Aseptic capping station
By designing a sterile capping workstation, which employs a cap feeder, sterilization chamber, sterile chamber, and cap delivery mechanism, automatic capping under sterile conditions is achieved. This solves the problem of existing technologies that can only hang and place caps, and improves the accuracy of capping and the convenience of cleaning.
Patent Information
- Application Number
- CN202211357047.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-01
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-11-01
AI Technical Summary
Existing linear aseptic filling machines can only use a hanging cap, making it difficult to achieve aseptic capping and sealing.
A sterile capping workstation was designed, including a cap feeder, a sterilization chamber, a sterile chamber, and a cap delivery mechanism. It adopts a reciprocating cap delivery mechanism and a servo-driven capping head to achieve automatic capping in a sterile state.
It enables automated and precise cap tightening, reduces the rate of cap misalignment, and simplifies the cleaning process of the sterile working chamber.
Smart Images

Figure CN116354293B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of aseptic capping technology of aseptic filling equipment, food and beverage packaging equipment, biopharmaceutical equipment, and particularly relates to an aseptic capping workstation. BACKGROUND
[0002] Aseptic sealing is an essential process of aseptic filling equipment. After various plastic bottles such as HDPE, PP and PET are filled aseptically, the aseptic sealing must be completed in a proper form. Aseptic capping is used for various plastic bottles such as HDPE, PP and PET, and the aseptic capping is completed by using an aseptic capping machine or a capping workstation after filling under aseptic conditions. The aseptic filling machine currently has two categories of rotary and linear types. The present workstation is different from the continuous working rotary capping machine, and is a linear aseptic capping workstation or capping machine or capping module in the form of reciprocating work. The linear aseptic capping workstation is mainly used in combination with a linear aseptic filling machine. After the aseptic filling of the multi-station single-row linear aseptic filling machine is completed, the aseptic capping sealing under the aseptic condition is completed by using the aseptic workstation of the same station. SUMMARY
[0003] The present application designs an aseptic capping workstation, which solves the technical problem that the existing linear aseptic filling machine can only adopt the hanging capping technology.
[0004] In order to solve the above-mentioned technical problems, the present application adopts the following scheme:
[0005] An aseptic capping workstation, characterized in that: it comprises a cap arranging device at the uppermost part, a sterilization bin at the middle part, and an aseptic bin at the lowermost part; a cap conveying path penetrates through the cap arranging device, the sterilization bin and the aseptic bin in sequence; a cap conveying mechanism is arranged at the outlet of the cap conveying path of the aseptic bin; the cap conveying mechanism is a reciprocating cap conveying mechanism, which fixes the caps output from the aseptic bin and then moves horizontally to the position between a servo capping head and a bottle mouth; the servo capping head grabs the caps downward and then rises; the reciprocating cap conveying mechanism returns to the original position; the servo capping head fixes the caps on the bottle mouth again to complete the capping and sealing.
[0006] Preferably, the cap arranging device is provided with a cap rubbing device, and the cap rubbing device comprises a push plate driven by a pneumatic cylinder, and the push plate moves back and forth to uniformly distribute the caps in the cap arranging device and avoid stacking.
[0007] Preferably, the output end of the cap arranging device is provided with a dust removal spray pipe, the end of the dust removal spray pipe is connected with a sector gear, and a first servo motor controls the swing amplitude of the dust removal spray pipe through the cooperation of a gear and the sector gear.
[0008] Preferably, the sterilization bin is provided with a sterilization spray pipe, the end of the sterilization spray pipe is connected with a sector gear, and a second servo motor controls the swing amplitude of the sterilization spray pipe through the cooperation of a gear and the sector gear.
[0009] Preferably, the aseptic warehouse is provided with a drying nozzle, the end of the drying nozzle is connected with the sector gear, and the third servo motor controls the swing range of the drying nozzle through the gear and the sector gear.
[0010] Preferably, the back-and-forth cover feeding mechanism comprises a mounting frame, each of the left and right sides of the mounting frame is provided with a rack driving slider, two guide rods of the slider are fixed on the frame body of the mounting frame, the slider is connected with the cover feeding plate, the synchronous gear shaft moves the slider and the cover feeding plate along the guide rods on the mounting frame through the gear and the rack; the cover feeding plate is provided with a cover clamping finger, the cover clamping finger can clamp or release the cover.
[0011] Preferably, the cover clamping finger can automatically clamp or release the cover during the movement of the slider; the cover clamping finger comprises a left clamping piece and a right clamping piece, the left clamping piece and the right clamping piece are hingedly connected with the cover feeding plate through a rotating shaft, the connecting portions of the left clamping piece and the right clamping piece are mutually engaged through respective gears, and a clamping space is formed between the left clamping piece and the right clamping piece; the left clamping piece is provided with a force receiving hole, the push-pull rod is provided with a thrust protrusion in the radial direction, and the thrust protrusion passes through the force receiving hole; the mounting frame is further provided with a cam plate, the movement of the cover feeding plate enables the pressure receiving roller of the cam plate to act on the push-pull rod to move the left clamping piece and the right clamping piece in opposite directions; when the pressure receiving roller of the cam plate does not act on the push-pull rod, the push-pull rod moves the left clamping piece and the right clamping piece towards each other under the action of the return spring.
[0012] Preferably, the back-and-forth cover feeding mechanism further comprises a fixed plate and a moving plate, the fixed plate is connected with the cover feeding plate, the push-pull rod passes through a through hole in the fixed plate and is connected with the moving plate, a return spring is arranged between the fixed plate and the moving plate, and the push-pull rod can move in the through hole in the fixed plate when the return spring is compressed or reset.
[0013] Preferably, the upper part of the servo cap screwing head is provided with a servo motor and a speed reducer, the middle part of the servo cap screwing head is a sleeve structure with two output shafts, and the lower part of the servo cap screwing head is a cap screwing device; the middle part of the servo cap screwing head is a shaft sleeve, and the rotating shaft of the servo cap screwing head passes through the shaft sleeve; the lower end of the shaft sleeve is provided with a fixed bearing support connecting shaft, and the other end is provided with a floating bearing support connecting shaft, the bearing is located in a seat sleeve, the seat sleeve is positioned and located on the upper part of the sleeve structure by the outer diameter thereof; the lower shaft segment of the connecting shaft of the cap screwing device is inserted into the main shaft seat of the cap screwing device, a plurality of steel balls arranged in the circumferential direction of the upper part of the main shaft seat top the corresponding concave seats on the connecting shaft in the radial direction, the steel balls are pressed by a steel ball pressing ring located in the outer circle of the main shaft seat, and the steel ball pressing ring is pressed by a compression spring; the main shaft seat and the seat ring at the lower part thereof are in floating connection, the outer circle of the upper part of the seat ring is provided with a gland spring to provide pre-tightening force for the floating connection; the shaft center of the seat ring is threadedly connected with a guide limiting shaft, the guide limiting shaft passes through a waist-shaped block in the radial direction, and the waist-shaped block is inserted into a waist-shaped hole on the periphery of the main shaft seat for limiting.
[0014] Preferably, the seat ring lower part of the cap twister is threadedly connected with a cap twister cup, the cap twister cup is pre-tightened with a rubber ring to take off the cap steel ball; the cap twister cup comprises a cap cup body, which is the main body of the cap twister cup, different cap cup bodies are used for different cap shapes; a sliding sleeve is used to provide gravity for the cap rod; a connecting piece is used to connect the cap rod and the sliding sleeve; the cap rod is used to push out the unused cap to avoid the cap twister head with the cap entering the next working cycle; the cap steel ball is used to clamp the cap.
[0015] Compared with the prior art, the sterile cap twister workstation has the following beneficial effects:
[0016] The cap twister workstation has novel and reasonable structure, unique cap mounting method, automatic and reasonable cap mounting action, accurate position, and reduced cap twister deviation rate; the interior of the sterile working chamber is simple and easy to clean. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The sterile cap twister workstation provided by the application has the advantages that:
[0018] Figure 2 The sterile cap twister workstation provided by the application has the advantages that:
[0019] Figure 3 The sterile cap twister workstation provided by the application has the advantages that:
[0020] Figure 4 The sterile cap twister workstation provided by the application has the advantages that:
[0021] Figure 5 : Figure 4 The AA direction sectional view of the cap twister workstation provided by the application has the advantages that:
[0022] Figure 6 The cap twister structure in the application has the advantages that:
[0023] Figure 7 The cap twister structure in the application has the advantages that:
[0024] Figure 8 The cap twister structure in the application has the advantages that:
[0025] BRIEF DESCRIPTION OF DRAWINGS
[0026] 1 - cap rower; 2 - sterilization chamber; 3 - sterile chamber; 4 - sterilization spray pipe; 5 - drying spray pipe; 6 - cap twister head; 7 - cap twister head lifting drive;
[0027] 8 - lower cap sliding channel; 9 - lower cap channel; 10 - cap feeding mechanism; 11 - cleaning and sterilization washing ball;
[0028] 12 - mounting frame; 13 - slider; 14 - cam plate; 141 - pressure roller; 15 - synchronous gear shaft; 16 - cover feeding plate; 17 - cover clamping finger; 170 - guide rod; 171 - left clamping piece; 172 - right clamping piece; 173 - tooth; 174 - clamping space; 175 - thrust protrusion; 176 - force receiving hole; 177 - moving plate; 178 - fixed plate; 179 - return spring; 18 - push-pull rod; 19 - servo motor; 20 - speed reducer; 21 - shaft sleeve; 22 - cap screwing device; 23 - transmission member; 24 - main shaft seat; 25 - guide limiting shaft; 26 - seat ring; 27 - cover taking cup; 28 - waist-shaped block; 29 - cap pressing spring; 30 - steel ball; 31 - steel ball pressing ring; 32 - spring. DETAILED DESCRIPTION
[0029] The application will be further described below Figures 1 to 8 The application will be further described below
[0030] The application will be further described below Figure 1 The sterile cap screwing workstation provided by the application is installed on the upper part of the warehouse body of the sterile filling machine when used with the linear sterile filling machine, the bottle conveying mechanism in the warehouse body conveys the bottles that have completed filling to the sterile cap screwing workstation, and the sterile cap screwing machine is used to complete the final sterile sealing.
[0031] The application is divided into three parts from top to bottom, which are the cap arranging device 1 in the uppermost part, the sterilization warehouse 2 in the middle part, and the box sterile warehouse 3 in the lowermost part. When the cap is screwed by the sterile cap screwing machine provided by the application, the cap is first conveyed to the cap arranging device 1 of the application by the cap arranging conveyor, and then the cap is approximately evenly distributed to the 12 lower cap channels 9.
[0032] The upper part of the cap arranging device 1 is flat, and there is an entering cap port for single cap entering in the middle position of the upper part. The cap entering the cap arranging device 1 has been arranged in the correct direction. The middle part of the cap arranging device 1 is provided with a cap rubbing device driven by a cylinder. The cap rubbing device is used to divide the single channel entering cap into the 12 lower cap channels 9 through rubbing.
[0033] The cap rubbing device is actually a push plate driven by a cylinder. The push plate is installed above the cap channel. When the cylinder moves, the push plate moves. On the one hand, when the entering cap is unevenly distributed in the horizontal direction in the cap warehouse, the cylinder moves to drive the cap to move left and right, so that the cap is approximately evenly arranged in the horizontal direction. On the other hand, when the cap falls to the lower cap channel 9, the cap rubbing device moves left and right under the drive of the cylinder to break the connection between the caps, so that the cap falls into the lower cap channel 9.
[0034] When the lids from the 12 lower cover channels 9 fall into the sterilization chamber 2, they are first stopped by the cover-stopping device installed on the upper part of the sterilization chamber 2, and then sterilized by the spray from the sterilization nozzle 4. The H2O2 vaporized gas used for sterilization is generated by other equipment and then transported here. The sterilization nozzle 4 has an air inlet. The temperature control instrument installed on the sterilization nozzle 4 controls the temperature of the heater inside the sterilization nozzle 4.
[0035] like Figure 2 As shown, after sterilization, the lid slides down the lid channel into the lower section of the lid channel 9 inside the sterile chamber 3, where it is blocked by another lid-stopping device and dried by sterile hot air sprayed through the drying nozzle 5.
[0036] The lower cover channel 9 consists of 12 wire cover channels arranged below the upper cover distributor 1, extending downwards into the central sterilization chamber 2. A dust removal spray pipe is installed at the entrance of each wire cover channel. This pipe sprays sterile air to remove dust and debris from the covers before they enter the sterilization chamber 3. A collection hood is installed on the reverse side of the dust removal spray pipe to collect the polluted air.
[0037] The central sterilization chamber 4 is equipped with three servo motor-driven swivel nozzle structures. The nozzles (drying nozzle 5, sterilization nozzle 4, and dust removal nozzle) are fitted with coaxial sector gears on the outside of the sterilization chamber 2. The servo motors control the swivel angle of the nozzles through the sector gears.
[0038] The central cover sterilization chamber 2 is equipped with two cylinder-driven cover-stopping devices. The cover-stopping devices act simultaneously on 12 cover channels. The two cover-stopping devices are used to control the sterilization inlet position and the sterilization end outlet position of the lower cover channel, respectively.
[0039] The sterilization chamber 2 is equipped with a ball washing device in the upper and lower parts for cleaning and sterilization.
[0040] Inside the lowest sterile chamber 3, there are 12 wire mesh cover guides arranged at each station. A spray nozzle is installed behind each wire mesh cover guide. One end of the spray nozzle is connected to a rod-type heater, and the other end is used to supply sterile air. The dual-outlet nozzles on the spray nozzle face the wire mesh cover guides, providing drying sterile hot air for the sterilized covers. The spray nozzle is deflected and oscillated by a servo-driven oscillation mechanism. An independent fork-type cylinder cover-stopping device is installed at the front of each of the 12 wire mesh cover guides. The cover-stopping cylinder is protected by a corrugated rubber tube.
[0041] The above-mentioned use of cap stopper 1 is for situations where the lower cap channel 9 was originally without caps. For example, when the machine has just started, the lower cap channel 9 is not yet full of caps. Under continuous operation, the caps in the cap channel fall one by one. For each cycle of the aseptic filling machine, the aseptic capping machine of this invention works once and one cap falls, so there is no need to use cap stopper 1 to stop the caps.
[0042] A reciprocating cover feeding mechanism is arranged at the front of the cover slide opening, and is used to receive the cover released by the cover slide 9, and then hold the cover and feed it to the servo cover screwing head 6, so that the servo cover screwing head 6 can take the cover and screw the cover.
[0043] As shown in Figure 3 , after the cover is sterilized and dried, the cover is released by the cover stopping device arranged at the cover slide opening, and falls onto the cover feeding plate 16 of the reciprocating cover feeding mechanism, and is clamped by the corresponding cover clamping fingers 17.
[0044] The reciprocating cover feeding mechanism has a mounting frame 12 arranged on the left and right side plates of the lower sterile chamber 3 box. The left and right sides of the mounting frame 12 are respectively provided with a rack driving sliding block 13. The two guide rods of the sliding block 13 are fixed on the frame body of the mounting frame 12, and the sliding block 13 can move along the guide rods.
[0045] The cover on the cover feeding plate 16 is clamped and positioned in the process of being conveyed to the servo cover screwing head 6, as shown in Figure 2 and Figure 4 . When the cover is moved to the position directly below the servo cover screwing head 6, the push-pull rod 18 is actuated by the cam plate 14 to open the cover clamping fingers 17, and the servo cover screwing head 6 is first lowered and then raised by the lifting drive 7, thereby completing the cover taking action from the cover clamping fingers 17.
[0046] The long strip-shaped cover feeding plate 16 is provided with 12 cover clamping fingers 17. The 12 cover clamping fingers 17 are opened or clamped by a cam-driven push-pull rod 18. The push-pull rod 18 is actuated by the left and right cam plates 14 below the mounting frame 12 to open the cover clamping fingers 17 at the upper cover position (cover slide opening) to clamp the cover. The cover clamping fingers 17 clamp the cover during the cover conveying process, and the cover feeding plate 16 is moved to the cover position below the servo cover screwing head 6 to be opened again for the servo cover screwing head 6 to take the cover.
[0047] As shown in Figure 7 , the cover clamping fingers 17 include a left clamping piece 171 and a right clamping piece 172, which are respectively hinged to the cover feeding plate 16 through a rotating shaft. The connecting portions of the left clamping piece 171 and the right clamping piece 172 are engaged by a tooth 173, and there is a clamping space 174 between the left clamping piece 171 and the right clamping piece 172. The left clamping piece 171 is provided with a force receiving hole 176, and the push-pull rod 18 is provided with a radial thrust protrusion 175, which passes through the force receiving hole 176.
[0048] As shown in Figures 4 to 6 , after the cover is taken, the cover feeding mechanism is retreated to the cover taking position under the action of the servo drive. At this time, the servo cover screwing head 6 starts to descend and press the cover onto the bottle mouth directly below, and starts to screw the cover. The servo cover screwing head 6 is driven by the servo motor 19 to screw the cover. The torque of the screwing cover is preset in the program and controlled by the servo motor 19.
[0049] At the front of the exterior of the sterile chamber 3, there is a servo capping head mounting plate driven by a gear and rack structure, on which 12 servo capping heads 6 are mounted in a row. Each servo capping head 6 has one end of a rubber bellows located below the mounting plate, and the other end of the rubber bellows is mounted on the top of the sterile chamber body.
[0050] The servo cap screwing head 6 has the following structural features: a servo motor 19 and a reducer 20 are installed on the upper part of the servo cap screwing head 6, the middle part of the servo cap screwing head 6 is a sleeve structure with output shafts at both ends, and the lower part of the servo cap screwing head 6 is a cap screwer 22.
[0051] The servo cap tightening head 6 has a bushing 21 in the middle, through which the rotating shaft of the servo cap tightening head 6 passes. The lower end of the bushing 21 has a fixed bearing support connecting shaft 23, and the other end has a floating bearing support connecting shaft 23. This bearing is located in a seat, which is positioned on the upper part of the sleeve structure by its outer diameter.
[0052] The lower shaft section of the connecting shaft 23 of the cap screwer 22 is inserted into the main shaft seat 24 of the cap screwer 22. Five steel balls 30 arranged in a circular pattern on the upper part of the main shaft seat radially press against the corresponding number of recesses on the connecting shaft 23. The five steel balls 30 are pressed by the steel ball pressure ring 31 located on the outer ring of the main shaft seat. The steel ball pressure ring 31 is pressed by the compression spring 32.
[0053] The spindle seat is floatingly connected to its lower seat ring 26. The outer ring of the upper part of the seat ring 26 is equipped with another pressure spring 29 to provide preload for the floating connection. The seat ring 26 is threadedly connected to a guide limiting shaft 25, which passes radially through an oblong block 28. The oblong block 28 is inserted into one of the oblong holes on the periphery of the spindle seat 24 for limiting.
[0054] The lower part of the cap screwer's seat ring 26 is threaded to a cap screwing cup 27, and the cap screwing cup 27 uses a cap removal ball 275 pre-tightened by a rubber ring 276 to remove the cap.
[0055] like Figure 8 As shown, the screw cap cup 27 includes a cap cup body 271, the main body of the screw cap cup, and different cap shapes have different cap cup bodies 271; a sliding sleeve 272, which provides gravity for the top cap rod 274; a connector 273, which is used to connect the top cap rod 274 and the sliding sleeve 272; the top cap rod 274, which is used to push out unused caps to prevent the screw cap head from carrying the cap into the next working cycle; and a cap removal steel ball 275, which is used to clamp the cap.
[0056] The servo cap screwing head 6 has a spindle seat 24, a guide limit shaft 25, a seat ring 26, and a waist-shaped block 28, which provide connection floating and limit for the cap screwing device, and a compression spring 29 provides cap screwing force for the cap screwing device when screwing on the cap.
[0057] The connecting shaft 23 of the cap screwing device provides screwing torque by using the steel ball 30 and forms a quick mounting structure.
[0058] The inside structure of the sterilization cap screwing workstation is beneficial to sanitary cleaning and provides the cleaning and sterilization ball 11 necessary for performing sanitary cleaning and sterilization.
[0059] The above is an exemplary description of the present application in combination with the drawings. It is obvious that the implementation of the present application is not limited by the above-mentioned manner, and various improvements using the method concept and technical solution of the present application or direct application of the concept and technical solution of the present application to other occasions without improvement are within the protection scope of the present application.
Claims
1. Aseptic capping station, characterized in that: The application relates to a cap conveying device, which comprises a top cap conveying device (1), a middle sterilization bin (2) and a bottom sterile bin (3), a lower cap channel (9) penetrating through the cap conveying device (1), the sterilization bin (2) and the sterile bin (3) in sequence, a cap conveying mechanism (10) arranged at the outlet of the lower cap channel (9) of the sterile bin (3), characterized in that the cap conveying mechanism (10) is a reciprocating cap conveying mechanism, the cap conveying mechanism (10) fixes the cap output from the sterile bin (3) and then horizontally moves the cap to the position between a servo cap screwing head (6) and a bottle mouth, the servo cap screwing head (6) downwardly grabs the cap and then upwardly moves, the reciprocating cap conveying mechanism returns to the original position, and the servo cap screwing head (6) downwardly fixes the cap on the bottle mouth to complete cap screwing and packaging. The lower cap channel (9) is a lower cap steel wire cap channel arranged below the top cap conveying device (1), the lower cap steel wire cap channel downwardly extends into the middle sterilization bin (2), a dust removal spray pipe is arranged at the inlet of the lower cap steel wire cap channel, the dust removal spray pipe sprays sterile air for blowing and removing dust and debris before the cap enters the sterile bin (3), when the cap in the lower cap channel (9) falls into the sterilization bin (2), the cap is first blocked by a cap stopping device arranged at the upper portion of the sterilization bin (2), the cap is sterilized by a sterilization spray pipe (4), the sterilization adopts H2O2 vaporized gas, the sterilization spray pipe (4) is provided with an air inlet, a temperature control instrument arranged on the sterilization spray pipe (4) controls the temperature of a heater in the sterilization spray pipe (4), and the cap is dried by a drying spray pipe (5) after sterilization; the sterilization bin (2) is provided with ball washing devices at the upper portion and the lower portion respectively for cleaning and sterilizing the sterilization bin (2); The reciprocating cap conveying mechanism comprises a mounting frame (12), a rack driving sliding block (13) is arranged on the left and right sides of the mounting frame (12) respectively, two guide rods of the sliding block (13) are fixed on the frame body of the mounting frame (12), the sliding block (13) is connected with a cap conveying plate (16), a synchronous gear shaft (15) is connected with the rack and the rack driving sliding block (13) through a gear, so that the sliding block (13) and the cap conveying plate (16) can move along the guide rods on the mounting frame (12), and the cap conveying plate (16) is provided with a cap clamping finger (17), the cap clamping finger (17) can clamp the cap or release the cap. The cover clamping fingers (17) can automatically clamp or release the cover during the movement of the slider (13); the cover clamping fingers (17) include a left clamping piece (171) and a right clamping piece (172), the left clamping piece (171) and the right clamping piece (172) are respectively hinged to the cover feeding plate (16) through a rotating shaft, the connecting portions of the left clamping piece (171) and the right clamping piece (172) are mutually engaged through respective teeth (173), and a clamping space (174) exists between the left clamping piece (171) and the right clamping piece (172); the left clamping piece (171) is provided with a force receiving hole (176), the push-pull rod (18) is provided with a thrust protrusion (175) in the radial direction, and the thrust protrusion (175) penetrates through the force receiving hole (176); the mounting frame (12) is further provided with a cam plate (14), the movement of the cover feeding plate (16) enables the pressure receiving roller (141) of the cam plate (14) to act on the push-pull rod (18) to move, and the left clamping piece (171) and the right clamping piece (172) move in opposite directions; when the pressure receiving roller (141) of the cam plate (14) does not act on the push-pull rod (18), the push-pull rod (18) moves the left clamping piece (171) and the right clamping piece (172) towards each other under the action of the return spring; the mounting frame (12) further comprises a fixed plate (178) and a moving plate (177), the fixed plate (178) is connected to the cover feeding plate (16), the push-pull rod (18) penetrates through a through hole in the fixed plate (178) and is connected to the moving plate (177), a return spring (179) is arranged between the fixed plate (178) and the moving plate (177), and when the return spring (179) is compressed or reset, the push-pull rod (18) can move in the through hole in the fixed plate (178).
2. The aseptic capping station according to claim 1, characterized in that: The cover arranging device (1) is provided with a cover rubbing device, the cover rubbing device includes a push plate driven by a pneumatic cylinder, and the push plate moves back and forth to uniformly distribute the covers in the cover arranging device (1) and avoid stacking.
3. The aseptic capping station according to claim 1, characterized in that: The cover arranging device (1) is provided with a dust removal spray pipe at an output end, the dust removal spray pipe is connected with a sector gear at an end, and a first servo motor controls the swing amplitude of the dust removal spray pipe through gear cooperation with the sector gear.
4. The aseptic capping station of claim 1, wherein: The sterilization bin (2) is provided with a sterilization spray pipe (4), the sterilization spray pipe (4) is connected with a sector gear at an end, and a second servo motor controls the swing amplitude of the sterilization spray pipe (4) through gear cooperation with the sector gear.
5. The aseptic capping station of claim 1, wherein: The sterile bin (3) is provided with a drying spray pipe (5), the drying spray pipe (5) is connected with a sector gear at an end, and a third servo motor controls the swing amplitude of the drying spray pipe (5) through gear cooperation with the sector gear.
6. The aseptic capping station according to any one of claims 1-5, characterized in that: The upper part of the servo capping head (6) is provided with a servo motor (19) and a speed reducer (20), the middle part of the servo capping head (6) is a sleeve structure with two output shafts, and the lower part of the servo capping head (6) is a capping device (22); the sleeve structure of the servo capping head (6) is provided with a shaft sleeve (21), and the rotating shaft of the servo capping head (6) penetrates through the shaft sleeve (21); the lower end of the shaft sleeve (21) is provided with a fixed bearing support connecting shaft (23), and the other end is provided with a floating bearing support connecting shaft (23), the bearing is arranged in a seat sleeve, the seat sleeve is positioned and arranged in the upper part of the sleeve structure according to the outer diameter; the lower shaft section of the connecting shaft (23) of the capping device (22) is inserted into the main shaft seat (24) of the capping device (22), a plurality of steel balls (30) arranged in the circumferential direction of the upper part of the main shaft seat are radially pressed against the corresponding concave seats on the connecting shaft (23), the steel balls (30) are pressed by a steel ball pressing ring (31) located outside the main shaft seat, and the steel ball pressing ring (31) is tightly pressed by a compression spring (32); the main shaft seat is in floating connection with the seat ring (26) below the main shaft seat, the outer ring of the upper part of the seat ring (26) is provided with a gland spring (29) to provide pre-tightening force for the floating connection; the shaft center of the seat ring (26) is threadedly connected with a guide limiting shaft (25), the guide limiting shaft (25) penetrates through a waist-shaped block (28) in the radial direction, and the waist-shaped block (28) is inserted into one of the waist-shaped holes on the circumferential edge of the main shaft seat (24) to limit the position.
7. The aseptic capping station according to claim 6, characterized in that: The lower part of the seat ring (26) of the capping device is threadedly connected with a capping cup (27), the capping cup (27) is provided with a rubber ring (276) to pre-tighten a cap taking steel ball (275) to take a cap; the capping cup (27) comprises a cap cup body (271) which is the main body of the capping cup and is provided with different cap cup bodies (271) for different cap shapes; a sliding sleeve (272) is arranged to provide gravity for a cap lifting rod (274); a connecting piece (273) is arranged to connect the cap lifting rod (274) and the sliding sleeve (272); the cap lifting rod (274) is arranged to lift a used cap to avoid the capping head with the cap entering the next working cycle; and the cap taking steel ball (275) is arranged to clamp the cap.
Citation Information
Patent Citations
Industrial robot clamp
CN106671114A
Capping head fast to disassemble and assemble
CN109626293A
Integrated plastic bottle infusion solutions filling and cap welding device
CN110481034A
Automatic dry type sterile filling machine
CN113336173A
Blank taking device
CN217495139U