Disc gear automatic coating anti-permeation coating production line
By designing an automated coating production line for waterproofing, and utilizing cleaning, inspection, and brushing devices combined with a PLC controller, automated coating of disc gears was achieved. This solved the problems of low coating efficiency and high labor intensity, improving efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202211682026.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-27
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-12-27
AI Technical Summary
In the existing technology, the process of coating anti-seepage coatings on disc-shaped gears is inefficient and requires a lot of manual labor for turning them over.
An automated coating production line for waterproofing is designed, comprising a first conveying module, a flipping module, and a second conveying module. It employs cleaning, inspection, and brushing devices, combined with a PLC controller, to achieve automated coating process and reduce manual flipping.
It improves the efficiency of applying anti-seepage coatings, reduces the labor intensity of operators, and saves space for equipment layout.
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Figure CN116422531B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of gear machining, and more particularly to a disc gear automatic anti-permeation coating production line. BACKGROUND
[0002] Carburizing is the most common surface strengthening method, and many parts such as gears only require local carburizing, and the non-carburized surface needs to be protected from permeation. This carburization protection is mostly to coat anti-permeation paint on the gear for local anti-permeation.
[0003] The traditional gear coating is mostly manually brushed, and the specific method is as follows: first, the gear surface is cleaned, then the anti-permeation paint is brushed on the anti-carburization part of the gear end face by manual, after the anti-permeation paint on the end face is preliminarily dried, the gear is turned over by manual, and finally the anti-permeation paint is brushed on the anti-carburization part of the other end face of the gear.
[0004] This manual brushing of anti-permeation paint is low in efficiency, and the labor intensity of gear turning over is large for some disc gears used in commercial vehicles. Therefore, the present application provides a disc gear automatic anti-permeation coating production line. SUMMARY
[0005] The present application provides a disc gear automatic anti-permeation coating production line, which mainly aims to overcome the defects of low efficiency of manual brushing of anti-permeation paint on the existing disc gear and large labor intensity of gear turning over.
[0006] To solve the above technical problems, the present application adopts the following technical scheme:
[0007] A disc gear automatic anti-permeation coating production line, comprising a first conveying module, a turnover module and a second conveying module, the first conveying module and the second conveying module are arranged in parallel at intervals, the first conveying module and the second conveying module are sequentially and intermittently provided with a cleaning device, a detection device and a brushing device along the conveying direction, the rear side of the cleaning device and the brushing device is respectively provided with a gear limiting device, one end of the turnover module is connected with the end of the first conveying module, and the other end is connected with the front end of the second conveying module to form a U-shaped structure, the turnover module comprises a turnover rack, a turnover frame mechanism, a first pushing mechanism, a second pushing mechanism and a transverse pushing mechanism, the first pushing mechanism, the turnover frame mechanism, the second pushing mechanism and the transverse pushing mechanism are sequentially arranged on the turnover rack and extend from one end connected with the end of the first conveying module to the other end.
[0008] In a preferred embodiment, the first conveying module and the second conveying module each comprise a rack, a mounting plate, a limiting baffle, an endless conveyor belt and a conveyor belt driving mechanism, two mounting plates are fixed in parallel on the rack, each mounting plate is provided with a support on the inner side, and each support is provided with an endless conveyor belt, wherein the conveyor belt above each endless conveyor belt is supported on the top surface of the support, the two endless conveyor belts are connected by a synchronous wheel and are driven to rotate by the conveyor belt driving mechanism, and each endless conveyor belt is provided with a limiting baffle on the outer side.
[0009] In a preferred embodiment, the support comprises an L-shaped plate and a plurality of rollers, the L-shaped plates are arranged at intervals on the inner side of the mounting plate, and the mounting plate and the L-shaped plate are provided with a plurality of rollers.
[0010] In a preferred embodiment, the cleaning device comprises a first support frame, a cleaning tank, a rotating disc, a rotating disc driving mechanism and cleaning sponges, the first support frame is provided with a first support plate on the top, a first lifting cylinder is further fixedly installed on the first support plate, a first fixed plate is connected to the first support plate through a plurality of first guide columns at the bottom of the first support plate, the piston rod of the first lifting cylinder is fixedly connected to the first fixed plate through a lifting support, the rotating disc is arranged below the first fixed plate, the rotating disc driving mechanism is fixedly installed on the first fixed plate and connected to the rotating disc, a plurality of cleaning sponges are connected to the circumferential surface of the rotating disc through a sponge support, and the cleaning tank is fixed beside the first support frame, a cleaning pipe is connected to the bottom side of the cleaning tank, an electromagnetic valve is installed on the cleaning pipe, and the end of the cleaning pipe is aligned with the gear to be cleaned.
[0011] In a preferred embodiment, the detection device comprises a dustproof cover, a detection support, a camera and a light source, the dustproof cover is fixedly arranged above the first conveying module or the second conveying module, the detection support is installed on the top of the dustproof cover, and the light source and the camera are arranged on the bottom of the detection support.
[0012] In a preferred embodiment, the brush coating device comprises a glue dropping mechanism, a gear positioning and rotating mechanism, a second support frame, a second fixed plate and a brush, the second support frame is provided with a second support plate on the top, the second fixed plate is installed below the second support plate through a plurality of second guide columns, the brush is installed on the second fixed plate through a support adjusting assembly, the gear positioning and rotating mechanism is arranged below the brush, the glue dropping mechanism comprises an anti-seepage paint tank, a paint guide pipe and a glue dropping cylinder, the liquid outlet of the anti-seepage paint tank is connected to the glue dropping cylinder through the paint guide pipe, the glue dropping cylinder is arranged above the gear positioning and rotating mechanism, and a glue dropping control valve is installed on the glue dropping cylinder.
[0013] In a preferred embodiment, a screw rod is fixedly connected to the center of the top surface of the second fixed plate, and the screw rod is connected to the second support plate through a nut and an adjusting hand wheel.
[0014] In a preferred embodiment, the anti-permeation paint tank comprises a tank body, a stirring motor and a stirring shaft, the stirring shaft is installed in the tank body, the top end of the stirring shaft is connected to the output shaft of the stirring motor, and stirring blades are arranged on the stirring shaft.
[0015] In a preferred embodiment, the first pushing mechanism comprises a first pushing block and a first pushing cylinder, the second pushing mechanism comprises a second pushing block, a vertical lifting cylinder and a second pushing cylinder, the lower part of the turnover frame is provided with a pushing guide rail, the first pushing cylinder and the second pushing cylinder are respectively installed on the pushing guide rail, the piston rod end of the first pushing cylinder is connected to the first pushing block through a first connecting rod, the piston rod end of the second pushing cylinder is fixedly installed with the vertical lifting cylinder, and the piston rod end at the top end of the vertical lifting cylinder is connected to the second pushing block; the transverse pushing cylinder comprises a third pushing block and a third pushing cylinder, the third pushing cylinder is fixed to the side surface of the turnover frame corresponding to the front end of the second conveying module, and the piston rod end of the third pushing cylinder is connected to the third pushing block.
[0016] In a preferred embodiment, the turnover frame mechanism comprises a turnover frame, a turnover shaft and a turnover motor, the turnover frame is rotatably installed on the turnover frame through the turnover shaft, and the output shaft of the turnover motor is connected to the turnover shaft.
[0017] In a preferred embodiment, the gear limiting device comprises V-shaped limiting blocks, a limiting base, lifting rods, guide sleeves and a lifting driving mechanism, the limiting base is fixedly installed at the bottom of the frame of the first conveying module or the second conveying module, two guide sleeves are installed on the limiting base, one lifting rod is arranged in each guide sleeve, the top end of the lifting rod is connected to a V-shaped limiting block, and the lifting driving mechanism is fixedly installed at the bottom of the limiting base and connected to the bottom end of the lifting rod.
[0018] The application further comprises a PLC controller, and the first conveying module, the turnover module, the second conveying module, the cleaning device, the detection device, the brush coating device and the gear limiting device are in communication connection with the PLC controller.
[0019] From the above description of the structure of the present application, compared with the prior art, the beneficial effects of the present application are that the disc gear automatic anti-permeation coating production line of the present application, the cleaning device, the detection device and the brush coating device on the first conveying module can sequentially clean, detect and coat the part to be coated on one end face of the disc gear, and then the other end face of the disc gear is cleaned, detected and coated by the cleaning device, the detection device and the brush coating device on the second conveying module after being turned over by the turnover module. Therefore, the present application can realize automatic anti-permeation coating of the disc gear, greatly improving the work efficiency of disc gear anti-permeation coating, and greatly reducing the labor intensity of the operator without manual turning of the gear. In addition, the first conveying module, the second conveying module and the turnover module are independent modules and are installed in a U shape, which not only facilitates transportation and assembly, but also saves the length space of the arrangement of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a top view of the disc gear of the present application.
[0021] Figure 2 is a top view of the present application.
[0022] Figure 3 is a structural schematic view of the first conveying module of the present application.
[0023] Figure 4 is a front view of the cleaning device of the present application.
[0024] Figure 5 is a right view of the cleaning device of the present application.
[0025] Figure 6 is a structural schematic view of the detection device of the present application.
[0026] Figure 7 is a front view of the brush coating device of the present application.
[0027] Figure 8 is a right view of the brush coating device of the present application.
[0028] Figure 9 is a structural schematic view of the gear limiting device of the present application.
[0029] Figure 10 is a structural schematic view of the turnover module of the present application.
[0030] Figure 11 is a top view of the turnover module of the present application. DETAILED DESCRIPTION
[0031] A specific embodiment of the present application is described below with reference to the accompanying drawings. In order to fully understand the present application, numerous specific details are described below, but the present application can be implemented without these details.
[0032] The present application relates to an automatic anti-permeation coating production line for disc gears. Figure 1 The disc gear comprises two end faces 11', and a mounting through hole 100' is arranged in the center of the two end faces 11'. A stepped groove 12' is arranged on the inner side of one of the end faces 11', and the bottom of the stepped groove 12' and the other end face are the parts that need to be coated with the anti-permeation coating.
[0033] The automatic anti-permeation coating production line of the embodiment comprises a first conveying module 1, a turnover module 2, a second conveying module 3, and a PLC controller 4. Figure 2 The first conveying module 1 and the second conveying module 3 are arranged in parallel at intervals. The first conveying module 1 conveys from the left side to the right side, and the second conveying module 3 conveys from the right side to the left side. Figure 2 The first conveying module 1 and the second conveying module 3 are sequentially arranged with a cleaning device 20, a detection device 30, and a brush coating device 40 along the conveying direction.
[0034] The rear side of the cleaning device 20 and the brush coating device 40 is respectively provided with a gear limiting device 50. Figure 2 One end of the turnover module 2 is connected to the end of the first conveying module 1, and the other end is connected to the front end of the second conveying module 3 to form a U-shaped structure.
[0035] The first conveying module 1 comprises a rack 11, a mounting plate 12, a limiting baffle 13, an annular conveying belt 14, and a conveying belt driving mechanism (not shown in the figure). Figure 3 The two mounting plates 12 are fixed in parallel on the rack 11. Each mounting plate 12 is provided with a support on the inner side. Each support is provided with an annular conveying belt 14. The conveying belt above each annular conveying belt 14 is supported on the top surface of the support. The two ends of the two annular conveying belts 14 are connected by a set of synchronous wheels 15. One set of synchronous wheels 15 is driven to rotate by the conveying belt driving mechanism. The outer side of the conveying belt above each annular conveying belt 14 is provided with a limiting baffle 13. Each limiting baffle 13 is mounted on the inner side of the mounting plate 12 by adjusting bolts to facilitate the adjustment of the distance between the two limiting baffles 13.
[0036] The rear side of the cleaning device 20 and the brush coating device 40 is respectively provided with a gear limiting device 50. Figure 3The support member includes L-shaped plates 161 and a plurality of rollers 162. The L-shaped plates 161 are arranged on the inner side of the mounting plate 12 at intervals, and the rollers 162 are arranged between the mounting plate 12 and the L-shaped plates 161. The rollers 162 are arranged at the bottom of the conveying belt above the annular conveying belt 14 to reduce the friction between the annular conveying belt 14 and the support member.
[0037] The second conveying module 3 has the same structure as the first conveying module 1, which will not be repeated here.
[0038] Referring to Figure 2 , Figure 4 and Figure 5 The cleaning device 20 includes a first support frame 21, a cleaning tank 22, a rotating disc 23, a rotating disc driving mechanism 25, and cleaning sponges 24. The first support frame 21 is provided with a first support plate 211 at the top, and a first lifting cylinder 212 is fixedly installed on the first support plate 211. The first support plate 211 is connected to a first fixed plate 214 through a plurality of first guide columns 213 at the bottom. The piston rod end of the first lifting cylinder 211 is fixedly connected to the first fixed plate 214 through a lifting bracket 215. The rotating disc 23 is arranged below the first fixed plate 214. The rotating disc driving mechanism 25 is fixedly installed on the first fixed plate 214 and connected to the rotating disc 23. A plurality of cleaning sponges 24 are connected to the circumferential surface of the rotating disc 23 through a sponge bracket 241. The cleaning tank 22 is fixedly arranged beside the first support frame 21 and contains cleaning liquid, preferably gasoline, which is easy to evaporate and does not require a drying device. A cleaning pipe 26 is connected to the side of the bottom of the cleaning tank 22. An electromagnetic valve 27 is installed on the cleaning pipe 26, and the end of the cleaning pipe 26 is aligned with the gear to be cleaned.
[0039] Referring to Figure 2 and Figure 6 The detection device 30 includes a dustproof cover 31, a detection bracket 32, a camera 33, and a light source 34. The dustproof cover 31 is fixedly arranged above the first conveying module 1 or the second conveying module 3. The detection bracket 32 is installed at the top of the dustproof cover 31. The light source 34 and the camera 33 are arranged at the bottom of the detection bracket 32.
[0040] Referring to Figure 2 , Figure 7 and Figure 8The brush coating device 40 comprises a glue dropping mechanism, a gear positioning rotating mechanism 42, a second support frame 43, a second fixing plate 44 and a brush 45. The second support frame 43 is provided with a second support plate 431 at the top. The second fixing plate 44 is installed below the second support plate 431 through a plurality of second guide columns 441. The brush 45 is installed on the second fixing plate 44 through a support adjusting assembly 451. The gear positioning rotating mechanism is arranged below the brush 45. The support adjusting assembly comprises a vertical rod, a sleeve, a connecting steering rod and a mounting frame, and can realize the adjustment of the brush in the horizontal direction, the vertical direction and the circumferential direction.
[0041] With reference to Figure 8 A screw rod 442 is fixedly connected to the center of the top surface of the second fixing plate 44. The screw rod 442 is connected with the second support plate 431 through a nut 443 and an adjusting hand wheel 444.
[0042] With reference to Figure 7 And Figure 8 The glue dropping mechanism comprises an anti-seepage paint tank 411, a paint guide pipe 412 and a glue dropping cylinder 413. The anti-seepage paint tank 411 comprises a tank body 4111, a stirring motor 4112 and a stirring shaft 4113. The stirring shaft is installed in the tank body and connected with the output shaft of the stirring motor at the top end. A stirring blade is arranged on the stirring shaft. The liquid outlet of the anti-seepage paint tank 411 is connected with the glue dropping cylinder 413 through the paint guide pipe 412. The glue dropping cylinder 413 is also installed above the gear positioning rotating mechanism 42 through a support adjusting assembly 451. A glue dropping control valve 414 is installed on the glue dropping cylinder 413.
[0043] With reference to Figure 7 And Figure 8 The gear positioning rotating mechanism comprises a rotating motor 421, a gear box 422, a rotating seat 423, a support seat 424, a base 425 and a lifting cylinder 426. The base 425 is fixedly installed at the lower part of the rack 11. The lifting cylinder 426 is fixed to the bottom surface of the base 425. A support seat 424 is installed on the top surface of the base 425 through a plurality of guide columns. The piston rod end of the lifting cylinder 426 is connected with the support seat 424. A gear box 422 is fixedly installed on the support seat 424. The output shaft of the rotating motor 421 is connected with the rotating seat 423 through the gear box 422. A plurality of elastic clamping pieces 427 are arranged on the circumferential surface of the rotating seat 423.
[0044] With reference to Figure 9The gear limiting device 50 comprises a V-shaped limiting block 51, a limiting base 52, a lifting rod 53, a guide sleeve 54 and a lifting driving mechanism. The limiting base 52 is fixedly installed at the bottom of the rack of the first conveying module 1 or the second conveying module 3, two guide sleeves 54 are installed on the limiting base 52, one lifting rod 53 is arranged in each guide sleeve 54, the top end of the lifting rod 53 is connected with the V-shaped limiting block 51, and the lifting driving mechanism (not shown in the figure) is fixed at the bottom of the limiting base 52 and connected with the bottom end of the lifting rod 53. The lifting driving mechanism of the present application is preferably a pneumatic cylinder. When the disc gear is conveyed to below the cleaning device or the brushing device, the lifting driving mechanism is actuated upward to make the V-shaped limiting block rise and stop at the side of the disc gear.
[0045] With reference to Figure 2 , Figure 10 and Figure 11 , the above-mentioned turnover module 2 comprises a turnover rack 61, a turnover frame mechanism 62, a first pushing mechanism 63, a second pushing mechanism 64 and a transverse pushing mechanism 65. The first pushing mechanism 63, the turnover frame mechanism 62, the second pushing mechanism 64 and the transverse pushing mechanism 65 are sequentially arranged on the turnover rack 61 and extend from one end to the other end of the first conveying module.
[0046] With reference to Figure 10 and Figure 11 , the above-mentioned first pushing mechanism comprises a first pushing block 631 and a first pushing cylinder 632, the second pushing mechanism comprises a second pushing block 641, a vertical lifting cylinder 642 and a second pushing cylinder 643, the turnover rack 61 is provided with a pushing guide rail 611 at the lower part, the first pushing cylinder 632 and the second pushing cylinder 643 are respectively installed on the pushing guide rail 611, the piston rod end of the first pushing cylinder 632 is connected with the first pushing block 631 through a first connecting rod 633, the piston rod end of the top end of the vertical lifting cylinder 642 fixedly installed on the piston rod end of the second pushing cylinder 643 is connected with the second pushing block 641; the transverse pushing mechanism comprises a third pushing block 651 and a third pushing cylinder 652, the third pushing cylinder 652 is fixed on the side of the turnover rack 61 corresponding to the front end of the second conveying module 3, and the piston rod end of the third pushing cylinder 652 is connected with the third pushing block 651.
[0047] With reference to Figure 10 and Figure 11 , the above-mentioned turnover frame mechanism comprises a turnover frame 621, a turnover shaft 622 and a turnover motor 623. The turnover frame 621 is rotatably installed on the turnover rack 61 through the turnover shaft 622, and the turnover motor 623 is fixed on the side of the turnover rack 61 and connected with the turnover shaft 622 through the output shaft.
[0048] The above motors, cylinders, solenoid valves and the like are in communication connection with the PLC controller 4, and the action thereof is controlled by the PLC controller 4.
[0049] The specific process of the production line is as follows:
[0050] I. Place the disc gear on the first conveying module with the end face having the stepped groove facing upward.
[0051] II. When it is conveyed to the cleaning device, the lifting driving mechanism of the gear limiting device acts upward to make the V-shaped limiting block rise on the side of the disc gear, and then the solenoid valve of the cleaning device is opened to clean the surface of the disc gear by rotating the rotating disc to drive the cleaning sponge.
[0052] III. After drying, it is conveyed to below the detection device, the surface of the disc gear is photographed by the camera and transmitted to the PLC controller for analysis. If there is a defect, the first conveying module is paused for conveying by the PLC controller, and the disc gear is taken out by the worker; if there is no defect, it continues to be conveyed to the brushing device.
[0053] IV. When reaching the brushing device position, the disc gear is limited by the gear limiting device, the lifting cylinder of the gear positioning rotating mechanism acts upward to drive the rotating seat to rise, the elastic clamping piece is clamped into the mounting hole of the disc gear to position the disc gear; then the glue dropping mechanism works to drop the anti-seepage coating to the position needing to be coated on the disc gear; then the rotating seat drives the disc gear to rotate, and the anti-seepage coating is dispersed by the brush to make the anti-seepage coating evenly coated on each position needing to be coated. After coating is completed, the lifting cylinder acts downward to drive the rotating seat to descend, and the elastic clamping piece is separated from the disc gear under the action of the supporting piece.
[0054] V. The first conveying module continues to convey the disc gear to the turnover rack, pushes the disc gear into the turnover rack by the first pushing mechanism, then turns the turnover rack and the disc gear upward by 180° by the turnover motor, pushes the disc gear to the front of the third pushing mechanism by the second pushing mechanism, and finally pushes the turned-over disc gear to the second conveying module by the third pushing mechanism.
[0055] Since the anti-seepage coating is coated on the stepped groove bottom surface of the disc gear before turning over, when conveying after turning over, the second conveying module will not contact the anti-seepage coating, ensuring that the anti-seepage coating coating is not disturbed.
[0056] The coating method of the anti-seepage coating on the other end face of the disc gear is the same as steps II to IV, which will not be repeated here.
[0057] The above merely illustrates the specific embodiments of the present application, but the design concept of the present application is not limited thereto, and any non-essential modification of the present application by using the concept shall be deemed as the infringement of the protection scope of the present application.
Claims
1. A production line for the automatic application of barrier coatings to disc gears, characterized in that it comprises: The utility model provides a kind of device for the production of flexible printed circuit board, including first conveying module, turnover module and second conveying module, first conveying module and second conveying module are arranged in parallel with interval, first conveying module and second conveying module are sequentially arranged with interval along conveying direction and are provided with cleaning device, detection device and brush coating device, first conveying module and second conveying module include rack, mounting plate, limit baffle, endless conveyor belt and conveyor belt driving mechanism, two mounting plates are fixed in parallel on the rack, the inner side of each mounting plate is respectively provided with a support, and one of the endless conveyor belt is correspondingly arranged on each support, wherein the conveyor belt above each endless conveyor belt is supported on the top surface of the support, and the two ends of the two endless conveyor belts are respectively connected by a group of synchronous wheels, wherein one group of synchronous wheels is driven to rotate by conveyor belt driving mechanism, and the outer side of the conveyor belt above each endless conveyor belt is respectively provided with a limit baffle;The support includes L-shaped plate and a plurality of rollers, the inner side of the mounting plate is provided with the L-shaped plate with interval, and a plurality of rollers are arranged between the mounting plate and the L-shaped plate;The rear side of the cleaning device and the brush coating device is respectively provided with a gear limiting device, the brush coating device includes glue dropping mechanism, gear positioning rotating mechanism, second support frame, second fixed plate and brush, the top of the second support frame is provided with a second support plate, the second fixed plate is installed below the second support plate by a plurality of second guide columns, the second fixed plate is installed with the brush by support adjusting assembly, the gear positioning rotating mechanism is arranged below the brush, the glue dropping mechanism includes anti-seepage paint tank, paint guide pipe and dropping cylinder, the liquid outlet of the anti-seepage paint tank is connected with the dropping cylinder by the paint guide pipe, the dropping cylinder is arranged above the gear positioning rotating mechanism, and a dropping control valve is installed on the dropping cylinder;The gear positioning rotating mechanism includes rotating motor, gear box, rotating seat, support seat, base and lifting cylinder, the base is fixedly installed on the lower part of the rack, the lifting cylinder is fixed on the bottom surface of the base, a support seat is installed on the top surface of the base by a plurality of guide columns, the piston rod end of the lifting cylinder is connected with the support seat, a gear box is fixedly installed on the support seat, the output shaft of the rotating motor is connected with the rotating seat through the gear box, and a plurality of elastic clamps are arranged on the circumferential surface of the rotating seat;One end of the turnover module is connected with the tail end of the first conveying module, and the other end is connected with the front end of the second conveying module to form a U-shaped structure, the turnover module includes turnover rack, turnover frame mechanism, first pushing mechanism, second pushing mechanism and transverse pushing mechanism, the first pushing mechanism, the turnover frame mechanism, the second pushing mechanism and the transverse pushing mechanism are sequentially arranged on the turnover rack and arranged in the direction from the end connected with the tail end of the first conveying module to the other end.The first pushing mechanism comprises a first pushing block and a first pushing cylinder, the second pushing mechanism comprises a second pushing block, a vertical lifting cylinder and a second pushing cylinder, the lower part of the turnover frame is provided with a pushing guide rail, the first pushing cylinder and the second pushing cylinder are respectively installed on the pushing guide rail, the piston rod end of the first pushing cylinder is connected with the first pushing block through a first connecting rod, the piston rod end of the second pushing cylinder is fixedly provided with the vertical lifting cylinder, and the piston rod end of the top end of the vertical lifting cylinder is connected with the second pushing block; the transverse pushing mechanism comprises a third pushing block and a third pushing cylinder, the third pushing cylinder is fixed to the side surface of the turnover frame corresponding to the front end of the second conveying module, the piston rod end of the third pushing cylinder is connected with the third pushing block, the turnover frame mechanism comprises a turnover frame, a turnover shaft and a turnover motor, the turnover frame is rotatably installed on the turnover frame through the turnover shaft, the turnover motor is fixed to the side surface of the turnover frame, the output shaft of the turnover motor is connected with the turnover shaft, the turnover frame is in a U shape and comprises two upper layer supports and two lower layer supports which are arranged at intervals.
2. A disc gear automatic coating production line for coating a disc gear with a barrier coating material according to claim 1, characterized in that: The cleaning device comprises a first support frame, a cleaning tank, a rotating disc, a rotating disc driving mechanism and cleaning sponges, a first support plate is arranged on the top of the first support frame, a first lifting cylinder is fixedly installed on the first support plate, a first fixing plate is connected to the bottom of the first support plate through a plurality of first guide columns, the piston rod end of the first lifting cylinder is fixedly connected to the first fixing plate through a lifting support, the rotating disc is arranged below the first fixing plate, the rotating disc driving mechanism is fixedly installed on the first fixing plate and connected to the rotating disc, a plurality of cleaning sponges are connected to the circumferential surface of the rotating disc through sponge supports, the cleaning tank is fixed beside the first support frame, a cleaning pipe is connected to the bottom side of the cleaning tank, an electromagnetic valve is installed on the cleaning pipe, and the end of the cleaning pipe is aligned with the gear to be cleaned.
3. A disc gear automatic coating production line for coating a disc gear with a barrier coating material according to claim 1, characterized in that: The detection device comprises a dustproof cover, a detection support, a camera and a light source, the dustproof cover is fixedly arranged above the first conveying module or the second conveying module, the detection support is installed on the top of the dustproof cover, and the light source and the camera are arranged on the bottom of the detection support.
4. A disc gear automatic coating of impervious coating material production line according to claim 1, characterized in that: A screw rod is fixedly connected to the top surface center of the second fixing plate, the screw rod is connected to the second support plate through a nut and an adjusting hand wheel.
5. A disc gear automatic coating of impervious coating material production line according to claim 1, characterized in that: The anti-seepage coating tank comprises a tank body, a stirring motor and a stirring shaft, the stirring shaft is installed in the tank body, the top end of the stirring shaft is connected to the output shaft of the stirring motor, and stirring blades are arranged on the stirring shaft.
6. A disc gear automatic coating of impervious coating material production line as claimed in claim 1, characterized in that: The gear limiting device comprises V-shaped limiting blocks, a limiting base, lifting rods, guide sleeves and a lifting driving mechanism, the limiting base is fixedly installed at the bottom of the rack of the first conveying module or the second conveying module, two guide sleeves are installed on the limiting base, one lifting rod is arranged in each guide sleeve, the top end of the lifting rod is connected to a V-shaped limiting block, and the lifting driving mechanism is fixedly arranged at the bottom of the limiting base and connected to the bottom end of the lifting rod.
7. A disc gear automatic coating of impervious coating material production line according to claim 1, characterized in that: A PLC controller is further arranged, and the first conveying module, the overturning module, the second conveying module, the cleaning device, the detection device, the brush coating device and the gear limiting device are in communication connection with the PLC controller.
Citation Information
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