A small tunnel trench pouring vibrator

Abstract

The present invention relates to the technical field of construction auxiliary equipment, and specifically to a small tunnel trench casting vibrator, comprising: a base and casters; a vibrator body, the vibrator body is fixedly connected to the base and connected to a vibrating rod; a vibrating mechanism, the vibrating mechanism is arranged on the outside of the base and connected to the vibrating rod; a buffer assembly, the buffer assembly is arranged between the vibrating mechanism and the base; wherein, the vibrating mechanism comprises: a support assembly, the support assembly is arranged on the outside of the base, connected to the buffer assembly, and connected to the vibrating rod; an auxiliary assembly, the auxiliary assembly is connected to the vibrating rod; and an adjustment assembly, the adjustment assembly is connected to the support assembly. By setting the vibrating mechanism, the auxiliary assembly cooperates with the support assembly and the adjustment assembly, not only can the vibration position be accurately controlled, thereby improving the use effect of the device, but also the vibration of the tamping rod can be assisted from both sides, thereby improving the vibration effect.

Description

Technical Field

[0001] The invention relates to the technical field of construction auxiliary equipment, in particular to a small tunnel trench casting vibrator. Background Art

[0002] After pouring wall concrete on tunnel pavement and pavement drainage ditch, it is usually necessary to use a concrete vibrator for vibration construction to avoid the occurrence of concrete honeycomb and other phenomena. However, due to the poor construction conditions of drainage ditch and tunnel pavement, the working area is narrow and inconvenient to extend, which is more troublesome when working in a small space. In addition, the traditional vibrator is a single vibrating rod vibrator, and the vibration efficiency is low, which in turn affects the construction progress. Therefore, in view of the above situation, there is an urgent need to develop a tunnel small trench casting vibrator to overcome the shortcomings in current practical applications. Summary of the Invention

[0003] The object of the present invention is to provide a small tunnel trench casting vibrator to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A tunnel small trench casting vibrator, comprising: a base and casters, the casters being symmetrically arranged on the outside of the base; a vibrator body, the vibrator body being fixedly connected to the base and connected to a vibrating rod; a vibrating mechanism, the vibrating mechanism being arranged on the outside of the base and connected to the vibrating rod, and being used to cooperate with the vibrating rod to achieve auxiliary vibration of the trench; a buffer assembly, the buffer assembly being arranged between the vibrating mechanism and the base, and being used to cooperate with the base to achieve support for the vibrating mechanism; wherein the vibrating mechanism comprises: a support assembly, the support assembly being arranged on the outside of the base, connected to the buffer assembly, and connected to the vibrating rod; an auxiliary assembly, the auxiliary assembly being connected to the vibrating rod, and being used to cooperate with the vibrating rod to achieve auxiliary vibration of the trench; an adjustment assembly, the adjustment assembly being connected to the support assembly, and being used to cooperate with the support assembly to achieve lifting and rotation of the auxiliary assembly.

[0006] Compared with the prior art, the present invention has the following beneficial effects:

[0007] When the device is running, the vibrator body drives the vibrating rod to operate, and the vibrating rod cooperates with the auxiliary component to complete the auxiliary vibration of the concrete in the groove. The adjusting component can drive the supporting component, and the supporting component can realize the lifting and lowering of the auxiliary component and adjust the angle of the auxiliary component so that the auxiliary component can vibrate at the position after the angle is adjusted, thereby improving the use effect of the device and improving the applicability of the equipment. Compared with the prior art, the drainage ditch and tunnel pavement construction conditions are poor, the working area is narrow, and it is inconvenient to extend. It is more troublesome to operate in a small space, and the traditional vibrator is a single vibrating rod vibrating, and the vibration efficiency is low, which affects the construction progress. By setting a vibrating mechanism, the auxiliary component cooperates with the supporting component and the adjusting component, not only can the vibration position be accurately controlled, thereby improving the use effect of the device, but also the auxiliary vibrating rod can be assisted from both sides to improve the vibration effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a schematic diagram of the structure of a small tunnel trench casting vibrator.

[0009] Figure 2 A top view of the support rods in a vibrator for small tunnel trench pouring.

[0010] Figure 3 A top view of the buffer assembly in a tunnel small trench pouring vibrator.

[0011] Figure 4 This is a schematic diagram of the structure of the connection box in the tunnel small trench casting vibrator.

[0012] Figure 5 This is a schematic diagram of the structure of the adjustment plate in the tunnel small trench casting vibrator.

[0013] In the figure: 1-base, 2-castor, 3-vibrator body, 4-vibrating rod, 5-support rod, 6-first buffer, 7-second buffer, 8-control box, 9-mounting rod, 10-guide rod, 11-rotating rod, 12-control rod, 13-adjusting plate, 14-telescopic member, 15-sliding rod, 16-elastic member, 17-first driving member, 18-rack, 19-driving rod, 20-limiting block, 21-transmission rod, 22-connecting plate, 23-adjusting rod, 24-transmission member, 25-mounting block, 26-connecting box, 27-auxiliary rod, 28-fixed rod, 29-guide block, 30-gear, 31-buffer seat, 32-second driving member, 33-threaded rod, 34-slider. DETAILED DESCRIPTION

[0014] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0015] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0016] See also Figure 1 In one embodiment of the present invention, a small tunnel trench casting vibrator includes: a base 1 and casters 2, the casters 2 are symmetrically arranged on the outside of the base 1; a vibrator body 3, the vibrator body 3 is fixedly connected to the base 1 and connected to the vibrating rod 4; a vibrating mechanism, the vibrating mechanism is arranged on the outside of the base 1 and connected to the vibrating rod 4, for cooperating with the vibrating rod 4 to achieve auxiliary vibration of the trench; a buffer assembly, the buffer assembly is arranged between the vibrating mechanism and the base 1, for cooperating with the base 1 to achieve support for the vibrating mechanism; wherein, the vibrating mechanism includes: a supporting assembly, the supporting assembly is arranged on the outside of the base 1, connected to the buffer assembly, and connected to the vibrating rod 4; an auxiliary assembly, the auxiliary assembly is connected to the vibrating rod 4, for cooperating with the vibrating rod 4 to achieve auxiliary vibration of the trench; an adjusting assembly, the adjusting assembly is connected to the supporting assembly, for cooperating with the supporting assembly to achieve lifting and rotation of the auxiliary assembly.

[0017] In this embodiment, when the device is running, the vibrator body 3 drives the vibrating rod 4 to operate, and the vibrating rod 4 cooperates with the auxiliary component to complete the auxiliary vibration of the concrete in the groove. The adjusting component can drive the supporting component, and the supporting component can realize the lifting and lowering of the auxiliary component and adjust the angle of the auxiliary component so that the auxiliary component can vibrate at the position after the angle is adjusted, thereby improving the use effect of the device and improving the applicability of the equipment. Compared with the prior art, the drainage ditch and tunnel pavement construction conditions are poor, the working area is narrow, and it is inconvenient to extend. It is more troublesome to operate in a small space, and the traditional vibrator is a single vibrating rod 4 for vibrating, and the vibration efficiency is low, which affects the construction progress. By setting a vibrating mechanism, the auxiliary component cooperates with the supporting component and the adjusting component, not only can the vibration position be accurately controlled to improve the use effect of the device, but also the auxiliary vibrating rod 4 can vibrate from both sides, thereby improving the vibration effect.

[0018] In one embodiment of the present invention, the support assembly includes: a support rod 5, which is arranged on the outside of the base 1 and is connected to the buffer assembly; a mounting rod 9, which is arranged on the inside of the support rod 5 and is connected to the adjustment assembly; a connecting plate 22, which is fixedly connected to the vibrating rod 4 and is rotatably connected to the mounting rod 9 through an adjustment rod 23; a guide rod 10, which is slidingly connected to the mounting rod 9 and fixedly connected to the support rod 5; a rotating rod 11, which is rotatably connected to the mounting rod 9, connected to the adjustment rod 23 through a transmission member 24, and connected to the adjustment assembly, and is used to cooperate with the adjustment assembly to realize the rotation of the auxiliary assembly.

[0019] In this embodiment, the bottom end of the support rod 5 is connected to the buffer assembly, the guide rod 10 is fixedly connected to the outside of the support rod 5, the rotating rod 11 is rotatably connected to the mounting rod 9, rotatably connected to the support rod 5, and connected to the adjustment assembly, the mounting rod 9 is connected to the connecting plate 22 through the adjusting rod 23 at one end away from the rotating rod 11, and the transmission member 24 includes a pulley fixedly connected to the adjusting rod 23 and the outside of the rotating rod 11, and the pulleys are connected by a belt. In addition, an opening for a cable to pass through is provided on the support rod 5, and the cable is used to connect the vibrator body 3 and The vibrating rod 4 and the adjusting component can drive the mounting rod 9 to move up and down along the guide rod 10, thereby realizing the lifting and lowering of the auxiliary component. The adjusting component can also drive the rotating rod 11 to rotate. The rotating rod 11 drives the adjusting rod 23 to rotate through the pulley and the belt. The adjusting rod 23 drives the connecting plate 22 to rotate. The connecting plate 22 drives the vibrating rod 4 to rotate. The vibrating rod 4 drives the auxiliary component to rotate. By setting up a supporting component, not only can the auxiliary component be supported, but also the impact of vibration on the equipment can be reduced in cooperation with the buffer component, and the lifting and rotation of the auxiliary component can be realized in cooperation with the adjusting component, thereby greatly improving the vibration effect of the equipment.

[0020] In one embodiment of the present invention, please refer to Figure 1 and Figure 4 The auxiliary components include: a mounting block 25, which is fixedly connected to the vibrating rod 4; a connecting box 26, which is fixedly connected to the mounting block 25; a second driving member 32, which is fixedly connected to the inner side of the connecting box 26; a slider 34, which is symmetrically arranged on both sides of the second driving member 32 and is slidingly connected to the connecting box 26; an auxiliary rod 27, which is arranged on the outside of the connecting box 26 and is connected to the slider 34 through a fixed rod 28; a threaded rod 33, which is threadedly connected to the slider 34, and one end of the threaded rod 33 is rotatably connected to the connecting box 26, and the other end is connected to the output end of the second driving member 32, for cooperating with the second driving member 32 to realize the movement of the auxiliary rods 27 on both sides.

[0021] In this embodiment, the mounting block 25 is fixedly connected to the outside of the vibrating rod 4, and a connecting box 26 is fixedly connected to the outside of the bottom end of the mounting block 25, and a second driving member 32 is fixedly connected to the inside of the connecting box 26. The second driving member 32 is a driving motor, and the output end of the second driving member 32 is meshed with the threaded rods 33 on both sides through a bevel gear. The outer sides of the threaded rods 33 on both sides are threadedly connected with sliders 34 that are slidably connected to the connecting box 26, and the bottom end of the slider 34 is fixedly connected with a fixing rod 28, and the other end of the fixing rod 28 is fixedly connected to the auxiliary rod 27. By setting an auxiliary component, the second driving member 32 is used to drive the threaded rods 33 on both sides to rotate, and the threaded rods 33 drive the slider 34 to move, so as to adjust the spacing between the auxiliary rods 27 on both sides, so that the device can be suitable for grooves of different widths. When the vibrating rod 4 is operating, the auxiliary rods 27 on both sides can assist the vibrating rod 4 to vibrate under the operation of the vibrator body 3, thereby improving the vibration effect.

[0022] In one embodiment of the present invention, please refer to Figure 1 and Figure 2 The adjustment component includes: a control box 8, which is fixedly connected to the outside of the support rod 5; an adjustment plate 13, which is arranged on the inside of the control box 8 and is connected to the control box 8 through a telescopic member 14; a rotating component, which is arranged between the adjusting plate 13 and the rotating rod 11, and is used to cooperate with the telescopic member 14 to realize the rotation of the rotating rod 11; a lifting component, which is arranged between the control box 8 and the mounting rod 9, and is connected to the adjusting plate 13, and is used to drive the mounting rod 9 to move to realize the lifting of the auxiliary component.

[0023] In this embodiment, the control box 8 is arranged between the mounting rod 9 and the buffer assembly, and is fixedly connected to the support rod 5. One end of the adjustment plate 13 is connected to the control box 8 through a telescopic member 14, and the other end is connected to the lifting assembly. The telescopic member 14 is an electric telescopic rod. By setting an adjustment assembly, the movement of the adjustment plate 13 is achieved by utilizing the telescopic movement of the telescopic member 14. The adjustment plate 13 drives the rotating rod 11 to rotate through the rotating assembly, and then the rotating rod mounting rod 9 rotates. The mounting rod 9 realizes the rotation of the auxiliary assembly through the connecting plate 22, and then adjusts the angle of the auxiliary rod 27, thereby improving the vibration effect of the device. The lifting assembly can realize the lifting and lowering of the mounting rod 9, and the mounting rod 9 drives the auxiliary assembly to move through the connecting plate 22, so that the auxiliary rod 27 can be vibrated in narrow spaces such as drainage ditches and tunnel pavements, thereby improving the applicability of the device.

[0024] In one embodiment of the present invention, please refer to Figure 2 and Figure 5The rotating assembly includes: a sliding rod 15, which is arranged between the mounting rod 9 and the adjusting plate 13, is slidably connected to the adjusting plate 13, and is connected to the adjusting plate 13 through an elastic member 16; a rack 18, which is symmetrically arranged on both sides of the support rod 5, is fixedly connected to the sliding rod 15, and is meshed with a gear 30 fixedly connected to the outside of the rotating rod 11, for cooperating with the movement of the adjusting plate 13 to realize the rotation of the rotating rod 11.

[0025] In this embodiment, the rack 18 is provided on both sides of the support rod 5, and the outer side of the rack 18 on both sides near one end of the support rod 5 is provided with a guide block 29 slidably connected to the support rod 5, the top of the guide block 29 is fixedly connected to a positioning block slidably connected to the rack 18, the bottom end of the rack 18 is fixedly connected to a slide rod 15 slidably connected to the adjustment plate 13, and an elastic member 16 is fixedly connected between the bottom end of the slide rod 15 and the adjustment plate 13, and the elastic member 16 is a spring. By setting a rotating component, the adjustment plate 13 drives the rack 18 to move through the slide rod 15, and the rack 18 cooperates with the gear 30 to realize the rotation of the rotating rod 11, thereby realizing the rotation of the auxiliary component to complete the angle adjustment.

[0026] In one embodiment of the present invention, the lifting assembly includes: a control rod 12, which is rotatably connected to the control box 8 and is threadedly connected to the mounting rod 9; a first driving member 17, which is fixedly connected to the adjustment plate 13; a transmission rod 21, which is rotatably connected to the control box 8 and is connected to the control rod 12 through a gear member; a driving rod 19, which is arranged between the first driving member 17 and the transmission rod 21, one end of which is fixedly connected to the output end of the first driving member 17, and is connected to the transmission rod 21 through a limit member, for cooperating with the first driving member 17 to realize the rotation of the transmission rod 21.

[0027] In this embodiment, the first driving member 17 is fixedly connected to the adjustment plate 13, the first driving member 17 is a driving motor, the output end of the first driving member 17 is fixedly connected to the driving rod 19, the limiting member includes a limiting block 20 fixedly connected to the outside of the driving rod 19, the limiting block 20 is slidably connected to the limiting groove provided on the inner wall of the transmission rod 21, and in addition, the gear member includes a bevel gear fixedly connected to the outside of the transmission rod 21 and the control rod 12, and the bevel gears are meshed with each other. By setting a lifting assembly, the first driving member 17 drives the driving rod 19 to rotate, the driving rod 19 drives the transmission rod 21 to rotate through the limiting block 20, the transmission rod 21 drives the control rod 12 to rotate, and the control rod 12 drives the mounting rod 9 to be lifted and lowered along the guide rod 10, thereby realizing the lifting and lowering of the auxiliary assembly.

[0028] In one embodiment of the present invention, please refer to Figure 1 and Figure 4 The buffer assembly includes: a buffer seat 31, which is arranged on the outside of the vibrator body 3 and is fixedly connected to the base 1; a first buffer member 6, which is arranged around the outside of the support rod 5 and is slidably connected to the inner wall of the buffer seat 31; a second buffer member 7, which is symmetrically arranged on both sides of the first buffer member 6 and is connected to the buffer seat 31, and is used to cooperate with the first buffer member 6 to achieve multi-directional shock absorption of the support rod 5.

[0029] In this embodiment, the first buffer member 6 and the second buffer member 7 have the same structure, wherein the first buffer member 6 includes a first buffer rod arranged around the outside of the support rod 5, the first buffer rod is fixedly connected to the support rod 5, the first buffer rod is slidably connected to the outside of the other end of the first buffer rod and is provided with a first buffer box, the first buffer box is slidably connected to the inside of the first buffer plate fixedly connected to the first buffer rod, a buffer is provided inside the first buffer box, a spring is fixedly connected between the first buffer plate and the first buffer box, the first buffer box is slidably connected to the buffer seat 31, and the second buffer member 7 is symmetrically arranged on the upper and lower sides of the first buffer box, wherein the second buffer member 7 includes a second buffer rod fixedly connected to the first buffer box, a second buffer box is slidably connected to the outer side of the other end of the second buffer rod, a second buffer plate fixedly connected to the second buffer rod is slidably connected to the inner side of the second buffer box, a buffer is provided on the inside of the second buffer box, a spring is fixedly connected between the second buffer plate and the second buffer box, and the second buffer box is fixedly connected to the inner wall of the buffer seat 31. By setting up a buffer assembly, the first buffer member 6 can achieve lateral shock absorption of the support rod 5, and the second buffer member 7 can complete longitudinal shock absorption of the support rod 5, thereby avoiding damage to the device due to vibration, and utilizing the stability of the improved equipment operation to extend the service life of the equipment.

[0030] The small trench pouring vibrator for tunnel is provided with a vibrating mechanism, and the auxiliary component cooperates with the support component and the adjustment component, which can not only accurately control the vibration position and improve the use effect of the device, but also can assist the vibrating rod 4 to vibrate from both sides, thereby improving the vibration effect. By providing the support component, not only can the support of the auxiliary component be completed, but also the impact of vibration on the equipment can be reduced by cooperating with the buffer component, and the auxiliary component can be lifted and rotated in conjunction with the adjustment component, thereby greatly improving the vibration effect of the equipment. By providing the auxiliary component, the second driving member 32 is used to drive the threaded rods 33 on both sides to rotate, and the threaded rods 33 drive the slider 34 to move, so as to adjust the distance between the auxiliary rods 27 on both sides, so that the device can adapt Used for grooves of different widths, when the vibrating rod 4 is operating, the auxiliary rods 27 on both sides can assist the vibrating rod 4 to vibrate under the operation of the vibrator body 3, thereby improving the vibration effect. By setting an adjustment component, the telescopic part 14 is used to realize the movement of the adjustment plate 13, and the adjustment plate 13 drives the rotating rod 11 to rotate through the rotating component, and then the rotating rod mounting rod 9 rotates. The mounting rod 9 realizes the rotation of the auxiliary component through the connecting plate 22, and then adjusts the angle of the auxiliary rod 27, thereby improving the vibration effect of the device. The lifting component can realize the lifting and lowering of the mounting rod 9, and the mounting rod 9 drives the auxiliary component to move through the connecting plate 22, so that the auxiliary rod 27 can be vibrated in narrow spaces such as drainage ditches and tunnel pavements, thereby improving the applicability of the device.

[0031] The above are only preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A small tunnel trench casting vibrator, characterized in that: include: A base and casters, wherein the casters are symmetrically arranged on the outside of the base; a vibrator body, the vibrator body being fixedly connected to the base and connected to the vibrating rod; a vibrating mechanism, the vibrating mechanism being arranged outside the base and connected to the vibrating rod, and being used to cooperate with the vibrating rod to realize auxiliary vibration of the groove; A buffer assembly is provided between the vibrating mechanism and the base, and is used to cooperate with the base to support the vibrating mechanism; Wherein, the vibrating mechanism comprises: A support assembly, the support assembly being arranged outside the base, connected to the buffer assembly, and connected to the vibrating rod; An auxiliary component, connected to the vibrating rod, and used to cooperate with the vibrating rod to achieve auxiliary vibration of the groove; An adjusting assembly, the adjusting assembly being connected to the supporting assembly and being used to cooperate with the supporting assembly to realize the lifting and rotating of the auxiliary assembly; The support assembly comprises: A support rod, the support rod being arranged outside the base and connected to the buffer assembly; a mounting rod, the mounting rod being arranged inside the support rod and connected to the adjustment assembly; a connecting plate, the connecting plate being fixedly connected to the vibrating rod and rotatably connected to the mounting rod via an adjusting rod; a guide rod, the guide rod being slidably connected to the mounting rod and fixedly connected to the support rod; a rotating rod, the rotating rod being rotatably connected to the mounting rod, being connected to the adjusting rod through a transmission member, and being connected to the adjusting assembly, for cooperating with the adjusting assembly to realize the rotation of the auxiliary assembly; The auxiliary components include: A mounting block, the mounting block being fixedly connected to the vibrating rod; a connection box, the connection box being fixedly connected to the mounting block; a second driving member, the second driving member being fixedly connected to the inner side of the connection box; Sliders, the slides being symmetrically arranged on both sides of the second driving member and being slidably connected to the connection box; An auxiliary rod, the auxiliary rod being arranged outside the connection box and connected to the slider via a fixing rod; a threaded rod, the threaded rod being threadedly connected to the slider, one end of the threaded rod being rotatably connected to the connection box, and the other end being connected to the output end of the second driving member, for cooperating with the second driving member to realize the movement of the auxiliary rods on both sides; The adjustment component includes: A control box, the control box is fixedly connected to the outside of the support rod; An adjustment plate, the adjustment plate being arranged inside the control box and connected to the control box via a telescopic member; A rotating assembly, disposed between the adjusting plate and the rotating rod, for cooperating with the telescopic member to realize the rotation of the rotating rod; A lifting assembly is provided between the control box and the mounting rod and is connected to the adjustment plate, and is used to drive the mounting rod to move to achieve the lifting of the auxiliary assembly; The rotating assembly comprises: a sliding rod, the sliding rod being arranged between the mounting rod and the adjustment plate, being slidably connected to the adjustment plate, and being connected to the adjustment plate through an elastic member; Racks, symmetrically arranged on both sides of the support rod, fixedly connected to the slide rod, and meshingly connected to a gear fixedly arranged on the outside of the rotating rod, for cooperating with the movement of the adjustment plate to realize the rotation of the rotating rod; The lifting assembly comprises: a control rod, the control rod being rotatably connected to the control box and being threadedly connected to the mounting rod; a first driving member, the first driving member being fixedly connected to the adjustment plate; a transmission rod, the transmission rod being rotatably connected to the control box and connected to the control rod via a gear member; A driving rod, which is provided between the first driving member and the transmission rod, has one end fixedly connected to the output end of the first driving member and is connected to the transmission rod via a limit member, and is used to cooperate with the first driving member to realize the rotation of the transmission rod; The buffer assembly comprises: A buffer seat, which is arranged outside the vibrator body and fixedly connected to the base; a first buffer member, the first buffer member being disposed around the outer side of the support rod and being slidably connected to the inner wall of the buffer seat; The second buffer member is symmetrically arranged on both sides of the first buffer member and is connected to the buffer seat, and is used to cooperate with the first buffer member to achieve multi-directional shock absorption of the support rod.

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