, reduces the risk of drilling tip wear, and ensures the continuity and efficiency of circuit board processing.
Smart Images

Figure CN116352502B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of drill bit breakage detection technology, specifically to a drill bit breakage detection device and method for smart home circuit board processing equipment. Background Technology
[0002] During circuit board processing, the position of the drilling head is adjustable due to the different drilling locations. However, the existing broken tool detection mechanism is not convenient to adjust flexibly in actual use, which limits the detection of drilling heads in different positions. Moreover, after the detection, the detection device needs to be manually moved away to avoid affecting the operation of subsequent circuit board processing equipment. This requires repeated manual operation, resulting in high labor intensity and easily affecting the progress of subsequent circuit board drilling processing. Summary of the Invention
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this invention provides a broken tool detection device for smart home circuit board processing equipment. This solves the problem that while the position of the drilling head is adjustable due to different drilling locations during circuit board processing, existing broken tool detection mechanisms are inconvenient to adjust flexibly in actual use, resulting in limitations in detecting drilling heads at different positions. Furthermore, after detection, the detection device needs to be manually moved away to avoid affecting the subsequent circuit board processing equipment, requiring repeated manual operation, leading to high labor intensity and potentially impacting the progress of subsequent circuit board drilling.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, the present invention is implemented through the following technical solution: a broken blade detection device for smart home circuit board processing equipment, comprising a support plate, a worktable fixedly connected to the upper part of the support plate, a drilling mechanism installed on the upper end face of the support plate, a drilling head provided on the side of the drilling mechanism near the worktable, an automatic detection and adjustment mechanism installed on the upper end face of the worktable, and an anti-breakage blade cleaning mechanism installed on the upper end face of the support plate;
[0007] The automatic detection and adjustment mechanism is equipped with an electric telescopic rod. The electric telescopic rod is fixedly connected to the upper end face of the bearing plate. An arc-shaped groove plate is fixedly connected to the upper end of the electric telescopic rod. A movable shaft is slidably connected to the groove wall of the arc-shaped groove plate. A sliding sleeve is fixedly connected to the upper end face of the worktable. A sleeve rod is fitted on the inner wall of the sliding sleeve. An L-shaped plate is fixedly connected to the upper end of the sleeve rod. A spiral groove is formed on the outer wall of the sliding sleeve. An installation shaft is fixedly connected to the outer wall of the sleeve rod. The installation shaft is slidably connected to the spiral groove. The end of the L-shaped plate near the electric telescopic rod is rotatably connected to the outer wall of the movable shaft. A spiral groove column is rotatably connected through the side wall of the L-shaped plate. A sliding shaft is slidably connected to the groove wall of the spiral groove column. A square frame is slidably connected laterally to the upper end face of the L-shaped plate through a sliding groove.
[0008] Preferably, an installation frame is fixedly connected to the upper end face of the square frame, and a circular sleeve is slidably connected to the inner wall of the installation frame via a sliding block. An indicator light is provided on the outer wall of the circular sleeve, and a push-button switch is provided at the bottom of the inner cavity of the circular sleeve.
[0009] Preferably, the outer wall of the push-button switch is fitted with a support spring, one end of the support spring is fixedly connected to the outer wall of the push-button switch, the other end of the support spring is fixedly connected to the bottom of the inner cavity of the circular sleeve, a rubber pad is fixedly connected to the upper end of the push-button switch, a limit tooth is fixedly connected to the side of the circular sleeve near the mounting frame, and a sliding column is slidably connected through the bottom of the inner cavity of the mounting frame.
[0010] Preferably, a long rack is fixedly connected to the upper end of the sliding column, the long rack meshes with the limiting teeth, a limiting spring is sleeved on the outer wall of the sliding column, one end of the limiting spring is fixedly connected to the lower end face of the mounting frame, the other end of the limiting spring is fixedly connected to the outer wall of the sliding column, and a first end face toothed disc is fixedly connected to one end of the spiral groove column that penetrates the side wall of the L-shaped plate.
[0011] Preferably, the side wall of the L-shaped plate is fixedly connected to a second end face toothed plate by a spring telescopic rod, the lower end face of the L-shaped plate is fixedly connected to a T-shaped plate by a limiting telescopic rod, the upper part of the T-shaped plate is laterally slidably connected to the lower end of the sliding column by a sliding groove, and the outer wall of the second end face toothed plate is fixedly connected to an L-shaped triangular plate.
[0012] Preferably, the anti-breakage knife cleaning mechanism is provided with a spring telescopic rod, the upper end face of the bearing plate is fixedly connected to a rubber plate through the spring telescopic rod, the rear end face of the rubber plate is laterally slidably connected to a long shaft through a slide groove, the end of the long shaft away from the slide groove is fixedly connected to a pressing plate, and the outer wall of the drilling mechanism is provided with a switch button.
[0013] Preferably, the rear end face of the workbench is provided with an inclined groove, the long shaft is slidably connected to the inclined groove, the upper end face of the bearing plate is rotatably connected to a threaded rod, the outer wall of the threaded rod is fixedly connected to a rectangular frame, the inner wall of the rectangular frame is slidably connected to a movable shaft, and the outer wall of the movable shaft is rotatably connected to a cleaning rod.
[0014] Preferably, the upper end face of the rubber plate is longitudinally slidably connected to the cleaning rod via a groove, the outer wall of the threaded rod is threadedly connected to a threaded sleeve, the outer surface of the threaded sleeve is fixedly connected to a support rod, and the end of the support rod away from the threaded sleeve is fixedly connected to the outer wall of the electric telescopic rod.
[0015] As described above, for the broken tool detection device in smart home circuit board processing equipment, a method for detecting broken tools in smart home circuit board processing equipment is now proposed, characterized by the following steps:
[0016] S1, Positioning the drilling head: First, adjust the detection device according to the position of the drilling cutter to make the detection head of the automatic detection and adjustment mechanism be in the same position as the drilling head;
[0017] S2, Automatic Moving Detection: During circuit board processing, the drilling mechanism is first started to drill holes in the circuit board. After drilling is completed, the automatic detection and adjustment mechanism is started and moves to the lower part of the drill bit to be detected.
[0018] S3, check for broken tool. At this time, the tool head is located on the inner wall of the circular sleeve in the detection device. When the drilling tool head is not broken, the tool head touches the rubber pad and presses the push-button switch to turn on the indicator light. When the drilling tool head is broken, it will not touch the rubber pad, and the indicator light will not light up, so you can know in time whether the tool head is broken.
[0019] S4, Replace the drill bit. After detecting a broken drill bit, the automatic detection and adjustment device is activated and automatically moves and resets, allowing the drill bit to be removed and replaced.
[0020] (III) Beneficial Effects
[0021] The broken tool detection device for smart home circuit board processing equipment provided by this invention has the following beneficial effects:
[0022] 1. The broken tool detection device of this smart home circuit board processing equipment, after the circular sleeve is positioned, activates the electric telescopic rod to pull the arc-shaped groove plate and L-shaped plate downwards simultaneously. At this time, the sleeve rod is pressed and slides downwards in the spiral groove through the mounting shaft. As it continues to move downwards until the circular sleeve is no longer fitted onto the outer wall of the drilling head, the mounting shaft is squeezed by the spiral groove, causing the sleeve rod to deflect. This causes the L-shaped plate to rotate around the fulcrum of the sleeve rod, so that one end of the L-shaped plate slides in the arc-shaped groove through the movable shaft. This deflects the entire L-shaped plate to the lower part away from the drilling mechanism, which is beneficial for the drilling mechanism to perform drilling processing on the circuit board. After the drilling mechanism finishes its work and rises, the electric telescopic rod is activated to push the arc-shaped groove plate and L-shaped plate upwards. The mounting shaft on the outer wall of the sleeve will be deflected to the upper part of the worktable by the extrusion of the spiral groove. After the deflection is completed, the L-shaped plate and the circular sleeve will continue to rise to the outer wall of the drilling head. If the drilling head is not broken, it will contact the rubber pad and press the push-button switch to turn on the indicator light, thus reminding the operator that no tool breakage has occurred. If no tool breakage has occurred, the drilling head will not contact the rubber pad and the indicator light will not light up. If the drilling head is broken, it needs to be replaced. Its continuous structure can automatically move to the lower part of the tool head to detect tool breakage. When not in use, the detection mechanism can be reset and will not block the tool head from working, saving the trouble of repeatedly moving the detection mechanism for detection. It can also be seen intuitively whether a tool breakage has occurred, improving the convenience of detection.
[0023] 2. The broken tool detection device of this smart home circuit board processing equipment first adjusts the position of the circular sleeve according to the position of the drilling head before testing. Holding the second end face toothed disc, pull it away from the drilling head, causing the spring telescopic rod to stretch so that the second end face toothed disc is not engaged with the first end face toothed disc. Then, manually rotate the spiral groove column so that the groove on its outer wall squeezes the sliding shaft, causing the square frame to slide on the upper part of the L-shaped plate. This allows adjustment of the lateral movement of the mounting frame and the circular sleeve. Furthermore, when the second end face toothed disc is pulled outwards, it simultaneously drives the lower L-shaped plate... The triangular plate moves closer to the outer wall of the T-shaped plate, squeezing the T-shaped plate away from the L-shaped plate and stretching the limiting telescopic rod. When the T-shaped plate is squeezed and moved, it will pull the upper sliding column downwards in sync, pulling the long rack away from engaging with the limiting teeth. It will also simultaneously drive the limiting spring on the outer wall of the sliding column to be stretched. At this time, the circular sleeve can be slid longitudinally in the mounting frame with the sliding block, so that the horizontal and vertical distances of the circular sleeve can be adjusted at the same time. It can be flexibly applied to the position of the drilling head when drilling in different positions, and the operation is convenient and the detection mechanism can be quickly adjusted for displacement and positioning.
[0024] 3. The broken tool detection device of this smart home circuit board processing equipment only requires loosening the second end face toothed disc. At this time, the spring telescopic rod will reset and re-engage with the first end face toothed disc, so that the spiral groove column will not rotate. When the second end face toothed disc is pulled and reset, it will no longer pull the L-shaped triangular plate, thus avoiding contact with the T-shaped plate. At this time, the limit spring resets and pulls the sliding column and the T-shaped plate to move upward and reset. This causes the sliding column to push the long toothed rack upward and re-engage with the limit tooth at the bottom of the circular sleeve, thus limiting and fixing the circular sleeve. This effectively prevents the phenomenon of movement caused by subsequent contact and ensures the accuracy of the detection after positioning.
[0025] 4. The broken tool detection device of this smart home circuit board processing equipment: When the drilling mechanism drills a circuit board placed on the worktable downwards, the drill bit will squeeze the rubber plate as it passes through the circuit board and continues to descend. The rubber plate will compress the spring telescopic rod as it descends. At this time, the long shaft at the rear of the rubber plate will be squeezed by the inclined groove and move closer to the outer wall of the drilling mechanism. This causes the long shaft to drive the pressing plate to slide in the groove at the rear of the rubber plate. This will cause the pressing plate to press the switch button to close the descent of the drilling mechanism. This can effectively prevent the drill bit from breaking when it continues to descend and touches the hard table surface, thus reducing the probability of wear on the drill bit.
[0026] 5. The broken tool detection device of this smart home circuit board processing equipment, when the electric telescopic rod moves up and down, its outer wall will pull the threaded sleeve up and down through the support rod, causing the threads on the inner wall of the threaded sleeve to squeeze the threaded rod and drive the rectangular frame to deflect synchronously. When the rectangular frame deflects, it will move the moving shaft to slide on its inner wall, thereby pulling the cleaning rod to slide longitudinally on the upper part of the rubber plate. This can push out the debris left by drilling on the upper part of the rubber plate, avoiding the subsequent drilling head from continuously touching the debris downwards, which would not effectively resist the downward movement of the rubber plate and prevent the drilling mechanism from being unable to close in time. It can also keep the upper part of the rubber plate clean and prevent the debris from piling up and affecting subsequent drilling. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0028] Figure 2 This is a schematic diagram of the installation structure of the sliding sleeve and the spiral groove of the present invention;
[0029] Figure 3 For the present invention Figure 2 Enlarged structural diagram of region A in the middle;
[0030] Figure 4 For the present invention Figure 2 Enlarged structural diagram of region B in the middle;
[0031] Figure 5This is a schematic diagram of the installation structure of the spring telescopic rod and the second end face toothed disc of the present invention;
[0032] Figure 6 For the present invention Figure 5 Enlarged structural diagram of region C in the middle;
[0033] Figure 7 This is a schematic diagram of the rear-view mounting structure of the present invention;
[0034] Figure 8 For the present invention Figure 7 A magnified schematic diagram of the D region.
[0035] Figure 9 This is a schematic diagram of the installation structure of the rubber sheet and the long shaft of the present invention;
[0036] Figure 10 This is a schematic diagram of the installation structure of the sliding column and T-shaped plate of the present invention;
[0037] Figure 11 This is a magnified structural diagram of region E in convex 10 of the present invention.
[0038] Figure 12 This is a schematic diagram of the method steps of the present invention.
[0039] In the diagram: 1. Bearing plate; 2. Workbench; 3. Drilling mechanism; 4. Drilling head; 5. Automatic detection and adjustment mechanism; 51. Electric telescopic rod; 52. Arc-shaped groove plate; 53. Movable shaft; 54. Sliding sleeve; 55. Sleeve rod; 56. L-shaped plate; 57. Spiral groove; 58. Mounting shaft; 59. Spiral groove column; 510. Sliding shaft; 511. Square frame; 512. Mounting frame; 513. Sliding block; 514. Circular sleeve; 515. Indicator light; 516. Push-button switch; 517. Support spring; 518. Rubber pad; 519. Long 520. Rack; 521. Sliding column; 522. Limiting spring; 523. First end face gear plate; 524. Spring telescopic rod; 525. Second end face gear plate; 526. Limiting telescopic rod; 527. T-shaped plate; 528. Limiting tooth; 529. L-shaped triangular plate; 60. Anti-breakage knife cleaning mechanism; 61. Spring telescopic pull rod; 62. Rubber plate; 63. Long shaft; 64. Press plate; 65. Switch button; 66. Threaded rod; 67. Rectangular frame; 68. Moving shaft; 69. Cleaning rod; 610. Threaded sleeve; 611. Support rod; 612. Inclined groove. Detailed Implementation
[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0041] The present invention provides the following technical solution:
[0042] Example 1
[0043] Please see Figures 1 to 6 A broken blade detection device for smart home circuit board processing equipment includes a support plate 1, a workbench 2 fixedly connected to the upper part of the support plate 1, a drilling mechanism 3 installed on the upper end face of the support plate 1, a drilling head 4 provided on the side of the drilling mechanism 3 near the workbench 2, an automatic detection and adjustment mechanism 5 installed on the upper end face of the workbench 2, and an anti-breakage blade cleaning mechanism 6 installed on the upper end face of the support plate 1.
[0044] The automatic detection and adjustment mechanism 5 is equipped with an electric telescopic rod 51. The electric telescopic rod 51 is fixedly connected to the upper end of the bearing plate 1. An arc-shaped groove plate 52 is fixedly connected to the upper end of the electric telescopic rod 51. A movable shaft 53 is slidably connected to the groove wall of the arc-shaped groove plate 52. A sliding sleeve 54 is fixedly connected to the upper end of the worktable 2. A sleeve rod 55 is fitted on the inner wall of the sliding sleeve 54. An L-shaped plate 56 is fixedly connected to the upper end of the sleeve rod 55. A spiral groove 57 is opened on the outer wall of the sliding sleeve 54. A mounting shaft 58 is fixedly connected to the outer wall of the rod 55. The mounting shaft 58 is slidably connected to the spiral groove 57. One end of the L-shaped plate 56 near the electric telescopic rod 51 is rotatably connected to the outer wall of the movable shaft 53. A spiral groove column 59 is rotatably connected through the side wall of the L-shaped plate 56. A sliding shaft 510 is slidably connected to the groove wall of the spiral groove column 59. A square frame 511 is slidably connected laterally to the upper end face of the L-shaped plate 56 through the sliding groove. The square frame 511 is fitted onto the outer wall of the spiral groove column 59.
[0045] A mounting frame 512 is fixedly connected to the upper end face of a square frame 511. A circular sleeve 514 is slidably connected to the inner wall of the mounting frame 512 via a sliding block 513. An indicator light 515 is provided on the outer wall of the circular sleeve 514. A push-button switch 516 is provided at the bottom of the inner cavity of the circular sleeve 514. The indicator light 515 is electrically connected to the push-button switch 516.
[0046] Example 2
[0047] Please see Figures 1 to 7 and Figure 10 and Figure 11A support spring 517 is sleeved on the outer wall of the push-button switch 516. One end of the support spring 517 is fixedly connected to the outer wall of the push-button switch 516, and the other end of the support spring 517 is fixedly connected to the bottom of the inner cavity of the circular sleeve 514. A rubber pad 518 is fixedly connected to the upper end of the push-button switch 516. A limit tooth 527 is fixedly connected to the side of the circular sleeve 514 near the mounting frame 512. A sliding column 520 is slidably connected through the bottom of the inner cavity of the mounting frame 512. When the mounting frame 512 drives the sliding column 520 to move laterally on the L-shaped plate 56, the sliding column 520 also slides laterally on the upper part of the T-shaped plate 526.
[0048] A long rack 519 is fixedly connected to the upper end of the sliding column 520. The long rack 519 meshes with the limiting tooth 527. A limiting spring 521 is sleeved on the outer wall of the sliding column 520. One end of the limiting spring 521 is fixedly connected to the lower end face of the mounting frame 512, and the other end of the limiting spring 521 is fixedly connected to the outer wall of the sliding column 520. A first end face toothed disk 522 is fixedly connected to one end of the spiral groove column 59 that passes through the side wall of the L-shaped plate 56. The first end face toothed disk 522 engages with the second end face toothed disk 524.
[0049] The side wall of the L-shaped plate 56 is fixedly connected to the second end face toothed disc 524 via a spring telescopic rod 523. The lower end face of the L-shaped plate 56 is fixedly connected to the T-shaped plate 526 via a limiting telescopic rod 525. The upper part of the T-shaped plate 526 is laterally slidably connected to the lower end of the sliding column 520 via a sliding groove. The outer wall of the second end face toothed disc 524 is fixedly connected to the L-shaped triangular plate 528. The limiting telescopic rod 525 is used to restrict the T-shaped plate 526 to move only up and down. The L-shaped triangular plate 528 is initially in contact with the side wall of the T-shaped plate 526 and is used to subsequently press and squeeze the T-shaped plate 526 downward.
[0050] Example 3
[0051] Please see Figure 1 and Figures 7 to 11 The anti-breakage cleaning mechanism 6 is equipped with a spring telescopic rod 61. A rubber plate 62 is fixedly connected to the upper end of the bearing plate 1 through the spring telescopic rod 61. A long shaft 63 is slidably connected to the rear end of the rubber plate 62 through a slide groove. A pressing plate 64 is fixedly connected to the end of the long shaft 63 away from the slide groove. A switch button 65 is provided on the outer wall of the drilling mechanism 3. A sloping groove 612 is opened on the rear end of the worktable 2. The long shaft 63 is slidably connected to the sloping groove 612. The switch button 65 is electrically connected to the drilling mechanism 3, which can shut down the drilling mechanism 3 in time to stop drilling. The rubber plate 62 is relatively soft and can protect the drilling head 4 from being broken during the descent.
[0052] Example 4
[0053] Please see Figure 1 and Figures 7 to 11The rear end face of the workbench 2 is provided with a sloping groove 612. The long shaft 63 is slidably connected to the sloping groove 612. The upper end face of the bearing plate 1 is rotatably connected to a threaded rod 66. The outer wall of the threaded rod 66 is fixedly connected to a rectangular frame 67. The inner wall of the rectangular frame 67 is slidably connected to a moving shaft 68. The outer wall of the moving shaft 68 is rotatably connected to a cleaning rod 69. The upper end face of the rubber plate 62 is longitudinally slidably connected to the cleaning rod 69 through a sliding groove. The outer wall of the threaded rod 66 is threadedly connected to a threaded sleeve 610. The outer surface of the threaded sleeve 610 is fixedly connected to a support rod 611. The end of the support rod 611 away from the threaded sleeve 610 is fixedly connected to the outer wall of the electric telescopic rod 51. The electric telescopic rod 51 can drive the cleaning rod 69 to clean the bottom rubber plate 62 while moving up and down.
[0054] Example 5
[0055] Please see Figure 12 Regarding the aforementioned broken tool detection device for smart home circuit board processing equipment, a method for detecting broken tools in smart home circuit board processing equipment is now proposed, comprising the following steps:
[0056] S1, Position the drilling head 4. First, adjust the detection device according to the position of the drilling cutter so that the detection head of the automatic detection adjustment mechanism 5 is in the same position as the drilling head 4.
[0057] S2, Automatic moving detection: During circuit board processing, the drilling mechanism 3 is started first to drill holes in the circuit board. After drilling is completed, the automatic detection and adjustment mechanism 5 is started and moves to the lower part of the drilling head 4 to be detected.
[0058] S3, detect if the tool is broken. At this time, the tool head is located on the inner wall of the circular sleeve 514 in the detection device. When the drilling tool head 4 is not broken, the tool head touches the rubber pad 518 and presses the push-button switch 516 to turn on the indicator light 515. When the drilling tool head 4 is broken, it will not touch the rubber pad 518, and the indicator light 515 will not light up, so it can be known in time whether the tool head is broken.
[0059] S4, Replace the cutting head. After detecting a broken cutting head, the automatic detection and adjustment device 5 is activated and automatically moves and resets, allowing the drilling cutting head 4 to be removed and replaced.
[0060] Working principle: First, before testing, adjust the position of the circular sleeve 514 according to the position of the drill bit 4. Hold the second end face toothed disc 524 and pull it away from the drill bit 4, which will cause the spring telescopic rod 523 to stretch so that the second end face toothed disc 524 is not engaged with the first end face toothed disc 522. Then, manually rotate the spiral groove column 59 so that the groove on its outer wall squeezes the sliding shaft 510, causing the square frame 511 to slide on the upper part of the L-shaped plate 56. This allows adjustment of the lateral position of the mounting frame 512 and the circular sleeve 514. When the second end face toothed disc 524 is pulled outward, it will simultaneously drive the lower L-shaped triangular plate 528 towards the T-shaped plate 526. The outer wall approaches and squeezes the T-shaped plate 526 away from the L-shaped plate 56 and stretches the limiting telescopic rod 525. When the T-shaped plate 526 is squeezed and moved, it will pull the upper sliding column 520 to move downward in sync, pulling the long rack 519 out of engagement with the limiting tooth 527. It will also simultaneously drive the limiting spring 521 on the outer wall of the sliding column 520 to be stretched. At this time, the circular sleeve 514 can be slid longitudinally in the mounting frame 512 in conjunction with the sliding block 513. Thus, the horizontal and vertical distances of the circular sleeve 514 can be adjusted at the same time. It can be flexibly applied to the position of the drilling head 4 when drilling in different positions. It is also convenient to operate and can quickly adjust the detection mechanism for displacement positioning.
[0061] Furthermore, once the second end face toothed disc 524 is loosened, the spring telescopic rod 523 will reset and re-engage with the first end face toothed disc 522, preventing the spiral groove column 59 from rotating. When the second end face toothed disc 524 is pulled back to reset, it will no longer pull the L-shaped triangular plate 528, thus avoiding contact with the T-shaped plate 526. At this time, the limiting spring 521 resets and pulls the sliding column 520 and the T-shaped plate 526 upward to reset, causing the sliding column 520 to push the long rack 519 upward to re-engage with the limiting tooth 527 at the lower part of the circular sleeve 514. This can limit and fix the circular sleeve 514, effectively preventing movement caused by subsequent contact and ensuring the accuracy of the detection after positioning.
[0062] After the circular sleeve 514 is positioned, the electric telescopic rod 51 is activated to retract, which pulls the arc-shaped groove plate 52 and the L-shaped plate 56 downwards simultaneously. At this time, the sleeve rod 55 is pressed and slides downwards in the spiral groove 57 through the mounting shaft 58. As it continues to move downwards until the circular sleeve 514 is no longer fitted onto the outer wall of the drilling head 4, the mounting shaft 58 is squeezed by the spiral groove 57, causing the sleeve rod 55 to deflect. This causes the L-shaped plate 56 to rotate around the fulcrum of the sleeve rod 55, so that one end of the L-shaped plate 56 slides in the arc-shaped groove plate 52 through the movable shaft 53. This allows the entire L-shaped plate 56 to be deflected to the lower part away from the drilling mechanism 3, which is beneficial for the drilling mechanism 3 to perform drilling operations on the circuit board. After the drilling mechanism 3 finishes its work and rises, the electric telescopic rod 51 is activated to push the arc-shaped groove plate 52 and the L-shaped plate 56 upwards. At this time, the sleeve rod 55... The mounting shaft 58 on the outer wall will be deflected to the upper part of the worktable 2 by the extrusion of the spiral groove 57. After the deflection is completed, the L-shaped plate 56 and the circular sleeve 514 will continue to rise to the outer wall of the drilling head 4. If the drilling head 4 is not broken, it will contact the rubber pad 518 to press the push switch 516 to turn on the indicator light 515, which can remind the operator that no tool breakage has occurred. If no tool breakage has occurred, the drilling head 4 will not contact the rubber pad 518, so the indicator light 515 will not light up. If the drilling head 4 is broken, it needs to be replaced. Its continuous movement can automatically move to the lower part of the tool head to detect tool breakage. When not in use, the detection mechanism can be reset and will not block the tool head from working, saving the trouble of repeatedly moving the detection mechanism for detection. It can also be seen intuitively whether a tool breakage has occurred, improving the convenience of detection.
[0063] When the drilling mechanism 3 drills a hole in the circuit board placed on the worktable 2, the drill bit 4 passes through the circuit board and continues to descend, which will squeeze the rubber plate 62. The rubber plate 62 will compress the spring telescopic rod 61. At this time, the long shaft 63 at the rear of the rubber plate 62 will be squeezed by the inclined groove 612 and move closer to the outer wall of the drilling mechanism 3. This will cause the long shaft 63 to drive the pressing plate 64 to slide in the groove at the rear of the rubber plate 62. This will cause the pressing plate 64 to abut the switch button 65 to stop the drilling mechanism 3 from descending. This can effectively prevent the drill bit 4 from falling and hitting the hard table surface, causing it to break. This can reduce the probability of the drill bit 4 being worn.
[0064] When the electric telescopic rod 51 moves up and down, its outer wall will pull the threaded sleeve 610 up and down through the support rod 611. This causes the threads on the inner wall of the threaded sleeve 610 to squeeze the threaded rod 66, which in turn causes the rectangular frame 67 to deflect synchronously. When the rectangular frame 67 deflects, it will move the moving shaft 68 to slide on its inner wall, thereby pulling the cleaning rod 69 to slide longitudinally on the upper part of the rubber plate 62. This can push out the debris left by drilling on the upper part of the rubber plate 62, preventing the subsequent drilling head 4 from continuously touching the debris downwards. This would prevent the rubber plate 62 from being unable to effectively resist downwards, thus preventing the drilling mechanism 3 from being unable to close in time. It can also keep the upper part of the rubber plate 62 clean, preventing the debris from piling up and affecting subsequent drilling.
[0065] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A broken tool detection device for smart home circuit board processing equipment, comprising a carrier plate (1), characterized in that: The upper part of the support plate (1) is fixedly connected to the workbench (2), the upper end face of the support plate (1) is equipped with a drilling mechanism (3), the side of the drilling mechanism (3) near the workbench (2) is provided with a drilling head (4), the upper end face of the workbench (2) is equipped with an automatic detection and adjustment mechanism (5), and the upper end face of the support plate (1) is equipped with an anti-breakage knife cleaning mechanism (6). The automatic detection and adjustment mechanism (5) is equipped with an electric telescopic rod (51). The upper end face of the bearing plate (1) is fixedly connected to the electric telescopic rod (51). The upper end of the electric telescopic rod (51) is fixedly connected to an arc-shaped groove plate (52). The groove wall of the arc-shaped groove plate (52) is slidably connected to a movable shaft (53). The upper end face of the worktable (2) is fixedly connected to a sliding sleeve (54). The inner wall of the sliding sleeve (54) is fitted with a sleeve rod (55). The upper end of the sleeve rod (55) is fixedly connected to an L-shaped plate (56). The sliding sleeve (54) The outer wall is provided with a spiral groove (57), and the outer wall of the sleeve rod (55) is fixedly connected with an installation shaft (58). The installation shaft (58) is slidably connected to the spiral groove (57). The end of the L-shaped plate (56) near the electric telescopic rod (51) is rotatably connected to the outer wall of the movable shaft (53). The side wall of the L-shaped plate (56) is rotatably connected with a spiral groove column (59). The groove wall of the spiral groove column (59) is slidably connected with a sliding shaft (510). The upper end face of the L-shaped plate (56) is slidably connected to a square frame (511) through a sliding groove. The upper end face of the square frame (511) is fixedly connected to the mounting frame (512), the inner wall of the mounting frame (512) is slidably connected to the sliding block (513), the upper end of the sliding block (513) is fixedly connected to the circular sleeve (514), the outer wall of the circular sleeve (514) is provided with an indicator light (515), and the bottom of the inner cavity of the circular sleeve (514) is provided with a push-type switch (516). The outer wall of the push-button switch (516) is fitted with a support spring (517). One end of the support spring (517) is fixedly connected to the outer wall of the push-button switch (516), and the other end of the support spring (517) is fixedly connected to the bottom of the inner cavity of the circular sleeve (514). A rubber pad (518) is fixedly connected to the upper end of the push-button switch (516). A limiting tooth (527) is fixedly connected to the side of the circular sleeve (514) near the mounting frame (512). A sliding column (520) is slidably connected through the bottom of the inner cavity of the mounting frame (512). The upper end of the sliding column (520) is fixedly connected to a long rack (519), which meshes with a limiting tooth (527). A limiting spring (521) is sleeved on the outer wall of the sliding column (520). One end of the limiting spring (521) is fixedly connected to the lower end face of the mounting frame (512), and the other end of the limiting spring (521) is fixedly connected to the outer wall of the sliding column (520). The end of the spiral groove column (59) that penetrates the side wall of the L-shaped plate (56) is fixedly connected to a first end face toothed disc (522). The side wall of the L-shaped plate (56) is fixedly connected to a second end face toothed plate (524) by a spring telescopic rod (523). The lower end face of the L-shaped plate (56) is fixedly connected to a T-shaped plate (526) by a limiting telescopic rod (525). The upper part of the T-shaped plate (526) is laterally slidably connected to the lower end of the sliding column (520) through a sliding groove. The outer wall of the second end face toothed plate (524) is fixedly connected to an L-shaped triangular plate (528).
2. The broken tool detection device for smart home circuit board processing equipment according to claim 1, characterized in that: The anti-breakage knife cleaning mechanism (6) is provided with a spring telescopic rod (61). The upper end face of the bearing plate (1) is fixedly connected to a rubber plate (62) through the spring telescopic rod (61). The rear end face of the rubber plate (62) is slidably connected to a long shaft (63) through a slide groove. The end of the long shaft (63) away from the slide groove is fixedly connected to a pressing plate (64). The outer wall of the drilling mechanism (3) is provided with a switch button (65).
3. The broken tool detection device for smart home circuit board processing equipment according to claim 2, characterized in that: The rear end face of the workbench (2) is provided with a sloping groove (612), the long shaft (63) is slidably connected to the sloping groove (612), the upper end face of the bearing plate (1) is rotatably connected with a threaded rod (66), the outer wall of the threaded rod (66) is fixedly connected with a rectangular frame (67), the inner wall of the rectangular frame (67) is slidably connected with a moving shaft (68), and the outer wall of the moving shaft (68) is rotatably connected with a cleaning rod (69).
4. The broken tool detection device for smart home circuit board processing equipment according to claim 3, characterized in that: The upper end face of the rubber plate (62) is longitudinally slidably connected to the cleaning rod (69) through a sliding groove. The outer wall of the threaded rod (66) is threadedly connected to a threaded sleeve (610). The outer surface of the threaded sleeve (610) is fixedly connected to a support rod (611). The end of the support rod (611) away from the threaded sleeve (610) is fixedly connected to the outer wall of the electric telescopic rod (51).
5. The tool breakage detection device for smart home circuit board processing equipment according to any one of claims 1 to 4, now proposes a method for detecting tool breakage in smart home circuit board processing equipment, characterized in that: Includes the following steps: S1, Position the drilling head (4). First, adjust the detection device according to the position of the drilling cutter so that the detection head of the automatic detection adjustment mechanism (5) is in the same position as the drilling head (4). S2, Automatic moving detection: When processing the circuit board, the drilling mechanism (3) is started first to drill the circuit board. After the drilling is completed, the automatic detection adjustment mechanism (5) is started to move to the lower part of the drilling head (4) to be detected. S3, check if the tool is broken. At this time, the tool head is located on the inner wall of the circular sleeve (514) in the detection device. When the drilling tool head (4) is not broken, the tool head touches the rubber pad (518) and presses the push-button switch (516) to turn on the indicator light (515). When the drilling tool head (4) is broken, it will not touch the rubber pad (518), and the indicator light (515) will not light up. You can then know in time whether the tool head is broken. S4, Replace the cutting head. After detecting a broken cutting head, the automatic detection and adjustment mechanism (5) is activated and automatically moves to reset, so that the drilling cutting head (4) can be removed and replaced.
Citation Information
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