Stackable anti-collapse flow device
Panel components manufactured using vacuum forming or blow molding processes have built-in reinforcing supports. Combined with frame and beam structures, this solves the problems of packaging boxes being easily damaged during transportation and collapsing during stacking, thus improving the stability and safety of the packaging boxes.
Patent Information
- Application Number
- CN202310411028.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-18
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2043-04-18
AI Technical Summary
Existing automotive parts packaging boxes are easily damaged during transportation, especially when stacked, they are prone to collapse and sliding, posing a safety hazard.
The panel assembly is integrally formed using vacuum forming or blow forming processes. It has a built-in reinforcing bracket, and the top and bottom surfaces of the panel have recessed grooves. Combined with the frame and beam structure, it forms a limiting and supporting structure to prevent collapse and sliding.
It improves the structural strength and integrity of the packaging box, avoids panel collapse caused by the pressure of the packing straps, and ensures stability and safety during the stacking process.
Smart Images

Figure CN116353950B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a stackable, anti-collapse logistics device, belonging to the field of packaging box technology. Background Technology
[0002] In today's rapidly developing and increasingly specialized automotive industry, auto parts are typically manufactured by auto parts manufacturers located in different regions according to design drawings, and then transported individually to the vehicle manufacturer's final assembly department for unified assembly. During the manufacturing, storage, transportation, and assembly processes of auto parts, the scientific selection of packaging boxes can help minimize transportation losses, reduce transportation costs, and improve transport efficiency.
[0003] Compressors are common electromechanical products with high demand in the home appliance industry. When storing and transporting compressors, they are typically placed in wooden or cardboard boxes, secured with cardboard partitions, and supplemented with flexible fillers such as sponge and foam to prevent damage. This packaging method has drawbacks such as poor shock absorption, insecure fixation, and white pollution (plastic residue). Some manufacturers use a two-part structure with a cover and a base plate to fix the compressor between them. To ensure the compressor is securely held vertically, the bottom surface of the cover plate and the top surface of the base plate need to have cavities that match the shapes of the compressor's top and bottom surfaces. While this packaging structure solves the problems of limiting fixation and white pollution, it also has the following drawbacks: 1. When using strapping to secure the boxes, the straps can compress the cover plate, causing it to collapse and affecting its lifespan. 2. When multiple boxes are stacked, slippage can easily occur between the upper and lower boxes, posing a risk of tipping over. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the purpose of this invention is to provide a stackable anti-collapse logistics device to solve the technical problem that packaging boxes are easily damaged in the prior art.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:
[0006] A stackable anti-collapse logistics device includes a panel assembly, the panel assembly including a panel and a reinforcing bracket disposed within the panel;
[0007] The panel assembly is integrally formed using vacuum forming or blow forming processes.
[0008] Preferably, the reinforcing bracket includes a frame and / or a crossbeam, the frame being close to the edge of the panel, and the crossbeam being disposed between the edges of the panel.
[0009] Preferably, the top surface of the panel is provided with an inwardly recessed packing groove, and the crossbeam is located on the back of the packing groove.
[0010] Preferably, the top surface or / and the bottom surface of the panel is provided with a matching groove formed by inward recess.
[0011] Preferably, the top surface or / and the side surface of the panel is provided with a multifunctional groove formed by inward recess.
[0012] Preferably, the bottom surface of the panel is provided with a containing groove formed by inward recess, which is matched with the protruding structure on the top surface of the cover plate or the bottom plate, and the containing groove is connected with the reinforcing support or / and the top surface of the panel.
[0013] Preferably, the bottom surface of the bottom support is provided with a supporting seat formed by outward protrusion.
[0014] The top surface of the panel is provided with a supporting seat limiting block corresponding to the supporting seat.
[0015] Preferably, the side surface of the supporting seat is provided with a convex arc groove formed by inward recess, or / and the top surface edge of the bottom support is provided with a convex platform formed by outward protrusion.
[0016] Preferably, the top surface of the bottom support is provided with a limiting block formed by outward protrusion or / and a limiting groove formed by inward recess, and the bottom surface of the bottom plate is provided with a limiting groove or / and a limiting block matched with the limiting block or / and the limiting groove on the top surface of the bottom support.
[0017] Preferably, at least one of the panel, the bottom plate and the cover plate is provided with a direction symbol.
[0018] Compared with the prior art, the panel is made by double-sided plastic or blow molding process, and the reinforcing support is wrapped inside the panel to form a panel assembly. The reinforcing support is built-in to avoid dampness and rust, improve the service life, and avoid the operator being scratched by the exposed reinforcing support. The top surface and the bottom surface of the panel are provided with a matching groove formed by inward recess, so that the upper and lower structure parts of the panel are bonded together, which is convenient for enhancing the integrity of the panel assembly and avoiding the shaking of the internal reinforcing support. When the logistics appliance is bundled and packed, the packing groove plays a limiting role on the packing belt to avoid sliding. Due to the structural support of the frame and the cross beam, even if the packing belt is tightly bundled for a long time, the panel can still be effectively prevented from collapsing and being damaged. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is the top surface structure diagram of the panel in the embodiment of the application;
[0020] Figure 2 is the bottom surface structure diagram of the panel in the embodiment of the application;
[0021] Figure 3 is the top view of the panel in the embodiment of the application;
[0022] Figure 4 is a bottom view of the panel in an embodiment of the present application;
[0023] Figure 5 is a front view of the panel in an embodiment of the present application;
[0024] Figure 6 is a left view of the panel in an embodiment of the present application;
[0025] Figure 7 is a top view of the reinforcing support in an embodiment of the present application;
[0026] Figure 8 is a top view of the bottom plate in an embodiment of the present application;
[0027] Figure 9 is a bottom view of the bottom plate in an embodiment of the present application;
[0028] Figure 10 is a front view of the bottom plate in an embodiment of the present application;
[0029] Figure 11 is a top view of the cover plate in an embodiment of the present application;
[0030] Figure 12 is a top view of the bottom support in an embodiment of the present application;
[0031] Figure 13 is a whole structural view of an embodiment of the present application;
[0032] Figure 14 is a front view of an embodiment of the present application;
[0033] Figure 15 is a stacking structural view of an embodiment of the present application.
[0034] In the figure: 1, panel; 11, packing groove; 12, fitting groove; 13, multifunctional groove; 14, support seat limiting block; 15, direction symbol; 16, limiting column accommodating groove; 2, reinforcing support; 21, frame; 22, crossbeam; 3, bottom plate; 31, support groove; 32, limiting column; 33, limiting block; 34, limiting groove; 4, cover plate; 41, sleeve; 5, bottom support; 51, support seat; 52, boss; 53, convex arc groove. DETAILED DESCRIPTION
[0035] The present application will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, and cannot be used to limit the protection scope of the present application.
[0036] It should be noted that in the description of the present application, the terms "front", "back", "left", "right", "up", "down", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and do not require the present application to be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the present application. The terms "front", "back", "left", "right", "up", "down" used in the description of the present application refer to the directions in the drawings, and the terms "inner", "outer" refer to the directions towards or away from the geometric center of a particular component.
[0037] The present application provides a stackable anti-collapse logistics appliance, which comprises bottom supports 5, bottom plates 3, cover plates 4, bottom plates 3 and face plates 1 arranged in sequence from bottom to top, as shown in the overall structural view and front view of the embodiment of the present application. Figure 13 And Figure 14 In the logistics appliance of the present application, the bottom supports 5 are covered with the bottom plates 3, the goods are accommodated between the bottom plates 3 and the cover plates 4, the cover plates 4 are covered with another bottom plate 3, and the face plates 1 are further covered on the bottom plate 3. In this embodiment, the face plates 1 are of a two-layer structure, and are wrapped with reinforcing brackets 2 to form a face plate assembly. The reinforcing brackets 2 are made of metal material, usually aluminum alloy or steel material, and are integrally formed or welded. The reinforcing brackets 2 include a square ring-shaped frame 21, and a plurality of cross beams 22 are arranged on the frame 21. The cross beams 22 are arranged in a cross shape or a cross shape on the frame 21, or can be arranged in a triangular shape, so as to strengthen the structural strength. The reinforcing brackets 2 are arranged between the edges of the face plates 1, which can be arranged between opposite edges or adjacent edges, so as to further strengthen the structural strength. As shown in Figure 7 The top view of the reinforcing bracket in the embodiment of the present application is shown in
[0038] The bottom supports 5, the bottom plates 3, the cover plates 4, the bottom plates 3 and the face plate assembly are integrally formed by suction or blow molding process. Suction is a plastic processing technology, the main principle is to heat the flat plastic sheet to soft, and then vacuum adsorbed on the mold surface, and then cooled to form. Its main advantages are: the basic thickness of each part of the product is the same, thus saving raw and auxiliary materials, light weight, meeting the requirements of green environmental protection packaging, and processing special-shaped structures according to actual needs, facilitating the accommodation of special-shaped goods. In blow molding, the parison is formed by the nozzle under low pressure and blown under low pressure, so the residual stress of the product is small, the performance of resisting stretching, impact, bending and environment and other strains is high, the product has good performance, the product wall thickness is uniform, no joint line is needed, and the waste edge and waste material are less.
[0039] As shown in Figures 1 to 6As shown, they are respectively the top view, bottom view, upper view, lower view, front view and left view of the panel in the embodiment of the present application. The top surface of the panel 1 is provided with a packing groove 11 formed by inward recess, and the crossbeam 22 of the reinforcing support 2 is located at the back of the packing groove 11. When the logistics appliance of the present application is bundled and packed, the packing groove 11 plays a limiting role for the packing belt to avoid slipping. At the same time, due to the structural support of the frame 21 and the crossbeam 22, even after a long storage and transportation process, the panel 1 can still effectively avoid collapse, damage and other situations. It should be noted that the aforementioned frame 21 and crossbeam 22 can be provided at the same time, or only the frame 21 or the crossbeam 22 can be provided. In the case of only providing the crossbeam 22, the crossbeam 22 is usually provided at the back of the packing groove 11 to avoid the packing belt pressing the panel 1 without the support of the frame 21, resulting in structural damage. In the case of providing the frame 21, whether the crossbeam 22 is provided at the back of the packing groove 11 does not cause the panel 1 to be damaged by the packing belt, but only plays a role in reinforcing the structure.
[0040] The top surface and the bottom surface of the panel 1 are provided with a fitting groove 12 formed by inward recess, that is, the upper and lower layers of the panel 1 are bonded together through double-sided suction or blow molding process, that is, the fitting groove 12 on the top surface of the panel 1 is bonded together with the bottom surface of the panel 1, and the fitting groove 12 on the bottom surface of the panel 1 is bonded together with the top surface of the panel 1. Some fitting grooves 12 are also bonded together with the reinforcing support 2 according to the position. This process structure is beneficial to enhance the integrity of the panel assembly, improve the structural strength, and avoid the shaking of the internal reinforcing support 2.
[0041] The top surface of the panel 1 is provided with a multifunctional groove 13 formed by inward recess, which can be used to install an electronic nameplate for displaying information such as the name of the logistics appliance, the owner, etc., to meet the actual use scenario of recycling and reuse. The top surface of the panel 1 can also be provided with multiple multifunctional grooves 13. For the multifunctional grooves 13 without installing the electronic nameplate, the workers can put their hands into the grooves to conveniently lift and move the panel 1. A rigid or flexible handle can also be provided in the multifunctional groove 13 without affecting the installation of the electronic nameplate, which is more convenient for workers to grasp. The multifunctional groove 13 can also be provided on the side surface of the panel 1 according to the need. The bottom surface of the panel 1 is inwardly recessed to form a container groove matched with the protruding structure on the top surface of the cover plate 4 or the top surface of the bottom plate 3, which plays a role of matching and transverse limiting each other. The container groove is bonded with the reinforcing support 2 or / and the top surface of the panel 1, which plays a similar role as the aforementioned fitting groove 12.
[0042] The goods contained in the logistics device of the application are compressors, the top surface of the bottom plate 3 is provided with a plurality of inwardly recessed support grooves 31 for limiting and supporting the compressor base; the support grooves 31 are provided with a plurality of outwardly protruding limiting columns 32 for fixing the assembly holes of the mounting bracket on the compressor base, that is, the limiting columns 32 penetrate the assembly holes on the compressor base, thereby playing a role in auxiliary fixing of the compressor base. The limiting columns 32 significantly protrude from the top surface of the bottom plate 3, thereby constituting a protruding structure on the top surface of the bottom plate 3. The container groove on the bottom surface of the panel 1, that is, the limiting column container groove 16 on the bottom plate 3, is adapted to the limiting column 32.
[0043] As shown in Figures 8 to 11 , respectively, are the top surface structure diagram, the bottom surface structure diagram, the front view of the bottom plate in the embodiment of the application, and the top surface structure diagram of the cover plate, the bottom surface of the bottom plate 3 is provided with a plurality of inwardly recessed limiting grooves 34, the top surface of the cover plate 4 is provided with limiting blocks 33 adapted to the limiting grooves 34 on the bottom plate 3, and the limiting blocks 33 on the cover plate 4 are embedded into the limiting grooves 34 of the bottom plate 3, thereby realizing the transverse limiting between the cover plate 4 and the bottom plate 3. The limiting columns 32 on the bottom plate 3 are embedded into the limiting column container grooves 16 of the panel 1, thereby realizing the transverse limiting between the bottom plate 3 and the panel 1. Since the number of limiting columns 32 on the bottom plate 3 is large, the corresponding limiting column container grooves 16 provided on the panel 1 are also large, which is conducive to further enhancing the integrity of the panel assembly. It should be noted that the panel 1 can also be directly placed on the cover plate 4, that is, the container groove on the bottom surface of the panel 1 is adapted to the limiting blocks 33 on the top surface of the cover plate 4. The bottom surface of the cover plate 4 is provided with a sleeve 41 protruding outwardly, which is used for fixing the top of the compressor and containing the protruding components thereof.
[0044] As shown in Figure 12 , is the top surface structure diagram of the bottom support in the embodiment of the application, the bottom surface of the bottom support 5 is provided with a support seat 51 protruding outwardly, which plays a role in spacing and facilitating forklift operation. The top surface of the panel 1 is outwardly protruding and forms a support seat limiting block 14 corresponding to the support seat 51, when a plurality of logistics devices are stacked and placed, the bottom support 5 of the upper layer logistics device is pressed onto the panel 1 of the lower layer logistics device, and the support seat limiting block 14 on the panel 1 plays a role in transverse limiting of the support seat 51 of the bottom support 5, thereby avoiding sliding of each other when stacked and placed. Figure 15 As shown in , is a stacking structure diagram of the embodiment of the application.
[0045] It should be noted that when the panel 1 is recycled, a plurality of panels 1 can be stacked and placed, the aforementioned support seat limiting block 14 is designed as a shell, which is protruding on the top surface and recessed on the back surface, the support seat limiting block 14 on the top surface of the lower layer panel 1 is embedded into the recessed portion on the bottom surface of the upper layer panel 1, thereby playing a role in positioning and avoiding sliding of each other when stacked and placed, facilitating stacking and placing of a larger number of panels 1, improving the recycling work efficiency, and saving the recycling space.
[0046] The support base 51 is provided with a convex arc groove 53 formed by inwardly recessing, which facilitates smooth forklift operation, and even if there is a slight deviation, it is not easy to cause damage to the bottom support 5. The top edge of the bottom support 5 is provided with a convex boss 52 formed by outwardly protruding, which plays a role in transverse limiting for the bottom plate 3 placed on the bottom support 5, avoiding slipping. The bottom surface of the bottom plate 3 is provided with a limiting block 33 formed by outwardly protruding, and the top surface of the bottom support 5 is provided with a limiting groove 34 formed by inwardly recessing, the limiting block 33 on the bottom plate 3 is embedded into the limiting groove 34 on the bottom support 5, further playing a role in transverse limiting. Similarly, the limiting groove 34 can also be arranged on the bottom surface of the bottom plate 3, the limiting block 33 can also be arranged on the top surface of the bottom support 5, or the limiting groove 34 and the limiting block 33 can also be arranged on the bottom surface of the bottom plate 3 and the top surface of the bottom support 5 at the same time, which can also play the same role.
[0047] The top surface of the panel 1, the bottom plate 3 and the cover plate 4 is provided with a direction symbol 15, which is convenient for the operator to clearly know the placement direction, and is beneficial to improve the operation efficiency.
[0048] The above is only the preferred embodiment of the present application, it should be noted that for ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can also be made, which should be considered as the protection scope of the present application.
Claims
1. A collapsible stackable merchandise presenter characterized by, The utility model provides a kind of panel assembly, the panel assembly includes panel (1) and reinforcing bracket (2) in panel (1). The panel assembly is integrally formed by suction or blow molding process, and the reinforcing bracket (2) is wrapped inside the panel (1). It also includes a bottom plate (3) below the panel assembly, the bottom surface of the panel (1) is inwardly recessed to form a container groove compatible with the convex structure on the top surface of the bottom plate (3), and the container groove is connected to the top surface of the reinforcing bracket (2) or / and the panel (1). It also includes a bottom support (5) below the bottom plate (3), and the bottom surface of the bottom support (5) is outwardly convex to form a support seat (51). The top surface of the panel (1) is outwardly convex to form a support seat limiting block (14) corresponding to the support seat (51).
2. The collapsible, stackable merchandise presenter of claim 1, wherein, The reinforcing bracket (2) includes a frame (21) or / and a crossbeam (22), the frame (21) is close to the edge of the panel (1), and the crossbeam (22) is arranged between the edges of the panel (1).
3. A collapsible container as claimed in claim 2, wherein, The top surface of the panel (1) is inwardly recessed to form a packing groove (11), and the crossbeam (22) is arranged on the back of the packing groove (11).
4. The collapsible, stackable merchandise presenter of claim 1, wherein, The top surface or / and the bottom surface of the panel (1) is inwardly recessed to form a fitting groove (12).
5. The collapsible, stackable merchandise presenter of claim 1, wherein, The top surface or / and the side surface of the panel (1) is inwardly recessed to form a multifunctional groove (13).
6. The collapsible, stackable merchandise presenter of claim 1, wherein, The side surface of the support seat (51) is inwardly recessed to form a convex arc groove (53), or / and the top surface of the bottom support (5) is outwardly convex to form a boss (52) at the edge.
7. The collapsible, stackable merchandise presenter of claim 1, wherein, The top surface of the bottom support (5) is outwardly convex to form a limiting block (33) or / and inwardly recessed to form a limiting groove (34), and the bottom surface of the bottom plate (3) is provided with a limiting groove (34) or / and a limiting block (33) compatible with the limiting block (33) or / and the limiting groove (34) on the top surface of the bottom support (5).
8. The collapsible, stackable merchandise presenter of claim 1, wherein, The panel (1) or / and the bottom plate (3) is provided with a direction symbol (15).
Citation Information
Patent Citations
Combined material layer board and bracket
CN207450543U
Stackable anti-collapse logistics appliance
CN220483879U
Cited By
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