Reduction gear operation test quick connection device

By designing a quick-connect device for the drive motor and telescopic sleeve, the problem of cumbersome connection between reducer testing and the power end was solved, achieving a fast and stable connection and improving testing efficiency and applicability.

CN116393987BActive Publication Date: 2026-02-06HUBEI SWEITE TRANSMISSION CO LTD
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Patent Information

Application Number
CN202310249604.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-15
Publication Date
2026-02-06
Estimated Expiration
2043-03-15

AI Technical Summary

Technical Problem

Connecting the reducer to the power end during operation testing is quite troublesome, resulting in low testing efficiency. Usually, only batch sampling inspection can be used, and full inspection cannot be achieved.

Method used

A quick connection device including a drive motor, a sliding table and a rotatable telescopic sleeve is designed. Through a torque transfer device composed of a diamond-shaped hinge frame and friction wheels, a quick and stable connection between the reducer and the power end is achieved.

Benefits of technology

It improves the efficiency of reducer testing, enables quick connection of input or output ends, adapts to reducer shaft ends of different diameters, prevents slippage, has a wide range of applications, and simplifies the connection process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116393987B_ABST
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Abstract

The application provides a quick connecting device for running test of a speed reducer, comprising a driving motor, a first sliding table arranged on one side of the driving motor, a rotating seat, and a torque transmission device.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of reducer production, in particular to a quick connecting device for running test of a reducer. BACKGROUND

[0002] After the assembly of the reducer, a series of tests need to be carried out, including torque test, running accuracy test, running noise test, etc. The reducer needs to be connected with the power end for running with or without load. Therefore, the shaft end of the reducer needs to be connected with the shaft end of the motor through a shaft coupling or a synchronous belt.

[0003] When coaxially connected, the reducer needs to be placed on a three-dimensional adjustment table first, the shafts are roughly aligned, and the coaxiality of the two shafts is accurately adjusted by using a dial gauge and a translation tool. Then, a suitable shaft coupling is rotated to connect the two shafts. When connected by a synchronous belt, the two shafts need to be roughly parallel, and then a suitable synchronous wheel is sleeved and a synchronous belt is installed. Both of the above-mentioned installation methods are relatively troublesome. Therefore, in order to improve the test efficiency, the reducer cannot be fully tested, and usually only the detection rate is sacrificed to choose a batch sampling method. SUMMARY

[0004] The present application provides a quick connecting device for running test of a reducer, which solves the problem of troublesome connection with the power end during the running test of the reducer.

[0005] To solve the above technical problems, the technical scheme adopted by the present application is as follows: a quick connecting device for running test of a reducer, comprising a driving motor, a first sliding table is arranged on one side of the driving motor, the movement direction of the first sliding table is parallel to the axis direction of the rotating shaft of the driving motor, the first sliding table is used for placing the reducer, a rotating seat is further arranged, the rotating seat is coaxially arranged with the rotating shaft of the driving motor, the rotating seat is provided with a rotatable telescopic sleeve frame, the length of the telescopic sleeve frame is adjustable, one end of the telescopic sleeve frame is sleeved with the rotating shaft of the driving motor, the other end of the telescopic sleeve frame is sleeved with the rotating shaft of the reducer, and a torque transmission device is arranged in the telescopic sleeve frame.

[0006] In the preferred scheme, the telescopic sleeve frame comprises a rhombic articulated frame, a first wheel shaft and a second wheel shaft are respectively arranged at a pair of opposite articulations of the rhombic articulated frame, a first rotating wheel is sleeved on the first wheel shaft, a second rotating wheel is sleeved on the second wheel shaft, a transition rotating wheel is arranged at another pair of opposite articulations of the rhombic articulated frame, each transition rotating wheel is in contact with the first rotating wheel and the second rotating wheel, the first wheel shaft is connected with the rotating shaft of the reducer, and the second wheel shaft is connected with the rotating shaft of the driving motor.

[0007] In the preferred scheme, the outer wheel surface of the first rotating wheel, the second rotating wheel and the transition rotating wheel is provided with a friction layer.

[0008] In the preferred solution, the telescopic sleeve frame is provided with a quick connecting sleeve at each end, the quick connecting sleeve is provided with retractable clamping petals, the clamping petals clamp the rotating shaft of the driving motor or the speed reducer.

[0009] In the preferred solution, the quick connecting sleeve comprises a shaft sleeve, one end of the shaft sleeve is connected with the rotating shaft of the driving motor or the speed reducer, the other end of the shaft sleeve is provided with a tapered head, a slidable sliding sleeve is sleeved on the shaft sleeve, a plurality of clamping petals are arranged on the outer side of the sliding sleeve in the circumferential direction, a slidable guide pin is arranged on the sliding sleeve, the sliding direction of the guide pin is perpendicular to the sliding direction of the sliding sleeve, a wedge block is further arranged, the two ends of the guide pin are connected with the clamping petals and the wedge block respectively, the wedge block abuts against the tapered head, the shaft sleeve is provided with a first flange part, the sliding sleeve is provided with a second flange part, a first spring is arranged between the first flange part and the second flange part, a retaining ring is arranged on the second flange part, a plurality of second springs are arranged on the inner wall of the retaining ring in the circumferential direction, and each second spring abuts against each clamping petal.

[0010] In the preferred solution, a guide strip is arranged on the outer wall of the shaft sleeve, and a guide groove is arranged on the inner wall of the sliding sleeve, and the guide strip and the guide groove are slidably connected.

[0011] In the preferred solution, a friction part is arranged on the inner side of the clamping petal.

[0012] In the preferred solution, a second sliding table is further arranged, the first sliding table and the second sliding table are arranged on the second sliding table, and the moving directions of the first sliding table and the second sliding table are perpendicular.

[0013] The beneficial effects of the present application are as follows: the sleeve frame can swing and stretch, the sleeve frame is provided with a wheel set for transmitting torque, when the speed reducer is tested, it only needs to be placed beside the power motor according to the direction, and then it can be quickly sleeved on the rotating shaft, the time for dialing the coaxial is saved, and the test efficiency is improved; according to the direction of the speed reducer placed on the first sliding table, the input end and the output end of the speed reducer can be connected with the motor, and the test of the input end or the output end can be selectively completed; the diameter of the quick connecting sleeve can be changed, which not only facilitates the disassembly and assembly with the shaft end, but also can adapt to the shaft ends of speed reducers with different diameters, has a wide application range, and does not need to be frequently replaced during testing; the double transition wheel shaft is connected with the first rotating wheel and the second rotating wheel, and slipping caused by excessively high speed or excessively large load is prevented. BRIEF DESCRIPTION OF DRAWINGS

[0014] The present application will be further described below in combination with the drawings and examples.

[0015] Figure 1 is a schematic diagram of the present application.

[0016] Figure 2 is the internal state of the telescopic sleeve frame of the present application Figure One .

[0017] Figure 3 is the internal state of the telescopic sleeve frame of the present application Figure Two .

[0018] Figure 4 is the internal section view of the telescopic sleeve frame of the present application.

[0019] Figure 5 is the section view of the quick connection sleeve of the present application.

[0020] In the figure: first sliding table 1; rotating seat 2; telescopic sleeve frame 3; first rotating wheel 301; second rotating wheel 302; transition rotating wheel 303; rhombic hinged frame 304; first wheel shaft 305; second wheel shaft 306; transition wheel shaft 307; driving motor 4; speed reducer 5; quick connection sleeve 6; shaft sleeve 601; conical head 602; first flange part 603; sliding sleeve 604; second flange part 605; first spring 606; wedge block 607; guide pin 608; clamping petal 609; friction part 610; limiting back plate 611; guide strip 612; guide groove 613; second spring 614; stop ring 615; second sliding table 7. DETAILED DESCRIPTION

[0021] As Figures 1-5 In the present application, a quick connection device for speed reducer operation test includes a driving motor 4, the driving motor 4 is provided with a first sliding table 1, the movement direction of the first sliding table 1 is parallel to the axis direction of the rotating shaft of the driving motor 4, the first sliding table 1 is used for placing a speed reducer 5, and a rotating seat 2 is further provided, the rotating seat 2 is coaxially arranged with the rotating shaft of the driving motor 4, the rotating seat 2 is provided with a telescopic sleeve frame 3 which can rotate, the telescopic sleeve frame 3 has adjustable length, one end of the telescopic sleeve frame 3 is sleeved with the rotating shaft of the driving motor 4, the other end of the telescopic sleeve frame 3 is sleeved with the rotating shaft of the speed reducer 5, and a torque transmission device is arranged in the telescopic sleeve frame.

[0022] The first sliding table 1 can adjust the shaft end of the speed reducer 5 which needs to be connected to be approximately flush with the shaft end of the driving motor 4.

[0023] After the device is installed, the end of the telescopic sleeve frame 3 which rotates around the rotating seat 2 is always sleeved with the rotating shaft of the driving motor 4, when the speed reducer 5 needs to be driven for test, the speed reducer 5 is installed on the first sliding table 1, the rotating shaft axis direction of the speed reducer 5 is parallel to the rotating shaft axis direction of the driving motor 4 when the speed reducer 5 is installed, the length of the telescopic sleeve frame 3 is adjusted, and the other end is sleeved with the rotating shaft of the speed reducer 5, so that the speed reducer 5 is quickly connected with the power end.

[0024] Since the first sliding table 1 and the rotating seat 2 have been adjusted during debugging, the first sliding table 1 is provided with a reference edge, and the speed reducer 5 is installed against the reference edge, so that the rotating shaft axis of the speed reducer 5 is parallel to the rotating shaft axis of the driving motor 4.

[0025] In the preferred embodiment, the telescopic sleeve frame 3 comprises a rhombic articulated frame 304, a set of opposite articulations of the rhombic articulated frame 304 are respectively provided with rotatable first wheel shaft 305 and second wheel shaft 306, the first wheel shaft 305 is sleeved with the first rotating wheel 301, the second wheel shaft 306 is sleeved with the second rotating wheel 302, the other set of opposite articulations of the rhombic articulated frame 304 are respectively provided with rotatable transition rotating wheel 303, each transition rotating wheel 303 respectively contacts the first rotating wheel 301 and the second rotating wheel 302, the first wheel shaft 305 is connected with the rotating shaft of the speed reducer 5, and the second wheel shaft 306 is connected with the rotating shaft of the driving motor 4.

[0026] The telescopic sleeve frame 3 is provided with two relatively telescopic housings, the rhombic articulated frame 304 and the wheels are arranged in the housings, that is, a torque transmission device.

[0027] The other set of opposite articulations of the rhombic articulated frame 304 are respectively provided with transition wheel shafts 307, and the transition rotating wheels 303 are sleeved on the transition wheel shafts 307.

[0028] The first rotating wheel 301, the first wheel shaft 305, the second rotating wheel 302, the second wheel shaft 306, the transition wheel shaft 307 and the transition rotating wheel 303 are integrally connected through key transmission or through lock nut clamping, and can rotate synchronously.

[0029] The rhombic articulated frame 304 is two, which are respectively located on two sides of the wheels, and the connection is more stable.

[0030] Since the rhombic articulated frame 304 can be articulated, the distance between the first wheel shaft 305 and the second wheel shaft 306 can be adjusted and changed, and at the same time, the rhombic articulated frame 304 can swing and adjust the orientation.

[0031] In the preferred embodiment, the outer wheel surface of the first rotating wheel 301, the second rotating wheel 302 and the transition rotating wheel 303 is provided with a friction layer.

[0032] When the friction wheel is adopted, since the friction wheel transmission itself has small noise, it is suitable for detecting the running noise of the speed reducer under low load and low speed.

[0033] The first rotating wheel 301, the second rotating wheel 302 and the transition rotating wheel 303 can also select gears, which are suitable for high-load and high-speed test projects.

[0034] Since the wheels abut against each other, power can be transmitted through friction, and the driving motor 4 can drive the speed reducer 5 to rotate.

[0035] In the preferred embodiment, the telescopic sleeve frame 3 is respectively provided with a quick connection sleeve 6 at both ends, the quick connection sleeve 6 is provided with a retractable clamping piece 609, and the clamping piece 609 clamps the rotating shaft of the driving motor 4 or the speed reducer 5.

[0036] In the preferred embodiment, the quick connecting sleeve 6 comprises a sleeve 601, one end of which is connected to the rotating shaft of the driving motor 4 or the speed reducer 5, and the other end is provided with a tapered head 602. A sliding sleeve 604 is sleeved on the sleeve 601. A plurality of clamping petals 609 are arranged on the outer side of the sliding sleeve 604 in the circumferential direction. A guide pin 608 is arranged on the sliding sleeve 604, and the sliding direction of the guide pin 608 is perpendicular to the sliding direction of the sliding sleeve 604. A wedge block 607 is also arranged, and the two ends of the guide pin 608 are connected to the clamping petals 609 and the wedge block 607, respectively. The wedge block 607 abuts against the tapered head 602. The sleeve 601 is provided with a first flange portion 603, and the sliding sleeve 604 is provided with a second flange portion 605. The first flange portion 603 and the second flange portion 605 are provided with a first spring 606 therebetween. A stop ring 615 is arranged on the second flange portion 605, and a plurality of second springs 614 are arranged on the inner wall of the stop ring 615 in the circumferential direction. Each second spring 614 abuts against each clamping petal 609.

[0037] The guide pin 608 is at least two, which prevents the wedge block 607 from rotating. After the guide pin 608 is installed, the back side of the clamping petal 609 is installed with a limiting back plate 611 to stop it.

[0038] In addition to providing support for the first spring 606, the second flange portion 605 has a larger diameter, which facilitates manual operation. Pulling the sliding sleeve 604 towards the sleeve 601 causes the wedge surface of the wedge block 607 to be pressed by the inclined surface of the tapered head 602, and the clamping petals 609 are expanded by the wedge block 607. The first spring 606 is in a compressed state.

[0039] The quick connecting sleeve 6 at one end of the telescopic sleeve frame 3 is sleeved on the rotating shaft of the driving motor 4. The second flange portion 605 is loosened, the sliding sleeve 604 moves away from the sleeve 601, the wedge block 607 moves away from the tapered head 602, and at the same time, under the action of the second spring 614, the clamping petals 609 are pressed inward and shrink to clamp the rotating shaft of the driving motor 4.

[0040] Subsequently, the telescopic sleeve frame 3 is rotated, and the quick connecting sleeve 6 at the other end of the telescopic sleeve frame 3 is sleeved and clamped on the rotating shaft of the speed reducer 5 in the same operation manner.

[0041] In the preferred embodiment, the outer wall of the sleeve 601 is provided with a guide strip 612, and the inner wall of the sliding sleeve 604 is provided with a guide groove 613. The guide strip 612 and the guide groove 613 are slidably connected.

[0042] The cooperation of the guide strip 612 and the guide groove 613 allows the sliding sleeve 604 to slide along the sleeve 601, but cannot rotate relative to the sleeve 601, effectively providing torque.

[0043] In the preferred embodiment, the inner side of the clamping petal 609 is provided with a friction portion 610.

[0044] The friction portion 610 can provide a larger friction force to prevent slipping when transmitting torque, and at the same time has a small amount of elasticity to avoid hard connection between the shafts.

[0045] In the preferred scheme, a second sliding base 7 is further provided, and the first sliding base 1 and the second sliding base 7 are arranged in perpendicular directions.

[0046] Since the adjustable length of the telescopic sleeve frame 3 is limited, for the gear reducers with large specification difference, the second sliding base 7 is needed to move the gear reducer close to the driving motor 4, so as to reach the extendable range of the telescopic sleeve frame 3.

[0047] The telescopic function of the telescopic sleeve frame 3 cannot be locked by using the adjustment function of the second sliding base 7 alone, the quick connection sleeve 6 is not easy to be connected to the upper shaft, and the second sliding base 7 is not in real-time movable state, the distance between the driving motor 4 and the gear reducer 5 is actually fixed, and over positioning is easy to occur.

[0048] The above-mentioned embodiments are only the preferred technical schemes of the present application, and should not be regarded as the limitation of the present application. The protection scope of the present application should be the technical scheme recorded in the claims, and the equivalent replacement scheme of the technical features recorded in the claims is the protection scope. That is, the equivalent replacement improvement within this range is also within the protection scope of the present application.

Claims

1. A quick connect device for a retarder operation test, characterized by: The utility model relates to a drive motor (4) is provided with first sliding platform (1) on one side, the movement direction of first sliding platform (1) is parallel with the axis direction of drive motor (4) rotation shaft, and first sliding platform (1) is used for placing speed reducer (5), still be provided with rotary seat (2), rotary seat (2) is arranged coaxially with the rotation shaft of drive motor (4), rotary seat (2) is provided with rotatable telescopic sleeve frame (3), the length of telescopic sleeve frame (3) is adjustable, one end of telescopic sleeve frame (3) is sleeved with the rotation shaft of drive motor (4), the other end of telescopic sleeve frame (3) is sleeved with the rotation shaft of speed reducer (5), and telescopic sleeve frame (3) is provided with torque transfer device inside, Telescopic sleeve frame (3) is provided with quick connecting sleeve (6) at both ends, quick connecting sleeve (6) is provided with collapsible clamping piece (609), and clamping piece (609) clamps the rotation shaft of drive motor (4) or speed reducer (5). Quick connecting sleeve (6) includes shaft sleeve (601), one end of shaft sleeve (601) is connected with the rotation shaft of drive motor (4) or speed reducer (5), the other end of shaft sleeve (601) is provided with taper head (602), shaft sleeve (601) is sleeved with slidable sliding sleeve (604), a plurality of clamping pieces (609) are provided on the outer side of sliding sleeve (604) along the circumference, sliding sleeve (604) is provided with slidable guide pin (608), the sliding direction of guide pin (608) is perpendicular to the sliding direction of sliding sleeve (604), still be provided with wedge block (607), both ends of guide pin (608) are connected with clamping piece (609) and wedge block (607) respectively, wedge block (607) abuts on taper head (602), shaft sleeve (601) is provided with first flange portion (603), sliding sleeve (604) is provided with second flange portion (605), first flange portion (603) and second flange portion (605) are provided with first spring (606) between, second flange portion (605) is provided with retaining ring (615), a plurality of second springs (614) are provided on the inner wall of retaining ring (615) along the circumference, and each second spring (614) abuts each clamping piece (609).

2. The rapid connection device for testing operation of a speed reducer according to claim 1, characterized in that: Telescopic sleeve frame (3) includes diamond-shaped articulated frame (304), and one set of opposite articulated places of diamond-shaped articulated frame (304) are respectively provided with rotatable first axle (305) and second axle (306), first axle (305) is sleeved with first rotating wheel (301), second axle (306) is sleeved with second rotating wheel (302), and the other set of opposite articulated places of diamond-shaped articulated frame (304) are respectively provided with rotatable transition rotating wheel (303), each transition rotating wheel (303) is respectively in contact with first rotating wheel (301) and second rotating wheel (302), first axle (305) is connected with the rotation shaft of speed reducer (5), and second axle (306) is connected with the rotation shaft of drive motor (4).

3. The rapid connector of claim 2, wherein: The outer wheel surface of first rotating wheel (301), second rotating wheel (302) and transition rotating wheel (303) is provided with a friction layer.

4. The rapid connector of claim 3, wherein: The outer wall of shaft sleeve (601) is provided with guide strip (612), and the inner wall of sliding sleeve (604) is provided with guide groove (613), and guide strip (612) and guide groove (613) are slidably connected.

5. The rapid connector of claim 4, wherein: The inner side of the clamping piece (609) is provided with a friction part (610).

6. The rapid connector of claim 1, wherein: A second sliding table (7) is further arranged, and the moving direction of the first sliding table (1) and the second sliding table (7) is perpendicular.

Citation Information

Patent Citations

  • Jointer for rapid butting and clamping connection of reinforcing steel bars or steel tubes

    CN103590597A

  • The utility model discloses a connecting tool for testing a speed reducer rack

    CN208900471U