A frame assembly device for solar panel modules

Abstract

The present invention provides a frame assembly device for solar panel modules, comprising a working cabinet, the top of which is composed of multiple aluminum frames, and the working cabinet is divided into a side processing area, an end processing area and a middle conveying area; a conveying component, which comprises a conveying frame and a lifting cylinder, and the conveying frame is equipped with a conveyor belt for transmitting glass; a longitudinal flipping component, which comprises an aluminum frame seat, a U-shaped frame plate and a frame fixture for supporting the longitudinal frame, the U-shaped frame plate is equipped with a bearing seat, and the bearing seat is rotatably connected to the longitudinal rotating shaft; a transverse flipping component, which comprises a frame fixture for supporting the transverse frame and a supporting plate, a plurality of shaft seats are evenly spaced on the supporting plate, the transverse rotating shaft is rotatably connected to the shaft seat, and the frame fixture is fixedly installed on the transverse rotating shaft; an assembling component, which is located on both sides of the longitudinal flipping component; a transfer component, which is installed on the aluminum frame, has a high degree of automation and a high product qualification rate.

Description

Technical Field

[0001] The present invention belongs to the technical field of solar panel module production, and in particular relates to a frame assembly device for a solar panel module. Background Art

[0002] Solar cell modules, also known as solar panels, are the core and most important part of solar power generation systems. Their function is to convert solar energy into electrical energy, or send it to batteries for storage, or drive loads. Solar modules include solar cell modules and single-chip microcomputer control systems. Solar cell modules include backplanes and packaging film layers on the backplanes. They are the product of many photovoltaic cells interconnected and packaged. The glass used in solar panel modules needs to be framed during the processing process, which is similar to installing a mirror frame on the glass; installing an aluminum frame on the glass assembly increases the strength of the assembly, further seals the battery assembly, and extends the service life of the battery. The glass needs to be assembled and pressed together with the glued outer frame parts. After assembly, it will continue to be transmitted to the downstream workstation. In existing framing equipment, the installation position accuracy of the glass and the outer frame is difficult to guarantee, and the glass is fragile during the installation process. Therefore, it is necessary to develop a framing equipment with a high degree of automation. Summary of the Invention

[0003] The purpose of the present invention is to solve the problems existing in the prior art and to provide a frame assembly device for a solar panel module.

[0004] The present invention provides the following technical solutions:

[0005] A solar panel module frame assembly device includes a working cabinet, the top of which is composed of multiple aluminum frames. The working cabinet is divided into a side processing area, an end processing area and a middle conveying area.

[0006] The conveying assembly includes a conveying frame and a lifting cylinder. The lifting cylinder is installed on the working cabinet and controls the lifting and lowering of the conveying frame. The conveying frame is equipped with a conveyor belt for conveying glass.

[0007] A longitudinal flip assembly includes an aluminum frame seat, a U-shaped frame plate, and a frame fixture for supporting the longitudinal frame. The U-shaped frame plate is mounted with a bearing seat, a longitudinal rotation axis is rotatably connected to the bearing seat, and the frame fixture is fixedly mounted on the longitudinal rotation axis via a connecting seat.

[0008] A transverse flip assembly includes a second frame fixture for supporting the transverse frame and a supporting plate. The supporting plate is evenly spaced with multiple shaft seats. The transverse rotating shaft is rotatably connected to the shaft seats. The second frame fixture is fixedly mounted on the transverse rotating shaft.

[0009] The jacking assembly includes a jacking frame assembly and a cylinder assembly. The jacking assembly is located in the middle conveying area and is used to support the glass during the glass framing process. A cylinder assembly is installed between the jacking assembly and the working cabinet to control the height of the jacking assembly.

[0010] The assembly components are located on both sides of the longitudinal flip component; the transfer component is installed on the aluminum frame.

[0011] Furthermore, a cabinet door is hinged at the front end of the working cabinet, the horizontal flip assembly is located in the end processing area, the longitudinal flip assembly is located in the side processing area, the conveying assembly is located on both sides of the lifting assembly, and the conveying assembly and the lifting assembly are both located in the middle conveying area.

[0012] Furthermore, the conveying rack is symmetrically arranged on both sides of the lifting frame group, transmission gears are installed at both ends of the conveying rack, the transmission belt is installed on the transmission gear, and a gear shaft is installed between the transmission gears on one side of the symmetrically arranged conveying rack. A motor is installed on one side of one of the conveying racks, and the motor drives the transmission gear to rotate through a pulley transmission.

[0013] Furthermore, a slot is provided on the U-shaped frame plate, a gear cover is installed on the slot, a driving assembly is installed below the horizontal end of the U-shaped frame plate, a gear set is installed on the driving assembly, the longitudinal rotating shaft passes through the driven wheel of the gear set, the driven wheel is located in the gear cover, a telescopic cylinder is installed on one side of the frame fixture, and a pressure plate is installed on the telescopic cylinder.

[0014] Furthermore, the cross-section of the supporting surface of the first frame fixture is L-shaped, and the pressing plate is located on one side of the horizontal end of the supporting surface.

[0015] Furthermore, limit members are installed on the transverse rotation axis and the longitudinal rotation axis to limit the flipping position of the transverse flipping assembly and the longitudinal flipping assembly. The structure of the second frame jig is the same as that of the first frame jig. Pressing frame pieces are movably installed on both sides of the transverse flipping assembly. A groove is provided at one end of the pressing frame piece, and a hydraulic push rod is installed on one side of the pressing frame piece to tighten the transverse frame through the groove on the pressing frame piece.

[0016] Furthermore, the assembly component includes a telescopic cylinder three and a pressure strip. The telescopic cylinder three is fixedly installed on both ends of the connecting base through a cylinder mounting seat. A push plate is installed on one side of the telescopic cylinder three, and the pressure strip is installed on one side of the push plate.

[0017] Furthermore, the transfer assembly includes a cylinder assembly, a follower, and two telescopic cylinders. The follower is installed on the cylinder assembly, the aluminum frame seat is fixedly connected to the follower, a connecting cross plate is symmetrically installed at the bottom end of the aluminum frame seat, a guide rail is horizontally arranged on the aluminum frame, and the connecting cross plate and the guide rail are slidably connected;

[0018] One end of the telescopic cylinder is fixedly installed on the bottom end of the bearing plate, a fixing block is installed on the bottom end of the bearing plate, a sliding rail is longitudinally arranged on the aluminum frame, and the fixing block and the sliding rail are slidably connected.

[0019] Furthermore, the cylinder assembly is located in the side processing area and is used to control the position of the longitudinal flip assembly, and the telescopic cylinder 2 is located in the end processing area and is used to control the position of the lateral flip assembly.

[0020] Furthermore, a positioning clamping block is installed at the end processing area, and a swing cylinder is installed at one end of the positioning clamping block, and the positioning clamping block is controlled by the swing cylinder to swing around the bottom end.

[0021] The beneficial effects of the present invention are:

[0022] 1. The glass is transported to the processing area through the conveyor assembly to avoid the risk of fragmentation and safety hazards caused by manual operation. It can also prevent the glue on the outer frame from accidentally touching during manual handling operations, thereby avoiding contamination of the glass surface.

[0023] 2. The working cabinet is equipped with flip components on all sides. The outer frame is placed on the flip components. After the flip components are rotated 180 degrees, the outer frame is installed on the glass with the help of the assembly components. The degree of automation is high and the processing efficiency is improved.

[0024] 3. The bottom of the horizontal flip assembly and the vertical flip assembly are both installed with a transfer assembly. The distance between the horizontal flip assembly and the vertical flip assembly is controlled by the transfer assembly. It is suitable for processing glass of different sizes and has a wide range of applications.

[0025] 4. Ensure the position of the horizontal flip component and the vertical flip component through the positioning component, ensure the coincidence of the position of the glass and the outer frame, and improve the qualification rate of the products processed by the frame assembly equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 It is an axonometric structural diagram of the present invention;

[0028] Figure 2 This is a schematic diagram of the axonometric structure of the longitudinal flip assembly of the present invention;

[0029] Figure 3 This is a schematic diagram of the axonometric structure of the lateral flip assembly of the present invention;

[0030] Figure 4 This is a schematic diagram of the axonometric structure of the working cabinet of the present invention;

[0031] Figure 5 It is a schematic diagram of the axonometric structure of the transmission assembly of the present invention;

[0032] Figure 6 It is a schematic diagram of the axonometric structure of the jacking assembly of the present invention. DETAILED DESCRIPTION

[0033] Example 1

[0034] like Figures 1-6 As shown, a frame assembly equipment for solar panel modules includes a working cabinet 4, the top of the working cabinet 4 is composed of multiple aluminum frames 401, and the working cabinet 401 is divided into a side processing area 402, an end processing area 403 and an intermediate conveying area 405; a cabinet door 404 is hinged at the front end of the working cabinet 4, the horizontal flip component 2 is located in the end processing area 403, the longitudinal flip component 3 is located in the side processing area 402, the conveying component 1 is located on both sides of the lifting component 5, and the conveying component 1 and the lifting component 5 are both located in the intermediate conveying area 405.

[0035] The bottom of the working cabinet 4 is equipped with support legs and universal wheels to ensure the stability of the working cabinet 4 and facilitate the movement of the working cabinet 4. The top of the working cabinet 4 is composed of multiple aluminum frame bars of different lengths and thicknesses to facilitate the installation of other components. The highest plane of the end processing area 403 is higher than the highest plane of the side processing area 402.

[0036] The jacking assembly 5 is located in the middle conveying area 403 and is used to support the glass during the glass framing process. A cylinder group is installed between the jacking assembly 5 and the working cabinet 4 to control the height of the jacking assembly 5.

[0037] The longitudinal flip assembly 3 includes an aluminum frame seat 310, a U-shaped frame plate 307 and a frame fixture 311 for supporting the longitudinal frame 303. A bearing seat 312 is installed on the U-shaped frame plate 307, and a longitudinal rotating shaft 309 is rotatably connected to the bearing seat 312. The frame fixture 311 is fixedly installed on the longitudinal rotating shaft 309 through a connecting seat; a slot is provided on the U-shaped frame plate 307, and a gear cover 301 is installed on the slot. A driving assembly 302 is installed below the horizontal end of the U-shaped frame plate 307, and a gear set 306 is installed on the driving assembly 302. The longitudinal rotating shaft 309 passes through the driven wheel of the gear set 306, and the driven wheel is located in the gear cover 301. A telescopic cylinder 304 is installed on one side of the frame fixture 311, and a pressure plate 305 is installed on the telescopic cylinder 304. The cross-section of the bearing surface of the frame fixture 311 is L-shaped, and the pressure plate 305 is located on one side of the horizontal end of the bearing surface.

[0038] The longitudinal frame 303 is placed on the frame jig 311, and the telescopic cylinder 304 located on one side of the frame jig 311 pushes the pressure plate 305 toward the side of the longitudinal frame 303. The pressure plate 305 limits the position of the longitudinal frame 303 when it is flipped, preventing the longitudinal frame 303 from falling off from the frame jig 311 when it is flipped.

[0039] The lateral flipping assembly 2 includes a frame fixture 208 for supporting the lateral frame 203 and a supporting plate 209. A plurality of shaft seats 201 are evenly spaced on the supporting plate 209. The lateral rotating shaft 202 is rotatably connected to the shaft seat 201. The frame fixture 208 is fixedly installed on the lateral rotating shaft 202. The lateral rotating shaft 202 and the longitudinal rotating shaft 309 are both installed with limiting members 204 for limiting the flipping position of the lateral flipping assembly 2 and the longitudinal flipping assembly 3. The structure of the frame fixture 208 is the same as that of the frame fixture 1 311 and the working principle. Pressing frame pieces 9 are movably installed on both sides of the lateral flipping assembly 2. A groove is provided at one end of the pressing frame piece 9. A hydraulic push rod is installed on one side of the pressing frame piece 9 to press the lateral frame 203 tightly through the groove on the pressing frame piece 9.

[0040] The assembly component 6 is located on both sides of the longitudinal flip component 3; the assembly component 6 includes a telescopic cylinder three 601 and a pressure strip 602. The telescopic cylinder three 601 is fixedly installed on both ends of the connecting base 308 through a cylinder mounting seat. A push plate 603 is installed on one side of the telescopic cylinder three 601, and the pressure strip 602 is installed on one side of the push plate 603.

[0041] Example 2

[0042] Based on the above embodiment 1, the transfer assembly 7 is installed on the aluminum frame 401. The transfer assembly 7 includes a cylinder assembly 704, a follower 703, and a telescopic cylinder 207. The follower 703 is installed on the cylinder assembly 704. The aluminum frame seat 310 is fixedly connected to the follower 703. The bottom end of the aluminum frame seat 310 is symmetrically installed with a connecting cross plate 701. A guide rail 702 is arranged horizontally on the aluminum frame 401. The connecting cross plate 701 and the guide rail 702 are slidably connected;

[0043] One end of the telescopic cylinder 207 is fixedly installed on the bottom of the supporting plate 209, and a fixed block 206 is installed on the bottom of the supporting plate 209. A slide rail 205 is longitudinally arranged on the aluminum frame 401. The fixed block 206 and the slide rail 205 are slidably connected. The cylinder assembly 704 is located in the side processing area 402 and is used to control the position of the longitudinal flip assembly 3. The telescopic cylinder 207 is located in the end processing area 403 and is used to control the position of the lateral flip assembly 2.

[0044] Example 3

[0045] On the basis of the above-mentioned embodiment 1 and embodiment 2, in order to improve the efficiency of framing, a conveying component for facilitating the conveying of glass is installed on the framing device, such as Figure 1 and Figure 5 As shown, the transmission component 1 includes a conveying frame 104 and a lifting cylinder 501. The lifting cylinder 501 is installed on the working cabinet 4. The lifting cylinder 501 controls the lifting and lowering of the conveying frame 104. A conveyor belt 103 for conveying glass is installed on the conveying frame 104; the conveying frames 104 are symmetrically arranged on both sides of the lifting frame group 502, and transmission gears are installed at both ends of the conveying frames 104. The transmission belt 103 is installed on the transmission gears. A gear shaft 102 is installed between the transmission gears on one side of the symmetrically arranged conveying frames 104, and a motor 101 is installed on one side of one of the conveying frames 104. The motor 101 drives the transmission gear to rotate through a pulley transmission.

[0046] A method for using a solar panel module frame assembly device comprises the following steps:

[0047] The motor 101 drives the transmission gear in the conveyor frame 104 to rotate, and the glass is conveyed to the top of the intermediate conveying area 405 through the conveyor belt 103 (at this time, the lifting cylinder 501 works to lift the conveying component 1 to ensure that the glass does not collide with the horizontal flip component 2 and the longitudinal flip component 3 during the forward movement). The lifting cylinder 501 moves down so that the glass is placed on the lifting component 5. At this time, the longitudinal frame 303 is placed on the frame fixture 1 311 and the horizontal frame 203 is placed on the frame fixture 2 208 through the robotic arm in the previous process. The telescopic cylinder 1 304 pushes the pressing plate 305 to one side of the longitudinal frame 303 and the horizontal frame 203, and the longitudinal frame 303 and the horizontal frame 203 are pressed by the pressing plate 305. The driving component 302 drives the gear group 306 to work, the longitudinal rotating shaft 309 rotates, and the frame fixture 1 311 rotates 180 degrees with the longitudinal rotating shaft 309. Then, the cylinder group controls the lifting mechanism 5 to adjust the position of the glass to ensure that the glass and The longitudinal frame 303 and the transverse frame 203 are aligned, and the cylinder assembly 704 works, pushing the longitudinal flip assembly 3 toward the glass through the follower 703. At this time, the telescopic cylinder 3 601 works, pushing the push plate 603 toward the longitudinal frame 303, and the pressure strip 602 applies a force perpendicular to the longitudinal frame 303 to press the longitudinal frame 303 and the glass. The pressing principle of the transverse frame 203 is the same as that of the longitudinal frame 303. When the transverse frame is pressed, the pressing cylinder pushes the pressing frame piece 9 toward the transverse frame 203, and the groove of the pressing frame piece 9 is stuck on the outside of the transverse frame 203 to ensure that the transverse frame 203 and the glass are pressed tightly. At this time, the swing cylinder drives the positioning clamping block 8 to swing, and limits the position of the transverse flip assembly 2 on the slide rail 205 through the positioning clamping block 8, so that the position of the glass and the transverse frame is accurate. After the framing process is completed, the glass is moved up through the conveying assembly 1 and continues to be transported to the next production line. The degree of automation is high and the framing quality is guaranteed.

[0048] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A solar panel module frame assembly device, characterized in that: include, A working cabinet (4), the top of which is composed of a plurality of aluminum frames (401), and the working cabinet (401) is divided into a side processing area (402), an end processing area (403) and a middle conveying area (405); A conveying assembly (1) comprising a conveying frame (104) and a lifting cylinder (501), wherein the lifting cylinder (501) is mounted on a working cabinet (4), and the lifting cylinder (501) controls the lifting and lowering of the conveying frame (104), and a conveyor belt (103) for conveying glass is mounted on the conveying frame (104); A longitudinal flip assembly (3) includes an aluminum frame seat (310), a U-shaped frame plate (307), and a frame fixture (311) for supporting the longitudinal frame (303), wherein a bearing seat (312) is mounted on the U-shaped frame plate (307), a longitudinal rotation shaft (309) is rotatably connected to the bearing seat (312), and the frame fixture (311) is fixedly mounted on the longitudinal rotation shaft (309) via a connecting seat; A transverse flip assembly (2) includes a second frame fixture (208) for supporting a transverse frame (203) and a supporting plate (209), wherein a plurality of shaft seats (201) are evenly spaced on the supporting plate (209), a transverse rotation shaft (202) is rotatably connected to the shaft seat (201), and the second frame fixture (208) is fixedly mounted on the transverse rotation shaft (202); A lifting assembly (5) comprising a lifting frame assembly (502) and a cylinder assembly. The lifting assembly (5) is located at the intermediate conveying area (403) and is used to support the glass during the glass framing process. A cylinder assembly is installed between the lifting assembly (5) and the working cabinet (4). The cylinder assembly controls the height of the lifting assembly (5). An assembly component (6) is located on both sides of the longitudinal flip component (3); the assembly component (6) includes a telescopic cylinder (601) and a pressure strip (602), the telescopic cylinder (601) is fixedly mounted on both ends of the connecting base (308) through a cylinder mounting seat, a push plate (603) is mounted on one side of the telescopic cylinder (601), and the pressure strip (602) is mounted on one side of the push plate (603); A transfer assembly (7) is mounted on the aluminum frame (401); the transfer assembly (7) comprises a cylinder assembly (704), a follower (703), and a second telescopic cylinder (207); the follower (703) is mounted on the cylinder assembly (704); the aluminum frame seat (310) is fixedly connected to the follower (703); a connecting transverse plate (701) is symmetrically mounted on the bottom end of the aluminum frame seat (310); a guide rail (702) is arranged transversely on the aluminum frame (401); and the connecting transverse plate (701) and the guide rail (702) are slidably connected; One end of the second telescopic cylinder (207) is fixedly mounted on the bottom end of the bearing plate (209), the bottom end of the bearing plate (209) is mounted with a fixed block (206), a slide rail (205) is longitudinally arranged on the aluminum frame (401), and the fixed block (206) and the slide rail (205) are slidably connected.

2. The solar panel module frame assembly equipment according to claim 1, characterized in that: The front end of the working cabinet (4) is hinged with a cabinet door (404), the transverse turning assembly (2) is located at the end processing area (403), the longitudinal turning assembly (3) is located at the side processing area (402), the conveying assembly (1) is located on both sides of the lifting assembly (5), and the conveying assembly (1) and the lifting assembly (5) are both located at the middle conveying area (405).

3. The solar panel module frame assembly equipment according to claim 1, characterized in that: The conveying frames (104) are symmetrically arranged on both sides of the lifting frame group (502), and transmission gears are installed at both ends of the conveying frames (104). The transmission belt (103) is installed on the transmission gears. A gear shaft (102) is installed between the transmission gears on one side of the symmetrically arranged conveying frames (104). A motor (101) is installed on one side of one of the conveying frames (104), and the motor (101) drives the transmission gear to rotate through a pulley transmission.

4. The solar panel module frame assembly equipment according to claim 1, characterized in that: The U-shaped frame plate (307) is provided with a slotted hole, and a gear cover (301) is installed on the slotted hole. A driving assembly (302) is installed below the horizontal end of the U-shaped frame plate (307), and a gear set (306) is installed on the driving assembly (302). The longitudinal rotating shaft (309) passes through the driven wheel of the gear set (306), and the driven wheel is located in the gear cover (301). A telescopic cylinder (304) is installed on one side of the frame fixture (311), and a pressure plate (305) is installed on the telescopic cylinder (304).

5. The solar panel module frame assembly equipment according to claim 4, characterized in that: The cross section of the bearing surface of the frame fixture (311) is L-shaped, and the pressing plate (305) is located on one side of the horizontal end of the bearing surface.

6. The solar panel module frame assembly equipment according to claim 1, characterized in that: The transverse rotating shaft (202) and the longitudinal rotating shaft (309) are both equipped with limiting members (204) for limiting the flipping positions of the transverse flip assembly (2) and the longitudinal flip assembly (3). The structure of the second frame fixture (208) is the same as that of the first frame fixture (311). Pressing frame pieces (9) are movably installed on both sides of the transverse flip assembly (2). A groove is provided at one end of the pressing frame piece (9). A hydraulic push rod is installed on one side of the pressing frame piece (9) to press the transverse frame (203) tightly through the groove on the pressing frame piece (9).

7. The solar panel module frame assembly equipment according to claim 1, characterized in that: The cylinder assembly (704) is located in the side processing area (402) and is used to control the position of the longitudinal flip assembly (3). The second telescopic cylinder (207) is located in the end processing area (403) and is used to control the position of the transverse flip assembly (2).

8. The solar panel module frame assembly equipment according to claim 1, characterized in that: A positioning clamping block (8) is installed at the end processing area (403), and a swing cylinder is installed at one end of the positioning clamping block (8), and the positioning clamping block (8) is controlled by the swing cylinder to swing around the bottom end.

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