An arch-type photovoltaic panel installation trolley

The cradle-style solar panel installation trolley with a three-axis mechanical arm and integrated grinding mechanism addresses the inefficiencies of manual solar panel installation by automating handling and edge smoothing, enhancing efficiency and reducing labor requirements.

CN116352673BActive Publication Date: 2025-07-15NO 4 ENG CO LTD OF CHINA RAILWAY 11 BUREAU GRP +1
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202310344449.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-03
Publication Date
2025-07-15
Estimated Expiration
2043-04-03

AI Technical Summary

Technical Problem

During the installation of photovoltaic panels, two to three people are required to cooperate, and some parts may have burrs, which will lead to inconvenience in operation and time-consuming and labor-intensive. The polishing process requires special tools and is not portable.

Method used

An arch frame photovoltaic panel installation trolley is designed, which adopts arch frame columns, transverse rods and longitudinal rods, equipped with triangular tracks and load-bearing base plates, combined with a three-axis robot, a movement adjustment mechanism, a motor body transmission and a pulley system to achieve the grabbing, moving and polishing of the photovoltaic panels.

Benefits of technology

It realizes efficient installation and polishing of photovoltaic panels, saves manpower, simplifies the operation process, and improves installation efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116352673B_ABST
    Figure CN116352673B_ABST
Patent Text Reader

Abstract

The present invention discloses an arch-type photovoltaic panel installation trolley, which relates to the field of photovoltaic construction tools. The arch-type photovoltaic panel installation trolley has arch columns, on which there are transverse rods and longitudinal rods. A triangular crawler and a bearing bottom plate are connected to the arch columns. Guide rail plates are provided on the transverse rods and longitudinal rods, and a moving adjustment mechanism is provided on the guide rail plates. A three-axis manipulator is provided on the moving adjustment mechanism. The arch-type photovoltaic panel installation trolley uses an arch to carry the three-axis manipulator, thereby realizing the grasping, moving and installation actions of photovoltaic panels, saving manpower and making the installation convenient. The triangular crawler and the bearing bottom plate provided at the bottom facilitate the overall movement of the device and the placement of various tools. The position of the three-axis manipulator is conveniently adjusted horizontally by the moving adjustment mechanism. With the setting of the pulley, the belt body and the grinding belt, the position of the three-axis manipulator can be adjusted while the parts with burrs can be ground.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic construction tools, and particularly to an arch-type photovoltaic panel installation trolley. Background Art

[0002] Photovoltaic panels are important components in a photovoltaic power generation system. When photovoltaic panels are installed in large quantities on a site, the power generation efficiency is very high, and after power generation, it can be processed and directly injected into the power grid to obtain clean energy.

[0003] In the installation of photovoltaic panels during the construction of a solar power generation system, most are mainly manual. Since photovoltaic panels have a certain weight, two to three people are required to cooperate in the installation process. Moreover, during the installation process, some parts may have burrs during the factory process and need to be polished. Therefore, the traditional installation process is inconvenient to operate, time-consuming and laborious. The polishing process also requires the use of special polishing tools, and each tool in the installation process is not convenient to carry. In view of the deficiencies of the prior art, the present invention provides an arch-type photovoltaic panel installation trolley to solve the above problems. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the present invention provides an arch-type photovoltaic panel installation trolley, which solves the problem that in the installation of photovoltaic panels during the construction of a solar power generation system, most are mainly manual. Since photovoltaic panels have a certain weight, two to three people are required to cooperate in the installation process. Moreover, during the installation process, some parts may have burrs during the factory process and need to be polished. Therefore, the traditional installation process is inconvenient to operate, time-consuming and laborious. The polishing process also requires the use of special polishing tools, and each tool in the installation process is not convenient to carry.

[0005] To achieve the above object, the present invention is realized through the following technical solutions: An arch-type photovoltaic panel installation trolley includes arch columns, a transverse rod and a longitudinal rod are provided on the arch columns, a triangular track and a bearing bottom plate are connected to the arch columns, guide rail plates are provided on the transverse rod and the longitudinal rod, a moving and adjusting mechanism is provided on the guide rail plates, a three-axis manipulator is provided on the moving and adjusting mechanism, and the moving and adjusting mechanism is used to adjust the position of the three-axis manipulator;

[0006] In the moving and adjusting mechanism, a motor body is arranged for transmission, a group of motor bodies simultaneously control the position adjustment of multiple groups of three-axis manipulators, a pulley is arranged at the output end of the motor body, a belt main body is provided on two of the pulleys, and a polishing belt is provided on the belt main body, and the polishing belt is used to polish the parts during installation.

[0007] Preferably, the moving adjustment mechanism includes a sliding table and an adjustment block. The sliding table is slidably connected to the guide rail plate. The three-axis manipulator is fixedly connected to the sliding table. The adjustment block is fixedly connected to the bottom of the sliding table. A lead screw is provided at the output end of the motor body, and the lead screw is threadedly connected to the adjustment block.

[0008] Preferably, a nut seat is provided on the adjustment block. The adjustment block is rotatably connected to the nut seat, and a clamping assembly corresponding to the nut seat is provided on the adjustment block.

[0009] Preferably, the clamping assembly includes a clamping positioning block and a threaded rod. The threaded rod is threadedly connected to the adjustment block. The clamping positioning block is slidably connected inside the adjustment block and contacts the nut seat. The threaded rod is rotatably connected to the clamping positioning block.

[0010] Preferably, a slider is fixedly connected to the bottom of the sliding table. A chute is formed on the guide rail plate, and the slider is slidably connected inside the chute. A limiting plate is fixedly connected to the bottom of the slider, and the limiting plate is connected to the adjustment block.

[0011] Preferably, a transmission box is fixedly connected to the guide rail plate and the cross bar. The output end of the motor body and the pulley are arranged inside the transmission box.

[0012] Preferably, a first vertical plate and a second vertical plate are fixedly connected to the bottom of the cross bar. The lead screw is rotatably connected to the first vertical plate and the second vertical plate.

[0013] The present invention discloses an arch-type photovoltaic panel installation trolley, and the beneficial effects thereof are as follows:

[0014] 1. For this arch-type photovoltaic panel installation trolley, an arch is used to carry the three-axis manipulator, thereby realizing the grasping, moving, and installation actions of the photovoltaic panel components, saving manpower and making the installation convenient. The triangular crawlers and the load-bearing bottom plate provided at the bottom facilitate the overall movement of the device and the placement of various tools. The position of the three-axis manipulator is conveniently adjusted horizontally by the moving adjustment mechanism. With the settings of the pulley, the belt body, and the grinding belt, when adjusting the position of the three-axis manipulator, it is also possible to polish parts with burrs. The provided clamping assembly can control the long-term operation of the grinding belt for batch polishing of parts. Therefore, the actual use effect of this device is good and it meets the use requirements.

[0015] 2. For this arch-type photovoltaic panel installation trolley, the overall structure of the provided moving adjustment mechanism is simple and the operation is stable. The motor body is used to drive the lead screw to rotate, and the adjustment block is driven to move by the lead screw. The adjustment block drives the sliding table to move, so that the sliding table drives the three-axis manipulator to move. The provided nut seat enables the adjustment block to be threadedly connected to the lead screw, and the nut seat adopts a rotatable clamping method. Therefore, it is possible to control the switching between the threaded connection and the rotatable connection between the adjustment block and the lead screw.

[0016] 3. The arch-type photovoltaic panel installation trolley has a simple overall structure of the clamping assembly. A threaded rod is used to push the clamping and positioning block to clamp and limit the nut seat, and the nut seat is stably limited after clamping and fixing.

[0017] 4. The arch-type photovoltaic panel installation trolley is provided with a transmission box to protect the contact position between the pulley and the belt body, ensuring the safety of on-site personnel. Bearings are provided on the first vertical plate and the second vertical plate to support the lead screw, ensuring the stable force on the lead screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 It is the first perspective of the overall structure schematic diagram of the present invention;

[0020] Figure 2 It is the second perspective of the overall structure schematic diagram of the present invention;

[0021] Figure 3 It is the structure schematic diagram of the belt body of the present invention;

[0022] Figure 4 It is the structure schematic diagram of the grinding belt of the present invention;

[0023] Figure 5 It is the structure schematic diagram of the pulley of the present invention;

[0024] Figure 6 It is the structure schematic diagram of the adjusting block of the present invention.

[0025] In the figure: 1, arch column; 101, cross bar; 102, longitudinal bar; 2, triangular crawler; 3, load-bearing bottom plate; 4, guide rail plate; 401, chute; 5, sliding table; 501, slider; 502, limiting plate; 6, three-axis manipulator; 7, adjusting block; 701, nut seat; 702, clamping and positioning block; 703, threaded rod; 8, first vertical plate; 9, second vertical plate; 10, lead screw; 1001, pulley; 11, transmission box; 12, belt body; 13, grinding belt; 14, motor body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] By providing an arch-type photovoltaic panel installation trolley in the embodiments of the present application, the installation of photovoltaic panels in the construction process of a solar power generation system is mainly manual. Since the photovoltaic panels have a certain weight, two to three people are required to cooperate in the installation process. Moreover, during the installation process, some parts may have burrs during the factory process and need to be polished. Therefore, the traditional installation process is inconvenient to operate, time-consuming and laborious. Special polishing tools are also required for the polishing process, and it is inconvenient to carry various tools during the installation process.

[0028] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the specification drawings and specific implementation manners.

[0029] Embodiment 1:

[0030] An embodiment of the present invention discloses an arch-type photovoltaic panel installation trolley. As shown in the attachment Figures 1-6 , it includes arch columns 1. A transverse rod 101 and a longitudinal rod 102 are provided on the arch columns 1. A triangular crawler 2 and a bearing bottom plate 3 are connected to the arch columns 1. Guide rail plates 4 are provided on the transverse rod 101 and the longitudinal rod 102. A moving adjustment mechanism is provided on the guide rail plates 4. A three-axis manipulator 6 is provided on the moving adjustment mechanism. The moving adjustment mechanism is used to adjust the position of the three-axis manipulator 6;

[0031] In the moving adjustment mechanism, a motor body 14 is arranged for transmission. A group of motor bodies 14 simultaneously control the position adjustment of multiple groups of three-axis manipulators 6. A pulley 1001 is arranged at the output end of the motor body 14. A belt main body 12 is provided on two groups of pulleys 1001. A polishing belt 13 is provided on the belt main body 12. The polishing belt 13 is used to polish the parts during installation.

[0032] The moving adjustment mechanism includes a sliding table 5 and an adjustment block 7. The sliding table 5 is slidably connected to the guide rail plate 4. The three-axis manipulator 6 is fixedly connected to the sliding table 5. The adjustment block 7 is fixedly connected to the bottom of the sliding table 5. A lead screw 10 is arranged at the output end of the motor body 14. The lead screw 10 is threadedly connected to the adjustment block 7. The overall structure of the provided moving adjustment mechanism is simple and runs stably. The motor body 14 is used to drive the lead screw 10 to rotate, and the adjustment block 7 is driven to move by the lead screw 10. The adjustment block 7 drives the sliding table 5 to move, so that the sliding table 5 drives the three-axis manipulator 6 to move.

[0033] The adjusting block 7 is provided with a nut seat 701. The adjusting block 7 is rotatably connected to the nut seat 701. The adjusting block 7 is provided with a clamping assembly corresponding to the nut seat 701. The arranged nut seat 701 enables the adjusting block 7 to be threadedly connected to the lead screw 10. The nut seat 701 adopts a rotatable clamping method, so that the switching between the threaded connection and the rotatable connection between the adjusting block 7 and the lead screw 10 can be controlled.

[0034] The clamping assembly includes a clamping and positioning block 702 and a threaded rod 703. The threaded rod 703 is threadedly connected to the adjusting block 7. The clamping and positioning block 702 is slidably connected inside the adjusting block 7 and contacts the nut seat 701. The threaded rod 703 is rotatably connected to the clamping and positioning block 702. The overall structure of the arranged clamping assembly is simple. The threaded rod 703 is used to push the clamping and positioning block 702 to clamp and limit the nut seat 701, and the limit of the nut seat 701 is stable after clamping and fixing.

[0035] This arch-type photovoltaic panel installation trolley uses multiple groups of three-axis manipulators 6 to grab and install photovoltaic panels, which saves manpower during the installation process. The mobile adjustment mechanism is used to synchronously adjust the positions of multiple groups of three-axis manipulators 6, and then realize the position adjustment of the photovoltaic panels;

[0036] The mobile adjustment mechanism is driven by the motor body 14. When the motor body 14 works, it drives the lead screw 10 and the pulley 1001 to rotate. The pulley 1001 drives the belt body 12 to rotate. The belt body 12 drives multiple groups of lead screws 10 to rotate synchronously. The lead screw 10 drives the nut seat 701 to move. The nut seat 701 drives the adjusting block 7 to move. The adjusting block 7 drives the slide table 5 to move. The slide table 5 drives the three-axis manipulator 6 to move, and then realizes the lateral position movement of the whole photovoltaic panel.

[0037] When the pulley 1001 drives the belt body 12 to rotate, the belt body 12 synchronously drives the grinding belt 13 to rotate. The grinding belt 13 can be used to grind and deburr parts with burrs, so that the device has good functionality when installing photovoltaic panels.

[0038] The clamping assembly can clamp and limit the nut seat 701. When the nut seat 701 is clamped, the lead screw 10 will drive the adjusting block 7 and the nut seat 701 to move horizontally after rotation. When the nut seat 701 is not clamped, the lead screw 10 drives the nut seat 701 to rotate when rotating. Therefore, the motor body 14 can drive the pulley 1001, the belt body 12 and the grinding belt 13 to rotate continuously to remove burrs of a batch of parts.

[0039] The arch - type photovoltaic panel installation trolley uses an arch to carry the three - axis manipulator 6, thereby realizing the grasping, moving, and installation actions of photovoltaic panels, saving manpower and making the installation convenient. The triangular crawlers 2 and the bearing base plate 3 provided at the bottom facilitate the overall movement of the device and the placement of various tools. The position of the three - axis manipulator 6 is conveniently adjusted horizontally by a moving adjustment mechanism. With the settings of the pulley 1001, the belt body 12, and the grinding belt 13, when adjusting the position of the three - axis manipulator 6, it is also possible to grind parts with burrs. The provided clamping assembly can control the long - term operation of the grinding belt 13 for batch grinding of parts. Therefore, the actual use effect of this device is good and it meets the usage requirements.

[0040] Embodiment 2:

[0041] An embodiment of the present invention discloses an arch - type photovoltaic panel installation trolley. As shown in the attached Figures 1-6 figure, it includes arch columns 1. A cross - bar 101 and a longitudinal bar 102 are provided on the arch columns 1. Triangular crawlers 2 and a bearing base plate 3 are connected to the arch columns 1. Guide - rail plates 4 are provided on the cross - bar 101 and the longitudinal bar 102. A moving adjustment mechanism is provided on the guide - rail plates 4, and a three - axis manipulator 6 is provided on the moving adjustment mechanism. The moving adjustment mechanism is used to adjust the position of the three - axis manipulator 6;

[0042] In the moving adjustment mechanism, a motor body 14 is set for transmission. A group of motor bodies 14 simultaneously control the position adjustment of multiple three - axis manipulators 6. A pulley 1001 is provided at the output end of the motor body 14. A belt body 12 is provided on two pulleys 1001, and a grinding belt 13 is provided on the belt body 12. The grinding belt 13 is used to grind parts during installation.

[0043] A slider 501 is fixedly connected to the bottom of the sliding table 5. A chute 401 is opened on the guide - rail plate 4. The slider 501 is slidably connected in the chute 401. A limiting plate 502 is fixedly connected to the bottom of the slider 501. The limiting plate 502 is connected to the adjusting block 7. The provided slider 501 realizes the connection between the sliding table 5 and the limiting plate 502. The guide - rail plate 4 is arranged between the sliding table 5 and the limiting plate 502, so that the limiting plate 502 and the adjusting block 7 are fixed in position, and thus it is convenient to limit and fix the sliding table 5 and the adjusting block 7.

[0044] A transmission box 11 is fixedly connected to the guide - rail plate 4 and the cross - bar 101. The output end of the motor body 14 and the pulley 1001 are arranged inside the transmission box 11. The provided transmission box 11 protects the contact position between the pulley 1001 and the belt body 12, ensuring the safety of on - site personnel.

[0045] The bottom of the transverse rod 101 is fixedly connected to the first vertical plate 8 and the second vertical plate 9. The lead screw 10 is rotatably connected to the first vertical plate 8 and the second vertical plate 9. Bearings are provided on the first vertical plate 8 and the second vertical plate 9 to support the lead screw 10 and ensure the stable force on the lead screw 10.

[0046] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. Arch frame type photovoltaic panel installation trolley, including arch frame columns (1), on which a transverse rod (101) and a longitudinal rod (102) are provided, characterized in that: A triangular crawler (2) and a bearing bottom plate (3) are connected to the arch frame columns (1), guide rail plates (4) are provided on the transverse rod (101) and the longitudinal rod (102), a moving and adjusting mechanism is provided on the guide rail plates (4), and a three-axis manipulator (6) is provided on the moving and adjusting mechanism, and the moving and adjusting mechanism is used to adjust the position of the three-axis manipulator (6); In the moving and adjusting mechanism, a motor body (14) is arranged for driving, and a group of motor bodies (14) simultaneously control the position adjustment of multiple groups of three-axis manipulators (6). A pulley (1001) is arranged at the output end of the motor body (14), a belt main body (12) is provided on two groups of the pulleys (1001), and a grinding belt (13) is provided on the belt main body (12), and the grinding belt (13) is used to grind the parts during installation; The moving and adjusting mechanism includes a sliding table (5) and an adjusting block (7). The sliding table (5) is slidably connected to the guide rail plate (4), the three-axis manipulator (6) is fixedly connected to the sliding table (5), the adjusting block (7) is fixedly connected to the bottom of the sliding table (5), a lead screw (10) is arranged at the output end of the motor body (14), and the lead screw (10) is in threaded connection with the adjusting block (7); A nut seat (701) is provided on the adjusting block (7), the adjusting block (7) is rotatably connected to the nut seat (701), and a clamping assembly corresponding to the nut seat (701) is provided on the adjusting block (7); The clamping assembly includes a clamping and positioning block (702) and a threaded rod (703). The threaded rod (703) is in threaded connection with the adjusting block (7), the clamping and positioning block (702) is slidably connected inside the adjusting block (7) and contacts the nut seat (701), and the threaded rod (703) is rotatably connected to the clamping and positioning block (702).

2. The arch-type photovoltaic panel installation trolley according to claim 1, characterized in that: A slider (501) is fixedly connected to the bottom of the sliding table (5), a chute (401) is opened on the guide rail plate (4), the slider (501) is slidably connected in the chute (401), a limiting plate (502) is fixedly connected to the bottom of the slider (501), and the limiting plate (502) is connected to the adjusting block (7).

3. The arch-type photovoltaic panel installation trolley according to claim 1, characterized in that: A transmission box (11) is fixedly connected to the guide rail plate (4) and the transverse rod (101), and the output end of the motor body (14) and the pulley (1001) are arranged inside the transmission box (11).

4. The arch - type photovoltaic panel installation trolley according to claim 1, characterized in that: A first vertical plate (8) and a second vertical plate (9) are fixedly connected to the bottom of the transverse rod (101), and the lead screw (10) is rotatably connected to the first vertical plate (8) and the second vertical plate (9).

Citation Information

Patent Citations

  • Manipulator moving mechanism and detection equipment installation system containing moving mechanism

    CN107662093A

  • Plate cutting device for manufacturing steel structure

    CN112191918A

  • Photovoltaic module intelligent installation device

    CN114083250A

  • Power-assisted manipulator device for carrying and installing stator

    CN213412026U

  • Homogenizer for skin care product laboratory

    CN214716030U