A livestock and poultry compound feed processing system and process

Through the combined system of lifting, forming, coating and drying mechanisms, the problems of low production efficiency and unsolid structure of traditional composite feed are solved, and the effect of automated production and drug stability in the feed is achieved.

CN116369549BActive Publication Date: 2025-08-08ANHUI JINMU FEED
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Patent Information

Application Number
CN202310502095.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-06
Publication Date
2025-08-08
Estimated Expiration
2043-05-06

AI Technical Summary

Technical Problem

The production process of traditional composite feed is laborious, has low processing efficiency, and is not firm in structure and is prone to rupture, resulting in the problem of drugs leaving the feed.

Method used

The combined system of the supporting mechanism, forming mechanism, coating mechanism and drying mechanism is adopted to automatically complete the production of composite feed through the supporting, forming, coating and drying process, ensuring that the drug is compressed inside the feed and coated, and improving structural stability.

Benefits of technology

The automated production of composite feed is realized, processing efficiency is improved, the stability of the feed structure is enhanced, and drug leakage is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a livestock and poultry compound feed processing system, comprising a supporting mechanism arranged on a frame, and a feeding mechanism, a forming mechanism, a coating mechanism and a drying mechanism arranged on the frame in sequence via a turntable. The forming mechanism comprises a plurality of mold boxes arranged on the turntable, and an injection assembly, a die pressing assembly and a medicine injection assembly arranged on the mold boxes. The present invention can automatically and in an integrated manner complete the overall production of the compound feed, save manpower and material resources, improve the processing efficiency of the compound feed, increase the production benefits of the enterprise, and can automatically compress and adhere the medicine inside the feed, thereby improving the stability of the compound feed structure and avoiding the leakage of the medicine due to the rupture of the feed, thereby solving the problems that the production process of the traditional compound feed is relatively cumbersome, time-consuming and labor-intensive, which affects the processing efficiency of the compound feed, and the compound feed structure is not firm and is easy to rupture, causing the medicine to separate from the feed.
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Description

Technical Field

[0001] The present invention relates to the technical field of feed processing, and in particular to a livestock and poultry compound feed processing system and process. Background Art

[0002] In modern feed processing and production, the nutritional integrity and balance of various nutrients in feed have gradually gained attention, and dietary nutrition has become more scientific. With the development of society and the improvement of people's living standards, the demand for the quality of livestock products is becoming increasingly higher. Although the addition of urea, minerals, or drugs to commercially available compound feeds can increase livestock's resistance, it reduces the feed's palatability and causes a decrease in livestock's appetite.

[0003] Patent document CN201710268503.0 discloses a compound feed production system and a production method thereof, in which raw materials for feed preparation are initially stored through a raw material transfer tank, and the materials output through the lower discharge port of the raw material transfer tank are transported to a grinder through a first conveying device for crushing, thereby making the operation safety of the production process higher. In addition, the materials crushed by the grinder are also separated into solid and liquid by a solid-liquid separator I at the discharge port of the grinder, and then transported to a tempering tank for tempering treatment in a branch route. The tempered materials are then separated into solid and liquid again by a solid-liquid separator II connected to the lower discharge port of the tempering tank, wherein the liquid phase material is spray dried to obtain a granular material, and the solid phase material is granulated by a granulator, and then the spray-dried granular material and the material granulated by the granulator are stirred and mixed to form the required feed product.

[0004] However, during actual use, the inventors found that the production process of traditional compound feed is relatively cumbersome, time-consuming and labor-intensive, which affects the processing efficiency of compound feed. In addition, the structure of compound feed is not firm and is easy to break, causing the problem of drugs escaping from the feed. Summary of the Invention

[0005] The purpose of the present invention is to address the deficiencies of the existing technology and provide a livestock and poultry compound feed processing system and process. By cooperating with the provided supporting and taking mechanism and the forming mechanism, the overall production work of the compound feed can be automatically completed in an integrated manner, saving manpower and material resources, improving the processing efficiency of the compound feed, and increasing the production benefits of the enterprise. The medicine can be automatically compressed and adhered to the inside of the feed, and then the outer wall and both end surfaces of the feed are coated, thereby improving the stability of the compound feed structure and avoiding the leakage of medicine due to the rupture of the feed, thereby solving the problem that the production process of traditional compound feed is relatively cumbersome, time-consuming and labor-intensive, which affects the processing efficiency of the compound feed, and the compound feed structure is not firm and is easy to rupture, causing the medicine to separate from the feed.

[0006] In response to the above technical problems, the technical solutions adopted are as follows:

[0007] A livestock and poultry compound feed processing system comprises a supporting mechanism arranged on a frame, and a feeding mechanism, a forming mechanism, a coating mechanism and a drying mechanism arranged on the frame in sequence via a turntable;

[0008] The molding mechanism includes several groups of mold boxes arranged on the turntable, an injection assembly arranged on the mold box and used to simultaneously inject feed raw materials and adhesives, a compression mold assembly arranged on the mold box and used to extrude feed into shape, and a medicine injection assembly arranged on the mold box and used to inject medicine powder and extrude it into shape.

[0009] Preferably, the supporting mechanism comprises a turning assembly provided on the frame and an outer supporting assembly provided on the turning assembly and used for supporting and taking the annular aggregate in the feeding mechanism;

[0010] The turning assembly includes a turning plate that is rotatably arranged on the frame, a first motor that is arranged on the frame and used to drive the turning plate, a first hydraulic component that is arranged on the turning plate and used to drive the outer support assembly to translate, and a finished product box that is arranged on the frame and used to receive the compound feed;

[0011] The external support assembly includes a hollow rod, several groups of fixed plates arranged on the outer wall of the hollow rod, several groups of external support rods penetrating and slidingly arranged on the outer wall of the fixed plate, an arc-shaped external support plate arranged at one end of the external support rod on the same side and having a protective sleeve on its outer surface, an extension rod arranged at the other end of the external support rod, a guide sliding hole opened on the side of the fixed plate for the extension rod to move, an axle rod rotatably arranged inside the hollow rod, several groups of connecting rods arranged on the circumference of the axle rod, a driving ring arranged between the ends of the connecting rods, several groups of limiting sliding holes opened on the outer wall of the hollow rod for the connecting rod to move, and several groups of driving sliding holes opened on the side of the driving ring and slidingly matched with the extension rod.

[0012] Preferably, the loading mechanism includes a material receiving channel horizontally arranged on the turntable, several groups of blanking channels vertically arranged on the material receiving channel and equipped with annular aggregates, several groups of arc-shaped limit blocks elastically arranged at the bottom of the material receiving channel and used to limit the position of the annular aggregates, a positioning assembly arranged on the outer wall of the material receiving channel and used to position the annular aggregates at the lower end of the blanking channel, and a control assembly arranged on the material receiving channel for driving the positioning assembly, and the outer wall of the annular aggregate is provided with a strip groove.

[0013] Preferably, the injection assembly includes a hopper arranged on the mold box and filled with feed raw materials, a drop port opened on the top of the mold box, a mounting plate arranged on the top of the drop hopper, a second hydraulic component arranged on the mounting plate, an injection pipe arranged at the output end of the second hydraulic component through a connecting plate and used to inject adhesive into the mold box, a block arranged at the lower end of the injection pipe and used to block the drop port, a suspension rod arranged on the mounting plate and whose lower end extends to the lower end of the injection pipe, a blocking plate arranged at the lower end of the suspension rod and used to block the lower end of the injection pipe, and several groups of paddles arranged at the lower end of the suspension rod and used to swing the adhesive flowing down the injection pipe in a circumferential direction.

[0014] Preferably, the die assembly consists of two groups of die units with symmetrical gaps arranged on the inner wall of the mold box, the die units include two groups of semi-annular pressure plates slidably arranged on the inner wall of the mold box, two groups of third hydraulic parts symmetrically installed on the outer wall of the mold box, and a fourth hydraulic part arranged at the output end of the third hydraulic part through a connecting block and whose output end is connected to the outer wall of the semi-annular pressure plate.

[0015] Preferably, the injection assembly consists of two groups of injection units with symmetrical gaps arranged on the inner wall of the semi-annular pressure plate, the injection unit including two groups of semi-annular punches slidably arranged on the inner wall of the semi-annular pressure plate and matching the gap with the outer wall of the annular aggregate, several groups of powder nozzles with one-way valves opened at the ends of the semi-annular punches, powder boxes arranged on the outer wall of the mold box and connected to the powder nozzles through a hose, several groups of liquid spray nozzles opened on the inner wall of the semi-annular punches, an adhesive box arranged on the outer wall of the mold box and connected to the powder nozzle through a hose, an air bag arranged on the turntable and connected to the powder box and the adhesive box respectively through a hose, a clip opened on the inner wall of the semi-annular punch and matching the strip groove on the outer wall of the annular aggregate, an arc groove opened on the outer wall of the semi-annular punch and with a slider, two groups of fifth hydraulic parts respectively arranged on the outer wall of the mold box and the turntable, an extrusion block arranged on the output shaft of the fifth hydraulic part and used to extrude the air bag, and a sixth hydraulic part arranged on the extrusion block and whose output end is connected to the slider.

[0016] Preferably, the coating mechanism comprises a spraying assembly provided on the turntable and a drainage assembly provided on the spraying assembly and used for coating the end surface of the feed;

[0017] The spraying assembly includes a coating channel arranged on the turntable, several groups of nozzles arranged at the top of the coating channel, a leakage hole opened at the bottom of the coating channel, a recovery box arranged below the turntable and used to recover the coating liquid, and a pump body arranged on the outer wall of the recovery box and used to pump the coating liquid in the recovery box back to the nozzle.

[0018] Preferably, the drainage assembly includes several groups of seventh hydraulic parts symmetrically arranged on the outer wall of the coating channel, a charging plate arranged at the output end of the seventh hydraulic part, two groups of blocking strips symmetrically arranged on the charging plate, a semicircular drainage plate with a slope arranged on the blocking strip, and a strip hole opened on the outer wall of the coating channel for the semicircular drainage plate to pass through.

[0019] Preferably, the drying mechanism includes a drying box arranged on the turntable and a drainage hole arranged at the bottom of the drying box.

[0020] Preferably, a livestock and poultry compound feed processing process comprises the following steps:

[0021] Step 1: Loading process: the turntable moves the loading mechanism to the position of the supporting mechanism, and the first hydraulic component drives the outer supporting assembly to move horizontally into the loading mechanism, so that the outer supporting assembly can support and take several groups of annular aggregates at the same time;

[0022] Step 2: The forming process: the turntable moves the forming mechanism to the position of the supporting mechanism, the outer supporting assembly brings the annular aggregate into the mold box, the injection assembly injects the feed raw materials and adhesive into the mold box, the die assembly presses the feed raw materials in the box into shape, the drug injection assembly injects the drug powder into the gap between the formed feed and the annular aggregate, and repeatedly squeezes the injected drug powder into shape. At the same time, the drug injection assembly coats the adhesive on the annular aggregate so that the extruded drug powder adheres to the gap between the feed and the annular aggregate, thereby producing a whole composite feed;

[0023] Step 3: Coating process: The turntable with the coating mechanism rotates to the position of the support mechanism, the outer support assembly carries the compound feed into the coating channel, the semicircular drainage plates of the drainage assembly are attached to the two end surfaces of the compound feed, the nozzle sprays the coating liquid to coat the sides of the compound feed, and the semicircular drainage plates drain the scattered coating liquid to the two end surfaces of the compound feed, thereby coating the two end surfaces of the compound feed;

[0024] Step 4: Drying process: the turntable moves the drying mechanism to the position of the support mechanism, and the outer support assembly carries the coated compound feed into the drying box for drying;

[0025] Step 5, the discharge process, the outer support assembly moves the finished compound feed out of the drying box, the flip assembly drives the outer support assembly downward to a vertical state, and the outer support assembly retracts inward, so that the finished compound feed is separated from the outer support assembly and falls into the finished product box.

[0026] Beneficial effects of the present invention:

[0027] (1) The present invention cooperates with the supporting and shaping mechanism to automatically complete the entire production of compound feed, saving manpower and material resources, improving the processing efficiency of compound feed, and increasing the production benefits of the enterprise; on the other hand, it can automatically compress the medicine inside the feed, shape the medicine and make it adhere to the feed, and then coat the outer wall and both end surfaces of the feed, thereby improving the stability of the compound feed structure and preventing the feed from breaking and causing the medicine to leak out;

[0028] (2) The present invention cooperates with the injection assembly and the external support assembly. On the one hand, the feed raw material and the adhesive can be automatically fed synchronously, and the feed raw material and the adhesive can be filled and distributed in the mold box, which is convenient for the press molding of the feed raw material. On the other hand, the adhesive can be dispersed in the feed raw material in the circumferential direction during the process of the feed raw material falling into the mold box, ensuring that the feed raw material and the adhesive are evenly mixed, thereby improving the press molding effect of the feed.

[0029] (3) The present invention cooperates with the injection assembly and the die assembly. On the one hand, the drug powder can be automatically added to the gap between the molded feed and the annular aggregate, and the drug powder is repeatedly squeezed from the inside to the outside to form the drug powder, so that the drug powder can fully fill the gap between the feed and the annular aggregate, so that the molded drug powder can support the annular feed and improve the stability of the compound feed. On the other hand, the molded drug powder can stick to the gap between the feed and the annular aggregate, avoiding the drug powder from falling off, thereby improving the firmness of the compound feed.

[0030] In summary, the present invention has the advantages of high automation, small footprint and easy use. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0032] Figure 1 A schematic diagram of the structure of the product of the present invention

[0033] Figure 2 The figure is a structural diagram of a livestock and poultry compound feed processing system.

[0034] Figure 3 for Figure 2 top view of the structure.

[0035] Figure 4 It is a structural diagram of the supporting mechanism.

[0036] Figure 5It is a structural diagram of the external support component.

[0037] Figure 6 Schematic diagram of the cross section of the hollow rod.

[0038] Figure 7 It is a structural diagram of the feeding mechanism.

[0039] Figure 8 A schematic diagram of the structure of the positioning component.

[0040] Figure 9 It is a schematic diagram of the structure inside the material receiving channel.

[0041] Figure 10 It is a structural diagram of the forming mechanism.

[0042] Figure 11 Schematic diagram of the structure of the die assembly.

[0043] Figure 12 Schematic diagram of the structure of the injection component.

[0044] Figure 13 This is a structural diagram of the injection component.

[0045] Figure 14 Schematic diagram of the structure of the semi-annular punch plate.

[0046] Figure 15 It is a structural diagram of the coating mechanism.

[0047] Figure 16 This is a schematic diagram of the structure of the semicircular drainage plate clamping the two end surfaces of the feed.

[0048] Figure 17 It is a structural diagram of the drying mechanism.

[0049] Figure 18 Schematic diagram of the structure of ring aggregate.

[0050] Figure 19 It is a process flow chart of the present invention. DETAILED DESCRIPTION

[0051] The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.

[0052] Example 1

[0053] like Figure 1-19 As shown, a livestock and poultry compound feed processing system includes a supporting mechanism 2 arranged on a frame 1, and a feeding mechanism 3, a forming mechanism 4 and a coating mechanism 5 arranged on the frame 1 in sequence via a turntable 11;

[0054] The molding mechanism 4 includes several groups of mold boxes 41 arranged on the turntable 11, an injection assembly 42 arranged on the mold box 41 and used to simultaneously inject feed raw materials and adhesives, a compression mold assembly 43 arranged on the mold box 41 and used to extrude feed into shape, and a medicine injection assembly 44 arranged on the mold box 41 and used to inject medicine powder and extrude it into shape.

[0055] It should be noted that the turntable 11 is driven by an existing stepping motor to achieve station conversion among the feeding mechanism 3 , the forming mechanism 4 and the coating mechanism 5 .

[0056] In this embodiment, by cooperating with the supporting mechanism 2 and the forming mechanism 4, on the one hand, the overall production of the compound feed can be completed automatically and in an integrated manner, saving manpower and material resources, improving the processing efficiency of the compound feed, and increasing the production benefits of the enterprise; on the other hand, the medicine can be automatically compressed inside the feed, and the medicine can be formed and adhered to the feed, and then the outer wall and both end surfaces of the feed can be coated, thereby improving the stability of the compound feed structure and avoiding the leakage of the medicine due to the rupture of the feed.

[0057] In detail, the turntable 11 rotates with the feeding mechanism 3 to the position of the supporting mechanism 2, and the first hydraulic component 213 drives the outer supporting component 22 to move horizontally into the feeding mechanism 3, so that the outer supporting component 22 supports and picks up several groups of annular aggregates 6 at the same time; the turntable 11 rotates with the forming mechanism 4 to the position of the supporting mechanism 2, and the outer supporting component 22 carries the annular aggregate 6 into the mold box 41, and the injection component 42 injects feed raw materials and adhesive into the mold box 41, and the die assembly 43 presses the feed raw materials in the box into shape, and the drug injection component 44 injects the drug powder into the gap between the formed feed and the annular aggregate 6, and repeatedly extrude the injected drug powder into shape, and at the same time, the drug injection component 44 coats the adhesive on the annular aggregate 6, so that the extruded drug powder adheres to the gap between the feed and the annular aggregate 6 to produce a whole composite feed; the turntable 11 The coating mechanism 5 is rotated to the position of the supporting mechanism 2, and the outer supporting component 22 carries the compound feed into the coating channel 511. The semicircular drainage plates 523 of the drainage component 52 are attached to the two end surfaces of the compound feed. The nozzle sprays the coating liquid to coat the surrounding side of the compound feed. The semicircular drainage plates 523 drain the scattered coating liquid to the two end surfaces of the compound feed, thereby coating the two end surfaces of the compound feed; the turntable 11 carries the drying mechanism 7 to the position of the supporting mechanism 2, and the outer supporting component 22 carries the coated compound feed into the drying box 71 for drying; the outer supporting component 22 carries the finished compound feed out of the drying box 71, and the flipping component 21 drives the outer supporting component 22 to rotate downward to a vertical state. The outer supporting component 22 retracts inward, so that the finished compound feed separates from the outer supporting component 22 and falls into the finished product box 214.

[0058] Further, if Figure 2-6As shown, the supporting mechanism 2 includes a turning assembly 21 provided on the frame 1 and an outer supporting assembly 22 provided on the turning assembly 21 and used for supporting and taking the annular aggregate 6 in the feeding mechanism 3;

[0059] The turning assembly 21 includes a flap 211 rotatably disposed on the frame 1, a first motor 212 disposed on the frame 1 and used to drive the flap 211, a first hydraulic component 213 disposed on the flap 211 and used to drive the outer support assembly 22 to translate, and a finished product box 214 disposed on the frame 1 and used to receive compound feed;

[0060] The outer support assembly 22 includes a hollow rod 221, several groups of fixed plates 222 arranged on the outer wall of the hollow rod 221, several groups of outer support rods 223 that penetrate and are slidably arranged on the outer wall of the fixed plate 222, an arc-shaped outer support plate 224 arranged at one end of the outer support rod 223 on the same side and with a protective sleeve on its outer surface, an extension rod 225 arranged at the other end of the outer support rod 223, a guide sliding hole opened on the side of the fixed plate 222 for the extension rod 225 to move, a shaft rod 226 rotatably arranged inside the hollow rod 221, several groups of connecting rods arranged around the shaft rod 226, a driving ring 227 arranged between the ends of the connecting rods, several groups of limiting sliding holes opened on the outer wall of the hollow rod 221 for the connecting rods to move, several groups of driving sliding holes 228 opened on the side of the driving ring 227 and slidingly cooperating with the extension rod 225, and a second motor 229 installed at the output end of the first hydraulic component 213 and used to drive the shaft rod 226 to rotate.

[0061] In this embodiment, the supporting and taking mechanism 2 is provided to automatically grab the annular aggregate 6, carry the annular aggregate 6 to complete the entire production of the compound feed, and automatically unload the compound feed product.

[0062] In detail, the first hydraulic component 213 of the flip assembly 21 drives the outer support assembly 22 to translate, so that the hollow rod 221 is inserted into the material receiving channel 31 of the feeding mechanism 3, and then the second motor 229 drives the shaft 226 to rotate, so that the shaft 226 rotates with the driving ring 227 through the connecting rod, and the driving slide hole 228 of the driving ring 227 drives the outer support rod 223 to extend outward through the extension rod 225, so that the outer support rod 223 drives the arc-shaped outer support plate 224 to expand outward and abut against the inner wall of the annular aggregate 6, and then, the first The hydraulic component 213 drives the outer support assembly 22 to move back, so that the arc-shaped outer support plate 224 takes away several groups of annular aggregates 6. After the outer support assembly 22 carries the annular aggregates 6 to complete the feed production work in sequence, the first motor 212 of the flip assembly 21 drives the outer support assembly 22 to rotate downward to a vertical state through the flip plate 211. Finally, the second motor 229 drives the shaft 226 to reverse, so that the arc-shaped outer support plate 224 retracts inward and separates from the inner wall of the annular aggregate 6, so that the compound feed product falls into the finished product box 214 due to gravity.

[0063] Further, if Figure 2 and Figure 7-9 As shown, the feeding mechanism 3 includes a material receiving channel 31 horizontally arranged on the turntable 11, a plurality of groups of blanking channels 32 vertically arranged on the material receiving channel 31 and vertically equipped with annular aggregates 6, a plurality of groups of arc-shaped limit blocks 33 elastically arranged at the bottom of the material receiving channel 31 and used to limit the position of the annular aggregates 6, a positioning assembly 34 arranged on the outer wall of the material receiving channel 31 and used to position the annular aggregate 6 at the lower end of the blanking channel 32, and a control assembly 35 arranged on the material receiving channel 31 for driving the positioning assembly 34. The outer wall of the annular aggregate 6 has a strip groove 61.

[0064] The positioning assembly 34 includes a plurality of L-shaped support plates 341 provided on the outer wall of the material receiving channel 31, a support rod 342 which is slidably provided on the L-shaped support plates 341 and whose end extends into the lower end of the material dropping channel 32 to position the annular aggregate 6, and an ear plate provided on the support rod 342 and connected to the L-shaped support plates 341 via a first elastic member 343;

[0065] The control assembly 35 includes a support plate arranged on the L-shaped support plate 341, a vertical plate 351 slidably arranged on the support plate through a limiting groove, several groups of arc-shaped driving blocks 352 arranged on the vertical plate 351 and used to drive the push rod 342, a long rod 353 passing through and slidingly arranged at the end of the material receiving channel 31, a limiting plate 354 arranged on the long rod 353 and attached to the outer end of the material receiving channel 31, a movable plate 355 arranged on the limiting plate 354 through a second elastic member, and a limiting channel 356 arranged at the end of the material receiving channel 31 and adapted to the movable plate 355, the end of the limiting channel 356 is provided with an end cover, the movable plate 355 is connected to the end cover of the limiting channel 356 through a second elastic member, and the movable plate 355 is connected to the vertical plate 351 through a transmission rod 357.

[0066] In this embodiment, the feeding mechanism 3 is set up to automatically complete the feeding and dropping of the annular aggregate 6, and can limit the annular aggregate 6 in the receiving channel 31 to prevent the annular aggregate 6 from shifting in the receiving channel 31 during the process of the turntable 11 switching workstations.

[0067] In detail, when the first hydraulic component 213 of the flip assembly 21 drives the outer support assembly 22 to be inserted into the material receiving channel 31, the end of the hollow rod 221 moves forward against the long rod 353, so that the long rod 353 moves with the limit plate 354 and the movable plate 355, so that the movable plate 355 drives the vertical plate 351 to move through the transmission rod 357, so that the arc-shaped driving block 352 on the vertical plate 351 forces the push rod 342 to move into the blanking channel 32, so that the push rod 342 presses against an annular aggregate 6 at the lower end of the blanking channel 32, and the hollow rod 221 continues to move forward against the long rod 353 for a specified distance, so that the long rod 353 moves with the limit plate 354 and compresses the second elastic member 357. After the outer support assembly 22 supports the annular aggregate 6 in the material receiving channel 31, the first hydraulic component 213 drives the outer support assembly 22 to move back, so that the outer support assembly 22 moves horizontally with the annular aggregate 6 and presses down the arc-shaped limit block 33, thereby removing the annular aggregate 6 in the material receiving channel 31. After the hollow rod 221 of the outer support assembly 22 is separated from the long rod 353, the vertical plate 351 carries the arc-shaped driving block 352, so that the support rod 342 is reset under the elastic force of the first elastic component 343, so that an annular aggregate 6 at the lower end of the material dropping channel 32 falls into the material receiving channel 31, and the annular aggregate 6 is located between the two arc-shaped limit blocks 33, which is convenient for the next time the outer support assembly 22 supports it.

[0068] Further, if Figure 10-12 and Figure 18As shown, the injection assembly 42 includes a hopper 421 provided on the mold box 41 and filled with feed raw materials, a drop opening opened on the top of the mold box 41, a mounting plate provided on the top of the hopper 421, a second hydraulic component 422 provided on the mounting plate, an injection pipe 423 provided at the output end of the second hydraulic component 422 through a connecting plate and used to inject adhesive into the mold box 41, a blocking block 424 provided at the lower end of the injection pipe 423 and used to block the drop opening, and a second hydraulic component 422 provided on the mounting plate. A suspension rod 425 is provided on the mounting plate and its lower end extends through the lower end of the liquid injection tube 423; a blocking plate 426 is provided at the lower end of the suspension rod 425 and used for blocking the lower end of the liquid injection tube 423; several groups of paddles 427 are provided at the lower end of the suspension rod 425 and used for swinging the adhesive flowing down the liquid injection tube 423 in a circumferential direction; a third motor 428 is provided on the mounting plate and used for driving the suspension rod 425 to rotate; and a liquid storage box 429 is provided on the mounting plate and connected to the liquid injection tube 423 through a hose.

[0069] In this embodiment, by cooperating with the provided injection assembly 42 and the external support assembly 22, on the one hand, the synchronous feeding of the feed raw materials and the adhesive can be automatically completed, and the feed raw materials and the adhesive are filled and distributed in the mold box 41, which is convenient for the pressing and molding of the feed raw materials. On the other hand, in the process of the feed raw materials falling into the mold box 41, the adhesive can be dispersed in the feed raw materials in the circumferential direction, ensuring that the feed raw materials and the adhesive are evenly mixed, thereby improving the press molding effect of the feed.

[0070] In detail, the turntable 11 brings the forming mechanism 4 to the position of the supporting mechanism 2, and the outer supporting assembly 22 brings the annular aggregate 6 into the mold box 41, and makes the strip groove 61 of the annular aggregate 6 cooperate with the card strip 4415 of the semi-annular punching plate 4411, and the second hydraulic component 422 drives the injection pipe 423 to rise, so that the injection pipe 423 drives the blocking block 424 to rise, so as to open the blanking port at the top of the mold box 41, so that the feed raw materials in the blanking hopper 421 fall into the mold box 41, and at the same time, the blocking plate 426 at the lower end of the suspension rod 425 is separated from the lower end of the injection pipe 423, so that the adhesive in the liquid storage box 429 flows out from the lower end of the injection pipe 423, and at the same time, the third motor 428 drives the suspension rod 425 to rotate with the paddle 427, and throws the adhesive flowing out of the lower end of the injection pipe 423 to the surroundings, and disperses the adhesive into the falling feed raw materials. The second motor 229 of the component 22 drives the shaft 226 to rotate, so that the arc-shaped outer support plate 224 expands outward and tightens the inner wall of the annular aggregate 6, and rotates with the hollow rod 221, so that the outer support component 22 rotates with the annular aggregate 6, and then the annular aggregate 6 drives the semi-annular punch plate 4411 to rotate through the strip groove 61 and the card strip 4415, so that the semi-annular punch plate 4411 transfers the fallen feed raw materials and adhesive to the space below the mold box 41, so that the feed raw materials and adhesive fill the mold box 41. Finally, the second hydraulic component 422 drives the injection pipe 423 to descend, so that the blocking block 424 at the lower end of the injection pipe 423 blocks the drop port at the top of the mold box 41, stopping the feed raw material from being dropped. At the same time, the blocking plate 426 at the lower end of the suspension rod 425 blocks the lower port of the injection pipe 423 again, and the adhesive stops dropping and is ready for next use.

[0071] Further, if Figure 10-13 As shown, the die assembly 43 is composed of two groups of die units 431 with symmetrical gaps arranged on the inner wall of the mold box 41, and the die unit 431 includes two groups of semi-annular pressure plates 4311 slidingly arranged on the inner wall of the mold box 41, two groups of third hydraulic parts 4312 symmetrically installed on the outer wall of the mold box 41, and a fourth hydraulic part 4313 arranged at the output end of the third hydraulic part 4312 through a connecting block and whose output end is connected to the outer wall of the semi-annular pressure plate 4311, the third hydraulic part 4312 is used to drive the semi-annular pressure plate 4311 in and out of the mold box 41, and the fourth hydraulic part 4313 is used to drive the two semi-annular pressure plates 4311 to open to both sides.

[0072] In this embodiment, the feed material and adhesive in the mold box 41 can be extruded and molded by the cooperation of the provided pressing die assembly 43 and the mold box 41 .

[0073] In detail, the third hydraulic component 4312 drives the semi-annular pressing plate 4311 to move into the mold box 41 at the same time, so that the semi-annular pressing plate 4311 squeezes the feed material and adhesive in the mold box 41 into shape.

[0074] Further, if Figure 10-14 As shown, the injection assembly 44 is composed of two groups of injection units 441 symmetrically arranged in the inner wall of the semi-circular pressure plate 4311 with gaps therebetween. The injection unit 441 includes two groups of semi-circular punch plates 4411 slidingly arranged on the inner wall of the semi-circular pressure plate 4311 and matching the gaps with the outer wall of the annular aggregate 6, several groups of powder nozzles 4412 with one-way valves opened at the ends of the semi-circular punch plates 4411, powder boxes arranged on the outer wall of the mold box 41 and connected to the powder nozzles 4412 through a hose, several groups of liquid spray nozzles 4413 opened on the inner wall of the semi-circular punch plates 4411, adhesive boxes arranged on the outer wall of the mold box 41 and connected to the powder nozzles 4412 through a hose, and adhesive boxes arranged on the turntable 11 and connected to the powder boxes and adhesive boxes respectively through hoses. The connected airbags 4414, the clamping strip 4415 provided on the inner wall of the semi-annular punch plate 4411 and matching the strip groove 61 on the outer wall of the annular aggregate 6, the arc groove 4416 provided on the outer wall of the semi-annular punch plate 4411 and having a slider, two groups of fifth hydraulic components 4417 respectively provided on the outer wall of the mold box 41 and the turntable 11, an extrusion block 4418 provided on the output shaft of the fifth hydraulic component 4417 and used for extruding the airbag 4414, and a sixth hydraulic component 4419 provided on the extrusion block 4418 and whose output end is connected to the slider, the fifth hydraulic component 4417 is used to drive the semi-annular punch plate 4411 in and out of the mold box 41, and the sixth hydraulic component 4419 is used to drive the two semi-annular punch plates 4411 to open to both sides.

[0075] It should be noted that when the feed raw materials and adhesive are extruded, the inner wall is still sticky, so that the extruded powder can adhere to the inner wall of the feed.

[0076] In this embodiment, by cooperating with the provided injection assembly 44 and the die assembly 43, on the one hand, the medicinal powder can be automatically added to the gap between the molded feed and the annular aggregate 6, and the medicinal powder can be repeatedly squeezed from the inside to the outside to form the medicinal powder, so that the medicinal powder can fully fill the gap between the feed and the annular aggregate 6, so that the molded medicinal powder can support the annular feed and improve the stability of the compound feed. On the other hand, the molded medicinal powder can stick to the gap between the feed and the annular aggregate 6, preventing the medicinal powder from falling off and improving the firmness of the compound feed.

[0077] In detail, the fifth hydraulic component 4417 drives the semi-annular punch plate 4411 to repeatedly enter and exit the mold box 41, so that when the semi-annular pressure plate 4311 exits the mold box 41, it drives the extrusion block 4418 to squeeze the airbag 4414, so that the airbag 4414 drives the powder in the powder box to be sprayed from the powder nozzle 4412 to the gap between the feed and the annular aggregate 6. At the same time, the airbag 4414 drives the adhesive in the adhesive box to be sprayed from the liquid nozzle 4413 to the outer wall of the annular aggregate 6. Then, the semi-annular pressure plate 4311 enters the mold box 41. During the process of forming the mold box 41, the semi-annular pressure plate 4311 squeezes the powder in the gap between the feed and the annular aggregate 6 from the inside to the outside, so that the extruded powder sticks to the gap between the feed and the annular aggregate 6. Finally, the fourth hydraulic component 4313 opens the semi-annular pressure plate 4311 separated from the mold box 41 to both sides, and the sixth hydraulic component 4419 drives the semi-annular punch plate 4411 separated from the mold box 41 to open to both sides, and the outer support assembly 22 is translated and reset, and the compound feed is demolded from the mold box 41.

[0078] Further, if Figure 15-16 As shown, the coating mechanism 5 includes a spraying assembly 51 provided on the turntable 11 and a drainage assembly 52 provided on the spraying assembly 51 and used for coating the end surface of the feed;

[0079] The spray assembly 51 includes a coating channel 511 disposed on the turntable 11, a plurality of nozzles disposed at the top of the coating channel 511, a liquid leakage hole 512 provided at the bottom of the coating channel 511, a recovery box 513 disposed below the turntable 11 and used to recover the coating liquid, and a pump body 514 disposed on the outer wall of the recovery box 513 and used to pump the coating liquid in the recovery box 513 back to the nozzles;

[0080] The drainage assembly 52 includes several groups of seventh hydraulic components 521 symmetrically arranged on the outer wall of the coating channel 511, a sub-packaging plate arranged at the output end of the seventh hydraulic component 521, two groups of blocking bars 522 symmetrically arranged on the sub-packaging plate, a semicircular drainage plate 523 with an inclined surface arranged on the blocking bar 522, and a strip hole 524 opened on the outer wall of the coating channel 511 for the semicircular drainage plate 523 to pass through.

[0081] It is worth mentioning that the blocking strips 522 are used to block the strip holes 524 to prevent the coating liquid from splashing out of the strip holes 524 .

[0082] It should be noted that the coating liquid is regularly added to the recovery box 513 .

[0083] In this embodiment, the coating mechanism 5 is provided to coat the outer wall and end surface of the compound feed, thereby improving the coating effect of the compound feed and preventing the formed medicinal powder from being separated from the end surface of the compound feed.

[0084] In detail, the turntable 11 rotates with the coating mechanism 5 to the position of the supporting mechanism 2, and the outer supporting assembly 22 brings the compound feed into the coating channel 511. The seventh hydraulic component 521 drives the semicircular drain plate 523 to enter the coating channel 511 from the strip hole 524, and makes the semicircular drain plate 523 block the two end surfaces of the compound feed. Then, the pump body 514 draws the coating liquid in the recovery box 513 to the nozzle, and the nozzle sprays the coating liquid from top to bottom. At the same time, the outer supporting assembly 22 drives the compound feed to rotate and coat the outer wall of the compound feed. At the same time, the semicircular drain plate 523 drains the excess coating liquid to the two end surfaces of the compound feed, thereby coating the two end surfaces of the compound feed.

[0085] Example 2

[0086] like Figure 2 and Figure 17 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0087] Further, if Figure 2 and Figure 17 As shown, the drying mechanism 7 is further provided on the turntable 11 , and includes a drying box 71 provided on the turntable 11 and a drainage hole 72 provided at the bottom of the drying box 71 .

[0088] It is worth mentioning that the turntable 11 brings the drying mechanism 7 to the position of the supporting mechanism 2, and the outer supporting assembly 22 brings the coated compound feed into the drying box 71 for drying.

[0089] Example 3

[0090] like Figure 1-19 As shown, a livestock and poultry compound feed processing process comprises the following steps:

[0091] Step 1: Loading process. The turntable 11 moves the loading mechanism 3 to the position of the supporting mechanism 2. The first hydraulic component 213 drives the outer supporting assembly 22 to move horizontally into the loading mechanism 3, so that the outer supporting assembly 22 supports and takes several groups of annular aggregates 6 at the same time.

[0092] Step 2, the molding process, the turntable 11 rotates with the molding mechanism 4 to the position of the supporting mechanism 2, the outer supporting assembly 22 carries the annular aggregate 6 into the mold box 41, the injection assembly 42 injects the feed raw materials and adhesive into the mold box 41, the pressing die assembly 43 presses the feed raw materials in the box into shape, the injection assembly 44 injects the powder into the gap between the molded feed and the annular aggregate 6, and repeatedly squeezes the injected powder into shape. At the same time, the injection assembly 44 coats the adhesive on the annular aggregate 6, so that the extruded powder adheres to the gap between the feed and the annular aggregate 6, and produces a whole composite feed;

[0093] Step 3: Coating process: The turntable 11 rotates with the coating mechanism 5 to the position of the supporting mechanism 2. The outer supporting assembly 22 carries the compound feed into the coating channel 511. The semicircular drainage plates 523 of the drainage assembly 52 are attached to the two end surfaces of the compound feed. The nozzle sprays the coating liquid to coat the sides of the compound feed. The semicircular drainage plates 523 drain the scattered coating liquid to the two end surfaces of the compound feed, thereby coating the two end surfaces of the compound feed.

[0094] Step 4: Drying process: the turntable 11 moves the drying mechanism 7 to the position of the support mechanism 2, and the outer support assembly 22 carries the coated compound feed into the drying box 71 for drying;

[0095] In step five, the discharge process, the outer support assembly 22 moves the finished compound feed out of the drying box 71, and the flip assembly 21 drives the outer support assembly 22 to rotate downward to a vertical state. The outer support assembly 22 retracts inward, so that the finished compound feed is separated from the outer support assembly 22 and falls into the finished product box 214.

[0096] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the invention.

[0097] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0098] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art based on the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A livestock and poultry compound feed processing system, characterized in that: It includes a supporting mechanism arranged on a frame, and a feeding mechanism, a forming mechanism, a coating mechanism and a drying mechanism arranged on the frame in sequence through a turntable; The molding mechanism includes several sets of mold boxes arranged on the turntable, an injection assembly arranged on the mold box and used to simultaneously inject feed raw materials and adhesives, a compression mold assembly arranged on the mold box and used to extrude the feed into shape, and a medicine injection assembly arranged on the mold box and used to inject and extrude medicine powder into shape; The supporting mechanism includes a turning assembly provided on the frame and an outer supporting assembly provided on the turning assembly and used for supporting and taking the annular aggregate in the feeding mechanism; The turning assembly includes a turning plate that is rotatably arranged on the frame, a first motor that is arranged on the frame and used to drive the turning plate, a first hydraulic component that is arranged on the turning plate and used to drive the outer support assembly to translate, and a finished product box that is arranged on the frame and used to receive the compound feed; The feeding mechanism includes a material receiving channel horizontally arranged on the turntable, a plurality of groups of material dropping channels vertically arranged on the material receiving channel and vertically loaded with annular aggregates, a plurality of groups of arc-shaped limit blocks elastically arranged at the bottom of the material receiving channel and used to limit the position of the annular aggregates, a positioning assembly arranged on the outer wall of the material receiving channel and used to position the annular aggregates at the lower end of the material dropping channel, and a control assembly arranged on the material receiving channel for driving the positioning assembly, wherein the outer wall of the annular aggregate is provided with a strip groove; The die assembly is composed of two sets of die units symmetrically arranged with a gap on the inner wall of the mold box, and the die units include two sets of semi-annular pressure plates slidably arranged on the inner wall of the mold box, two sets of third hydraulic components symmetrically installed on the outer wall of the mold box, and a fourth hydraulic component arranged at the output end of the third hydraulic component through a connecting block and connected to the outer wall of the semi-annular pressure plate; The medicine injection assembly is composed of two groups of medicine injection units symmetrically arranged with gaps on the inner wall of the semi-annular pressure plate, and the medicine injection unit includes two groups of semi-annular punches slidably arranged on the inner wall of the semi-annular pressure plate and matching the gaps with the outer wall of the annular aggregate, several groups of powder nozzles with one-way valves provided at the ends of the semi-annular punches, a medicine powder box provided on the outer wall of the mold box and connected to the powder nozzles through a hose, several groups of liquid spray nozzles provided on the inner wall of the semi-annular punches, an adhesive box provided on the outer wall of the mold box and connected to the powder nozzles through a hose, an air bag provided on the turntable and connected to the medicine powder box and the adhesive box respectively through a hose, a clamping strip provided on the inner wall of the semi-annular punch and matching the strip groove on the outer wall of the annular aggregate, an arc groove provided on the outer wall of the semi-annular punch and having a slider, two groups of fifth hydraulic components respectively provided on the outer wall of the mold box and the turntable, an extrusion block provided on the output shaft of the fifth hydraulic component and used to extrude the air bag, and a sixth hydraulic component provided on the extrusion block and whose output end is connected to the slider; The coating mechanism comprises a spraying assembly arranged on the turntable and a drainage assembly arranged on the spraying assembly and used for coating the end surface of the feed.

2. The livestock and poultry compound feed processing system according to claim 1, characterized in that: The external support assembly includes a hollow rod, several groups of fixed plates arranged on the outer wall of the hollow rod, several groups of external support rods penetrating and slidingly arranged on the outer wall of the fixed plate, an arc-shaped external support plate arranged at one end of the external support rod on the same side and having a protective sleeve on its outer surface, an extension rod arranged at the other end of the external support rod, a guide sliding hole opened on the side of the fixed plate for the extension rod to move, an axle rod rotatably arranged inside the hollow rod, several groups of connecting rods arranged on the circumference of the axle rod, a driving ring arranged between the ends of the connecting rods, several groups of limiting sliding holes opened on the outer wall of the hollow rod for the connecting rod to move, and several groups of driving sliding holes opened on the side of the driving ring and slidingly matched with the extension rod.

3. The livestock and poultry compound feed processing system according to claim 1, characterized in that: The injection assembly includes a blanking hopper arranged on the mold box and filled with feed raw materials, a blanking port opened on the top of the mold box, a mounting plate arranged on the top of the blanking hopper, a second hydraulic component arranged on the mounting plate, an injection pipe arranged at the output end of the second hydraulic component through a connecting plate and used to inject adhesive into the mold box, a blocking block arranged at the lower end of the injection pipe and used to block the blanking port, a suspension rod arranged on the mounting plate and whose lower end extends to the lower end of the injection pipe, a blocking plate arranged at the lower end of the suspension rod and used to block the lower end of the injection pipe, and several groups of paddles arranged at the lower end of the suspension rod and used to swing the adhesive flowing down the injection pipe in a circumferential direction.

4. The livestock and poultry compound feed processing system according to claim 1, characterized in that: The spraying assembly includes a coating channel arranged on the turntable, several groups of nozzles arranged at the top of the coating channel, a leakage hole opened at the bottom of the coating channel, a recovery box arranged below the turntable and used to recover the coating liquid, and a pump body arranged on the outer wall of the recovery box and used to pump the coating liquid in the recovery box back to the nozzle.

5. The livestock and poultry compound feed processing system according to claim 4, characterized in that: The drainage assembly includes several groups of seventh hydraulic parts symmetrically arranged on the outer wall of the coating channel, a sub-packaging plate arranged at the output end of the seventh hydraulic part, two groups of blocking strips symmetrically arranged on the sub-packaging plate, a semicircular drainage plate with an inclined surface arranged on the blocking strip, and a strip hole opened on the outer wall of the coating channel for the semicircular drainage plate to pass through.

6. The livestock and poultry compound feed processing system according to claim 1, characterized in that: The drying mechanism includes a drying box arranged on the turntable and a drainage hole arranged at the bottom of the drying box.

7. The processing technology of the livestock and poultry compound feed processing system according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: Loading process: the turntable moves the loading mechanism to the position of the supporting mechanism, and the first hydraulic component drives the outer supporting assembly to move horizontally into the loading mechanism, so that the outer supporting assembly can support and take several groups of annular aggregates at the same time; Step 2: The forming process: the turntable moves the forming mechanism to the position of the supporting mechanism, the outer supporting assembly brings the annular aggregate into the mold box, the injection assembly injects the feed raw materials and adhesive into the mold box, the die assembly presses the feed raw materials in the box into shape, the drug injection assembly injects the drug powder into the gap between the formed feed and the annular aggregate, and repeatedly squeezes the injected drug powder into shape. At the same time, the drug injection assembly coats the adhesive on the annular aggregate so that the extruded drug powder adheres to the gap between the feed and the annular aggregate, thereby producing a whole composite feed; Step 3: Coating process: The turntable with the coating mechanism rotates to the position of the support mechanism, the outer support assembly carries the compound feed into the coating channel, the semicircular drainage plates of the drainage assembly are attached to the two end surfaces of the compound feed, the nozzle sprays the coating liquid to coat the sides of the compound feed, and the semicircular drainage plates drain the scattered coating liquid to the two end surfaces of the compound feed, thereby coating the two end surfaces of the compound feed; Step 4: Drying process: the turntable moves the drying mechanism to the position of the support mechanism, and the outer support assembly carries the coated compound feed into the drying box for drying; Step 5, the discharge process, the outer support assembly moves the finished compound feed out of the drying box, the flip assembly drives the outer support assembly downward to a vertical state, and the outer support assembly retracts inward, so that the finished compound feed is separated from the outer support assembly and falls into the finished product box.

Citation Information

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