Modular thermal management unit and vehicle

By designing a freely combinable thermal management unit and utilizing detachable and combinable thermal management modules, the problems of dispersed components and low integration in existing vehicle thermal management systems have been solved, achieving modular management, improving adaptability and versatility, and reducing the development and manufacturing costs of the entire vehicle.

CN116373551BActive Publication Date: 2025-11-07MIND ELECTRONICS APPLIANCE CO LTD
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Patent Information

Application Number
CN202310551649.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-16
Publication Date
2025-11-07
Estimated Expiration
2043-05-16

AI Technical Summary

Technical Problem

Existing vehicle thermal management systems suffer from fragmented components, low integration, and poor versatility, resulting in wasted space and high manufacturing costs, which hinders the miniaturization of new energy vehicles.

Method used

Design a freely combinable thermal management unit that supports multiple combination modes, such as fully integrated, separate compressor, and fully separate, through detachable and combinable thermal management modules, including refrigerant-side modules and coolant-side modules, to achieve modular and integrated management.

Benefits of technology

It improves the adaptability and component commonality of the thermal management system, reduces the development and manufacturing costs of the whole vehicle, supports flexible spatial layout and adjustment, and adapts to the layout requirements of different vehicles.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides a free combination type heat management unit and a vehicle, the free combination type heat management unit comprises several heat management modules which can be disassembled and combined; the heat management module comprises a refrigerant side module for heat management of refrigerant, a cooling liquid side module for heat management of cooling liquid, and a compressor; several refrigerant side modules can be combined into a refrigerant side heat management unit, several cooling liquid side modules can be combined into a cooling liquid side heat management unit, and several refrigerant side modules and several cooling liquid side modules can be combined into an integrated heat management unit. The free combination type heat management unit of the application is provided with heat management modules which can be disassembled and combined, different modules can be freely combined to form heat management units suitable for different vehicle layout spaces, and the modularity management of the heat management unit can be realized, and the adaptability is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field, in particular to a free combination type thermal management unit. The present application also relates to a vehicle provided with the free combination type thermal management unit. BACKGROUND

[0002] The vehicle thermal management system is one of the main components in the vehicle, especially in the new energy vehicle, the vehicle thermal management system plays a crucial role in the normal use of the vehicle. With the development of vehicle technology, the functional requirements of the vehicle thermal management system are developing towards complexity, diversification and refinement, but the existing vehicle thermal management system still has the problems of scattered components, low integration, poor universality and the like, which not only brings challenges to the arrangement of the vehicle thermal management system in the vehicle, but also is not conducive to the reduction of the development and manufacturing cost of the vehicle.

[0003] The vehicle thermal management system is one of the main components in the vehicle, especially in the new energy vehicle, the vehicle thermal management system plays a crucial role in the normal use of the vehicle. With the development of vehicle technology, the functional requirements of the vehicle thermal management system are developing towards complexity, diversification and refinement, but the existing vehicle thermal management system still has the problems of scattered components, low integration, poor universality and the like, which not only brings challenges to the arrangement of the vehicle thermal management system in the vehicle, but also is not conducive to the reduction of the development and manufacturing cost of the vehicle. SUMMARY

[0004] Therefore, the present application aims to provide a free combination type thermal management unit, which can realize the modularization and integration of the components of the vehicle thermal management system, improve the universality of the components, and reduce the development and manufacturing cost of the vehicle.

[0005] To achieve the above-mentioned purpose, the technical scheme of the present application is as follows:

[0006] A free combination type thermal management unit, comprising a plurality of thermal management modules which can be disassembled and combined;

[0007] The thermal management module comprises a refrigerant side module for refrigerant thermal management, and a coolant side module for coolant thermal management;

[0008] A plurality of refrigerant side modules can be combined into a refrigerant side thermal management unit, a plurality of coolant side modules can be combined into a coolant side thermal management unit, and a plurality of refrigerant side modules and a plurality of coolant side modules can be combined into an integrated thermal management unit;

[0009] The refrigerant side module includes at least a first refrigerant side module provided with a water-cooled condenser and a second refrigerant side module provided with a double-fluid heat exchanger.

[0010] The cooling liquid side module includes at least a first cooling liquid side module and a second cooling liquid side module, and an electric heating module provided with an electric heater, and the first cooling liquid side module and the second cooling liquid side module are each provided with at least one cooling liquid pump and a control valve assembly for controlling the flow direction of the cooling liquid.

[0011] Further, the thermal management module includes a compressor, and the compressor can be combined with at least one of the refrigerant side module.

[0012] Further, the combined mode of the thermal management unit is one of the following modes:

[0013] a. full integration mode, the full integration mode including the first refrigerant side module, the second refrigerant side module, the first cooling liquid side module, the second cooling liquid side module, and the electric heating module and the compressor combined together;

[0014] b. separate compressor mode, the separate compressor mode including the first refrigerant side module, the second refrigerant side module, the first cooling liquid side module, the second cooling liquid side module, and the electric heating module combined together;

[0015] c. refrigerant separation mode, the refrigerant separation mode including the first cooling liquid side module, the second cooling liquid side module, and the electric heating module combined together, and the first refrigerant side module, the second refrigerant side module, and the compressor combined together;

[0016] d. full separation mode, the full separation mode including the first refrigerant side module, the second refrigerant side module, the first cooling liquid side module, the second cooling liquid side module, and the electric heating module and the compressor independently provided from each other.

[0017] Further, the combined mode of the thermal management unit is a first high / low pressure side separation mode, and the first high / low pressure side separation mode is one of the following:

[0018] e1. the high / low pressure side separation mode including the first refrigerant side module, the first cooling liquid side module, and the compressor combined together, and the second refrigerant side module, the second cooling liquid side module, and the electric heating module combined together;

[0019] e2. The high / low pressure side separation mode includes the first refrigerant side module and the first coolant side module combined together, and the second refrigerant side module, the second coolant side module, and the electric heating module and the compressor combined together;

[0020] e3. The high / low pressure side separation mode includes the first refrigerant side module and the first coolant side module combined together, and the second refrigerant side module, the second coolant side module, and the electric heating module combined together.

[0021] Further, the combined mode of the thermal management unit is a second high / low pressure side separation mode, and the second high / low pressure side separation mode is one of:

[0022] f1. The high / low pressure side separation mode includes the first refrigerant side module, the first coolant side module, the electric heating module, and the compressor combined together, and the second refrigerant side module and the second coolant side module combined together;

[0023] f2. The high / low pressure side separation mode includes the first refrigerant side module, the first coolant side module, and the electric heating module combined together, and the second refrigerant side module, the second coolant side module, and the compressor combined together;

[0024] f3. The high / low pressure side separation mode includes the first refrigerant side module, the first coolant side module, and the electric heating module combined together, and the second refrigerant side module and the second coolant side module combined together.

[0025] Further, the first refrigerant side module at least includes a first valve plate, and the water-cooled condenser, a high-pressure liquid storage dryer, and a first electronic expansion valve arranged on the first valve plate;

[0026] The first valve plate is internally provided with a flow passage for communicating the water-cooled condenser, the high-pressure liquid storage dryer, and the first electronic expansion valve.

[0027] Further, the first refrigerant side module further includes a first intermediate heat exchanger integrated on the first valve plate; the first intermediate heat exchanger communicates with the flow passage inside the first valve plate.

[0028] Further, the second refrigerant side module at least includes a second valve plate, and the dual-fluid heat exchanger and a second electronic expansion valve arranged on the second valve plate;

[0029] The second valve plate is internally provided with a flow passage for connecting the double-fluid heat exchanger and the second electronic expansion valve.

[0030] Further, the second refrigerant-side module further comprises a second intermediate heat exchanger integrated on the second valve plate.

[0031] The second intermediate heat exchanger is in communication with the flow passage in the second valve plate, and is located upstream of the high-pressure side of the second electronic expansion valve and downstream of the double-fluid heat exchanger.

[0032] Further, the second refrigerant-side module is provided with a refrigerant temperature detection unit and a refrigerant pressure detection unit.

[0033] The refrigerant temperature detection unit comprises a first refrigerant temperature sensor for detecting the refrigerant outlet temperature of the double-fluid heat exchanger, and a second refrigerant temperature sensor for detecting the refrigerant outlet temperature of the second intermediate heat exchanger, and the refrigerant pressure detection unit comprises a refrigerant pressure sensor for detecting the refrigerant outlet pressure of the second intermediate heat exchanger.

[0034] The first refrigerant temperature sensor, the second refrigerant temperature sensor and the refrigerant pressure sensor are all arranged on the second valve plate.

[0035] Further, the first cooling liquid-side module at least comprises a first cooling liquid plate, and a first cooling liquid pump and a first control valve assembly arranged on the first cooling liquid plate.

[0036] The first cooling liquid plate is internally provided with a flow passage for the flow of cooling liquid, and the surface of the first cooling liquid plate is provided with a plurality of cooling liquid inlets and outlets in communication with the internal flow passage, and the first cooling liquid pump and the first control valve assembly are connected in the flow passage in the first cooling liquid plate.

[0037] Further, the first cooling liquid-side module further comprises a first expansion tank, which is in communication with the flow passage in the first cooling liquid plate.

[0038] Further, the first cooling liquid-side module is provided with a first cooling liquid temperature sensor for detecting the temperature of the cooling liquid, and the first cooling liquid temperature sensor is arranged on the first cooling liquid plate.

[0039] Further, the second cooling liquid-side module at least comprises a second cooling liquid plate, and a second cooling liquid pump, a third cooling liquid pump, a second control valve assembly and a second expansion tank arranged on the second cooling liquid plate.

[0040] The second cooling liquid plate is internally provided with a flow channel for the flow of cooling liquid, the surface of the second cooling liquid plate is provided with a plurality of cooling liquid inlets and outlets in communication with the internal flow channel, and the second cooling liquid pump, the third cooling liquid pump and the second control valve assembly are connected in the flow channel in the second cooling liquid plate, and the second expansion tank is in communication with the flow channel in the second cooling liquid plate.

[0041] Further, the second cooling liquid side module is provided with a second cooling liquid temperature sensor for detecting the temperature of the cooling liquid, and the second cooling liquid temperature sensor is arranged on the second cooling liquid plate.

[0042] Further, the electric heating module comprises a mounting seat and the electric heater arranged in the mounting seat, the electric heater is provided with a cooling liquid heating channel, and the surface of the mounting seat is provided with a cooling liquid inlet and outlet in communication with the cooling liquid heating channel.

[0043] Further, the refrigerant in the refrigerant side module is R134a, R1234yf, R152a, a mixture of synthetic refrigerant, a hydrocarbon refrigerant or a mixture containing a hydrocarbon refrigerant.

[0044] Further, the hydrocarbon refrigerant is R290, and the mixture containing the hydrocarbon refrigerant is a mixture containing R290.

[0045] Compared with the prior art, the present application has the following advantages:

[0046] The free combination type thermal management unit can be freely combined between different modules to form a thermal management unit suitable for different vehicle layout spaces, can realize modular management of the thermal management unit, and improve the adaptability, so as to realize modularization and integration of vehicle thermal management system components, improve component universality, and facilitate reduction of vehicle development and manufacturing costs.

[0047] In addition, the free combination type thermal management unit can realize higher integration degree through the combination between different modules, can facilitate vehicle miniaturization development while meeting the whole vehicle thermal management demand, ensure high efficiency and flexible availability of the module, and can realize flexible combination according to the available space of the vehicle, arrange and adjust the thermal management unit, has low development and verification cost, and has good universality.

[0048] In addition, the free combination type thermal management unit can also reduce development and manufacturing costs through the use of the hydrocarbon refrigerant.

[0049] The application also provides a vehicle provided with the free combination type heat management unit.

[0050] The vehicle has the same beneficial effects as the free combination type heat management unit relative to the prior art, and thus repeated description is omitted. BRIEF DESCRIPTION OF DRAWINGS

[0051] The accompanying drawings, which form a part of the specification, illustrate the illustrative embodiments of the application and, together with the description, serve to explain the principles of the application. In the drawings:

[0052] Figure 1 A structure schematic view of the first refrigerant side module according to the embodiment of the application;

[0053] Figure 2 A structure schematic view of the first refrigerant side module according to the embodiment of the application from another perspective;

[0054] Figure 3 A schematic view of the internal flow passage of the first valve plate according to the embodiment of the application;

[0055] Figure 4 A structure schematic view of the second refrigerant side module according to the embodiment of the application;

[0056] Figure 5 A structure schematic view of the second refrigerant side module according to the embodiment of the application from another perspective;

[0057] Figure 6 A schematic view of the internal flow passage of the second valve plate according to the embodiment of the application;

[0058] Figure 7 A structure schematic view of the first cooling liquid side module according to the embodiment of the application;

[0059] Figure 8 A structure schematic view of the first cooling liquid side module according to the embodiment of the application from another perspective;

[0060] Figure 9 A structure schematic view of the second cooling liquid side module according to the embodiment of the application;

[0061] Figure 10 A structure schematic view of the second cooling liquid side module according to the embodiment of the application from another perspective;

[0062] Figure 11 A structure schematic view of the electric heating module according to the embodiment of the application;

[0063] Figure 12Structure diagram of the internal cooling liquid flow channel of the electric heating module according to the embodiment of the present application;

[0064] Figure 13 An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application;

[0065] Figure 14 An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; Figure 13 An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application;

[0066] An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; Figure 15 An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application;

[0067] An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; Figure 16 An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application;

[0068] An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; Figure 17 An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application;

[0069] An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; Figure 18 An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application;

[0070] An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application; An exemplary diagram of the combination of the free combination type thermal management unit according to the embodiment of the present application;

[0071] 1, first refrigerant side module; 2, second refrigerant side module; 3, first cooling liquid side module; 4, second cooling liquid side module; 5, electric heating module; 6, connecting pipe;

[0072] 101, first valve plate; 102, water-cooled condenser; 103, liquid storage tank; 104, first intermediate heat exchanger; 105, first electronic expansion valve; 106, water-cooled condenser refrigerant inlet; 107, first refrigerant inlet; 108, first refrigerant outlet; 109, first refrigerant side module connecting port; 1010, water-cooled condenser cooling liquid inlet and outlet;

[0073] 201, second valve plate; 202, double-fluid heat exchanger; 203, second intermediate heat exchanger; 204, second electronic expansion valve; 205, first refrigerant temperature sensor; 206, second refrigerant temperature sensor; 207, refrigerant pressure sensor; 208, second refrigerant outlet; 209, second refrigerant inlet; 2010, second refrigerant side module connecting port; 2011, third refrigerant outlet; 2012, fourth refrigerant outlet; 2013, double-fluid heat exchanger cooling liquid inlet and outlet;

[0074] 301, first coolant plate; 302, first coolant pump; 303, first control valve assembly; 304, first expansion tank; 305, first coolant temperature sensor; 306, first coolant side module connection port; 307, first electric heater connection port; 308, first secondary circuit connection port; 309, first coolant inlet and outlet;

[0075] 401, second coolant plate; 402, second coolant pump; 403, third coolant pump; 404, second control valve assembly; 405, second expansion tank; 406, second coolant temperature sensor; 407, second coolant side module connection port; 408, second secondary circuit connection port; 409, second coolant inlet and outlet; 4010, second electric heater connection port;

[0076] 501, mounting seat; 502, electric heater; 503, electric heater coolant inlet; 504, electric heater coolant outlet; 5a, coolant heating passage; 5b, heating portion;

[0077] 1a-1e, first valve plate internal flow passage; 2a-2f, second valve plate internal flow passage. DETAILED DESCRIPTION

[0078] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0079] In the description of the present application, it should be noted that if terms indicating orientation or position relationship such as "upper", "lower", "inner", "outer" and the like appear, they are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the present application in that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation. Therefore, it cannot be understood as a limitation. In addition, if the terms "first", "second" and the like appear, they are also only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0080] In addition, in the description of the present application, unless otherwise explicitly limited, the connecting structure between cooperating components can be connected by conventional connection structure in the art. Moreover, the terms "mounting", "connecting", "connecting", "connecting member" should be understood broadly. For example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood in combination with the specific circumstances.

[0081] The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0082] Embodiment One

[0083] The present embodiment relates to a free combination type thermal management unit, which comprises several thermal management modules that can be disassembled and combined.

[0084] Furthermore, in terms of overall design, the above-mentioned thermal management module comprises a refrigerant side module for refrigerant thermal management, and a coolant side module for coolant thermal management.

[0085] Among them, several refrigerant side modules can be combined into a refrigerant side thermal management unit, several coolant side modules can be combined into a coolant side thermal management unit, and several refrigerant side modules and several coolant side modules can be combined into an integrated thermal management unit.

[0086] Among them, the above-mentioned refrigerant side module at least comprises a first refrigerant side module 1 provided with a water-cooled condenser 102, and a second refrigerant side module 2 provided with a double-fluid heat exchanger 202. The above-mentioned coolant side module at least comprises a first coolant side module 3 and a second coolant side module 4, and an electric heating module 5 provided with an electric heater 502. The first coolant side module 3 and the second coolant side module 4 are both provided with at least one coolant pump and a control valve assembly for controlling the flow direction of the coolant.

[0087] In detail, based on the above introduction of the refrigerant side module, as an exemplary implementation form, the structure of the first refrigerant side module 1 provided with the water-cooled condenser 102 can be as shown in Figure 1 and Figure 2 .

[0088] At this time, the first refrigerant side module 1 should at least include a first valve plate 101, and a water-cooled condenser 102, a high-pressure liquid storage dryer 103 and a first electronic expansion valve 105 arranged on the first valve plate 101.

[0089] Among them, the first valve plate 101 is internally provided with a flow passage for communicating the water-cooled condenser 102, the liquid storage tank 103 and the first electronic expansion valve 105. Furthermore, as a preferred implementation form, the first refrigerant side module 1 of the present embodiment further comprises a first intermediate heat exchanger 104 integrated on the first valve plate 101. The first intermediate heat exchanger 104 also communicates with the flow passage inside the first valve plate 101.

[0090] In the present embodiment, the first valve plate 101 can be formed by casting, for example, and the above-mentioned water-cooled condenser 102, high-pressure liquid storage dryer 103, first intermediate heat exchanger 104 and first electronic expansion valve 105 can all use products commonly used in existing vehicle thermal management systems.

[0091] And, the water-cooled condenser 102 is used to transfer the heat of the high-temperature and high-pressure refrigerant discharged by the compressor to the cooling liquid, the high-pressure liquid accumulator dryer 103 is used to dry and filter the refrigerant, and is also used to store and supply the liquid refrigerant in the system, the first intermediate heat exchanger 104 and the second intermediate heat exchanger 203 described below are used for secondary heat exchange between the high-temperature refrigerant side and the low-temperature refrigerant side to improve the heat exchange efficiency of the system. The first electronic expansion valve 105 and the second electronic expansion valve 204 described below are used to throttle the high-temperature and high-pressure refrigerant into low-temperature and low-pressure refrigerant wet steam.

[0092] In addition, as an exemplary structure, the specific arrangement of the flow-through channels in the first valve plate 101 can be seen in Figure 3 The refrigerant outlet of the water-cooled condenser 102 is connected to the inlet of the high-pressure liquid accumulator dryer 103 through the flow-through channel 1a, the outlet of the high-pressure liquid accumulator dryer 103 is connected to the refrigerant inlet of one of the heat exchange sides in the first intermediate heat exchanger 104 through the flow-through channel 1b, the refrigerant outlet of the heat exchange side is connected to the flow-through channel 1e, and the first refrigerant outlet 108 can be connected to the inlet of the compressor.

[0093] The first electronic expansion valve 105 is arranged at the flow-through channel 1d, one end of the flow-through channel 1d is connected to the first refrigerant inlet 107, which is generally connected to the refrigerant outlet of the external water-cooled condenser. The other end of the flow-through channel 1d is connected to the refrigerant inlet of the other heat exchange side in the first intermediate heat exchanger 104, and the refrigerant outlet of the heat exchange side is connected to the flow-through channel 1c, and the flow-through channel 1c is connected to the first refrigerant side module connection port 109.

[0094] In addition, the water-cooled condenser refrigerant inlet 106 on the water-cooled condenser 102 is used to connect the compressor outlet, and the water-cooled condenser cooling liquid inlet and outlet 1010 on the other side of the water-cooled condenser 102 is used for the cooling liquid to enter and exit the water-cooled condenser 102 to achieve heat exchange between the cooling liquid and the refrigerant inside the water-cooled condenser 102.

[0095] It is worth noting that the water-cooled condenser 102, the high-pressure liquid accumulator dryer 103, and the first intermediate heat exchanger 104 can be generally bolted to the first valve plate 101, and the first electronic expansion valve 105 can be installed on the first valve plate 101 by screwing. Threaded connection holes can be provided on one side of the first refrigerant inlet 107 and the first refrigerant outlet 108 for connecting the pipe mouths of the external connecting pipelines to the first refrigerant inlet 107 or the first refrigerant outlet 108. At the same time, threaded connection holes or connection vias can be provided on one side of the first refrigerant side module connection port 109, which are used for connection between the first refrigerant side module connection port 109 and the second refrigerant side module connection port 2010 in the second refrigerant side module.

[0096] As an example embodiment, the second refrigerant side module 2 of the present embodiment can be configured as shown in Figure 4 and Figure 5 The second valve plate 201, a double-fluid heat exchanger 202 and a second electronic expansion valve 204 integrated on the second valve plate 201.

[0097] The second valve plate 201 is internally provided with a flow passage for connecting the double-fluid heat exchanger 202 and the second electronic expansion valve 204. Further, as a preferred embodiment, the second refrigerant side module 2 of the present embodiment further comprises a second intermediate heat exchanger 203 integrated on the second valve plate 201.

[0098] The second intermediate heat exchanger 203 is in communication with the flow passage in the second valve plate 201, and is specifically located upstream of the high-pressure side of the second electronic expansion valve 204 and downstream of the double-fluid heat exchanger 202.

[0099] More specifically, the second valve plate 201 can be formed by casting, and the double-fluid heat exchanger 202, the second intermediate heat exchanger 203 and the second electronic expansion valve 204 can be products commonly used in existing vehicle thermal management systems. The double-fluid heat exchanger 202 is used to absorb heat from the cooling liquid through low-temperature and low-pressure refrigerant wet steam, and mainly cools the power battery pack in the vehicle. The double-fluid heat exchanger 202 and the second intermediate heat exchanger 203 can be bolted to the second valve plate 201, and the second electronic expansion valve 204 can be screwed to the second valve plate 201.

[0100] In addition, in the second refrigerant side module 2 of the present embodiment, a refrigerant temperature detection unit and a refrigerant pressure detection unit are also provided. The refrigerant temperature detection unit specifically comprises a first refrigerant temperature sensor 205 for detecting the refrigerant outlet temperature of the double-fluid heat exchanger 202, and a second refrigerant temperature sensor 206 for detecting the refrigerant outlet temperature of the second intermediate heat exchanger 203. The refrigerant pressure detection unit comprises a refrigerant pressure sensor 207 for detecting the refrigerant outlet pressure of the second intermediate heat exchanger 203.

[0101] In specific implementation, the first refrigerant temperature sensor 205, the second refrigerant temperature sensor 206 and the refrigerant pressure sensor 207 are all commonly used refrigerant temperature and pressure sensing elements, and are all screwed or mounted on the second valve plate 201.

[0102] In addition, continuing to refer to Figure 6As shown, for the flow channel within the second valve plate 201, as an exemplary structural form, the second refrigerant-side module connection port 2010 is connected to the refrigerant inlet on one of the heat exchange sides of the second intermediate heat exchanger 203 via the flow channel 2a, and the refrigerant outlet on that heat exchange side is connected to the flow channel 2b. Simultaneously, a fourth refrigerant outlet 2012 is also provided on the second valve plate 201. This fourth refrigerant outlet 2012 is connected in parallel with the second refrigerant-side module connection port 2010 on the flow channel 2a. The second refrigerant-side module connection port 2010, as described above, is used to connect to the first refrigerant-side module connection port 109 in the second refrigerant-side module 1, while the fourth refrigerant outlet 2012 is used to connect to the refrigerant inlet of an external water-cooled condenser.

[0103] A portion of the refrigerant entering circulation channel 2b can enter the external evaporator through the second refrigerant outlet 208, and the refrigerant flowing out of the evaporator can return to the second valve plate 201 through the second refrigerant inlet 209 and enter circulation channel 2e. Another portion of the refrigerant entering circulation channel 2b enters the refrigerant inlet of the dual-fluid heat exchanger 202 after passing through the second electronic expansion valve 204 at circulation channel 2c. The refrigerant outlet of the dual-fluid heat exchanger 202 is connected to circulation channel 2d. Circulation channels 2d and 2e are connected in parallel to the refrigerant inlet on the other heat exchange side of the second intermediate heat exchanger 203, and the refrigerant outlet on this heat exchange side is connected to the third refrigerant outlet 2011 via circulation channel 2f. The third refrigerant outlet 2011 is connected to the compressor inlet.

[0104] It should be noted that, based on the arrangement of the flow channels within the second valve plate 201, the first refrigerant temperature sensor 205 is located at flow channel 2d to detect the refrigerant outlet temperature of the two-fluid heat exchanger 202. The second refrigerant temperature sensor 206 and the refrigerant pressure sensor 207 are located at flow channel 2f to detect the refrigerant temperature and pressure at the outlet of the second intermediate heat exchanger 203, and the refrigerant being detected is the refrigerant after secondary heat exchange in the second intermediate heat exchanger 203.

[0105] Still Figure 5 As shown, in this embodiment, the coolant inlet and outlet 2013 of the dual-fluid heat exchanger 202 are used for coolant to enter and exit the dual-fluid heat exchanger 202, so as to realize the heat exchange between coolant and refrigerant inside the dual-fluid heat exchanger 202. Besides being used to connect the two refrigerant-side modules, when a first refrigerant-side module 1 or a second refrigerant-side module 2 is separately provided, the aforementioned first refrigerant-side module connection port 109 or second refrigerant-side module connection port 2010 can also be used to connect other vehicle thermal management modules.

[0106] In the embodiment, based on the above introduction of the coolant side module, as an exemplary implementation form, as shown in Figure 7 and Figure 8 the first coolant side module 3 should at least include a first coolant plate 301, and a first coolant pump 302 and a first control valve assembly 303 arranged on the first coolant plate 301.

[0107] The first coolant plate 301 is internally provided with a flow channel for the flow of coolant, and the surface of the first coolant plate 301 is provided with a plurality of coolant inlets and outlets in communication with the internal flow channel, and the first coolant pump 302 and the first control valve assembly 303 are connected in the flow channel inside the first coolant plate 301. Furthermore, as a preferred implementation form, the first coolant side module 3 of the embodiment further includes a first expansion tank 304, which is also in communication with the flow channel inside the first coolant plate 301.

[0108] More specifically, similar to the first valve plate 101 and the second valve plate 201, the first coolant plate 301 can also be prepared by casting, and of course, in addition to casting, the first coolant plate 301 can also be prepared by machining and welding. Moreover, the first coolant pump 302 can be an existing electronic water pump, which has the advantages of simple control and easy adjustment of water volume. The first control valve assembly 303 can be an electric control valve product commonly used in existing vehicle thermal management systems, which is used to control the on-off of the coolant circuit, or to realize the switching between different coolant circuits. The first expansion tank 304 can also be an existing expansion tank (i.e. overflow tank) product with appropriate specifications.

[0109] In the embodiment, based on the above structure, as a preferred implementation form, a first coolant temperature sensor 305 for detecting the temperature of the coolant can also be arranged in the first coolant side module 3, which is an existing coolant temperature sensing element and is arranged on the first coolant plate 301 by screwing or other conventional methods.

[0110] In addition, for the several cooling liquid inlets and outlets on the surface of the first cooling liquid plate 301 as mentioned above, it mainly includes the first cooling liquid side module connecting port 306, the first electric heater connecting port 307, multiple pairs of first secondary circuit connecting ports 308, and a pair of first cooling liquid inlet and outlet 309 arranged on the first cooling liquid plate 301. At this time, the first cooling liquid side module connecting port 306 can be used to connect the second cooling liquid side module 4, and when the first cooling liquid side module 3 is arranged separately, of course, the first cooling liquid side module connecting port 306 can also be used to connect other vehicle thermal management modules. And the following second cooling liquid side module connecting port 407 is also the same as the first cooling liquid side module connecting port 306 in specific connection arrangement.

[0111] The first electric heater connecting port 307 mentioned above can be used to connect the electric heating module 5, and similarly, when the electric heating module 5 is not arranged, the first electric heater connecting port 307, and the second electric heater connecting port 4010 in the following second cooling liquid side module 4 can also be used to connect other vehicle thermal management modules. Each pair of first secondary circuit connecting ports 308 is used to connect other secondary circuits in the vehicle thermal management system, so that the cooling liquid circulates in the secondary circuit and exchanges heat with the vehicle components on the secondary circuit. The first cooling liquid inlet and outlet 309 is used to connect with the water-cooled condenser cooling liquid inlet and outlet 1010 on the water-cooled condenser 102, and when the first refrigerant side module 1 is not arranged, the first cooling liquid inlet and outlet 309 can be connected with other corresponding thermal management modules.

[0112] Based on the above introduction, for the flow-through channels in the first cooling liquid plate 301, it needs to be pointed out by the embodiment that it is arranged according to the specific design requirements of the vehicle thermal management system, and for example, the inlet and outlet of each pair of first secondary circuit connecting ports 308 are connected in correspondence with the inlet and outlet in the first cooling liquid inlet and outlet 309, and the first cooling liquid side module connecting port 306 and the first electric heater connecting port 307 can be connected in parallel at the inlet or outlet in the first cooling liquid inlet and outlet 309 as needed.

[0113] The first cooling liquid pump 302 can be connected in series at the inlet or outlet of the first cooling liquid inlet and outlet 309, for example, to drive the cooling liquid to circulate, and the first control valve assembly 303 can adopt a multi-way directional valve (such as a four-way directional valve, etc.) to control the communication between different connecting ports on the first cooling liquid plate 301. The first expansion tank 304 can be connected to the inlet or outlet position of the first cooling liquid inlet and outlet 309, or other channel positions. The first cooling liquid temperature sensor 305 can be used to detect the temperature at the inlet or outlet of one pair of first secondary circuit connecting ports 308, or by adjusting its position, it can also be used to detect the cooling liquid temperature at other connecting ports.

[0114] As an exemplary embodiment, the structure of the second coolant side module 4 of the present embodiment can be as shown in Figure 9 and Figure 10 at least should include the second coolant plate 401, and the second coolant pump 402, the third coolant pump 403, the second control valve assembly 404 and the second expansion tank 405 arranged on the second coolant plate 401.

[0115] Among them, the second coolant plate 401 is internally provided with a flow channel for the flow of coolant, and the surface of the second coolant plate 401 is provided with a plurality of coolant inlets and outlets in communication with the internal flow channel, and the second coolant pump 402 and the third coolant pump 403 are connected with the second control valve assembly 404 in the flow channel inside the second coolant plate 401, and the second expansion tank 405 is in communication with the flow channel inside the second coolant plate 401.

[0116] And more specifically, the same as the first coolant plate 301 described above, the second coolant plate 401 can also be prepared by casting, or by machining and welding in cooperation. The second coolant pump 402 and the third coolant pump 403 described above can use existing electronic water pumps. The second control valve assembly 404 described above can also use the existing electric control valve products commonly used in the vehicle thermal management system, and the second expansion tank 405 can also use the existing expansion tank products with appropriate specifications.

[0117] In addition, as a preferred embodiment of the present embodiment, the second coolant side module 4 is also provided with a second coolant temperature sensor 406 for detecting the temperature of the coolant, which uses the existing coolant temperature sensing element and is also arranged on the second coolant plate 401 by screwing and other conventional methods.

[0118] In addition, for the plurality of coolant inlets and outlets on the surface of the second coolant plate 401 as described above, it mainly includes the second coolant side module connecting port 407 arranged on the second coolant plate 401, a plurality of pairs of second secondary circuit connecting ports 408, a pair of second coolant inlets and outlets 409, and a second electric heater connecting port 4010.

[0119] Among them, the second coolant side module connecting port 407 can be used to connect the first coolant side module 3, and as described above, when the second coolant side module 4 is arranged separately, the second coolant side module connecting port 407 can be used to connect other vehicle thermal management modules. The second electric heater connecting port 4010 described above can be used to connect the electric heating module 5, and similarly, when the electric heating module 5 is not arranged, the second electric heater connecting port 4010 can also be used to connect other vehicle thermal management modules.

[0120] Each pair of the second secondary circuit connection ports 408 is used to connect other secondary circuits in the vehicle thermal management system, so that the coolant circulates in the secondary circuits and exchanges heat with the vehicle components on the secondary circuits. The second coolant inlet and outlet port 409 is used to connect with the double-fluid heat exchanger coolant inlet and outlet port 2013 on the double-fluid heat exchanger 202, and when the second refrigerant side module 2 is not provided, the second coolant inlet and outlet port 409 can be connected with other corresponding thermal management modules.

[0121] In addition, for the flow passage in the second coolant plate 401, it is also pointed out that it can also be set according to the specific design requirements of the vehicle thermal management system. For example, the inlet and outlet of each pair of the second secondary circuit connection ports 408 are connected with the corresponding inlet and outlet in the second coolant inlet and outlet port 409, and the second coolant side module connection port 407 and the second electric heater connection port 4010 can be connected in parallel with the inlet or outlet in the second coolant inlet and outlet port 409 as needed.

[0122] The second coolant pump 402 and the third coolant pump 403 can be connected in parallel at the inlet or outlet of the second coolant inlet and outlet port 409, for example, to drive the coolant in different coolant circuits to flow. The second control valve assembly 404 can be a multi-way directional valve (such as a six-way directional valve or an eight-way directional valve, etc.), to control the communication between different connection ports on the second coolant plate 401. The second coolant temperature sensor 406 can be used to detect the temperature at the inlet or outlet of one pair of the second secondary circuit connection ports 408, or by adjusting its position, it can also be used to detect the coolant temperature at other connection ports. The second expansion tank 405 can be connected to the inlet or outlet position of the second coolant inlet and outlet port 409, or other passage positions.

[0123] In this embodiment, as an exemplary implementation form, as shown in Figure 11 The electric heating module 5 specifically includes a mounting seat 501, and an electric heater 502 arranged in the mounting seat 501, and the electric heater 502 is provided with a coolant heating passage 5a, and the surface of the mounting seat 5 is also provided with a coolant inlet and outlet in communication with the coolant heating passage 5a, for connecting the electric heating module 5 with other modules such as the first coolant side module 3 and the second coolant side module 4.

[0124] Specifically, the coolant inlet and outlet on the surface of the mounting seat 5 includes an electric heater coolant inlet 503 and an electric heater coolant outlet 504. In addition, the electric heater 502 can be an electric heating product that can be arranged in the mounting seat 5, and continues to combine Figure 12As shown, in order to improve the heating efficiency of the electric heating module 5, this embodiment preferably allows the electric heater 502 to have multiple heating parts 5b arranged side by side, and based on this, the coolant heating channel 5a becomes a serpentine flow, so that it can have more and better contact with the electric heater 502, thereby achieving the effect of improving heating efficiency.

[0125] In this embodiment, in addition to the refrigerant-side module for refrigerant thermal management and the coolant-side module for coolant thermal management, the thermal management module of this embodiment may further include a compressor. The compressor is used to compress the refrigerant to achieve refrigerant circulation, and in the combined thermal management unit of this embodiment, the compressor can be combined with at least the aforementioned refrigerant-side module.

[0126] Furthermore, in specific implementations, the refrigerant used in the refrigerant-side module of the thermal management unit in this embodiment, including the compressor, can be a refrigerant product commonly used in existing vehicles. It is worth noting that, in specific implementations, the refrigerant in the refrigerant-side module and compressor of this embodiment can be R134a, R1234yf, R152a, a mixture of synthetic refrigerants, hydrocarbon refrigerants, or a mixture containing hydrocarbon refrigerants. For example, the aforementioned hydrocarbon refrigerant can be R290, and the aforementioned mixture containing hydrocarbon refrigerants can be a mixture containing R290.

[0127] In this embodiment, based on the above description of each refrigerant-side module, each coolant-side module, as well as the electric heating module 5 and the compressor, in specific applications, combined with... Figure 13 , Figure 14 ,as well as Figures 16 to 18 As shown, the thermal management unit of this embodiment can be specifically one of the following: a. fully integrated mode, b. separate compressor mode, c. refrigerant separation mode, d. fully separated mode, and a first high / low pressure side separation mode and a second high / low pressure side separation mode.

[0128] Among them, Figures 16 to 18 It should be noted that the symbol "Refri1" represents the first refrigerant side module 1, the symbol "Refri2" represents the second refrigerant side module 2, the symbol "Coolant1" represents the first coolant side module 3, the symbol "Coolant2" represents the second coolant side module 4, the symbol "Compressor" represents the compressor, and the symbol "HVCH" represents the electric heating module 5. "HVCH" is also known as High Voltage Coolant Heater or High Pressure Liquid Heater, which can be achieved using existing products.

[0129] In addition, it is worth pointing out that the thermal management unit of the present embodiment, when installed in a vehicle, can generally be arranged in the engine compartment, and the pipes of the cooling liquid circulation loop can be connected to the front end module, the power battery module, the motor and the air conditioning module (HVAC) respectively, and by adjusting the flow of medium in the thermal management module of the thermal management unit, and the flow of medium in the front end module, the power battery, the motor and the air conditioning module (HVAC), the thermal management of the motor, the power battery and the passenger compartment can be controlled to meet the use requirements of the vehicle.

[0130] In addition, specifically for the above-mentioned a. full integration mode, still can see Figure 16 , the full integration mode specifically includes the first refrigerant side module 1, the second refrigerant side module 2, the first cooling liquid side module 3, the second cooling liquid side module 4, and the electric heating module 5 and the compressor combined together.

[0131] For the above-mentioned b. separate compressor mode, still can see Figure 16 , and can be combined with Figure 13 , Figure 14 , the separate compressor mode specifically includes the first refrigerant side module 1, the second refrigerant side module 2, the first cooling liquid side module 3, the second cooling liquid side module 4, and the electric heating module 5 combined together. At the same time, in the separate compressor mode, the combined thermal management unit and the compressor can be connected through pipes.

[0132] For the above-mentioned c. refrigerant separation mode, still can see Figure 16 , the refrigerant separation mode specifically includes the first cooling liquid side module 3, the second cooling liquid side module 4 and the electric heating module 5 combined together, and the first refrigerant side module 1, the second refrigerant side module 2 and the compressor combined together. Among them, the two combined integrated modules can be connected through pipes.

[0133] For the above-mentioned d. full separation mode, still can see Figure 16 , the full separation mode includes the first refrigerant side module 1, the second refrigerant side module 2, the first cooling liquid side module 3, the second cooling liquid side module 4, and the electric heating module 5 and the compressor arranged independently of each other. In the full separation mode, the modules arranged independently of each other can be connected through pipes.

[0134] For the above-mentioned first high / low pressure side separation mode, still see Figure 17 , the first high / low pressure side separation mode is one of the following:

[0135] e1. The high / low pressure side separation mode includes the first refrigerant side module 1, the first coolant side module 3 and the compressor combined together, and the second refrigerant side module 2, the second coolant side module 4 and the electric heating module 5 combined together. Also, the two integrated modules after combination can be connected through pipes.

[0136] e2. The high / low pressure side separation mode includes the first refrigerant side module 1 and the first coolant side module 3 combined together, and the second refrigerant side module 2, the second coolant side module 4 and the electric heating module 5 and the compressor combined together. Also, the two integrated modules after combination can be connected through pipes.

[0137] e3. The high / low pressure side separation mode includes the first refrigerant side module 1 and the first coolant side module 3 combined together, and the second refrigerant side module 2, the second coolant side module 4 and the electric heating module 5 combined together. Also, the two integrated modules after combination can be connected through pipes.

[0138] For the above-mentioned second high / low pressure side separation mode, the second high / low pressure side separation mode is also one of the following:

[0139] f1. The high / low pressure side separation mode includes the first refrigerant side module 1, the first coolant side module 3, the electric heating module 5 and the compressor combined together, and the second refrigerant side module 2 and the second coolant side module 4 combined together. Also, the two integrated modules after combination can be connected through pipes.

[0140] f2. The high / low pressure side separation mode includes the first refrigerant side module 1, the first coolant side module 3 and the electric heating module 5 combined together, and the second refrigerant side module 2, the second coolant side module 4 and the compressor combined together. Also, the two integrated modules after combination can be connected through pipes.

[0141] f3. The high / low pressure side separation mode includes the first refrigerant side module 1, the first coolant side module 3 and the electric heating module 5 combined together, and the second refrigerant side module 2 and the second coolant side module 4 combined together. Also, the two integrated modules after combination can be connected through pipes.

[0142] It should be noted that when being combined, the different modules can be combined through the valve plate and the coolant plate mentioned above, and through detachable combination such as screwing structure.

[0143] In addition, it should be noted that when the first refrigerant side module 1 and the second refrigerant side module 2 are connected, they can be connected to the second refrigerant side module connection port 2010 through the first refrigerant side module connection port 109, and the other connection ports on the first valve plate 101 and the second valve plate 201 can be connected to the external water-cooled condenser and evaporator as described above, or they can also be connected to other vehicle thermal management modules.

[0144] When the first coolant-side module 3 and the second coolant-side module 4 are connected, for example, the first coolant-side module connection port 306 and the second coolant-side module connection port 407 on both can be connected by a connecting pipe 6, and refer to Figure 13 As shown, the connecting pipe 6 can be connected to the first coolant-side module connection port 306 and the second coolant-side module connection port 407 using a quick-connect method for easy connection. Furthermore, components such as coolant inlets / outlets, secondary circuit connections, and electric heating module connections in the first coolant-side module 3 and the second coolant-side module 4 can be connected to the corresponding vehicle thermal management modules according to specific design and layout requirements.

[0145] When the first coolant-side module 3, the electric heating module 5, and the second coolant-side module 4 are connected, as an example, the first coolant-side module 3 and the second coolant-side module 4 are not only connected by the connecting pipe 6, but also the electric heating module 5 is connected between them through the first electric heater connection port 307 and the second electric heater connection port 4010. Similarly, the coolant inlet and outlet, secondary circuit connection ports, etc., in the first coolant-side module 3 and the second coolant-side module 4 can be connected to the corresponding vehicle thermal management modules based on design and layout requirements.

[0146] When the first refrigerant-side module 1 and the first coolant-side module 3 are connected, for example, the coolant inlet / outlet 1010 of the water-cooled condenser on both modules can be connected to the first coolant inlet / outlet 309 on the first coolant plate 301. Other connection ports on the first refrigerant-side module 1 and the first coolant-side module 3 can be connected to the corresponding thermal management modules in the vehicle's thermal management system based on design and layout requirements.

[0147] When connecting the second refrigerant-side module 2 and the second coolant-side module 4, similarly, for example, the coolant inlet / outlet 2013 of the dual-fluid heat exchanger on both modules and the second coolant inlet / outlet 409 on the second coolant plate 401 can be connected. Other connection ports on the second refrigerant-side module 2 and the second coolant-side module 4 can also be connected to the corresponding thermal management modules in the vehicle's thermal management system based on design and layout requirements.

[0148] When the first refrigerant side module 1, the second refrigerant side module 2, and the first cooling liquid side module 3, the electric heating module 5 and the second cooling liquid side module 4 are connected and combined, it can be seen from Figure 13 and Figure 14 for example, the first refrigerant side module connecting port 109 is connected with the second refrigerant side module connecting port 2010, the first cooling liquid side module connecting port 306 is connected with the second cooling liquid side module connecting port 407 through the connecting pipe 6, the electric heating module 5 is connected between the first cooling liquid side module 3 and the second cooling liquid side module 4, the water-cooled condenser cooling liquid inlet and outlet 109 is connected with the first cooling liquid inlet and outlet 309, and the double-fluid heat exchanger cooling liquid inlet and outlet 2013 is connected with the second cooling liquid inlet and outlet 409.

[0149] At the same time, other connecting ports on the first refrigerant side module 1, the second refrigerant side module 2, and the first cooling liquid side module 3 and the second cooling liquid side module 4 can be connected with other corresponding thermal management modules in the vehicle thermal management system based on design and arrangement requirements.

[0150] The free combination type thermal management unit of the embodiment can be freely combined between different modules to form a thermal management unit suitable for different vehicle arrangement spaces by using the arrangement of the thermal management modules which can be disassembled and combined, can realize modular management of the thermal management unit, and improves the adaptability. Therefore, the modularization and integration of the components of the vehicle thermal management system can be realized, the component universality can be improved, the development and manufacturing costs of the whole vehicle can be reduced, and the free combination type thermal management unit has good practicability.

[0151] Embodiment two

[0152] The embodiment relates to a vehicle provided with the free combination type thermal management unit of embodiment one. The vehicle provided with the free combination type thermal management unit of embodiment one can realize the modularization and integration of the components of the vehicle thermal management system, and improve the component universality, thereby facilitating the reduction of the development and manufacturing costs of the whole vehicle.

[0153] The above only describes the preferred embodiments of the present application and should not be used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A free combination heat management unit, characterized in that, a plurality of heat management modules are included, which can be disassembled and combined; the heat management module includes a refrigerant side module for refrigerant heat management, and a coolant side module for coolant heat management; a plurality of refrigerant side modules can be combined into a refrigerant side heat management unit, a plurality of coolant side modules can be combined into a coolant side heat management unit, and a plurality of refrigerant side modules and a plurality of coolant side modules can be combined into an integrated heat management unit; wherein the refrigerant side module at least includes a first refrigerant side module (1) provided with a water-cooled condenser (102), and a second refrigerant side module (2) provided with a double-fluid heat exchanger (202); the coolant side module at least includes a first coolant side module (3) and a second coolant side module (4), and an electric heating module (5) provided with an electric heater (502), the first coolant side module (3) and the second coolant side module (4) are each provided with at least one coolant pump and a control valve assembly for controlling the flow direction of the coolant; the refrigerant in the refrigerant side module is R134a, R1234yf, R152a, a mixture of synthetic refrigerant, hydrocarbon refrigerant or a mixture containing hydrocarbon refrigerant.

2. The free combination heat management unit according to claim 1, characterized in that, the heat management module includes a compressor, which can be combined with at least the refrigerant side module.

3. The free combination heat management unit according to claim 2, characterized in that, the combination mode of the heat management unit is one of the following modes: a. full integration mode, which includes the first refrigerant side module (1), the second refrigerant side module (2), the first coolant side module (3), the second coolant side module (4), the electric heating module (5) and the compressor combined together; b. separate compressor mode, which includes the first refrigerant side module (1), the second refrigerant side module (2), the first coolant side module (3), the second coolant side module (4), and the electric heating module (5) combined together; c. refrigerant separation mode, which includes the first coolant side module (3), the second coolant side module (4) and the electric heating module (5) combined together, and the first refrigerant side module (1), the second refrigerant side module (2) and the compressor combined together; d. full separation mode, which includes the first refrigerant side module (1), the second refrigerant side module (2), the first coolant side module (3), the second coolant side module (4), and the electric heating module (5) and the compressor independently provided with each other.

4. The free combination heat management unit according to claim 2, characterized in that, The combined mode of the thermal management unit is a first high / low pressure side separation mode, and the first high / low pressure side separation mode is one of the following: e1. The high / low pressure side separation mode includes the first refrigerant side module (1), the first coolant side module (3) and the compressor combined together, and the second refrigerant side module (2), the second coolant side module (4) and the electric heating module (5) combined together; e2. The high / low pressure side separation mode includes the first refrigerant side module (1) and the first coolant side module (3) combined together, and the second refrigerant side module (2), the second coolant side module (4) and the electric heating module (5) and the compressor combined together; e3. The high / low pressure side separation mode includes the first refrigerant side module (1) and the first coolant side module (3) combined together, and the second refrigerant side module (2), the second coolant side module (4) and the electric heating module (5) combined together.

5. The free combination thermal management unit according to claim 2, wherein The combined mode of the thermal management unit is a second high / low pressure side separation mode, and the second high / low pressure side separation mode is one of the following: f1. The high / low pressure side separation mode includes the first refrigerant side module (1), the first coolant side module (3), the electric heating module (5) and the compressor combined together, and the second refrigerant side module (2) and the second coolant side module (4) combined together; f2. The high / low pressure side separation mode includes the first refrigerant side module (1), the first coolant side module (3) and the electric heating module (5) combined together, and the second refrigerant side module (2), the second coolant side module (4) and the compressor combined together; f3. The high / low pressure side separation mode includes the first refrigerant side module (1), the first coolant side module (3) and the electric heating module (5) combined together, and the second refrigerant side module (2) and the second coolant side module (4) combined together.

6. The free combination thermal management unit according to any one of claims 1 to 5, wherein The first refrigerant side module (1) at least includes a first valve plate (101), and the water-cooled condenser (102), a high-pressure liquid storage dryer (103) and a first electronic expansion valve (105) arranged on the first valve plate (101); The first valve plate (101) is internally provided with a flow channel for communicating the water-cooled condenser (102), the high-pressure liquid storage dryer (103) and the first electronic expansion valve (105).

7. The free combination thermal management unit according to claim 6, wherein The first refrigerant side module (1) further includes a first intermediate heat exchanger (104) integrated on the first valve plate (101); The first intermediate heat exchanger (104) is in communication with a flow passage inside the first valve plate (101). 8.The free combination heat management unit according to any one of claims 1 to 5, characterized in that, The second refrigerant side module (2) comprises at least a second valve plate (201), and the double-fluid heat exchanger (202) and a second electronic expansion valve (204) disposed on the second valve plate (201). The second valve plate (201) is internally provided with a flow passage for communicating the double-fluid heat exchanger (202) and the second electronic expansion valve (204). 9.The free combination heat management unit according to claim 8, characterized in that, The second refrigerant side module (2) further comprises a second intermediate heat exchanger (203) integrated on the second valve plate (201). The second intermediate heat exchanger (203) is in communication with a flow passage inside the second valve plate (201), and the second intermediate heat exchanger (203) is located upstream of the high-pressure side of the second electronic expansion valve (204) and downstream of the double-fluid heat exchanger (202). 10.The free combination heat management unit according to claim 9, characterized in that, The second refrigerant side module (2) is provided with a refrigerant temperature detection unit and a refrigerant pressure detection unit. The refrigerant temperature detection unit comprises a first refrigerant temperature sensor (205) for detecting the refrigerant outlet temperature of the double-fluid heat exchanger (202), and a second refrigerant temperature sensor (206) for detecting the refrigerant outlet temperature of the second intermediate heat exchanger (203), and the refrigerant pressure detection unit comprises a refrigerant pressure sensor (207) for detecting the refrigerant outlet pressure of the second intermediate heat exchanger (203). The first refrigerant temperature sensor (205), the second refrigerant temperature sensor (206) and the refrigerant pressure sensor (207) are all disposed on the second valve plate (201). 11.The free combination heat management unit according to any one of claims 1 to 5, characterized in that, The first cooling liquid side module (3) comprises at least a first cooling liquid plate (301), and a first cooling liquid pump (302) and a first control valve assembly (303) disposed on the first cooling liquid plate (301). The first cooling liquid plate (301) is internally provided with a flow passage for cooling liquid flow, and the surface of the first cooling liquid plate (301) is provided with a plurality of cooling liquid inlets and outlets in communication with the internal flow passage, and the first cooling liquid pump (302) and the first control valve assembly (303) are connected in the flow passage inside the first cooling liquid plate (301). 12.The free combination heat management unit according to claim 11, characterized in that, The first cooling liquid side module (3) further comprises a first expansion tank (304) in communication with the flow passage inside the first cooling liquid plate (301).

13. The free combination heat management unit according to claim 11, wherein, a first coolant temperature sensor (305) for detecting the temperature of the coolant is arranged in the first coolant side module (3), and the first coolant temperature sensor (305) is arranged on the first coolant plate (301).

14. The free combination heat management unit according to any one of claims 1 to 5, wherein, the second coolant side module (4) comprises at least a second coolant plate (401), and a second coolant pump (402), a third coolant pump (403), a second control valve assembly (404) and a second expansion tank (405) arranged on the second coolant plate (401); the second coolant plate (401) is internally provided with a flow channel for the flow of the coolant, and the surface of the second coolant plate (401) is provided with a plurality of coolant inlets and outlets in communication with the internal flow channel, and the second coolant pump (402), the third coolant pump (403) and the second control valve assembly (404) are connected in the flow channel inside the second coolant plate (401), and the second expansion tank (405) is in communication with the flow channel inside the second coolant plate (401).

15. The free combination heat management unit according to claim 14, wherein, a second coolant temperature sensor (406) for detecting the temperature of the coolant is arranged in the second coolant side module (4), and the second coolant temperature sensor (406) is arranged on the second coolant plate (401).

16. The free combination heat management unit according to any one of claims 1 to 5, wherein, the electric heating module (5) comprises a mounting seat (501), and the electric heater (502) arranged in the mounting seat (501), and the electric heater (502) is provided with a coolant heating channel (5a), and the surface of the mounting seat (501) is provided with a coolant inlet and outlet in communication with the coolant heating channel (5a).

17. The free combination heat management unit according to claim 1, wherein, the hydrocarbon refrigerant is R290, and the mixture containing the hydrocarbon refrigerant is a mixture containing R290.

18. A vehicle, comprising: the free combination heat management unit according to any one of claims 1 to 17 is arranged in the vehicle.

Citation Information

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