Spraying device and spraying system

By designing a rotatable spraying device, the problem of automatic spraying in the corner area of ​​tank containers was solved, improving spraying efficiency and reducing labor intensity.

CN116408226BActive Publication Date: 2025-11-21NANTONG CIMC TANK EQUIP CO LTD
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Patent Information

Application Number
CN202111675047.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-31
Publication Date
2025-11-21
Estimated Expiration
2041-12-31

AI Technical Summary

Technical Problem

In existing technologies, the corner areas of tank containers are difficult to automate due to space limitations, which affects the spraying efficiency.

Method used

A spraying device is designed, including a base, a support mechanism and a spraying mechanism. The support mechanism is rotatably connected to the tank axis by a rotating component, and an adjustable first spraying unit is provided on the rotating component, which can spray the included angle area.

Benefits of technology

It improves the efficiency of automatic spraying, solves the problem of space size limitations, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN116408226B_ABST
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Abstract

The embodiment of the application discloses a spraying device and a spraying system, the spraying device is used for spraying a tank container, the tank container comprises a tank body and an end frame arranged at an end of the tank body, the spraying device comprises a base, a supporting mechanism and a spraying mechanism, the supporting mechanism is arranged on the base in a liftable manner; the spraying mechanism comprises a rotating piece and a first spraying unit, the rotating piece is rotatably connected to the supporting mechanism around an axis of the tank body, and the first spraying unit is adjustably arranged on the rotating piece to spray an included angle region formed by a head of the tank body and the end frame. The first spraying unit can spray the included angle region formed by the head of the tank body and the end frame, the problem that automatic spraying is difficult to realize for some regions limited by space sizes in the related art is solved, the automatic spraying efficiency is improved, and the labor intensity is reduced.
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Description

TECHNICAL FIELD

[0001] The embodiment of the present application relates to the field of spraying technology, in particular to a spraying device for a tank container and a spraying system. BACKGROUND

[0002] At present, the surface coating of the tank container is mostly in the manual spraying mode, even if the automatic spraying mode is used, only the most area of the tank body surface is sprayed, and for some areas limited by the space size, it is difficult to realize the automatic spraying, which affects the spraying efficiency. SUMMARY

[0003] The embodiment of the present application provides a spraying device capable of spraying the included angle area of the tank container, so as to improve the spraying efficiency.

[0004] The spraying device of the embodiment of the present application is used for spraying the tank container, the tank container comprises a tank body and an end frame arranged at the end of the tank body, the spraying device comprises a base, a supporting mechanism and a spraying mechanism, the supporting mechanism is arranged on the base in a lifting manner; the spraying mechanism comprises a rotating piece and a first spraying unit, the rotating piece is rotatably connected to the supporting mechanism around the axis of the tank body, and the first spraying unit is adjustably arranged on the rotating piece to spray the included angle area formed by the end frame and the head of the tank body.

[0005] According to some embodiments of the present application, the supporting mechanism comprises:

[0006] A cantilever, one end of the cantilever is arranged on the base in a lifting manner;

[0007] A mounting seat, arranged on the other end of the cantilever;

[0008] A driving assembly, arranged on the mounting seat and drivingly connected with the rotating piece to drive the rotating piece to rotate.

[0009] According to some embodiments of the present application, the supporting mechanism further comprises an axial adjusting assembly arranged on the cantilever and used for adjusting the distance between the mounting seat and the end frame along the axial direction of the tank body.

[0010] According to some embodiments of the present application, the axial adjusting assembly comprises:

[0011] A first power source, arranged on the cantilever;

[0012] A first gear connected to the power output end of the first power source;

[0013] A first rack extending along the axial direction of the tank body and connected to the mounting seat, the first rack is engaged with the first gear.

[0014] According to some embodiments of the present application, the supporting mechanism further comprises a first radial adjusting assembly arranged on the cantilever for adjusting the mounting base in a radial direction.

[0015] According to some embodiments of the present application, the first radial adjusting assembly comprises:

[0016] a second power source arranged on the cantilever;

[0017] a second gear connected to a power output end of the second power source;

[0018] a second rack extending in a radial direction of the tank body and connected to the mounting base, the second rack and the second gear being engaged with each other.

[0019] According to some embodiments of the present application, the first spraying unit comprises:

[0020] a first spray gun assembly movably arranged on the rotating member;

[0021] a second radial adjusting assembly arranged on the rotating member for moving the first spray gun assembly along a radial curve path, an arc of the radial curve path being matched with an arc of the head of the tank body;

[0022] an angle adjusting assembly arranged on the rotating member for adjusting an angle of the first spray gun assembly.

[0023] According to some embodiments of the present application, the spraying device further comprises an arc-shaped guide rail arranged on the rotating member, an arc of the arc-shaped guide rail being matched with an arc of the head of the tank body, the first spray gun assembly being slidably connected to the arc-shaped guide rail.

[0024] The second radial adjusting assembly comprises:

[0025] a third power source arranged on the rotating member;

[0026] a linkage mechanism connected to the third power source and the first spray gun assembly, so that the third power source drives the first spray gun assembly to move along the arc-shaped guide rail through the linkage mechanism.

[0027] According to some embodiments of the present application, the linkage mechanism comprises:

[0028] a first screw rod rotatably arranged on the rotating member and connected to a power output end of the third power source;

[0029] a first sliding block movably connected to the first screw rod;

[0030] A swing rod, both ends of which are hingedly connected to the first sliding block and the first spray gun assembly, respectively.

[0031] According to some embodiments of the present application, one end of the arc-shaped guide rail is rotatably connected to the rotating member;

[0032] The angle adjusting assembly comprises a fourth power source, which comprises:

[0033] A swing part, which is hingedly connected to the rotating member;

[0034] A telescopic part, which is telescopically connected to the swing part and is hingedly connected to the other end of the arc-shaped guide rail.

[0035] According to some embodiments of the present application, the spraying device further comprises a second spraying unit arranged on the rotating member to spray the remaining area of the head of the tank body and the end frame except the included angle area.

[0036] According to some embodiments of the present application, the second spraying unit comprises:

[0037] A fifth power source arranged on the rotating member;

[0038] A second spray gun assembly;

[0039] A transmission mechanism connected to the power output end of the fifth power source and the second spray gun assembly, so that the second spray gun assembly is movably arranged on the rotating member.

[0040] According to some embodiments of the present application, the transmission mechanism comprises:

[0041] A second screw rod rotatably arranged on the rotating member and connected to the power output end of the fifth power source; the second screw rod extends in the radial direction of the tank body;

[0042] A second sliding block movably connected to the second screw rod; the second spray gun assembly is arranged on the second sliding block.

[0043] The spraying system of the embodiment of the present application comprises:

[0044] A tank container comprising a tank body and an end frame arranged at the end of the tank body, the head of the tank body and the end frame forming an included angle area;

[0045] The spraying device of any one of the above, the first spraying unit of the spraying device is used for spraying the included angle area.

[0046] The embodiment of the above invention has at least the following advantages or beneficial effects:

[0047] The spraying device of the embodiment of the present application comprises a base, a supporting mechanism and a spraying mechanism, the spraying mechanism comprises a rotating piece and a first spraying unit, the rotating piece is rotatably connected to the supporting mechanism around the axis of the tank body, and the first spraying unit is adjustably arranged on the rotating piece, so that the first spraying unit can spray the angle area formed by the head and the end frame of the tank body, the problem that automatic spraying is difficult to realize for some areas limited by space size in the related art is solved, the automatic spraying efficiency is improved, and the labor intensity is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0048] Figure 1 A front view of a tank container is shown.

[0049] Figure 2 A side view of a tank container is shown.

[0050] Figure 3 A top view of the spraying system of the embodiment of the present application is shown.

[0051] Figure 4 A top view of the spraying device of the embodiment of the present application is shown.

[0052] Figure 5 A partial enlarged view of the middle A is shown. Figure 4

[0053] Figure 6 A side view of the spraying device of the embodiment of the present application is shown.

[0054] Figure 7 A partial enlarged view of the middle B is shown. Figure 6

[0055] Wherein, the following is the explanation of the reference signs:

[0056] 1, base

[0057] 11, base

[0058] 12, stand

[0059] 2, supporting mechanism

[0060] 21, cantilever

[0061] 22, mounting seat

[0062] 23, driving assembly

[0063] 24, axial adjusting assembly

[0064] 241, first power source

[0065] 242, first gear ​​

[0066] 243、first rack

[0067] 25、first radial adjustment assembly

[0068] 251、second power source

[0069] 252、second gear

[0070] 253、second rack

[0071] 3、spraying mechanism

[0072] 31、rotary member

[0073] 4、first spraying unit

[0074] 41、first spray gun assembly

[0075] 411、spray gun body

[0076] 412、connecting rod

[0077] 413、slider

[0078] 42、second radial adjustment assembly

[0079] 421、third power source

[0080] 422、linkage mechanism

[0081] 423、first screw rod

[0082] 424、first slider

[0083] 425、swing rod

[0084] 43、angle adjustment assembly

[0085] 431、fourth power source

[0086] 432、swinging part

[0087] 433、expanding part

[0088] 5、second spraying unit

[0089] 51、fifth power source

[0090] 52、second screw rod

[0091] 53、second slider

[0092] 54、second spray gun assembly

[0093] 61、arc-shaped guide rail

[0094] 62、connecting member

[0095] 7、tank container

[0096] 71. Tank body

[0097] 711. End cap

[0098] 72. End frame

[0099] 73. Angle area

[0100] 8. Spraying equipment Detailed Implementation

[0101] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, they are provided so that the invention will be thorough and complete, and the concept of the exemplary embodiments will be fully conveyed to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and therefore their detailed description will be omitted.

[0102] like Figure 1 and Figure 2 As shown, Figure 1 Figure 1 shows a front view of the tank container 7. Figure 2 shows a side view of the tank container 7. The tank container 7 includes a tank body 71 and end frames 72, with the end frames 72 located at both ends of the tank body 71 along the axial direction. Each end of the tank body 71 has a cap 711.

[0103] It is understood that the terms "comprising" and "having," and any variations thereof, in the embodiments of this invention are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the steps or units listed, but may optionally include steps or units not listed, or may optionally include other steps or components inherent to such processes, methods, products, or devices.

[0104] In one embodiment, the tank container 7 includes two end frames 72, which are respectively disposed at both ends of the tank body 71.

[0105] like Figure 1 and Figure 2 As shown, an angled area 73 is formed between each end frame 72 and the end cap 711 of the tank body 71. Due to the frame structure of the end frame 72 and the curvature design of the end cap 711, this angled area 73 is not exposed. This means that due to space limitations, the spraying device 8 in related technologies cannot spray this angled area 73.

[0106] like Figure 3 As shown, Figure 3A top view of a spraying system according to an embodiment of the present application is shown. The spraying system according to the embodiment of the present application comprises a tank container 7 and a spraying device 8. The tank container 7 comprises a tank body 71 and an end frame 72 arranged at an end of the tank body 71. An end head 711 of the tank body 71 and the end frame 72 form a corner region 73. The spraying device 8 comprises a first spraying unit 4 arranged to spray the corner region 73.

[0107] In the embodiment, the spraying system comprises two spraying devices 8, and the two spraying devices 8 are arranged at two axial ends of the tank container 7 respectively, and are arranged to spray the corner regions 73 at the two ends of the tank body 71 respectively.

[0108] As shown in Figure 4 and Figure 5 , the spraying device 8 according to the embodiment of the present application comprises a base 1, a supporting mechanism 2 and a spraying mechanism 3. Figure 4 A top view of the spraying device 8 according to the embodiment of the present application is shown. Figure 5 A partial enlarged view of A in Figure 4 is shown. The spraying device 8 according to the embodiment of the present application comprises a base 1, a supporting mechanism 2 and a spraying mechanism 3. The supporting mechanism 2 is arranged to be liftable on the base 1, and the spraying mechanism 3 is arranged on the supporting mechanism 2. When the supporting mechanism 2 is lifted, the spraying mechanism 3 can be lifted synchronously to adjust the height of the spraying mechanism 3.

[0109] In an embodiment, the base 1 comprises a base plate 11 and a vertical column 12. The vertical column 12 is fixedly arranged on the base plate 11 and extends in a vertical direction.

[0110] The supporting mechanism 2 is liftable connected to the vertical column 12. For example, the mechanism for driving the supporting mechanism 2 to lift along the vertical column 12 can be driven by a motor. The motor can drive the supporting mechanism 2 to lift through a synchronous wheel and a synchronous belt, or through a chain and a chain wheel. The mechanism is not limited.

[0111] The spraying mechanism 3 comprises a rotating member 31 and a first spraying unit 4. The rotating member 31 is rotatably connected to the supporting mechanism 2 around an axis of the tank body 71. The first spraying unit 4 is adjustably arranged on the rotating member 31 to spray the corner region 73 formed by the end head 711 of the tank body 71 and the end frame 72.

[0112] The spraying device 8 of the embodiment of the present application comprises a base 1, a supporting mechanism 2 and a spraying mechanism 3, the spraying mechanism 3 comprises a rotating piece 31 and a first spraying unit 4, the rotating piece 31 is rotatably connected to the supporting mechanism 2 around the axis of the tank body 71, and the first spraying unit 4 is adjustably arranged on the rotating piece 31, so that the first spraying unit 4 can spray the included angle area 73 formed by the head 711 of the tank body 71 and the end frame 72, the problem that automatic spraying is difficult to realize for some areas limited by space size in the related art is solved, the automatic spraying efficiency is improved, and the labor intensity is reduced.

[0113] The supporting mechanism 2 comprises a cantilever 21, a mounting seat 22 and a driving assembly 23. One end of the cantilever 21 is arranged on the column 12 in a lifting manner, and the mounting seat 22 is arranged on the other end of the cantilever 21. The driving assembly 23 is arranged on the mounting seat 22 and is drivingly connected with the rotating piece 31 to drive the rotating piece 31 to rotate.

[0114] It can be understood that, by driving the rotating piece 31 to be rotatably arranged on the supporting mechanism 2 around the axis of the tank body 71, the first spraying unit 4 can be synchronously rotated around the axis of the tank body 71 to spray the whole included angle area 73.

[0115] In an embodiment, the driving assembly 23 can adopt a motor drive and be drivingly connected with the rotating piece 31 through a synchronous belt and a synchronous wheel. Of course, the driving assembly 23 can also be drivingly connected with the rotating piece 31 through a chain and a sprocket mechanism.

[0116] Please continue to refer to Figure 4 and Figure 5 The first spraying unit 4 comprises a first spraying gun assembly 41, a second radial adjustment assembly 42 and an angle adjustment assembly 43, the first spraying gun assembly 41 is movably arranged on the rotating piece 31; the second radial adjustment assembly 42 is arranged on the rotating piece 31 and is used for moving the first spraying gun assembly 41 along a radial curve path; the radian of the radial curve path is matched with the radian of the head 711 of the tank body 71; and the angle adjustment assembly 43 is arranged on the rotating piece 31 and is used for adjusting the angle of the first spraying gun assembly 41.

[0117] In the embodiment, the extending direction of the radial curve path is substantially along the radial direction of the tank body 71, so that the spraying area of the first spraying gun assembly 41 can cover the included angle area 73 as much as possible, and the spraying area is further increased. In addition, the radian of the radial curve path is matched with the radian of the head 711 of the tank body 71, so that when the first spraying gun assembly 41 moves along the radial curve path, the distance between the nozzle of the first spraying gun assembly 41 and the surface of the head 711 can be kept as constant as possible, for example, the distance between the nozzle and the outer surface of the head 711 is maintained at 200mm-250mm, and the spraying quality is ensured.

[0118] The angle adjustment component 43 can adjust the angle of the first spray gun assembly 41, thereby adjusting the angle between the spray gun of the first spray gun assembly 41 and the can body 71. By setting the angle adjustment component 43, the spraying direction of the first spray gun assembly 41 can be adjusted, thereby making the spraying of the angled area 73 more comprehensive and avoiding the problem of dead corner areas that cannot be sprayed.

[0119] The spraying device 8 also includes an arc-shaped guide rail 61, which is mounted on the rotating component 31. The curvature of the arc-shaped guide rail 61 is adapted to the curvature of the end cap 711 of the tank body 71. The first spray gun assembly 41 is slidably connected to the arc-shaped guide rail 61. The arc-shaped guide rail 61 can be mounted on the rotating component 31 via a connector 62.

[0120] The first spray gun assembly 41 includes a spray gun body 411, a connecting rod 412, and a sliding member 413. One end of the connecting rod 412 is fixedly connected to the spray gun body 411, and the other end of the connecting rod 412 is fixedly connected to the sliding member 413. The sliding member 413 is slidably mounted on the arc-shaped guide rail 61.

[0121] The second radial adjustment assembly 42 includes a third power source 421 and a linkage mechanism 422. The third power source 421 is mounted on the rotating member 31; the linkage mechanism 422 is connected to the third power source 421 and the first spray gun assembly 41, so that the third power source 421 drives the first spray gun assembly 41 to move along the arc-shaped guide rail 61 through the linkage mechanism 422.

[0122] Specifically, the linkage mechanism 422 is linked to the third power source 421 and the sliding member 413. When the third power source 421 is working, the linkage mechanism 422 drives the sliding member 413 to slide along the arc-shaped guide rail 61, thereby adjusting the spray gun body 411 radially.

[0123] The linkage mechanism 422 includes a first lead screw 423, a first slider 424, and a rocker arm 425. The first lead screw 423 is rotatably mounted on the rotating member 31 and connected to the power output end of the third power source 421; the first slider 424 is movably connected to the first lead screw 423; the two ends of the rocker arm 425 are respectively hinged to the first slider 424 and the first spray gun assembly 41, for example, the rocker arm 425 is hinged to the slider 413.

[0124] The third power source 421 drives the first lead screw 423, which is rotatably mounted on the rotating member 31. Through the rotation of the first lead screw 423, the first slider 424 can move along the axis of the first lead screw 423. Since the two ends of the rocker arm 425 are hinged to the first slider 424 and the sliding member 413 respectively, when the first slider 424 reciprocates along the first lead screw 423, the rocker arm 425 can drive the sliding member 413 to slide along the arc-shaped guide rail 61.

[0125] It can be understood that the connecting rod mechanism 422 is not limited to a screw rod, a sliding block and a swing rod, for example, the connecting rod mechanism 422 includes two screw-connected components, one of which is connected to the power output end of the third power source 421, and the other is hinged to one end of the swing rod.

[0126] One end of the arc-shaped guide rail 61 is rotatably connected to the rotating member 31. The angle adjusting assembly 43 includes a fourth power source 431, which includes a swing part 432 and an extension part 433. The swing part 432 is hinged to the rotating member 31, and the extension part 433 is telescopically connected to the swing part 432 and hinged to the other end of the arc-shaped guide rail 61.

[0127] When the extension part 433 is telescopically extended or retracted relative to the swing part 432, the arc-shaped guide rail 61 can be driven to rotate relative to the rotating member 31, thereby adjusting the angle of the first spray gun assembly 41.

[0128] It can be understood that by providing the arc-shaped guide rail 61, the second radial adjusting assembly 42 can drive the first spray gun assembly 41 to move along the arc-shaped guide rail 61, thereby achieving radial adjustment of the first spray gun assembly 41. Moreover, the angle adjusting assembly 43 can drive the arc-shaped guide rail 61 to rotate relative to the rotating member 31, thereby achieving angle adjustment of the first spray gun assembly 41.

[0129] In an embodiment, the fourth power source 431 can be an electric cylinder. Of course, the fourth power source 431 can also be a gas cylinder or the like.

[0130] Please continue to refer to Figure 4 and Figure 5 The spraying device 8 further includes a second spraying unit 5 arranged on the rotating member 31 to spray the remaining area of the head 711 of the tank body 71 and the end frame 72 except the included angle area 73.

[0131] As shown in Figure 3 , the first spraying unit 4 is used to spray the included angle area 73, and the second spraying unit 5 is used to spray the remaining area of the head 711 of the tank body 71 and the end frame 72 except the included angle area 73.

[0132] The second spraying unit 5 includes a fifth power source 51, a transmission mechanism and a second spray gun assembly 54. The fifth power source 51 is arranged on the rotating member 31, and the transmission mechanism is connected to the power output end of the fifth power source 51 and the second spray gun assembly 54, so that the second spray gun assembly 54 is movably arranged on the rotating member 31.

[0133] Since the rotating member 31 can rotate around the axis of the tank body 71, and the second spray gun assembly 54 is movably arranged on the rotating member 31, the spraying area of the second spray gun assembly 54 can cover the entire remaining area.

[0134] The transmission mechanism comprises a second screw rod 52 and a second sliding block 53. The second screw rod 52 is rotatably arranged on the rotating member 31 and connected with the power output end of the fifth power source 51, the second screw rod 52 extends along the radial direction of the tank body 71, the second sliding block 53 is movably connected with the second screw rod 52, and the second spray gun assembly 54 is arranged on the second sliding block 53.

[0135] The fifth power source 51 drives the second screw rod 52 to rotate, thereby driving the second sliding block 53 to move along the second screw rod 52, so as to realize the radial movement of the second spray gun assembly 54.

[0136] It can be understood that the transmission mechanism can also adopt a synchronous belt and synchronous wheel transmission mode or a chain wheel and chain transmission mode.

[0137] As shown in Figure 6 and Figure 7 , the spray device 8 of the embodiment of the present application is shown. Figure 6 A side view of the spray device 8 of the embodiment of the present application is shown. Figure 7 A partial enlarged view of B in Figure 6 is shown. The support mechanism 2 further comprises an axial adjustment assembly 24 arranged on the cantilever arm 21 and used for adjusting the distance between the mounting seat 22 and the end frame 72 in the axial direction.

[0138] In the embodiment, the rotating member 31 is connected with the mounting seat 22, the distance between the mounting seat 22 and the end frame 72 is adjusted by arranging the axial adjustment assembly 24, the distance between the first spray unit 4 and the second spray unit 5 and the end frame 72 is adjusted, and thus the distance between the nozzles of the first spray unit 4 and the second spray unit 5 and the surface to be sprayed is adjusted, for example, the distance between the nozzles and the surface to be sprayed can be controlled within 200mm-500mm, so as to ensure the spraying quality.

[0139] The axial adjustment assembly 24 comprises a first power source 241, a first gear 242 and a first rack 243. The first power source 241 is arranged on the cantilever arm 21, and the first gear 242 is connected with the power output end of the first power source 241. The first rack 243 extends along the axial direction of the tank body 71 and is connected with the mounting seat 22, and the first rack 243 is engaged with the first gear 242.

[0140] The first power source 241 drives the first gear 242 to rotate, and since the first rack 243 is engaged with the first gear 242, the first gear 242 can drive the first rack 243 to move in the axial direction, and finally drives the mounting seat 22 and the rotating member 31 to move in the axial direction, so as to achieve the effect of adjusting the distance between the nozzles and the surface to be sprayed.

[0141] The support mechanism 2 also includes a first radial adjustment component 25, which is mounted on the cantilever 21 for radially adjusting the mounting base 22. The first radial adjustment component 25 allows the rotating member 31 to be radially adjusted along the tank 71, so that the first spraying unit 4 and the second spraying unit 5 are in optimal spraying positions.

[0142] The first radial adjustment assembly 25 includes a second power source 251, a second gear 252, and a second rack 253. The second power source 251 is mounted on the cantilever 21, the second gear 252 is connected to the power output end of the second power source 251, and the second rack 253 extends radially along the tank body 71 and is connected to the mounting base 22. The second rack 253 and the second gear 252 mesh with each other.

[0143] The spraying device 8 also includes a controller and a ranging unit. The ranging unit is mounted on the rotating part 31 and is used to detect the position of the first spraying unit 4 and the second spraying unit 5. The controller is signal-connected to the ranging unit and is also signal-connected to the drive assembly 23, the axial adjustment assembly 24, the first radial adjustment assembly 25, the second radial adjustment assembly 42, and the angle adjustment assembly 43. The controller is used to control the operation of the drive assembly 23, the axial adjustment assembly 24, the first radial adjustment assembly 25, the second radial adjustment assembly 42, and the angle adjustment assembly 43 according to the detection signal of the ranging unit.

[0144] The operation flow of the spraying device 8 in this embodiment of the invention is as follows: the tank container 7 is transported to a fixed position in the spray booth, the cantilever 21 is lifted along the column 12 to a designated position, and the distance measuring unit detects the specific position of the tank container 7. Based on the detection signal from the distance measuring unit, the controller controls the axial adjustment component 24 and the first radial adjustment component 25 to operate, so that the first spraying unit 4 and the second spraying unit 5 are in a better spraying position. The controller controls the drive component 23 to operate, so that the rotating component 31 rotates, and the first spray gun assembly 41 and the second spray gun assembly 54 rotate synchronously, and spray the included angle area 73 and the remaining area. Finally, the controller controls the first spray gun assembly 41 and the second spray gun assembly 54 to move radially respectively, so as to achieve spraying of the entire outer surface of the end cap 711 of the tank body 71.

[0145] In summary, the advantages and beneficial effects of the spraying device 8 and spraying system of the present invention include at least the following:

[0146] The spraying device 8 and the spraying system of the embodiment of the application, the spraying device 8 comprises a base 1, a supporting mechanism 2 and a spraying mechanism 3, the spraying mechanism 3 comprises a rotating piece 31 and a first spraying unit 4, the rotating piece 31 is rotatably connected to the supporting mechanism 2 around the axis of the tank body 71, and the first spraying unit 4 is adjustably arranged on the rotating piece 31, so that the first spraying unit 4 can spray the included angle region 73 formed by the end frame 72 and the head 711 of the tank body 71, the problem that automatic spraying is difficult to realize for some regions limited by space size in the related art is solved, the automatic spraying efficiency is improved, and the labor intensity is reduced.

[0147] It can be understood that the various embodiments / embodiments provided by the application can be combined with each other without contradiction, and will not be illustrated one by one here.

[0148] In the embodiments of the application, the terms "first", "second", "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; the term "multiple" refers to two or more, unless otherwise explicitly limited. The terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, "connecting" can be fixed connection, or detachable connection, or integral connection; "connected" can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the application can be understood according to the specific circumstances.

[0149] In the description of the embodiments of the application, it should be understood that the terms "upper", "lower", "left", "right", "front", "back" and the like indicate the orientation or positional relationship shown in the drawings, and are only used for the purpose of facilitating the description of the embodiments of the application and simplifying the description, and do not indicate or imply that the devices or units referred to must have a particular direction, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the embodiments of the application.

[0150] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0151] The above merely provides preferred embodiments of the present application, and is not intended to limit the present application. The present application can have various modifications and changes for those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall fall into the scope of protection of the present application.

Claims

1. A spraying apparatus for spraying a tank container, the tank container comprising a tank body and an end frame disposed at an end of the tank body, characterized in that, The spraying device includes: Base; The support mechanism is vertically and flexibly mounted on the base; The spraying mechanism includes a rotating component and a first spraying unit. The rotating component is rotatably connected to the support mechanism about the axis of the tank body. The first spraying unit is adjustablely mounted on the rotating component to spray the included angle area formed by the end cap and the end frame of the tank body. The first spraying unit includes: The first spray gun assembly is movably mounted on the rotating part; A second radial adjustment component is disposed on the rotating part for moving the first spray gun component along a radial curved path; the curvature of the radial curved path is adapted to the curvature of the end cap of the tank. An angle adjustment component is disposed on the rotating part and is used to adjust the angle of the first spray gun assembly.

2. The spraying apparatus according to claim 1, characterized in that, The supporting structure includes: A cantilever, one end of which is vertically and flexibly mounted on the base; A mounting base is provided on the other end of the cantilever; A drive assembly is disposed on the mounting base and is drive-connected to the rotating component to drive the rotating component to rotate.

3. The spraying apparatus according to claim 2, characterized in that, The support mechanism also includes an axial adjustment component disposed on the cantilever, used to adjust the distance between the mounting base and the end frame along the axial direction of the tank.

4. The spraying apparatus according to claim 3, characterized in that, The axial adjustment assembly includes: The first power source is located on the cantilever. The first gear is connected to the power output end of the first power source; A first rack extends axially along the tank body and is connected to the mounting base, and the first rack meshes with the first gear.

5. The spraying apparatus according to claim 2, characterized in that, The support mechanism also includes a first radial adjustment component disposed on the cantilever for radially adjusting the mounting base.

6. The spraying apparatus according to claim 5, characterized in that, The first radial adjustment component includes: The second power source is located on the cantilever. The second gear is connected to the power output end of the second power source; A second rack extends radially along the tank body and is connected to the mounting base, wherein the second rack and the second gear mesh.

7. The spraying apparatus according to claim 1, characterized in that, The spraying device also includes an arc-shaped guide rail, which is disposed on the rotating part, and the curvature of the arc-shaped guide rail is adapted to the curvature of the end cap of the tank. The first spray gun assembly is slidably connected to the arc-shaped guide rail. The second radial adjustment component includes: The third power source is located on the rotating component; A linkage mechanism is connected to the third power source and the first spray gun assembly, so that the third power source drives the first spray gun assembly to move along the arc-shaped guide rail via the linkage mechanism.

8. The spraying apparatus according to claim 7, characterized in that, The linkage mechanism includes: The first lead screw is rotatably mounted on the rotating component and connected to the power output end of the third power source; The first slider is movably connected to the first lead screw; The swing arm is hinged at both ends to the first slider and the first spray gun assembly, respectively.

9. The spraying apparatus according to claim 7, characterized in that, One end of the arc-shaped guide rail is rotatably connected to the rotating component; The angle adjustment component includes a fourth power source, which includes: The swinging part is hinged to the rotating part; The telescopic part is telescopically connected to the swing part and hinged to the other end of the arc-shaped guide rail.

10. The spraying apparatus according to claim 1, characterized in that, The spraying device further includes a second spraying unit disposed on the rotating component to spray the end cap of the tank and the remaining area of ​​the end frame excluding the included angle region.

11. The spraying apparatus according to claim 10, characterized in that, The second spraying unit includes: The fifth power source is located on the rotating component; Second spray gun assembly; A transmission mechanism is connected to the power output end of the fifth power source and the second spray gun assembly, such that the second spray gun assembly is movably mounted on the rotating part.

12. The spraying apparatus according to claim 11, characterized in that, The transmission mechanism includes: The second lead screw is rotatably mounted on the rotating component and connected to the power output end of the fifth power source; the second lead screw extends radially along the tank body. The second slider is movably connected to the second lead screw; the second spray gun assembly is disposed on the second slider.

13. A spraying system, characterized in that, include: A tank container includes a tank body and an end frame disposed at the end of the tank body, wherein the end cap of the tank body and the end frame form an angled region; The spraying apparatus according to any one of claims 1 to 12, wherein the first spraying unit of the spraying apparatus is used to spray the included angle region.

Citation Information

Patent Citations

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