Intelligent Control Method, System and Medium for High-Concentration Self-Coloring Fiber Manufacturing Equipment

Abstract

The present invention discloses an intelligent control method, system and medium for a high-concentration self-coloring fiber manufacturing device. The method includes: acquiring fiber information; sending the fiber to a preset processing module for processing to obtain standard fibers; dividing the standard fibers according to a preset color range to obtain standard fibers in different color ranges; performing comparative analysis on the standard fibers in different color ranges and a preset target color to obtain dye color information of the corresponding standard fibers; and sending the standard fibers in the same color range to a dyeing container of the corresponding color according to the corresponding dye color for coloring. Through mechanical intelligence, the present invention can monitor the color change of fibers in real time during the dyeing process, deal with dyeing abnormalities in the dyeing process at any time, and improve the accuracy of fiber dyeing.

Description

Technical Field

[0001] The present invention relates to the fields of fiber dyeing and intelligentization, and more specifically, to an intelligent control method, system, and medium for high-concentration self-coloring fiber manufacturing equipment. Background Art

[0002] With the improvement of living standards, people consume more and more fiber products, such as clothes, bedding, etc. Since the sources of fibers are relatively single, the colors of the corresponding fibers are relatively single, while fiber products are relatively rich and colorful. Therefore, it is necessary to dye the fibers to obtain fibers of other colors. Currently, the degree of automation of fiber dyeing is not high, the manual operation error is relatively large, and the high-concentration dyeing solution is easy to volatilize and generate harmful gases, which are harmful to the human body.

[0003] Therefore, there are defects in the existing technology and it needs to be improved urgently. Summary of the Invention

[0004] In view of the above problems, the purpose of the present invention is to provide an intelligent control method, system, and medium for high-concentration self-coloring fiber manufacturing equipment, which can perform fiber dyeing more accurately and safely.

[0005] The first aspect of the present invention provides an intelligent control method for high-concentration self-coloring fiber manufacturing equipment, including:

[0006] Obtain fiber information;

[0007] Send the fiber to a preset processing module for processing to obtain a standard fiber;

[0008] Divide the standard fiber according to a preset color range to obtain standard fibers in different color ranges;

[0009] Compare and analyze the standard fibers in different color ranges with a preset target color to obtain the dye color information of the corresponding standard fiber;

[0010] Send the standard fibers in the same color range to the corresponding color dyeing container according to the corresponding dye color for coloring.

[0011] In this solution, it further includes:

[0012] Send the standard fibers in the same color range to the corresponding color temporary storage library for storage;

[0013] Based on a preset weight sensing device, obtain the weight value of the corresponding color temporary storage library;

[0014] Judge whether the weight value of the color temporary storage library is greater than a preset first weight threshold. If so, send the standard fiber in the corresponding color temporary storage library to the corresponding color dyeing container; if not, do not send.

[0015] In this solution, after sending the standard fibers in the same color range to the dyeing containers of the corresponding colors for coloring according to the corresponding dye colors, it specifically includes:

[0016] Obtain the initial time information and the current time information of the standard fibers entering the dyeing containers;

[0017] Based on the initial time information and the current time information of the standard fibers entering the dyeing containers, obtain the time information for the corresponding standard fiber dyeing;

[0018] Determine whether the time for the standard fiber dyeing is greater than a preset first time threshold. If so, trigger a prompt message; otherwise, do not trigger a prompt message;

[0019] Send the prompt message to a preset terminal for prompting.

[0020] In this solution, after sending the standard fibers in the same color range to the dyeing containers of the corresponding colors for coloring according to the corresponding dye colors, it further includes:

[0021] Obtain the color information and the corresponding time information of a preset quantity unit of standard fibers in the dyeing containers;

[0022] Based on the color information and the corresponding time information of a preset quantity unit of standard fibers in the dyeing containers, obtain the color change value information of the standard fibers within a preset unit time;

[0023] Determine whether the color change value of the standard fibers within a preset unit time is within the preset color change value range for the corresponding unit time. If so, the dyeing of the standard fibers of the corresponding unit is normal within this unit time; otherwise, it is abnormal, and record that the dyeing of the standard fibers of the corresponding unit is abnormal once;

[0024] Determine whether the number of times of abnormal dyeing among a preset quantity unit of standard fibers is less than a preset number threshold. If so, the dyeing of the standard fibers is normal; otherwise, prompt that the dyeing of the standard fibers is abnormal.

[0025] In this solution, after prompting that the dyeing of the standard fibers is abnormal, it includes:

[0026] Compare the colors of any two of a preset quantity unit of standard fibers to obtain the first color difference between different standard fibers;

[0027] Determine whether the first color difference between different standard fibers is greater than a preset first color difference threshold. If so, it indicates that the standard fibers are not evenly stirred; if not, it indicates that the dyeing of the standard fibers is too fast or too slow;

[0028] Make corresponding dyeing adjustments according to whether the dyeing of the standard fibers is too fast or too slow.

[0029] In this solution, it also includes:

[0030] The standard fibers are divided into multiple dyeing stages according to a preset unit time;

[0031] Corresponding standard value ranges of the dye liquor concentration are matched according to different dyeing stages;

[0032] Obtain the dyeing stage where the current standard fiber is located and the concentration value of the current dye liquor;

[0033] Judge whether the concentration value of the dye liquor is within the standard value range of the dye liquor concentration in the corresponding dyeing stage. If so, the corresponding dye liquor is normal; otherwise, it is abnormal;

[0034] Adjust the abnormal dye liquor according to a preset plan.

[0035] The second aspect of the present invention provides an intelligent control system for a high-concentration self-coloring fiber manufacturing device, including a memory and a processor. An intelligent control method program for the high-concentration self-coloring fiber manufacturing device is stored in the memory. When the intelligent control method program for the high-concentration self-coloring fiber manufacturing device is executed by the processor, the following steps are implemented:

[0036] Obtain fiber information;

[0037] Send the fibers to a preset processing module for processing to obtain standard fibers;

[0038] Divide the standard fibers according to a preset color interval to obtain standard fibers in different color intervals;

[0039] Conduct a comparative analysis based on the standard fibers in different color intervals and a preset target color to obtain the dye color information of the corresponding standard fibers;

[0040] Send the standard fibers in the same color interval to the dyeing containers of the corresponding color according to the corresponding dye colors for coloring.

[0041] In this solution, it also includes:

[0042] Send the standard fibers in the same color interval to the corresponding color temporary storage library for storage;

[0043] Based on a preset weight sensing device, obtain the weight value of the corresponding color temporary storage library;

[0044] Judge whether the weight value of the color temporary storage library is greater than a preset first weight threshold. If so, send the standard fibers in the corresponding color temporary storage library to the dyeing containers of the corresponding color; if not, do not send.

[0045] In this solution, after sending the standard fibers in the same color range to the corresponding color dyeing containers according to the corresponding dye colors for coloring, it specifically includes:

[0046] Obtain the initial time information and current time information when the standard fibers enter the dyeing container;

[0047] Based on the initial time information and current time information when the standard fibers enter the dyeing container, obtain the time information for the corresponding standard fiber dyeing;

[0048] Judge whether the dyeing time of the standard fiber is greater than a preset first time threshold. If so, trigger a prompt message; otherwise, do not trigger a prompt message;

[0049] Send the prompt message to a preset terminal for prompting.

[0050] In this solution, after sending the standard fibers in the same color range to the corresponding color dyeing containers according to the corresponding dye colors for coloring, it further includes:

[0051] Obtain the color information and corresponding time information of a preset number of units of standard fibers in the dyeing container;

[0052] Based on the color information and corresponding time information of a preset number of units of standard fibers in the dyeing container, obtain the color change value information of the standard fibers within a preset unit time;

[0053] Judge whether the color change value of the standard fibers within the preset unit time is within the preset color change value range for the corresponding unit time. If so, the dyeing of the standard fibers per unit is normal; otherwise, it is abnormal, and record that the dyeing of the corresponding unit of standard fibers is abnormal once;

[0054] Judge whether the number of times of abnormal dyeing among the preset number of units of standard fibers is less than a preset number threshold. If so, the dyeing of the standard fibers is normal; otherwise, prompt that the dyeing of the standard fibers is abnormal.

[0055] In this solution, after prompting that the dyeing of the standard fibers is abnormal, it includes:

[0056] Compare the colors of any two of the preset number of units of standard fibers to obtain the first color difference between different standard fibers;

[0057] Judge whether the first color difference between different standard fibers is greater than a preset first color difference threshold. If so, it indicates that the standard fibers are not evenly stirred; if not, it indicates that the dyeing of the standard fibers is too fast or too slow;

[0058] Make corresponding dyeing adjustments according to whether the dyeing of the standard fibers is too fast or too slow.

[0059] In this solution, it further includes:

[0060] Dividing the standard fibers into multiple dyeing stages according to a preset unit time;

[0061] Matching a corresponding standard value range of the dye liquor concentration for different dyeing stages;

[0062] Obtaining the dyeing stage where the current standard fiber is located and the concentration value of the current dye liquor;

[0063] Judging whether the concentration value of the dye liquor is within the standard value range of the dye liquor concentration in the corresponding dyeing stage. If so, the corresponding dye liquor is normal; otherwise, it is abnormal;

[0064] Adjusting the abnormal dye liquor according to a preset plan.

[0065] A third aspect of the present invention provides a computer medium, characterized in that a program of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment is stored in the computer medium. When the program of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment is executed by a processor, the steps of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment as described in any one of the above are implemented.

[0066] The present invention discloses an intelligent control method, system and medium for a high-concentration self-coloring fiber manufacturing equipment. Through mechanical intelligence, it can monitor the color change of fibers in the dyeing process in real time, and respond to dyeing abnormalities in the dyeing process at any time, improving the accuracy of fiber dyeing. Brief Description of the Drawings

[0067] Figure 1 Shows a flowchart of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment of the present invention;

[0068] Figure 2 Shows a block diagram of the intelligent control system for the high-concentration self-coloring fiber manufacturing equipment of the present invention. Detailed Embodiments

[0069] In order to be able to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described in detail below with reference to the drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0070] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited by the specific embodiments disclosed below.

[0071] Figure 1The flowchart of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment of the present invention is shown.

[0072] As Figure 1 shown, the present invention discloses an intelligent control method for high-concentration self-coloring fiber manufacturing equipment, including:

[0073] S102, obtaining fiber information;

[0074] S104, sending the fiber to a preset processing module for processing to obtain standard fiber;

[0075] S106, dividing the standard fiber according to a preset color range to obtain standard fibers in different color ranges;

[0076] S108, performing comparative analysis based on the standard fibers in different color ranges and a preset target color to obtain the dye color information of the corresponding standard fiber;

[0077] S110, sending the standard fibers in the same color range to the dyeing containers of the corresponding color according to the corresponding dye color for coloring.

[0078] It should be noted that the preset processing module includes an impurity processing system and a fiber particle processing system. The fiber removes impurities in the fiber through the impurity processing system, such as leaves, sand, etc.; the fiber passes through the fiber particle processing system to process the fiber into fiber particles of uniform size to ensure uniform dyeing during the fiber dyeing process. The standard fiber is divided according to a preset color range to obtain standard fibers in different color ranges, and the color range is determined by the three primary colors (RGB). According to the color matching principle, based on the standard fiber color and the target color, the color of the corresponding dye is obtained, and the dyeing liquid capable of coloring the standard fiber is stored in the dyeing container.

[0079] According to an embodiment of the present invention, it further includes:

[0080] Sending the standard fibers in the same color range to the corresponding color temporary storage library for storage;

[0081] Based on a preset weight sensing device, obtaining the weight value of the corresponding color temporary storage library;

[0082] Judging whether the weight value of the color temporary storage library is greater than a preset first weight threshold. If so, sending the standard fiber in the corresponding color temporary storage library to the dyeing container of the corresponding color; if not, not sending.

[0083] It should be noted that after classifying the standard fibers by color, they are transported to the corresponding color temporary storage library for temporary storage. For example, the white fibers are sent to the white temporary storage library for temporary storage. The color temporary storage library is equipped with a weight sensing device, and the weight value of the standard fibers of the corresponding color is obtained through the corresponding weight sensing device. For example, if the preset first weight threshold is 100 kg, then when the weight of the standard fibers in the corresponding color temporary storage library is greater than 100 kg, the standard fibers in the color temporary storage library are sent to the corresponding color dyeing container.

[0084] According to an embodiment of the present invention, after sending the standard fibers in the same color range to the corresponding color dyeing container according to the corresponding dye color for coloring, it specifically includes:

[0085] Obtain the initial time information and the current time information when the standard fibers enter the dyeing container;

[0086] According to the initial time information and the current time information when the standard fibers enter the dyeing container, obtain the time information for dyeing the corresponding standard fibers;

[0087] Judge whether the dyeing time of the standard fibers is greater than the preset first time threshold. If so, trigger a prompt message; otherwise, do not trigger a prompt message;

[0088] Send the prompt message to the preset terminal for prompting.

[0089] It should be noted that subtracting the initial time when the standard fibers enter the dyeing container from the current time to obtain the dyeing time value of the corresponding standard fibers. For example, if the preset first time threshold is 12 hours, then when the dyeing time value of the corresponding standard fibers is greater than 12 hours, a prompt message is triggered to prompt the control end to separate the standard fibers from the dyeing solution to prevent problems such as abnormal dyeing of the standard fibers due to too long dyeing time of the standard fibers.

[0090] According to an embodiment of the present invention, after sending the standard fibers in the same color range to the corresponding color dyeing container according to the corresponding dye color for coloring, it further includes:

[0091] Obtain the color information and the corresponding time information of the standard fibers in the preset quantity unit in the dyeing container;

[0092] According to the color information and the corresponding time information of the standard fibers in the preset quantity unit in the dyeing container, obtain the color change value information of the standard fibers within the preset unit time;

[0093] Judge whether the color change value of the standard fibers within the preset unit time is within the preset color change value range for the corresponding unit time. If so, the dyeing of the standard fibers in the corresponding unit is normal within this unit time; otherwise, it is abnormal, and record that the dyeing of the standard fibers in the corresponding unit is abnormal once.

[0094] Determine whether the number of times of abnormal dyeing in the standard fibers of the preset quantity unit is less than the preset number threshold. If so, the standard fibers are normally dyed; otherwise, it is prompted that the standard fibers are abnormally dyed.

[0095] It should be noted that the preset unit time is a dyeing stage. The dyeing time of the standard fibers in the dyeing container is divided into multiple dyeing stages according to the preset unit time, and the color change values of the standard fibers in each dyeing stage are recorded. For example, the initial time of the dyeing stage is set to , and the corresponding color of the standard fibers is set to ; the end time of the dyeing stage is set to , and the corresponding color of the standard fibers is set to , where represents the number of the corresponding dyeing stage. Then the color difference of the standard fibers in the th dyeing stage is . For example, the preset color change value range of the unit time is set to , then when , it indicates that the corresponding standard fibers are normally dyed; otherwise, it is abnormally dyed, and the abnormal dyeing of the standard fibers corresponding to the unit is recorded once. If the preset number threshold is set to , then when the number of times of abnormal dyeing of the standard fibers of the preset quantity unit is, it indicates that the corresponding number of abnormal times is within the controllable range and the standard fibers are normally dyed; otherwise, it indicates that the standard fibers of this batch are abnormally dyed. The standard fibers of the preset quantity unit are randomly selected from different positions, and the preset quantity unit, preset number threshold, preset color change value range, etc. are set by those skilled in the art according to actual needs.

[0096] According to an embodiment of the present invention, after the abnormal dyeing of the standard fibers is prompted, it includes:

[0097] Compare the colors of any two of the standard fibers of the preset quantity unit to obtain the first color difference between different standard fibers;

[0098] Determine whether the first color difference between the different standard fibers is greater than the preset first color difference threshold. If so, it indicates that the standard fibers are not evenly stirred; if not, it indicates that the standard fibers are dyed too fast or too slow;

[0099] Perform corresponding dyeing adjustments according to whether the standard fibers are dyed too fast or too slow.

[0100] It should be noted that the colors of the standard fibers of the preset quantity unit are numbered and form a color set , then the first color difference between different standard fibers is , where 。If the preset first color difference threshold is set to , then when , it indicates that the corresponding standard fiber is unevenly stirred during the dyeing stage, resulting in uneven dyeing of the standard fiber and a too large color difference. Therefore, the stirring speed needs to be increased by one level. Among them, if , it indicates that the corresponding standard fiber is either too slow or too fast in the dyeing process or in the dyeing color. Make corresponding adjustments according to whether the dyeing color is too slow or too fast. For example, when the dyeing is too slow, it can be adjusted by increasing the temperature of the dyeing solution, increasing the concentration of the dyeing solution, etc.; when the dyeing is too fast, it can be adjusted by lowering the temperature or lowering the concentration of the dyeing solution, etc.

[0101] According to an embodiment of the present invention, it further includes:

[0102] Dividing the standard fiber into multiple dyeing stages according to a preset unit time;

[0103] Matching a corresponding standard value range of the dyeing solution concentration according to different dyeing stages;

[0104] Obtaining the dyeing stage where the current standard fiber is located and the concentration value of the current dyeing solution;

[0105] Judging whether the concentration value of the dyeing solution is within the standard value range of the dyeing solution concentration corresponding to the dyeing stage. If so, the corresponding dyeing solution is normal; otherwise, it is abnormal;

[0106] Adjusting the abnormal dyeing solution according to a preset plan.

[0107] It should be noted that the concentration value of the corresponding current dyeing solution is determined by a preset dyeing solution concentration sensing device. When the concentration value of the dyeing solution is higher or lower than the standard value range of the dyeing solution concentration corresponding to the dyeing stage, the corresponding dyeing solution is in an abnormal state and needs to be adjusted accordingly; otherwise, it means that the corresponding dyeing solution is normal and does not need to be adjusted.

[0108] According to an embodiment of the present invention, the preset plan specifically includes:

[0109] When the concentration value of the dyeing solution is lower than the standard value range of the dyeing solution concentration corresponding to the dyeing stage, obtain the increase amount of the dyeing agent according to the concentration value of the corresponding dyeing solution and the standard value range of the dyeing solution concentration corresponding to the dyeing stage;

[0110] When the concentration value of the dyeing solution is higher than the standard value range of the dyeing solution concentration corresponding to the dyeing stage, obtain the increase amount of the non-dyeing agent liquid according to the concentration value of the corresponding dyeing solution and the standard value range of the dyeing solution concentration corresponding to the dyeing stage;

[0111] Adjust the concentration of the dyeing solution according to the corresponding increase amount of the dyeing agent or the increase amount of the non-dyeing agent liquid.

[0112] It should be noted that the concentration value of the staining solution is set to , and the range of the staining solution concentration flag value in the corresponding staining stage is . The increase amount of the corresponding stain is set to , and its formula is ; the increase amount of the liquid without stain is set to , and its formula is , where , represents the concentration value of the corresponding staining solution in the stain, and represents the volume value of the staining solution in the corresponding staining stage.

[0113] According to an embodiment of the present invention, it further includes;

[0114] Obtain the standard fiber color information after staining;

[0115] Compare and analyze the standard fiber color after staining with the target color to obtain the second color difference;

[0116] Judge whether the second color difference is greater than a preset second color difference threshold. If so, it means that the standard fiber after corresponding staining does not meet the standard; if not, it means that the standard fiber after corresponding staining meets the standard.

[0117] It should be noted that after the marked fiber is stained, it passes through a preset color recognition sensor in sequence to obtain the color value of the corresponding standard fiber after staining. Calculate the difference between the color value of the standard fiber after staining and the target color value to obtain the second color difference , where if the preset second color difference threshold is set to , then when , it means that the corresponding standard fiber staining does not meet the standard; when , it means that the corresponding standard fiber staining meets the standard.

[0118] According to an embodiment of the present invention, it further includes;

[0119] Obtain other target color range information;

[0120] Judge whether the standard fiber in the non-standard temporary storage library in the same color interval meets other color ranges. If so, perform other color processing on the corresponding standard fiber; if not, obtain the weight value of the standard fiber in the non-standard temporary storage library in the corresponding color interval;

[0121] Judge whether the weight value of the standard fiber in the non-standard temporary storage library in the same color interval is greater than a preset second weight threshold. If so, perform secondary staining on the corresponding standard fiber; otherwise, continue to store the standard fiber with unqualified staining.

[0122] It should be noted that when there are multiple target colors, the unqualified standard fibers in terms of dyeing are compared and analyzed with other target colors. If the color of the corresponding unqualified standard fiber is within the range of other target colors, the corresponding unqualified standard fiber is processed according to the specifications of other colors; if the color of the corresponding unqualified standard fiber is not within the range of other target colors, the corresponding unqualified standard fiber is temporarily stored separately according to the color. Among them, if the preset second weight threshold is set to 20 kilograms, when the weight of the unqualified standard fibers in the same color interval is greater than 20 kilograms, the unqualified standard fibers in the same color interval are dyed again.

[0123] Figure 2 The block diagram of the intelligent control system of the high-concentration self-coloring fiber manufacturing equipment of the present invention is shown.

[0124] As Figure 2 shown, the second aspect of the present invention provides an intelligent control system 2 for high-concentration self-coloring fiber manufacturing equipment, including a memory 21 and a processor 22. The memory stores an intelligent control method program for high-concentration self-coloring fiber manufacturing equipment. When the intelligent control method program for high-concentration self-coloring fiber manufacturing equipment is executed by the processor, the following steps are realized:

[0125] Obtain fiber information;

[0126] Send the fiber to a preset processing module for processing to obtain standard fibers;

[0127] Divide the standard fibers according to a preset color interval to obtain standard fibers in different color intervals;

[0128] Compare and analyze the standard fibers in different color intervals with the preset target colors to obtain the dye color information of the corresponding standard fibers;

[0129] Send the standard fibers in the same color interval to the dyeing containers of the corresponding colors according to the corresponding dye colors for coloring.

[0130] It should be noted that the preset processing module includes an impurity treatment system and a fiber particle treatment system. The fiber removes impurities in the fiber, such as leaves, sand, etc. through the impurity treatment system; the fiber is processed into fiber particles of uniform size through the fiber particle treatment system to ensure uniform dyeing during the fiber dyeing process. The standard fibers are divided according to a preset color interval to obtain standard fibers in different color intervals, and the color intervals are determined by the three primary colors (RGB). According to the color matching principle, based on the standard fiber color and the target color, the color of the corresponding dye is obtained, and the dyeing containers store the dyeing liquid that can color the standard fibers.

[0131] According to an embodiment of the present invention, it further includes:

[0132] Sending standard fibers in the same color range to the corresponding color temporary storage library for storage;

[0133] Based on a preset weight sensing device, obtaining the weight value of the corresponding color temporary storage library;

[0134] Judging whether the weight value of the color temporary storage library is greater than a preset first weight threshold. If so, sending the standard fibers in the corresponding color temporary storage library to the dyeing container of the corresponding color; if not, not sending.

[0135] It should be noted that after classifying the standard fibers by color and transporting them to the corresponding color temporary storage library for temporary storage. For example, sending white fibers to the white temporary storage library for temporary storage. The color temporary storage library is equipped with a weight sensing device, and the weight value of the standard fibers of the corresponding color is obtained through the corresponding weight sensing device. For example, if the preset first weight threshold is 100 kilograms, when the weight of the standard fibers in the corresponding color temporary storage library is greater than 100 kilograms, the standard fibers in the color temporary storage library are sent to the dyeing container of the corresponding color.

[0136] According to an embodiment of the present invention, after sending the standard fibers in the same color range to the dyeing container of the corresponding color according to the corresponding dye color for coloring, it specifically includes:

[0137] Obtaining the initial time information and the current time information when the standard fibers enter the dyeing container; [[ID=**********]] [[ID=**********]]

[0138] Based on the initial time information and the current time information when the standard fibers enter the dyeing container, obtaining the time information for dyeing the corresponding standard fibers; [[ID=**********]] [[ID=**********]]

[0139] Judging whether the dyeing time of the standard fibers is greater than a preset first time threshold. If so, triggering a prompt message; otherwise, not triggering a prompt message; [[ID=**********]] [[ID=**********]]

[0140] Sending the prompt message to a preset terminal for prompting. [[ID=**********]] [[ID=**********]]

[0141] It should be noted that subtracting the initial time when the standard fibers enter the dyeing container from the current time to obtain the time value for dyeing the corresponding standard fibers. For example, if the preset first time threshold is 12 hours, when the time value for dyeing the corresponding standard fibers is greater than 12 hours, a prompt message is triggered to prompt the control end to separate the standard fibers from the dyeing solution to prevent problems such as abnormal dyeing of the standard fibers due to too long dyeing time of the standard fibers. [[ID=**********]] [[ID=**********]]

[0142] According to an embodiment of the present invention, after sending the standard fibers in the same color range to the dyeing container of the corresponding color according to the corresponding dye color for coloring, it further includes: [[ID=**********]] [[ID=**********]]

[0143] Obtain the color information and corresponding time information of the standard fibers of a preset quantity unit in the dyeing container;

[0144] According to the color information and corresponding time information of the standard fibers of a preset quantity unit in the dyeing container, obtain the color change value information of the standard fibers within a preset unit time;

[0145] Judge whether the color change value of the standard fibers within the preset unit time is within the preset color change value range of the corresponding unit time. If so, the dyeing of the standard fibers of the corresponding unit is normal within this unit time; otherwise, it is abnormal, and record that the dyeing of the standard fibers of the corresponding unit is abnormal once;

[0146] Judge whether the number of times of abnormal dyeing among the standard fibers of the preset quantity unit is less than the preset number threshold. If so, the dyeing of the standard fibers is normal; otherwise, prompt that the dyeing of the standard fibers is abnormal.

[0147] It should be noted that the preset unit time is a dyeing stage. The dyeing time of the standard fibers in the dyeing container is divided into multiple dyeing stages according to the preset unit time, and the color change values of the standard fibers in each dyeing stage are recorded. For example, set the start time of the dyeing stage as , and the corresponding color of the standard fibers is set as ; set the end time of the dyeing stage as , and the corresponding color of the standard fibers is set as , where represents the number of the corresponding dyeing stage. Then the color difference of the standard fibers in the th dyeing stage is . For example, set the preset color change value range of the unit time as , then when , it indicates that the dyeing of the corresponding standard fibers is normal; otherwise, it is abnormal dyeing, and record that the dyeing of the standard fibers of the corresponding unit is abnormal once. If the preset number threshold is set as , then when the number of times of abnormal dyeing of the standard fibers of the preset quantity unit is, it indicates that the corresponding number of abnormal times is within the controllable range and the dyeing of the standard fibers is normal; otherwise, it indicates that the dyeing of this batch of standard fibers is abnormal. The standard fibers of the preset quantity unit are randomly selected from different positions, and the preset quantity unit, preset number threshold, preset color change value range, etc. are set by those skilled in the art according to actual needs.

[0148] According to the embodiments of the present invention, after the prompt that the dyeing of the standard fibers is abnormal, it includes:

[0149] Compare the colors of any two of the standard fibers of the preset quantity unit to obtain the first color difference between different standard fibers;

[0150] Determine whether the first color difference between the different standard fibers is greater than a preset first color difference threshold. If so, it indicates that the standard fibers are not evenly stirred; if not, it indicates that the standard fibers are dyed too fast or too slow.

[0151] Perform corresponding dyeing adjustments according to whether the standard fibers are dyed too fast or too slow.

[0152] It should be noted that the colors of a preset number of units of standard fibers are numbered and form a color set. , then the first color difference between different standard fibers is , where . If the preset first color difference threshold is set to , then when , it indicates that the corresponding standard fibers are not evenly stirred during the dyeing stage, resulting in uneven dyeing of the standard fibers and a large color difference. Therefore, the stirring speed needs to be increased by one level. Among them, if , it indicates that the corresponding standard fibers are dyed too slowly or too fast during the dyeing process. Make corresponding adjustments according to whether the dyeing color is too slow or too fast. For example, when the dyeing is too slow, it can be adjusted by increasing the temperature of the dyeing solution, increasing the concentration of the dyeing solution, etc.; when the dyeing is too fast, it can be adjusted by lowering the temperature or lowering the concentration of the dyeing solution, etc.

[0153] According to an embodiment of the present invention, it further includes:

[0154] Divide the standard fibers into multiple dyeing stages according to a preset unit time;

[0155] Match the corresponding standard value range of the dyeing solution concentration according to different dyeing stages;

[0156] Obtain the dyeing stage where the current standard fiber is located and the concentration value of the current dyeing solution;

[0157] Determine whether the concentration value of the dyeing solution is within the standard value range of the dyeing solution concentration corresponding to the dyeing stage. If so, the corresponding dyeing solution is normal; otherwise, it is abnormal;

[0158] Adjust the abnormal dyeing solution according to a preset plan.

[0159] It should be noted that the concentration value of the corresponding current dyeing solution is determined by a preset dyeing solution concentration sensing device. When the concentration value of the dyeing solution is higher or lower than the standard value range of the dyeing solution concentration corresponding to the dyeing stage, the corresponding dyeing solution is in an abnormal state and needs to be adjusted accordingly; otherwise, it indicates that the corresponding dyeing solution is normal and does not need to be adjusted.

[0160] According to an embodiment of the present invention, the preset plan specifically includes:

[0161] When the concentration value of the staining solution is lower than the standard value range of the staining solution concentration in the corresponding staining stage, the increase amount of the staining agent is obtained according to the concentration value of the corresponding staining solution and the standard value range of the staining solution concentration in the corresponding staining stage;

[0162] When the concentration value of the staining solution is higher than the standard value range of the staining solution concentration in the corresponding staining stage, the increase amount of the non-staining agent liquid is obtained according to the concentration value of the corresponding staining solution and the standard value range of the staining solution concentration in the corresponding staining stage;

[0163] Adjust the concentration of the staining solution according to the increase amount of the corresponding staining agent or the increase amount of the non-staining agent liquid.

[0164] It should be noted that the concentration value of the staining solution is set to , and the standard value range of the staining solution concentration mark in the corresponding staining stage is , and the increase amount of the corresponding staining agent is set to , and its formula is ; the increase amount of the non-staining agent liquid is set to , and its formula is , where , represents the concentration value of the corresponding staining solution in the staining agent, represents the volume value of the staining solution in the corresponding staining stage.

[0165] According to the embodiment of the present invention, it further includes;

[0166] Obtain the standard fiber color information after staining;

[0167] Compare and analyze the standard fiber color after staining with the target color to obtain the second color difference;

[0168] Judge whether the second color difference is greater than the preset second color difference threshold. If so, it means that the standard fiber after the corresponding staining does not meet the standard; if not, it means that the standard fiber after the corresponding staining meets the standard.

[0169] It should be noted that after the marked fiber is stained, it passes through the preset color recognition sensor in sequence to obtain the color value of the corresponding standard fiber after staining, and the difference between the color value of the standard fiber after staining and the target color value is calculated to obtain the second color difference , where if the preset second color difference threshold is set to , then when , it means that the corresponding standard fiber staining does not meet the standard; when , it means that the corresponding standard fiber staining meets the standard.

[0170] According to the embodiment of the present invention, it further includes;

[0171] Obtain other target color range information;

[0172] Determine whether the standard fibers in the non-standard temporary storage library of the same color range meet other color ranges. If so, perform other color processing on the corresponding standard fibers; if not, obtain the weight values of the standard fibers in the non-standard temporary storage library of the corresponding color range.

[0173] Determine whether the weight value of the standard fibers in the non-standard temporary storage library of the same color range is greater than the preset second weight threshold. If so, perform secondary dyeing on the corresponding standard fibers; otherwise, continue to store the standard fibers with unqualified dyeing.

[0174] It should be noted that when there are multiple target colors, compare and analyze the standard fibers with unqualified dyeing and other target colors. If the color of the corresponding standard fibers with unqualified dyeing is within the range of other target colors, process the corresponding standard fibers with unqualified dyeing according to other color specifications; if the color of the corresponding standard fibers with unqualified dyeing is not within the range of other target colors, store the corresponding standard fibers with unqualified dyeing separately according to the color. Among them, if the preset second weight threshold is set to 20 kilograms, when the weight of the standard fibers with unqualified dyeing and in the same color range is greater than 20 kilograms, perform secondary dyeing on the corresponding standard fibers with unqualified dyeing and in the same color range.

[0175] The third aspect of the present invention provides a computer medium, characterized in that a program of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment is stored in the computer medium. When the program of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment is executed by a processor, the steps of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment as described in any one of the above are realized.

[0176] The present invention discloses an intelligent control method, system and medium for a high-concentration self-coloring fiber manufacturing equipment. The method includes: obtaining fiber information; sending the fibers to a preset processing module for processing to obtain standard fibers; dividing the standard fibers according to a preset color range to obtain standard fibers in different color ranges; comparing and analyzing the standard fibers in different color ranges with preset target colors to obtain the dye color information of the corresponding standard fibers; sending the standard fibers in the same color range to the dyeing containers of the corresponding colors according to the corresponding dye colors for coloring. Through mechanical intelligence, the present invention can monitor the color change of fibers in the dyeing process in real time, respond to abnormal dyeing situations in the dyeing process at any time, and improve the accuracy of fiber dyeing.

[0177] In several embodiments provided by this application, it should be understood that the disclosed devices and methods can be implemented in other ways. The device embodiments described above are merely illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined, or can be integrated into another system, or some features can be ignored, or not executed. In addition, the couplings, direct couplings, or communication connections between the various components shown or discussed can be through some interfaces. The indirect couplings or communication connections of devices or units can be electrical, mechanical, or other forms.

[0178] The units described above as separate components may or may not be physically separated. The components shown as units may or may not be physical units; they can be located in one place or distributed to multiple network units; some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0179] In addition, each functional unit in each embodiment of the present invention can be all integrated in a processing unit, or each unit can be separately regarded as a unit, or two or more units can be integrated in one unit; the above-mentioned integrated units can be implemented in the form of hardware, or in the form of a combination of hardware and software functional units.

[0180] Those of ordinary skill in the art can understand that all or part of the steps to implement the above method embodiments can be completed by hardware related to program instructions. The foregoing program can be stored in a computer-readable storage medium. When the program is executed, it executes the steps including the above method embodiments; and the foregoing storage medium includes: removable storage devices, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disks, or optical disks and other various media that can store program codes.

[0181] Alternatively, if the above-mentioned integrated units of the present invention are implemented in the form of software functional modules and sold or used as independent products, they can also be stored in a computer-readable storage medium. Based on such an understanding, the technical solution of the embodiments of the present invention, in essence, or the part that contributes to the prior art, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) to execute all or part of the methods described in various embodiments of the present invention. And the foregoing storage medium includes: removable storage devices, ROM, RAM, magnetic disks, or optical disks and other various media that can store program codes.

Claims

1. An intelligent control method for a high-concentration self-coloring fiber manufacturing device, characterized in that, Including: Obtain fiber information; Send the fiber to a preset processing module for processing to obtain standard fibers; Divide the standard fibers according to a preset color range to obtain standard fibers in different color ranges; Perform comparative analysis based on the standard fibers in different color ranges and a preset target color to obtain the dye color information of the corresponding standard fibers; Send the standard fibers in the same color range to a dyeing container of the corresponding color according to the corresponding dye color for coloring; The preset processing module includes an impurity treatment system and a fiber particle treatment system. The fiber removes impurities in the fiber through the impurity treatment system, and the fiber passes through the fiber particle treatment system to process the fiber into fiber particles of uniform size to ensure uniform dyeing during the fiber dyeing process; After sending the standard fibers in the same color range to a dyeing container of the corresponding color according to the corresponding dye color for coloring, it specifically includes: Obtain the initial time information and the current time information when the standard fiber enters the dyeing container; Obtain the dyeing time information of the corresponding standard fiber according to the initial time information and the current time information when the standard fiber enters the dyeing container; Judge whether the dyeing time of the standard fiber is greater than a preset first time threshold. If so, trigger a prompt message; otherwise, do not trigger a prompt message; Send the prompt message to a preset terminal for prompting; After sending the standard fibers in the same color range to a dyeing container of the corresponding color according to the corresponding dye color for coloring, it further includes: Obtain the color information and the corresponding time information of a preset quantity unit of standard fibers in the dyeing container; Obtain the color change value information of the standard fibers within a preset unit time according to the color information and the corresponding time information of a preset quantity unit of standard fibers in the dyeing container; The preset unit time is a dyeing stage. The dyeing time of the standard fiber in the dyeing container is divided into multiple dyeing stages according to the preset unit time, and the color change value of the standard fiber in each dyeing stage is recorded. The initial time of the dyeing stage is set as t 0+i , and the color of the corresponding standard fiber is set as C 0+i ; the end time of the dyeing stage is set as t 1+i , and the color of the corresponding standard fiber is set as C 1+i , where i represents the number of the corresponding dyeing stage. Then the color difference of the standard fiber in the i-th dyeing stage is C 1+i -C 0+i ; Judge whether the color change value of the standard fibers within a preset unit time is within the preset color change value range for the corresponding unit time. If so, the dyeing of the standard fibers in the corresponding unit is normal within this unit time; otherwise, it is abnormal, and record that the dyeing of the standard fibers in the corresponding unit is abnormal once; Judge whether the number of times of abnormal dyeing among the preset quantity unit of standard fibers is less than a preset number threshold. If so, the dyeing of the standard fibers is normal; otherwise, prompt that the dyeing of the standard fibers is abnormal; After prompting that the dyeing of the standard fibers is abnormal, it includes: Compare the colors of any two of the preset quantity unit of standard fibers to obtain the first color difference between different standard fibers; Judge whether the first color difference between different standard fibers is greater than a preset first color difference threshold. If so, it means that the standard fibers are not evenly stirred; if not, it means that the dyeing of the standard fibers is too fast or too slow; Perform corresponding dyeing adjustment according to whether the dyeing of the standard fibers is too fast or too slow; It further includes: Divide the standard fibers into multiple dyeing stages according to a preset unit time; Match the corresponding standard value range of the dye liquor concentration according to different dyeing stages; Obtain the current dyeing stage where the standard fiber is located and the concentration value of the current dye liquor; Judge whether the concentration value of the dye liquor is within the standard value range of the dye liquor concentration for the corresponding dyeing stage. If so, the corresponding dye liquor is normal; otherwise, it is abnormal; Adjust the abnormal dyeing solution according to the preset scheme.

2. The intelligent control method of the high-concentration self-coloring fiber manufacturing equipment according to claim 1, characterized in that It also includes: Send the standard fibers in the same color range to the corresponding color temporary storage library for storage; Based on the preset weight sensing device, obtain the weight value of the corresponding color temporary storage library; Judge whether the weight value of the color temporary storage library is greater than the preset first weight threshold. If so, send the standard fibers in the corresponding color temporary storage library to the dyeing container of the corresponding color; if not, do not send.

3. The intelligent control system of the high-concentration self-coloring fiber manufacturing equipment, characterized in that, It includes a memory and a processor. The memory stores the intelligent control method program of the high-concentration self-coloring fiber manufacturing equipment. When the intelligent control method program of the high-concentration self-coloring fiber manufacturing equipment is executed by the processor, the following steps are realized: Obtain fiber information; Send the fibers to a preset processing module for processing to obtain standard fibers; Divide the standard fibers according to the preset color range to obtain standard fibers in different color ranges; Compare and analyze the standard fibers in different color ranges with the preset target color to obtain the dye color information of the corresponding standard fibers; Send the standard fibers in the same color range to the dyeing container of the corresponding color according to the corresponding dye color for coloring; The preset processing module includes an impurity treatment system and a fiber particle treatment system. The fibers pass through the impurity treatment system to remove impurities in the fibers. The fibers pass through the fiber particle treatment system to process the fibers into fiber particles with uniform size to ensure uniform dyeing during the fiber dyeing process; After sending the standard fibers in the same color range to the dyeing container of the corresponding color according to the corresponding dye color for coloring, it specifically includes: Obtain the initial time information and the current time information when the standard fibers enter the dyeing container; According to the initial time information and the current time information when the standard fibers enter the dyeing container, obtain the time information for the corresponding standard fibers to be dyed; Judge whether the time for the standard fibers to be dyed is greater than the preset first time threshold. If so, trigger a prompt message; otherwise, do not trigger a prompt message; Send the prompt message to a preset terminal for prompting; After sending the standard fibers in the same color range to the dyeing container of the corresponding color according to the corresponding dye color for coloring, it also includes: Obtain the color information and the corresponding time information of a preset number of units of standard fibers in the dyeing container; According to the color information and the corresponding time information of a preset number of units of standard fibers in the dyeing container, obtain the color change value information of the standard fibers within a preset unit time; The preset unit time is a dyeing stage. The dyeing time of the standard fiber in the dyeing container is divided into multiple dyeing stages according to the preset unit time, and the color change value of the standard fiber in each dyeing stage is recorded; the initial time of the dyeing stage is set as t 0+i , and the color of the corresponding standard fiber is set as C 0+i ; the end time of the dyeing stage is set as t 1+i , and the color of the corresponding standard fiber is set as C 1+i , where i represents the number of the corresponding dyeing stage, then the color difference of the standard fiber in the i-th dyeing stage is C 1+i -C 0+i ; Judge whether the color change value of the standard fibers within the preset unit time is within the preset color change value range for the corresponding unit time. If so, the dyeing of the standard fibers in the corresponding unit is normal within this unit time; otherwise, it is abnormal, and record that the dyeing of the standard fibers in the corresponding unit is abnormal once; Judge whether the number of times of abnormal dyeing among the preset number of units of standard fibers is less than the preset number threshold. If so, the dyeing of the standard fibers is normal; otherwise, prompt that the dyeing of the standard fibers is abnormal; After prompting that the dyeing of the standard fibers is abnormal, it includes: Compare the colors of any two of the preset number of units of standard fibers to obtain the first color difference between different standard fibers; Determine whether the first color difference between the different standard fibers is greater than a preset first color difference threshold. If so, it indicates that the standard fibers are not evenly stirred; if not, it indicates that the standard fibers are dyed too fast or too slow. Perform corresponding dyeing adjustments according to whether the standard fibers are dyed too fast or too slow. It further includes: Divide the standard fibers into multiple dyeing stages according to a preset unit time. Match a corresponding standard value range of the dye liquor concentration for different dyeing stages. Obtain the dyeing stage where the current standard fiber is located and the concentration value of the current dye liquor. Determine whether the concentration value of the dye liquor is within the standard value range of the dye liquor concentration for the corresponding dyeing stage. If so, the corresponding dye liquor is normal; otherwise, it is abnormal. Adjust the abnormal dye liquor according to a preset plan.

4. The intelligent control system of the high-concentration self-coloring fiber manufacturing equipment according to claim 3, characterized in that, It further includes: Send the standard fibers in the same color range to the corresponding color temporary storage library for storage. Based on a preset weight sensing device, obtain the weight value of the corresponding color temporary storage library. Determine whether the weight value of the color temporary storage library is greater than a preset first weight threshold. If so, send the standard fibers in the corresponding color temporary storage library to the dyeing container of the corresponding color; if not, do not send.

5. A computer medium, characterized in that, The computer medium stores a program of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment. When the program of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment is executed by a processor, the steps of the intelligent control method for the high-concentration self-coloring fiber manufacturing equipment as described in any one of claims 1 to 3 are implemented.

Images