A leaching pond
By designing the slag discharge and dredging mechanism of the leachate tank, the problem of discharging sediments and floating objects in the leachate treatment system is solved, ensuring the normal operation of the leachate treatment system and environmental protection.
Patent Information
- Application Number
- CN202310363325.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2043-04-07
AI Technical Summary
In existing leachate treatment systems, the timely discharge and blockage of sediments and floating objects lead to a reduction in the wastewater pool volume and the risk of environmental pollution, which is difficult to be effectively solved by existing technologies.
A leachate tank is designed, which includes a leachate drainage pipe, a slag discharge mechanism and a dredging mechanism. A baffle, a stirring device and a dredging module are used to realize the automatic discharge of sediment and floating objects to prevent blockage.
It achieves timely discharge of sediment and floating objects, maintains leachate volume, prevents overflow, and ensures environmental safety and normal operation of the system.
Smart Images

Figure CN116371026B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of landfill leachate treatment, and particularly relates to a leach tank. BACKGROUND
[0002] The leachate in a waste incineration power plant is mainly derived from the moisture of the waste, and part of the rainwater in the landfill plant, and the wastewater of the catering enterprises, which is usually treated together with the waste, is mainly kitchen waste. The landfill leachate is a kind of high-concentration organic wastewater with complex composition, and a large amount of impurity waste is also contained in the leachate. After filtration treatment, a large amount of sediment and a large amount of floating waste are generated in the wastewater tank. If the sediment is not treated in time, the volume of the wastewater tank will be reduced, and the wastewater tank will overflow before reaching the use volume. At the same time, the floating material will be taken out, which not only affects the environment but also causes safety hazards. SUMMARY
[0003] In view of the above problems of the prior art, the technical problem to be solved by the present application is to provide a leach tank which can not only timely discharge the sediment and maintain the liquid storage volume, but also timely discharge the floating material and timely unblock.
[0004] To solve the above technical problems, one technical scheme of the present application is to provide a leach tank, which comprises a leach tank body in communication with a leachate drainage pipe, a deslagging mechanism arranged at a mud outlet of the bottom of the leach tank body, and a dredging mechanism arranged at a discharge port of the middle of the leach tank body. A platform is arranged at a position close to the discharge port in the leach tank body. The dredging mechanism is arranged on the platform and located at a position inside the discharge port. When the leachate in the leach tank body overflows the platform, the part of the leachate overflowing the platform is discharged out of the leach tank body through the dredging mechanism and the discharge port.
[0005] The deslagging mechanism comprises a baffle cover arranged along the length direction of the mud outlet for carrying the leachate and its entrained material, and an agitating device arranged in the baffle cover along the length direction of the baffle cover. The two ends of the baffle cover are rotatably arranged in the mud outlet through first and second supports respectively. The baffle cover has an opening distributed along its length direction. The agitating device is used for stirring and dispersing the entrained material in the dredged leachate. When the baffle cover rotates, the entrained material is discharged out of the lower end of the mud outlet through the agitating device.
[0006] The dredging mechanism comprises an X-axis fixed rail set arranged at the discharge opening of the leaching tank, a dredging module slidably arranged on the fixed rail set and capable of opening and closing along the length direction of the fixed rail set, and a Y-axis movable rail set arranged above the fixed rail set; the X-axis fixed rail set comprises a lower fixed rail arranged on the platform of the leaching tank body and an upper fixed rail arranged on the top wall of the leaching tank body and parallel to the lower fixed rail; the Y-axis movable rail set is provided with an inclined guide rail set corresponding to the position of the dredging module, and the upper end of the dredging module is rotatably arranged in the inclined guide rail set so as to be capable of opening and closing along the length direction of the X-axis fixed rail set under the action of the inclined reciprocating force of the inclined guide rail set;
[0007] In order to facilitate the dredging and not to interfere with the flow efficiency of the leaching liquid, preferably, the lower fixed rail and the upper fixed rail each comprise a rail seat and a rail groove distributed on the rail seat along the length direction of the rail seat; each of the plurality of dredging pieces comprises a dredging block and upper and lower sliding blocks arranged on the upper and lower ends of the dredging block and slidably inserted into the rail grooves of the lower fixed rail and the upper fixed rail, respectively;
[0008] The dredging block comprises a middle shaft part coaxially arranged on the lower sliding block and first and second side wings arranged on the transversely two sides of the middle shaft part, and the upper sliding block is coaxially arranged above the middle shaft part; the first side wing has a wide groove penetrating in the direction away from the second side wing along the X-axis direction, and the size of the wide groove along the Y-axis direction is matched with the size of the second side wing along the Y-axis direction, so that the wide groove of the first side wing can accommodate the second side wing of an adjacent dredging block; the second side wing has a narrow groove penetrating in the direction away from the first side wing along the X-axis direction, and the narrow groove enables the two side walls of the second side wing to move towards each other so as to be clamped into the wide groove of the first side wing of an adjacent dredging block;
[0009] The Y-axis movable rail set comprises a first Y-axis movable rail arranged parallel to the lower fixed rail and the upper fixed rail, a driving mechanism for driving the first Y-axis movable rail to reciprocate along the Y-axis direction, and the inclined guide rail set; the inclined guide rail set comprises a Y-axis line passing through the center of the first Y-axis movable rail as a symmetry axis, a first left inclined guide rail set and a first right inclined guide rail set symmetrically arranged on the left and right sides of the symmetry axis, and the first left inclined guide rail set and the first right inclined guide rail set are arranged in an "eight" shape;
[0010] The first left side inclined guide rail group comprises a plurality of first left side inclined guide rails uniformly spaced leftwards along the X-axis direction, and a plurality of included angles α1 are formed between the plurality of first left side inclined guide rails and the X-axis of the first Y-axis moving rail, the plurality of included angles α1 gradually increase from left to right, and the values of the plurality of included angles α1 are set as an arithmetic progression; the first right side inclined guide rail group comprises a plurality of first right side inclined guide rails uniformly spaced rightwards along the X-axis direction, and a plurality of included angles β1 are formed between the plurality of first right side inclined guide rails and the X-axis of the first Y-axis moving rail, the plurality of included angles β1 gradually increase from right to left, and the values of the plurality of included angles β1 are set as an arithmetic progression;
[0011] In order to ensure the smoothness of the movement of the dredging member, as a preferred, the plurality of dredging members comprises a plurality of left side dredging members corresponding to the first left side inclined guide rails and a plurality of right side dredging members corresponding to the first right side inclined guide rails; each of the plurality of dredging members further comprises a connecting shaft coaxially arranged on the upper end of the central shaft part, the upper end of the connecting shaft of the plurality of left side dredging members is correspondingly inserted into the first left side inclined guide rail and can be slidably matched therewith, and the upper end of the connecting shaft of the plurality of right side dredging members is correspondingly inserted into the first right side inclined guide rail and can be slidably matched therewith; the first Y-axis moving rail is arranged in parallel above the upper fixed rail, the upper end of the connecting shaft of each of the plurality of dredging members is arranged on the upper end of the connecting shaft, and the upper end of the upper sliding block is further provided with a sliding guide part inserted into the corresponding inclined guide rail;
[0012] The leaching tank body is provided with a flushing pipe for flushing the dredging mechanism and an ultrasonic liquid level measuring instrument for monitoring the liquid level of the leachate.
[0013] With the above structure, when the leachate flows into the leaching tank body, the entrained matter in the leachate will be deposited into the mud outlet tank and fall into the baffle cover through the opening of the baffle cover. When the deposited volume reaches a certain volume, the baffle cover is rotated, and the stirring device is started at the same time. The stirring device pushes the deposited matter to the discharge outlet at the lower end of the mud outlet tank while pouring the deposited entrained matter out of the opening of the baffle cover, so as to quickly discharge the deposited matter and prevent excessive deposition. The liquid storage volume of the leaching tank body can be restored to prevent the leachate from overflowing before reaching the liquid storage volume of the leaching tank body. On the one hand, the environment is protected, and on the other hand, the normal operation of the leaching tank body is ensured, and the safety hazard is avoided. When the leachate accumulates at the discharge opening of the leaching tank, the dredging module opens and closes along the length direction of the X-axis fixed rail group under the oblique reciprocating force of the oblique guide rail group, and realizes the reciprocating clamping and cutting action on the discharged leachate and its floating matter. At the same time of discharging the floating matter, it can also dynamically prevent the blockage caused by the accumulation of floating matter. The structure is simple and practical, and convenient to use.
[0014] In order to simplify the installation structure, as preferred, the baffle cover comprises a cover body, a first sleeve and a second sleeve, a first fixing sleeve is fixed on the first support, a second fixing sleeve is arranged on the second support, the first sleeve is sleeved on the first fixing sleeve, the second sleeve is sleeved on the second fixing sleeve, and a connecting cover is screwed on the outgoing end of the second sleeve, and the connecting cover is connected with the output shaft of the second driving motor.
[0015] In order to simplify the structure and facilitate use, as preferred, the stirring device comprises a first spiral blade and a second spiral blade arranged in the baffle cover along the length direction of the baffle cover, a first end shaft arranged at one end of the first spiral blade and rotatably connected with the first sleeve, and a second end shaft arranged at one end of the second spiral blade and rotatably connected with the second sleeve, the first end shaft is connected with the output shaft of the first driving motor, and the spiral direction of the first spiral blade is arranged opposite to the spiral direction of the second spiral blade.
[0016] In order to better ensure the sealing, as preferred, the first sleeve and the second sleeve are both provided with a first displacement hole and a second displacement hole, a connecting hole is arranged in communication between the first displacement hole and the second displacement hole at the corresponding end, the end shaft at the corresponding end is sleeved through the connecting hole, a bearing is embedded in each second displacement hole, and the end shaft at the corresponding end is sleeved on the inner ring of the bearing, and the outgoing end of the first end shaft is connected with the output shaft of the first driving motor.
[0017] In order to better ensure the orderly discharge of the precipitate, as preferred, a discharge valve is arranged in communication at the lower end of the mud outlet chute, the discharge valve comprises a box body provided with a power motor, a discharge port is arranged on the box body, a rotating shaft connected with the power motor is arranged in the box body, and a plurality of partitions are arranged on the outer side wall of the rotating shaft in the circumferential direction.
[0018] Beneficial effects: the baffle cover and the stirring device arranged in the application can periodically and orderly discharge the precipitate, improve the efficiency of slag discharge, and the dredging module is reciprocally opened and closed, which can dynamically prevent the blockage caused by the accumulation of floating objects while discharging the floating objects, and is convenient to use. BRIEF DESCRIPTION OF DRAWINGS
[0019] The drawings described herein are used to provide further understanding of the application, constitute a part of the application, the illustrative embodiments of the application and the description thereof are used to explain the application, and do not constitute improper limitation on the application. In the drawings:
[0020] Figure 1 It is a structural schematic diagram of the application.
[0021] Figure 2 It is a structural schematic diagram of the slag discharge mechanism.
[0022] Figure 3 for Figure 2 A in the enlarged view.
[0023] Figure 4 for Figure 2 Enlarged view of point B in .
[0024] Figure 5 It is a schematic diagram of the assembly of the baffle, the first spiral blade and the second spiral blade.
[0025] Figure 6 It is a structural diagram of the dredging mechanism.
[0026] Figure 7 for Figure 6 Enlarged view of point C in the figure.
[0027] Figure 8 Schematic diagram of the installation structure of the connecting shaft.
[0028] Figure 9 Schematic diagram of the structure of the connecting shaft.
[0029] Figure 10 Schematic diagram of the installation status of the first wing and the second wing.
[0030] Figure 11 This is a structural diagram of the upper track.
[0031] Figure 12 This is a structural diagram of the lower orbit.
[0032] Figure 13 Schematic diagram of the structure of the first Y-axis moving rail.
[0033] Figure 14 Schematic diagram of the structure of the second Y-axis moving rail.
[0034] Figure 15 Schematic diagram of the force principle of the dredging piece.
[0035] Figure 16 This is a diagram of the usage status of the dredging mechanism.
[0036] The meanings of the reference numerals in the accompanying drawings are:
[0037] Leaching tank body 1; mud outlet trough 11; X-axis track assembly 100; lower track 100a; upper track 100b; outlet 101; ultrasonic liquid level gauge 102; rail seat 110; platform 12; rail groove 120; third lubrication ring 121; symmetry axis L1;
[0038] First support-21; first fixed sleeve-201; second fixed sleeve-202; first left side inclined guide rail group-211; first left side inclined guide rail-211a; first right side inclined guide rail group-212; first right side inclined guide rail-212a; first Y-axis guide rail-213; second left side inclined guide rail group-214; second left side inclined guide rail-214a; second right side inclined guide rail group-215; second right side inclined guide rail-215a; second Y-axis guide rail-216; first lubricating ring-217; second lubricating ring-218; fourth lubricating ring-219; second support-22; first Y-axis movable rail-220; driving mechanism-230; base-231; driving motor-232; support block-233; guide rod-235; second Y-axis movable rail-240;
[0039] Cover body-30; dredging piece-300; left side dredging piece-300a; right side dredging piece-300b; middle dredging piece-300c; first displacement hole-301; second displacement hole-302; connecting hole-303; first sleeve-31; dredging block-310; middle shaft part-311; first side wing-312; wide slot-312a; second sleeve-32; upper sliding block-320b; lower sliding block-320a; second side wing-322; narrow slot-322a; connecting cover-33; connecting shaft-330;
[0040] First end shaft-401; second end shaft-402; boss-403; first driving motor-41; second driving motor-42; first spiral blade-431; second spiral blade-432;
[0041] First placement groove-51; second placement groove-52; third placement groove-53; fourth placement groove-54;
[0042] First sealing ring-61; second sealing ring-62; lubricating ring-7; connecting cone segment-71; box body-8; rotating shaft-81; partition-82. DETAILED DESCRIPTION
[0043] As shown by Figures 1 to 5 The leaching pool of the present application comprises a leaching pool body 1 in communication with a leaching liquid drainage pipe, a residue discharging mechanism arranged at a mud outlet 11 of the bottom of the leaching pool body 1, and a dredging mechanism arranged at a discharge opening 101 of the middle part of the leaching pool body 1, wherein the residue discharging mechanism comprises a baffle arranged along the length direction of the mud outlet 11 for carrying the leaching liquid and its entrained matters, and an agitating device arranged along the length direction of the baffle and inside the baffle.
[0044] Specifically, the blocking cover comprises a cover body 30, a first sleeve 31 and a second sleeve 32, a first fixing sleeve 201 is fixedly arranged on the first support 21, a second fixing sleeve 202 is arranged on the second support 22, the first sleeve 31 is sleeved on the first fixing sleeve 201, the second sleeve 32 is sleeved on the second fixing sleeve 202, a connecting cover 33 is screwed on the outgoing end of the second sleeve 32, and the connecting cover 33 is connected with the output shaft of the second driving motor 42.
[0045] Step holes are arranged in the first fixing sleeve 201 and the second fixing sleeve 202, first placing grooves 51 are arranged on the hole walls of the small hole ends of the two step holes, second placing grooves 52 are arranged on the outer side walls of the two fixing sleeves at positions corresponding to the first placing grooves 51, the first placing grooves 51 and the second placing grooves 52 at corresponding ends form an annular groove, and a first sealing ring 61 is embedded in the annular groove; lubricating rings 7 are arranged in the large hole ends of the two step holes, taper holes are arranged in the middle portions of the lubricating rings 7, connecting taper sections 71 are arranged on the two fixing sleeves at positions corresponding to the lubricating rings 7, and the connecting taper sections 71 at corresponding ends are connected with the hole walls of the taper holes.
[0046] The stirring device comprises first and second helical blades 431 and 432 arranged in the blocking cover along the length direction of the blocking cover, a first end shaft 401 arranged at one end of the first helical blade 431 and rotatably connected with the first sleeve 31, and a second end shaft 402 arranged at one end of the second helical blade 432 and rotatably connected with the second sleeve 32, the first end shaft 401 is connected with the output shaft of the first driving motor 41, and the helical direction of the first helical blade 431 is opposite to that of the second helical blade 432.
[0047] First and second letting-in holes 301 and 302 are arranged in the first sleeve 31 and the second sleeve 32, connecting holes 303 are arranged between the first and second letting-in holes 301 and 302 at corresponding ends, the end shafts are sleeved through the connecting holes 303 at corresponding ends, third placing grooves 53 are arranged on the hole walls of each connecting hole 303, fourth placing grooves 54 are arranged on the two end shafts at positions corresponding to the third placing grooves 53, and the third and fourth placing grooves 53 and 54 at corresponding ends form an annular groove, in which a second sealing ring 62 is embedded.
[0048] Bearings are embedded in each second letting-in hole 302, and the end shafts at corresponding ends are sleeved on the inner rings of the bearings.
[0049] The first end shaft 401 and the second end shaft 402 are provided with bosses 403, and the bosses 403 of the corresponding end abut against the hole bottom of the first displacement hole 301.
[0050] The cover has an opening along the length direction, the first spiral blade 431 and the second spiral blade 432 are displayed outside the cover body 30 from the opening, and the two spiral blades are used for stirring and dispersing the entrainment in the seepage liquid. When the cover rotates, the entrainment is stirred and pushed by the two spiral blades and discharged along the lower end of the mud outlet chute 11.
[0051] A discharge valve is connected to the lower end of the mud outlet chute 11, the discharge valve includes a box body 8 provided with a power motor (not indicated), a discharge port is arranged on the box body 8, a rotating shaft 81 connected with the power motor is arranged in the box body 8, and six partitions 82 are arranged on the outer side wall of the rotating shaft 81 in the circumferential direction, so as to realize orderly discharge of the discharged entrainment.
[0052] As shown in Figure 1 , Figures 6 to 16 The seepage pool body 1 is provided with a platform 12 near the discharge port 101, and the dredging mechanism is arranged on the platform 12 to be located inside the discharge port 101. When the seepage liquid in the seepage pool body 1 overflows the platform 12, the part overflowing the platform 12 is discharged out of the seepage pool body 1 through the dredging mechanism and the discharge port 101.
[0053] The dredging mechanism includes an X-axis fixed rail group 100 arranged at the discharge port 101 of the seepage pool, a dredging module group slidably arranged on the fixed rail group 100 and capable of opening and closing along the length direction of the fixed rail group 100, and a Y-axis movable rail group arranged above the fixed rail group 100. The Y-axis movable rail group is provided with an inclined guide rail group corresponding to the position of the dredging module group, and the upper end of the dredging module group is rotatably arranged in the inclined guide rail group to be capable of opening and closing along the length direction of the X-axis fixed rail group 100 under the action of the inclined reciprocating force of the inclined guide rail group.
[0054] Specifically, the dredging module group includes a plurality of dredging pieces 300 distributed along the X-axis direction, the plurality of dredging pieces 300 are inserted on the X-axis fixed rail group 100 along the X-axis direction and are capable of reciprocating along the X-axis direction, and the upper end of the plurality of dredging pieces 300 is inserted into the inclined guide rail group of the Y-axis movable rail group.
[0055] The X-axis rail set 100 includes a lower rail 100a distributed along the X-axis direction and an upper rail 100b arranged in parallel above the lower rail 100a, and the lower rail 100a and the upper rail 100b each include a rail base 110 and a rail groove 120 distributed along the length direction of the rail base 110 on the rail base 110; each of the plurality of dredging pieces 300 includes a dredging block 310 and upper and lower sliding blocks 320b, 320a arranged on the upper and lower ends of the dredging block 310 and slidingly inserted into the rail grooves 120 of the lower rail 100a and the upper rail 100b, respectively.
[0056] The dredging block 310 includes a central axis part 311 coaxially arranged on the lower sliding block 320a and first and second side wings 312, 322 arranged on the transverse two sides of the central axis part 311, respectively, and the upper sliding block 320b is coaxially arranged above the central axis part 311; the first side wing 312 has a wide groove 312a penetrating in the direction away from the second side wing 322 along the X-axis direction, and the size of the wide groove 312a along the Y-axis direction is matched with the size of the second side wing 322 along the Y-axis direction, so that the wide groove 312a of the first side wing 312 can accommodate the second side wing 322 of an adjacent dredging block 310; the second side wing 322 has a narrow groove 322a penetrating in the direction away from the first side wing 312 along the X-axis direction, and the narrow groove 322a allows the two side walls of the second side wing 322 to move towards each other so as to be clamped into the wide groove 312a of the first side wing 312 of an adjacent dredging block 310; the width of the wide groove 312a gradually increases in the direction away from the second side wing 322, so that the slot width is greater than the size of the second side wing 322 along the Y-axis direction; the size of the two outer sides of the second side wing 322 along the Y-axis direction gradually decreases in the direction away from the first side wing 312.
[0057] The Y-axis rail set includes a first Y-axis rail 220 arranged in parallel with the lower rail 100a and the upper rail 100b, a driving mechanism 230 for driving the first Y-axis rail 220 to reciprocate along the Y-axis direction, and the inclined rail set; the inclined rail set includes a Y-axis line passing through the center of the first Y-axis rail 220 as a symmetry axis L1, a first left inclined rail set 211 and a first right inclined rail set 212 symmetrically arranged on the left and right sides of the symmetry axis, and the first left inclined rail set 211 and the first right inclined rail set 212 are distributed in the shape of "eight".
[0058] The driving mechanism 230 comprises two bases 231 fixed on the pool edge of the leaching pool, a driving motor 232 is arranged on each base 231, the output end of the driving motor 232 is screwed with a support block 233, and a first Y-axis moving rail 220 is connected between the two support blocks 233; two guide rods 235 are arranged in parallel on each base 231, and the two guide rods 235 pass through the corresponding end support block 233.
[0059] The first left inclined guide rail group 211 comprises a plurality of first left inclined guide rails 211a uniformly and spacedly distributed along the X-axis direction to the left, a plurality of included angles α1 are formed between the X-axis of the first Y-axis moving rail 220 and the plurality of first left inclined guide rails 211a, the plurality of included angles α1 gradually increase from left to right, and the values of the plurality of included angles α1 are set as an arithmetic progression; the first right inclined guide rail group 212 comprises a plurality of first right inclined guide rails 212a uniformly and spacedly distributed along the X-axis direction to the right, a plurality of included angles β1 are formed between the X-axis of the first Y-axis moving rail 220 and the plurality of first right inclined guide rails 212a, the plurality of included angles β1 gradually increase from right to left, and the values of the plurality of included angles β1 are set as an arithmetic progression.
[0060] The Y-axis moving rail group further comprises a second Y-axis moving rail 240 arranged in parallel between the lower fixed rail 100a and the upper fixed rail 100b and connected with the first Y-axis moving rail 220; the inclined guide rail group further comprises a second left inclined guide rail group 214 arranged on the second Y-axis moving rail 240 and corresponding to the first left inclined guide rail group 211 directly below and a second right inclined guide rail group 215 corresponding to the first right inclined guide rail group 212 directly below.
[0061] The second left inclined guide rail group 214 comprises a plurality of second left inclined guide rails 214a uniformly and spacedly distributed along the X-axis direction to the left, a plurality of included angles α2 are formed between the X-axis of the second Y-axis moving rail 240 and the plurality of second left inclined guide rails 214a, the plurality of included angles α2 gradually increase from left to right, and the values of the plurality of included angles α2 are set as an arithmetic progression; the second right inclined guide rail group 215 comprises a plurality of second right inclined guide rails 215a uniformly and spacedly distributed along the X-axis direction to the right, a plurality of included angles β2 are formed between the X-axis of the second Y-axis moving rail 240 and the plurality of second right inclined guide rails 215a, the plurality of included angles β2 gradually increase from right to left, and the values of the plurality of included angles β2 are set as an arithmetic progression.
[0062] The plurality of dredging members 300 includes a plurality of left-side dredging members 300a corresponding to the first left-side inclined guide rails 211a and a plurality of right-side dredging members 300b corresponding to the first right-side inclined guide rails 212a; each of the plurality of dredging members 300 further includes a connecting shaft 330 coaxially arranged on the upper end of the central shaft portion 311, the upper end of the connecting shaft 330 of the plurality of left-side dredging members 300a is correspondingly inserted into and can be slidably matched with the first left-side inclined guide rail 211a, and the upper end of the connecting shaft 330 of the plurality of right-side dredging members 300b is correspondingly inserted into and can be slidably matched with the first right-side inclined guide rail 212a.
[0063] The connecting shaft 330 of the plurality of left-side dredging members 300a of the plurality of dredging members 300 is correspondingly inserted into and can be slidably matched with the plurality of second left-side inclined guide rails 214a, and the connecting shaft 330 of the plurality of right-side dredging members 300b of the plurality of dredging members 300 is correspondingly inserted into and can be slidably matched with the plurality of second right-side inclined guide rails 215a.
[0064] The first Y-axis moving rail 220 is further provided with a first Y-axis guide rail 213 coaxially arranged with the symmetry axis L1, and the plurality of dredging members 300 further includes an intermediate dredging member 300c inserted into and can be slidably matched with the first Y-axis guide rail 213, the upper end of the connecting shaft 330 of the intermediate dredging member 300c is inserted into and can be slidably matched with the first Y-axis guide rail 213, and the left-side dredging member 300a, the right-side dredging member 300b and the intermediate dredging member 300c are arranged in the same structure.
[0065] The first Y-axis moving rail 220 is arranged in parallel above the upper fixed rail 100b, the upper end of the connecting shaft 330 of each of the plurality of dredging members 300 is provided with an upper sliding block 320b, a fourth lubricating ring 219 is arranged in the rail groove 120 of the upper fixed rail 100b, the upper sliding block 320b extends into the fourth lubricating ring 219, and the outer wall of the upper sliding block 320b is attached to the inner wall of the fourth lubricating ring 219; the upper end of the upper sliding block 320b is further provided with a sliding guide portion inserted into the corresponding inclined guide rail, the sliding guide portion 340 includes a screw rod arranged on the upper end of the upper sliding block 320b, the screw rod is inserted out of the corresponding first left-side inclined guide rail 211a and the first right-side inclined guide rail 212a, the screw rod is screwed with a cover plate 34 at the inserted end, and the lower end surface of the cover plate 34 is attached to the upper end surface of the first lubricating ring 217.
[0066] A first lubricating ring 217 is embedded in the first left inclined guide rail 211a, the first right inclined guide rail 212a and the first Y-axis guide rail 213. The sliding guide portion 340 includes a screw provided at the upper end of the upper slider 320b. The screw passes through the first left inclined guide rail 211a, the first right inclined guide rail 212a and the first Y-axis guide rail 213 at corresponding positions. The protruding end of the screw is screwed with a cover plate 34, and the lower end surface of the cover plate 34 is in contact with the upper end surface of the first lubricating ring 217.
[0067] Similarly, the second Y-axis movable rail 240 is also provided with a second Y-axis guide rail 216 located directly below the first Y-axis guide rail 213. The connecting shaft 330 of the middle dredging member 300c among the plurality of dredging members 300 is disposed in the second Y-axis guide rail 216 and is capable of sliding engagement therewith. Annular grooves are provided on the connecting shaft 330 at positions corresponding to the second left-side inclined guide rail 214a, the second right-side inclined guide rail 215a, and the second Y-axis guide rail 216. A second lubricating ring 218 is embedded in each of the second left-side inclined guide rail 214a, the second right-side inclined guide rail 215a, and the second Y-axis guide rail 216. The upper end wall of the annular groove is in contact with the upper end surface of the second lubricating ring 218, and the lower end wall of the annular groove is in contact with the lower end surface of the second lubricating ring 218.
[0068] In addition, a third lubricating ring 121 is embedded in the rail groove 120 of the lower fixed rail 100a, the lower slider 320a extends into the rail groove 120 and fits against the inner wall of the third lubricating ring 121, and the lower end surface of the connecting shaft 330 fits against the upper end surface of the third lubricating ring 121.
[0069] The operating principle of the present invention is as follows:
[0070] like Figures 1 to 5 As shown, after the leachate flows into the leachate tank body 1, the entrained matter in the leachate will settle into the mud outlet trough 11 and fall into the cover body 30 through the opening of the baffle cover. When the sediment reaches a certain volume, the second drive motor 42 is started to drive the connecting disk 33 and the second sleeve 32 to rotate synchronously, that is, the cover body 30 is also driven to rotate synchronously, and the precipitated entrained matter is poured out from the opening position of the cover body. At the same time, it is necessary to start the first drive motor 41, and the first spiral blade 431 and the second spiral blade 431 push the sediment to move to the discharge port at the lower end of the mud outlet trough 11. Since the discharge port of the mud outlet trough 11 is in the middle position, the spiral directions of the two spiral blades are set in opposite directions. When rotating, the two spiral blades can achieve the purpose of gathering the precipitated entrained matter to the center, so as to quickly discharge the sediment and restore the liquid storage volume of the leachate tank body 1, thereby preventing the leachate from overflowing before reaching the liquid storage volume of the leachate tank body 1. On the one hand, it can protect the environment, and on the other hand, it can ensure the normal operation of the leachate tank body 1 and avoid safety hazards in use.
[0071] It should be noted that, as shown in Figure 2 and Figure 3 The first sealing ring 61, the second sealing ring 62 and the boss 403 are arranged to prevent seepage from the gap at the mounting position, and can play a good sealing effect; the lubricating ring 7 is connected with the connecting cone section 71, which can play a lubricating role during rotation, reduce the rotating wear of the first sleeve 31 and the second sleeve 32, prolong the service life, and reduce the maintenance cost.
[0072] Finally, as shown in Figure 1 and Figure 4 The power motor drives the rotating shaft 81 to rotate, and a cavity is formed between the adjacent two partitions. With the rotation of the rotating shaft 81, the entrained material discharged from the mud discharge chute 11 is discharged in batches and in order, which ensures the efficiency of the discharge and facilitates the orderly collection of the discharged material at the discharge port position of the box body 8.
[0073] The power motor, the first drive motor 41 and the second drive motor 42 are connected with the PLC controller for automatic and intelligent operation management, which can greatly reduce the working intensity. Since the PLC controller only involves use control and does not involve program setting, and the PLC controller is a commonly used device, the specific connection and setting of the PLC controller will not be described here.
[0074] As shown in Figure 1 , Figures 6 to 16 When the seepage liquid surface rises to the position of the discharge port of the seepage tank, the seepage liquid and the floating material move to the discharge port together. Since the floating material is accumulated, in order to avoid the accumulation affecting the discharge of the seepage liquid and causing the seepage liquid in the seepage tank to overflow from the upper opening of the seepage tank, the floating material needs to be scattered.
[0075] Specifically, as shown in Figure 6 , Figure 7 , Figures 13 to 15 The drive motor 232 is started on the PLC controller, driving the support block 233 to move along the axial direction of the guide rod 235, and the first Y-axis moving rail 220 and the second Y-axis moving rail 240 connected therewith also move synchronously. Since six first left inclined guide rails 211a and six first right inclined guide rails 212a are arranged on the first Y-axis moving rail 220, six angles α1 are formed between the first left inclined guide rails 211a and the X-axis of the first Y-axis moving rail 220, and the values of the adjacent two angles α1 gradually increase from left to right in equal difference; six angles β1 are formed between the first right inclined guide rails 212a and the X-axis of the first Y-axis moving rail 220, and the values of the adjacent two angles β1 gradually increase from right to left in equal difference.
[0076] Similarly, six second left-side inclined guide rails 214a and six second right-side inclined guide rails 215a are correspondingly provided on the second Y-axis movable rail 240. Six angles α2 are formed between the six second left-side inclined guide rails 214a and the X-axis line of the first Y-axis movable rail 220, and the values of two adjacent angles α2 are set to be arithmetic and gradually increase from left to right. Six angles β2 are formed between the six second right-side inclined guide rails 215a and the X-axis line of the first Y-axis movable rail 220, and the values of two adjacent angles β2 are set to be arithmetic and gradually increase from right to left. At the same time, a first Y-axis guide rail 213 coaxially arranged with the axis of symmetry L1 is also provided on the first Y-axis movable rail 220, and a second Y-axis guide rail 216 located directly below the first Y-axis guide rail 213 is also provided on the second Y-axis movable rail 240.
[0077] like Figure 6 、 Figure 10 、 Figure 11 、 Figure 12 、 Figure 15 and Figure 16 As shown, a connecting shaft 330 is provided between the guide rails at corresponding positions on the first Y-axis movable rail 220 and the second Y-axis movable rail 240. When the Y-axis movable rail makes linear motion along the Y-axis direction, the F generated by the connecting shaft 330 is Y+ To or F Y- The force in the direction of F X+ To or F X- The component force in the direction of the Y axis pushes the connecting shaft 330 to move linearly along the X axis, and enables the two side walls of the second side wing 322 to be stuck in the wide groove 312a of the first side wing 312 of the adjacent dredging block 310, forming a clamping action; at the same time, since the angle values of the adjacent α1 and α2 and the angle values of β1 and β2 are all set in equal intervals, the situation where each connecting shaft 330 is blocked due to the difference in moving distance is avoided, and the guide rails at corresponding positions are symmetrically arranged, ensuring the integrity and stability of the movement. As the drive motor 232 drives the two connected Y-axis moving rails to perform linear reciprocating motion along the Y axis, the first side wing 312 and the second side wing 322 set opposite to each other on the two adjacent connecting shafts 330 also perform reciprocating motion. The reciprocating clamping action generated by this can easily disperse the floating objects and prevent them from accumulating.
[0078] Among them, such as Figures 6 to 9As shown, during the movement of the Y-axis guide rail, the lower end face of the cover plate 34 is in contact with the upper end face of the first lubricating ring 217 embedded in the first Y-axis guide rail 213, the second lubricating ring 218 is embedded in the second left inclined guide rail 214a, the second right inclined guide rail 215a and the second Y-axis guide rail 216, the upper end groove wall of the ring groove on the connecting shaft 330 is in contact with the upper end face of the second lubricating ring 218, and the lower end groove wall of the ring groove is in contact with the lower end face of the second lubricating ring 218; the third lubricating ring 121 is embedded in the rail groove 120 of the lower guide rail 100a, the lower end face of the connecting shaft 330 is in contact with the upper end face of the third lubricating ring 121, the upper sliding block 320b extends into the fourth lubricating ring 219, and the outer wall of the upper sliding block 320b is in contact with the inner wall of the fourth lubricating ring 219, so that the stability of the connecting shaft 330 in the X direction is ensured, the moving wear is reduced, and the service life is prolonged.
[0079] It should be noted that the inner side wall of the fourth lubricating ring 219 and the inner side wall of the third lubricating ring 121 are both conical structures, and correspondingly, the outer side walls of the upper sliding block 320b and the lower sliding block 320a are also conical structures, so that the conical surfaces are more stable under the action of gravity, and the connecting shaft 330 is not easy to move.
[0080] During use, the water spray is positioned at the position of the flushing pipe 10, the block 310 is positioned at the position of the water spray, the floating residues are prevented, and when the liquid surface falls below the plane where the platform 12 is located, the driving motor 232 is closed; at the same time, when the liquid level of the seepage liquid continues to rise and the ultrasonic liquid level meter 102 detects that the liquid level is too high, a signal will be sent to the connected PLC controller, and the PLC controller sends a signal to the alarm device, so as to quickly and timely give an early warning to prevent the seepage liquid from overflowing.
[0081] The ultrasonic liquid level meter 102, the power motor, the driving motor 232, the first driving motor 41 and the second driving motor 42 are all connected to the PLC controller for automatic and intelligent operation management, which greatly reduces the working intensity. Since the PLC controller only involves use control and does not involve program setting, and the PLC controller is a commonly used device, the specific connection and setting of the PLC controller will not be described here.
Claims
1. A leaching tank, characterized in that: The invention comprises a leachate tank body (1) connected to a leachate drainage pipe, a slag discharge mechanism provided at a mud outlet trough (11) at the bottom of the leachate tank body (1), and a dredging mechanism provided at a discharge port (101) in the middle of the leachate tank body (1); a platform (12) is provided in the leachate tank body (1) near the discharge port (101); the dredging mechanism is provided on the platform (12) so as to be located inside the discharge port (101); when the leachate in the leachate tank body (1) overflows the platform (12), the portion overflowing the platform (12) is discharged out of the leachate tank body (1) through the dredging mechanism and the discharge port (101); The slag discharge mechanism comprises a shield arranged along the length direction of the mud outlet trough (11) for carrying leachate and its entrained matter, and a stirring device arranged in the shield along the length direction of the shield, the two ends of the shield are rotatably arranged in the mud outlet trough (11) through a first bracket (21) and a second bracket (22), respectively, the shield has an opening distributed along the length direction thereof, the stirring device is used to stir and clear the entrained matter in the leachate, and when the shield rotates, the entrained matter passes through the stirring device and is discharged along the lower end of the mud outlet trough (11); The dredging mechanism comprises an X-axis fixed rail group (100) arranged at the outlet of the leaching pool, a dredging module slidably arranged on the fixed rail group (100) and capable of opening and closing along the length direction of the fixed rail group (100), and a Y-axis movable rail group arranged above the fixed rail group; the X-axis fixed rail group (100) comprises a lower fixed rail (100a) arranged on the platform (12) of the leaching pool body (1) and an upper fixed rail (100b) arranged on the top wall of the leaching pool body (1) and parallel to the lower fixed rail; an inclined guide rail group is arranged on the Y-axis movable rail group at a position corresponding to the dredging module, and the upper end of the dredging module is rotatably arranged in the inclined guide rail group so as to be able to open and close along the length direction of the X-axis fixed rail group (100) under the inclined reciprocating force of the inclined guide rail group; The lower fixed rail (100a) and the upper fixed rail (100b) both include a rail seat (110) and a rail groove (120) distributed on the rail seat (110) along the length direction of the rail seat (110); each of the plurality of dredging members (300) includes a dredging block (310) and upper and lower sliding blocks (320b, 320a) arranged at the upper and lower ends of the dredging block (310) and respectively slidably inserted into the rail groove (120) of the lower fixed rail (100a) and the upper fixed rail (100b); The dredging block (310) comprises a central axis portion (311) coaxially arranged on the lower slider (320a) and a first side wing (312) and a second side wing (322) respectively arranged on both sides of the central axis portion (311). The upper slider (320b) is coaxially arranged above the central axis portion (311). The first side wing (312) has a wide groove (312a) extending in the direction away from the second side wing (322) along the X-axis. The dimension of the wide groove (312a) along the Y-axis is the same as that of the second side wing (322). 22) The dimensions along the Y-axis direction are adapted so that the wide groove (312a) of the first side wing (312) can accommodate the second side wing (322) of an adjacent dredging block (310); the second side wing (322) has a narrow groove (322a) extending in the direction away from the first side wing (312) along the X-axis direction, and the narrow groove (322a) enables the two side walls of the second side wing (322) to move toward each other so as to be inserted into the wide groove (312a) of the first side wing (312) of an adjacent dredging block (310); The Y-axis movable rail group comprises a first Y-axis movable rail (220) arranged in parallel with the lower fixed rail (100a) and the upper fixed rail (100b), a driving mechanism (230) for driving the first Y-axis movable rail (220) to reciprocate along the Y-axis direction, and the inclined guide rail group, wherein the inclined guide rail group comprises a Y-axis passing through the center of the first Y-axis movable rail (220) along the Y-axis direction as a symmetry axis (L1), a first left-side inclined guide rail group (211) and a first right-side inclined guide rail group (212) symmetrically arranged on the left and right sides of the symmetry axis, and the first left-side inclined guide rail group (211) and the first right-side inclined guide rail group (212) are distributed in an "eight" shape; The first left-side inclined guide rail group (211) includes a plurality of first left-side inclined guide rails (211a) uniformly spaced to the left along the X-axis direction, and a plurality of included angles α1 are formed between the plurality of first left-side inclined guide rails (211a) and the X-axis line of the first Y-axis movable rail (220), and the plurality of included angles α1 gradually increase from left to right, and the values of the plurality of included angles α1 are set in arithmetic progression; the first right-side inclined guide rail group (212) includes a plurality of first right-side inclined guide rails (212a) uniformly spaced to the right along the X-axis direction, and a plurality of included angles β1 are formed between the plurality of first right-side inclined guide rails (212a) and the X-axis line of the first Y-axis movable rail (220), and the plurality of included angles β1 gradually increase from right to left, and the values of the plurality of included angles β1 are set in arithmetic progression; The plurality of dredging members (300) include a plurality of left dredging members (300a) corresponding one-to-one to the first left oblique guide rail (211a) and a plurality of right dredging members (300b) corresponding one-to-one to the first right oblique guide rail (212a); each of the plurality of dredging members (300) further includes a connecting shaft (330) coaxially arranged at the upper end of the middle axis portion (311), and the upper ends of the connecting shafts (330) of the plurality of left dredging members (300a) are plugged into the first left oblique guide rail (211a) and connected to the middle axis portion (311). The upper ends of the connecting shafts (330) of the plurality of right-side dredging members (300b) are correspondingly inserted into the first right-side inclined guide rail (212a) and are capable of slidingly engaging with the first right-side inclined guide rail (212a); the first Y-axis movable rail (220) is arranged parallel to the upper portion of the upper fixed rail (100b); the upper slider (320b) of each of the plurality of dredging members (300) is arranged at the upper end of the connecting shaft (330); and the upper end of the upper slider (320b) is further provided with a sliding guide portion (340) inserted into the corresponding inclined guide rail; A flushing pipe (10) for flushing the dredging mechanism and an ultrasonic liquid level measuring instrument (102) for monitoring the liquid level of the leachate are provided in the leachate tank body (1).
2. A leaching tank according to claim 1, characterized in that: The shield comprises a shield body (30), a first sleeve (31) and a second sleeve (32); a first fixing sleeve (201) is fixedly provided on the first bracket (21); a second fixing sleeve (202) is provided on the second bracket (22); the first sleeve (31) is inserted and sleeved on the first fixing sleeve (201); the second sleeve (32) is inserted and sleeved on the second fixing sleeve (202); a connecting cover (33) is screwed on the outlet end of the second sleeve (32); and the connecting cover (33) is connected to the output shaft of the second drive motor (42).
3. A leaching tank according to claim 2, characterized in that: The stirring device comprises a first spiral blade (431) and a second spiral blade (432) arranged in the baffle along the length direction of the baffle, a first end shaft (401) arranged at one end of the first spiral blade (431) and rotatably connected to the first sleeve (31), and a second end shaft (402) arranged at one end of the second spiral blade (432) and rotatably connected to the second sleeve (32), the first end shaft (401) being connected to the output shaft of the first drive motor (41), and the spiral direction of the first spiral blade (431) being opposite to the spiral direction of the second spiral blade (432).
4. A leaching tank according to claim 3, characterized in that: A first clearance hole (301) and a second clearance hole (302) are provided in the first sleeve (31) and the second sleeve (32), a connecting hole (303) is provided between the first clearance hole (301) and the second clearance hole (302) at the corresponding end, the end shaft of the corresponding end passes through the connecting hole (303), a bearing is embedded in each of the second clearance holes (302), the end shaft of the corresponding end passes through the inner ring of the bearing, and the protruding end of the first end shaft (401) is connected to the output shaft of the first drive motor (41).
5. A leaching tank according to claim 1, characterized in that: A discharge valve is provided at the lower end of the mud discharge trough (11), the discharge valve comprising a box body (8) with a power motor externally provided thereon, a discharge port provided on the box body (8), a rotating shaft (81) connected to the power motor provided inside the box body (8), and a plurality of partitions (82) provided along a circumferential direction on the outer side wall of the rotating shaft (81).
Citation Information
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