A compatible water pump packaging line capable of classified packaging
By designing a compatible water pump packaging line that can be classified and packaged, the problems of waste of resources and low production efficiency in the existing technology are solved, and the automated running of wooden cradle products is achieved efficiently.
Patent Information
- Application Number
- CN202310461183.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-26
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2043-04-26
AI Technical Summary
The existing water pump packaging line requires two parallel packaging lines, occupying more sites, and there are problems of waste of resources and low production efficiency.
A compatible water pump packaging line that can be classified and packaged is designed, using a water pump automatic boxing machine, the first transition section, wooden bracket product winding machine and load-bearing transition conveyor to realize collinear packaging of film products and non-film products.
The automated wrapping of wooden cradle products is realized, the packaging operation efficiency and automation level are improved, and the standby rate and production costs are reduced.
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Figure CN116395226B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of water pump packaging production, and in particular relates to a compatible water pump packaging line capable of classified packaging. Background Art
[0002] Generally, the vertical multi-stage pumps that have been produced are classified according to the model and size of the pumps. The company usually packages them in wooden boxes or wooden pallets before shipping them to the user. The water pump packaged in a wooden box is packaged after the wooden box is sealed. The water pump supported by the wooden pallet needs to be wrapped with a stretch film together with the wooden pallet, and then covered with a pentahedral lid to complete the packaging. In other words, a packaging production line needs to wrap the film for wooden pallet products, but not for wooden box products. In view of this situation, if two parallel packaging lines are designed, more site area will be occupied. Due to the uncertainty of the assembled products, but there is only one exit for the completed offline, two packaging lines are designed in parallel. When one line is working, the other line is in standby state, which wastes production line resources.
[0003] In view of the above problems, it is necessary to develop a water pump packaging line that can classify packaging and achieve compatible operation to solve the above problems. Summary of the invention
[0004] In view of this, the present invention provides a compatible water pump packaging line that can be classified and packaged, and can achieve compatible operation of water pump packaging lines to solve the above problems. The present invention not only solves the co-production of film-wound products and non-film-wound products, but also realizes the automatic film wrapping of wooden pallet products, effectively improving the packaging efficiency and the automation level of water pump product packaging, and improving the automation level of the packaging part of the pump production industry.
[0005] In order to achieve the above object, the present invention adopts the following technical solution:
[0006] A compatible water pump packaging line that can be packaged in different categories, comprising: an automatic water pump box-introduction machine, a first transition section, a wooden pallet product wrapping machine and a load-bearing transition conveyor, wherein the first transition section is disposed at the output end of the automatic water pump box-introduction machine, the wooden pallet product wrapping machine is disposed between the first transition section and the load-bearing transition conveyor, the load-bearing transition conveyor comprises a first frame, a load-bearing conveying chain and a transition conveying device, the load-bearing conveying chain is rotatably mounted on the first frame, the transition conveying device comprises a transition conveying chain and a transition conveying bracket, the transition conveying chain is rotatably connected to the transition conveying bracket, a guide rail is provided on the first frame, the transition conveying bracket slides on the guide rail, and the transition conveying bracket can extend into the wooden pallet product wrapping machine with the transition conveying chain.
[0007] Furthermore, the water pump automatic box loading machine includes a second frame, a flipping mechanism, a wooden box positioning and conveying mechanism and a water pump moving clamping mechanism. The second frame is placed on one side of the input end of the first transition section. The flipping mechanism includes a flipping cylinder and an L-shaped bracket. A flipping bearing seat is provided on the frame. The L-shaped bracket is hinged to the flipping bearing seat. The fixed end of the flipping cylinder is hinged to the second frame. The free end of the flipping cylinder is hinged to the L-shaped bracket. The flipping cylinder is used to drive the L-shaped bracket to flip around the flipping bearing seat; the wooden box positioning and conveying mechanism is connected to the L-shaped bracket, and the wooden box positioning and conveying mechanism is used for clamping, positioning or conveying the wooden box; the water pump moving clamping mechanism is connected to the L-shaped bracket, and the water pump moving clamping mechanism is used for clamping and translating the water pump.
[0008] Furthermore, the wooden box positioning and conveying mechanism includes a wooden box clamping mechanism, a supporting chain transmission group and a supporting chain driving motor, the supporting chain transmission group is rotatably connected to the inner side wall of the L-shaped bracket, the supporting chain driving motor is fixedly connected to the inner side wall of the L-shaped bracket, the supporting chain driving motor is used to drive the supporting chain transmission group to move, and the wooden box clamping mechanism is fixedly connected to the L-shaped bracket.
[0009] Furthermore, the wooden box clamping mechanism includes a fixed plate, a wooden box clamping cylinder and a wooden box synchronous clamping mechanism, the fixed plate is fixedly connected to the inner side wall of the L-shaped bracket, the wooden box clamping cylinder and the wooden box synchronous clamping mechanism are both connected to the fixed plate, and the power output end of the wooden box clamping cylinder is connected to the wooden box synchronous clamping mechanism.
[0010] Furthermore, the water pump mobile clamping mechanism includes a translation bracket, a water pump translation mechanism, a water pump lifting mechanism and a water pump synchronous clamping mechanism, the translation bracket is slidably connected to the inner side wall of the L-shaped bracket, the water pump translation mechanism is connected to the inner side wall of the L-shaped bracket, the water pump translation mechanism is connected to the translation bracket, the water pump lifting mechanism is connected to the side of the translation bracket close to the wooden box positioning and conveying mechanism, the water pump synchronous clamping mechanism is slidably connected to the inner side wall of the translation bracket, and the water pump synchronous clamping mechanism is connected to the water pump lifting mechanism.
[0011] Furthermore, the transition conveying device also includes a horizontal conveying motor and a ball screw, the horizontal conveying motor is installed on the first frame, the ball screw is installed at the output end of the horizontal conveying motor, and the ball screw is threadedly connected to the bottom end of the transition conveying bracket.
[0012] The beneficial effects of the present invention are:
[0013] When the water pump needs to be wrapped with film for packaging, the first transition section, the transition conveyor chain and the transition conveyor bracket move the wooden pallet carrying the water pump toward the load-bearing conveyor chain. When the end of the wooden pallet is continuously pushed forward in the first transition section, the front end of the wooden pallet overlaps the transition conveyor chain and moves toward the load-bearing conveyor chain. After entering the wooden pallet product wrapping machine, the wooden pallet can be suspended in the air for wrapping with film. When the front end of the wooden pallet enters the load-bearing conveyor chain, the end of the wooden pallet just reaches the end of the first transition section, and the wrapping work is completed at this time; thereafter, the transition conveyor bracket moves in the opposite direction with the transition conveyor chain, extends into the wooden pallet product wrapping machine to carry the end of the wooden pallet to prevent it from falling from the conveyor line, and cooperates with the load-bearing conveyor chain to jointly drag the wooden pallet that has been wrapped with film onto the load-bearing conveyor chain until the end, and then goes offline; when the water pump is packed in a wooden box, it enters the wooden pallet product wrapping machine without wrapping with film. Since the input end of the transition conveyor chain at the initial position is adjacent to the end of the first transition section, the wooden Under the push of the first transition section conveyor chain, the box is directly transferred to the load-bearing conveyor chain through the transition conveyor chain, and then the product is taken off the line by the pulling of the load-bearing conveyor chain; the present invention realizes the co-linear packaging of film-wound products and non-film-wound products, and has good production line compatibility, so that the production line standby rate is low, and the film-wound and non-film-wound production processes will not reduce the conveying speed of the packaging line, so that the production efficiency of the packaging line is guaranteed; the flipping mechanism of the automatic box-putting machine for water pumps drives the L-shaped bracket to flip through the flipping cylinder, and switches the working positions of the wooden box positioning and conveying mechanism and the water pump moving clamping mechanism. When the wooden box positioning and conveying mechanism is in a horizontal state, it is convenient to carry out the input and output operations of the wooden box. When the water pump moving clamping mechanism is in a horizontal state, it is convenient to clamp the water pump, and it is also more convenient to transport the water pump into the wooden box. The wooden box positioning and conveying mechanism and the water pump moving clamping mechanism are switched to work together, and different types of water pumps are automatically put into the box, with high box loading efficiency and reduced labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0015] Figure 1 It is a front view of a compatible water pump packaging line that can be packaged in different categories.
[0016] Figure 2 It is a top view of a packaging line for compatible water pumps that can be packaged in different categories.
[0017] Figure 3 It is a top view of a compatible water pump packaging line that can be classified and packaged when there is no wooden pallet product wrapping machine.
[0018] Figure 4It is an axonometric view of a packaging line for compatible water pumps that can be packaged in different categories.
[0019] Figure 5 It is a schematic diagram of wooden box products.
[0020] Figure 6 It is a schematic diagram of the wooden pallet product passing through the film.
[0021] Figure 7 This is the front view of the automatic water pump box feeding machine.
[0022] Figure 8 yes Figure 7 sectional view of .
[0023] Fig. 9 This is the axial side view of the automatic water pump box feeding machine Figure 1 .
[0024] Fig.10 This is the axial side view of the automatic water pump box feeding machine Figure 2 .
[0025] Among them, in the figure:
[0026] 10- automatic box-loading machine for water pump, 11- second frame, 111- flip bearing seat, 12- flip mechanism, 121- flip cylinder, 122- L-type bracket, 13- wooden box positioning and conveying mechanism, 131- wooden box clamping mechanism, 1311- fixed plate, 1312- wooden box synchronous clamping mechanism, 132- supporting chain transmission group, 133- supporting chain drive motor, 14- water pump mobile clamping mechanism, 141- translation bracket, 142 -Water pump translation mechanism, 143-water pump lifting mechanism, 144-water pump synchronous clamping mechanism, 20-first transition section, 30-wooden pallet product winding machine, 40-load-bearing transition conveyor, 41-first frame, 411-guide rail, 42-load-bearing conveyor chain, 43-transition conveying device, 431-transition conveying chain, 432-transition conveying bracket, 433-horizontal conveying motor, 434-ball screw, 50-wooden box, 60-wooden pallet. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See attached Figure 1-8As shown, the present invention provides a compatible water pump packaging line that can be packaged in different categories, including: an automatic water pump boxing machine 10, a first transition section 20, a wooden pallet product wrapping machine 30 and a load-bearing transition conveyor 40, the first transition section 20 is placed at the output end of the automatic water pump boxing machine 10 (the first transition section uses a chain to drive the product to move, which is a conventional technical means and is not described in detail here), the wooden pallet product wrapping machine 30 is placed between the first transition section 20 and the load-bearing transition conveyor 40, the load-bearing transition conveyor 40 includes a first frame 41, a load-bearing conveying chain 42 and a transition conveying device 43, and the load-bearing conveying chain 42 is rotatably mounted on On the first frame 41 (the bearing conveyor chain 42 on the first frame 41 rotates by means of a motor, which is a conventional technical means and will not be elaborated on here), the transition conveying device 43 includes a transition conveying chain 431 and a transition conveying bracket 432. The transition conveying chain 431 is rotatably connected to the transition conveying bracket 432. The rotation of the transition conveying chain 431 on the transition conveying bracket 432 is a non-powered structure. A guide rail 411 is provided on the first frame 41. The transition conveying bracket 432 slides on the guide rail 411. The transition conveying bracket 432 can extend into the wood pallet product winding machine 30 with the transition conveying chain 431.
[0029] Preferably, the transition conveying device 43 also includes a horizontal conveying motor 433 and a ball screw 434. The horizontal conveying motor 433 is installed on the first frame 41, and the ball screw 434 is installed at the output end of the horizontal conveying motor 433. The ball screw 434 is threadedly connected to the bottom end of the transition conveying bracket 432.
[0030] Preferably, the water pump automatic box loading machine 10 includes a second frame 11, a flipping mechanism 12, a wooden box positioning and conveying mechanism 13 and a water pump moving clamping mechanism 14. The second frame 11 is placed on one side of the input end of the first transition section 20. The flipping mechanism 12 includes a flipping cylinder 121 and an L-shaped bracket 122. A flipping bearing seat 111 is provided on the second frame 11. The L-shaped bracket 122 is hinged to the flipping bearing seat 111. The fixed end of the flipping cylinder 121 is hinged to the second frame 11. The free end of the flipping cylinder 121 is hinged to the L-shaped bracket 122. The flipping cylinder 121 is used to drive the L-shaped bracket 122 to flip around the flipping bearing seat 111; the wooden box positioning and conveying mechanism 13 is connected to the L-shaped bracket 122, and the wooden box positioning and conveying mechanism 13 is used for clamping, positioning or conveying the wooden box 50; the water pump moving clamping mechanism 14 is connected to the L-shaped bracket 122, and the water pump moving clamping mechanism 14 is used for clamping and translating the water pump.
[0031] Preferably, the wooden box positioning and conveying mechanism 13 includes a wooden box clamping mechanism 131, a supporting chain transmission group 132 and a supporting chain driving motor 133. The supporting chain transmission group 132 is rotatably connected to the inner wall of the L-shaped bracket 122, and the supporting chain driving motor 133 is fixedly connected to the inner wall of the L-shaped bracket 122. The supporting chain driving motor 133 is used to drive the supporting chain transmission group 132 to move, and the wooden box clamping mechanism 131 is fixedly connected to the L-shaped bracket 122.
[0032] Preferably, the wooden box clamping mechanism 131 includes a fixed plate 1311, a wooden box 50 clamping cylinder and a wooden box synchronous clamping mechanism 1312, the fixed plate 1311 is fixedly connected to the inner wall of the L-shaped bracket 122, the wooden box 50 clamping cylinder and the wooden box synchronous clamping mechanism 1312 are both connected to the fixed plate 1311, and the power output end of the wooden box 50 clamping cylinder is connected to the wooden box synchronous clamping mechanism 1312.
[0033] Preferably, the water pump moving clamping mechanism 14 includes a translation bracket 141, a water pump translation mechanism 142, a water pump lifting mechanism 143 and a water pump synchronous clamping mechanism 144, the translation bracket 141 is slidably connected to the inner side wall of the L-shaped bracket 122, the water pump translation mechanism 142 is connected to the inner side wall of the L-shaped bracket 122, the water pump translation mechanism 142 is connected to the translation bracket 141, the water pump lifting mechanism 143 is connected to the side of the translation bracket 141 close to the wooden box positioning and conveying mechanism 13, the water pump synchronous clamping mechanism 144 is slidably connected to the inner side wall of the translation bracket 141, and the water pump synchronous clamping mechanism 144 is connected to the water pump lifting mechanism 143. Example 1
[0034] When the water pump is packaged in a wooden box 50, the wooden box 50 enters the first transition section 20 after being packed by the automatic box loading machine 10, and drives the wooden box 50 to continue moving forward. When the front end of the wooden box 50 is about to reach the end of the first transition section 20, since the input end of the transition conveyor chain 431 at the initial position is adjacent to the end of the first transition section 20, the wooden box 50 is pushed by the conveyor chain of the first transition section 20 and is directly transferred to the load-bearing conveyor chain 42 through the transition conveyor chain 431. Then, the front end of the wooden box 50 is pulled by the load-bearing conveyor chain 42 to completely enter the load-bearing conveyor chain 42 and come off the line at the end of the assembly line. In this process, it passes through the wooden pallet product wrapping machine 30, and the wooden pallet product wrapping machine 30 does not wrap the film around the wooden box 50. Example 2
[0035] When the water pump uses the wooden pallet 60, it is necessary to wrap the water pump and the wooden pallet 60 with film; after the wooden pallet 60 is packed in the water pump automatic boxing machine 10, it enters the first transition section 20 and drives the wooden pallet 60 to continue moving forward. When the front end of the wooden pallet 60 is about to reach the end of the first transition section 20, since the input end of the transition conveying chain 431 at the initial position is adjacent to the end of the first transition section 20, the front end of the wooden pallet 60 enters the transition conveying chain 431 under the push of the conveying chain of the first transition section 20, and the horizontal conveying motor 433 drives the ball screw 434 to rotate, so that the transition conveying bracket 432 moves horizontally, thereby realizing the transition conveying chain 431 dragging the front end of the wooden pallet 60 to move (the transition conveying chain 431 is a non-powered structure, and the transition conveying chain 431 only supports the front end of the wooden pallet 60 in this process). The wooden pallet 60 moves toward the load-bearing conveying chain 42 under the driving force of the first transition section 20. The horizontal moving speed of the conveying chain 431 is the same as the moving speed of the wooden pallet 60; during the process, the end of the wooden pallet 60 is continuously pushed forward in the first transition section 20, and the front end of the wooden pallet 60 is overlapped on the transition conveyor chain. After entering the wooden pallet product winding machine 30, the wooden pallet can be suspended below to carry out film winding. When the front end of the wooden pallet 60 enters the load-bearing conveyor chain 42, the end of the wooden pallet 60 just reaches the end of the first transition section 20, and the film winding work is completed at this time; the horizontal conveying motor 433 drives the ball screw 434 to rotate in the opposite direction, and the transition conveyor chain 431 moves toward the first transition section 20 to receive the end of the wooden pallet 60. When the front end of the wooden pallet 60 is pulled by the load-bearing conveyor chain 42, the end of the wooden pallet 60 enters the transition conveyor chain 431, and the front end of the wooden pallet 60 continues to move forward under the pull of the load-bearing conveyor chain 42 until the wooden pallet 60 completely enters the load-bearing conveyor chain 42, until the wooden pallet 60 is transferred to the end of the assembly line. Example 3
[0036] The water pump works in the water pump automatic box-in-box machine 10 as follows Figure 7-10As shown, in the initial state, the free end of the flip cylinder 121 is extended into place, the wooden box positioning and conveying mechanism 13 is in a horizontal state, the water pump moving clamping mechanism 14 is in a high position, the clamping claws of the wooden box synchronous clamping mechanism 1312 and the water pump synchronous clamping mechanism 144 are both in an open state, the supporting chain driving motor 133 drives the supporting chain transmission group 132 and drives the wooden box 50 to move, and the device is in the wooden box 50 input state. After the wooden box 50 is input into place, the free end of the flip cylinder 121 retracts, and the L-shaped frame flips 90° so that the water pump moving clamping mechanism 14 is in a horizontal state. , put the water pump into the water pump synchronous clamping mechanism 144 and clamp the water pump, then the water pump lifting mechanism 143 adjusts the clamping height of the water pump, and controls the water pump translation mechanism 142 to drive the water pump to be completely sent into the wooden box 50. After it is sent to the appropriate position, the water pump synchronous clamping mechanism 144 no longer clamps the water pump, and controls the L-shaped bracket 122 to flip 90°, so that the wooden box positioning and conveying mechanism 13 is in a horizontal state again, and finally drives the supporting chain transmission group 132 through the supporting chain driving motor 133 to drive the wooden box 50 to move, and send out the wooden box 50 with the water pump, completing the packing of the water pump.
[0037] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0038] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A compatible water pump packaging line that can be packaged in different categories, characterized in that: include: A water pump automatic box-entering machine, a first transition section, a wood pallet product winding machine and a load-bearing transition conveyor, wherein the first transition section is disposed at the output end of the water pump automatic box-entering machine, the wood pallet product winding machine is disposed between the first transition section and the load-bearing transition conveyor, the load-bearing transition conveyor comprises a first frame, a load-bearing conveying chain and a transition conveying device, the load-bearing conveying chain is rotatably mounted on the first frame, the transition conveying device comprises a transition conveying chain and a transition conveying bracket, the transition conveying chain is rotatably connected to the transition conveying bracket, a guide rail is disposed on the first frame, the transition conveying bracket slides on the guide rail, and the transition conveying bracket can extend into the wood pallet product winding machine with the transition conveying chain; The transition conveying device also includes a horizontal conveying motor and a ball screw. The horizontal conveying motor is installed on the first frame, and the ball screw is installed at the output end of the horizontal conveying motor. The ball screw is threadedly connected to the bottom end of the transition conveying bracket.
2. A compatible water pump packaging line capable of classified packaging according to claim 1, characterized in that: The automatic water pump box loading machine includes a second frame, a flipping mechanism, a wooden box positioning and conveying mechanism and a water pump moving clamping mechanism. The second frame is placed on one side of the input end of the first transition section. The flipping mechanism includes a flipping cylinder and an L-shaped bracket. A flipping bearing seat is provided on the second frame. The L-shaped bracket is hinged to the flipping bearing seat. The fixed end of the flipping cylinder is hinged to the second frame. The free end of the flipping cylinder is hinged to the L-shaped bracket. The flipping cylinder is used to drive the L-shaped bracket to flip around the flipping bearing seat; the wooden box positioning and conveying mechanism is connected to the L-shaped bracket, and the wooden box positioning and conveying mechanism is used for clamping, positioning or conveying the wooden box; the water pump moving clamping mechanism is connected to the L-shaped bracket, and the water pump moving clamping mechanism is used for clamping and translating the water pump.
3. A compatible water pump packaging line capable of classified packaging according to claim 2, characterized in that: The wooden box positioning and conveying mechanism includes a wooden box clamping mechanism, a supporting chain transmission group and a supporting chain driving motor. The supporting chain transmission group is rotatably connected to the inner side wall of the L-shaped bracket, and the supporting chain driving motor is fixedly connected to the inner side wall of the L-shaped bracket. The supporting chain driving motor is used to drive the supporting chain transmission group to move, and the wooden box clamping mechanism is fixedly connected to the L-shaped bracket.
4. A compatible water pump packaging line capable of classified packaging according to claim 3, characterized in that: The wooden box clamping mechanism includes a fixed plate, a wooden box clamping cylinder and a wooden box synchronous clamping mechanism. The fixed plate is fixedly connected to the inner side wall of the L-shaped bracket, the wooden box clamping cylinder and the wooden box synchronous clamping mechanism are both connected to the fixed plate, and the power output end of the wooden box clamping cylinder is connected to the wooden box synchronous clamping mechanism.
5. The compatible water pump packaging line capable of classified packaging according to claim 4 is characterized in that: The water pump mobile clamping mechanism includes a translation bracket, a water pump translation mechanism, a water pump lifting mechanism and a water pump synchronous clamping mechanism. The translation bracket is slidably connected to the inner side wall of the L-shaped bracket, the water pump translation mechanism is connected to the inner side wall of the L-shaped bracket, the water pump translation mechanism is connected to the translation bracket, the water pump lifting mechanism is connected to the side of the translation bracket close to the wooden box positioning and conveying mechanism, the water pump synchronous clamping mechanism is slidably connected to the inner side wall of the translation bracket, and the water pump synchronous clamping mechanism is connected to the water pump lifting mechanism.
Citation Information
Patent Citations
Compatible water pump packaging line capable of achieving classified packaging
CN219361468U