Diamond mesh support device and method

The diamond mesh support device is used to design the trolley top, thruster, frame and support rod spring structure on the anchor trolley, which solves the problems of large equipment, high cost and difficult control in diamond mesh support, realizes the automatic deployment and fixation of the diamond mesh, and is suitable for safe support in narrow spaces.

CN116427964BActive Publication Date: 2025-10-10SANSHANDAO GOLD MINE SHANDONG GOLD MINING LAIZHOU
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Patent Information

Application Number
CN202310387075.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-12
Publication Date
2025-10-10
Estimated Expiration
2043-04-12

AI Technical Summary

Technical Problem

In the existing diamond mesh support method, the mechanized equipment is large in size, expensive and difficult to control. In addition, in the narrow underground mining environment, it is impossible to park the long-arm trolley and the anchor trolley at the same time, which poses a safety risk.

Method used

A diamond net support device is designed, which includes a trolley top, a propeller, a frame, a support rod and a spring structure installed on the propulsion shaft of the anchor trolley. The automatic expansion and fixation of the diamond net are achieved through the cooperation of the roller and the thimble, and the diamond net is supported by the anchor trolley.

Benefits of technology

The automatic expansion and fixation of the diamond net is realized. The device has a simple structure, low cost and easy control. It is suitable for diamond net support in narrow spaces and avoids the use of large equipment and safety risks.

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Abstract

The application discloses a diamond net supporting device and method. The supporting device comprises a jenny top for being installed on a propelling shaft of an anchor rod jenny, and a propeller for propelling the anchor rod upwards, which is installed on the propelling shaft. The diamond net supporting device further comprises a frame body installed on the propelling shaft; the frame body is provided with a first supporting rod and a second supporting rod through a rotary connection mode; the upper end of the first supporting rod and the upper end of the second supporting rod are connected through a first rotary shaft, and a roller is installed on the first rotary shaft; the first supporting rod and the second supporting rod are further connected with the frame body through a first supporting spring and a second supporting spring respectively; the frame body is further provided with a third supporting rod and a fourth supporting rod through a rotary connection mode; and the third supporting rod and the fourth supporting rod are further connected with the frame body through a third supporting spring and a fourth supporting spring respectively. The application has the advantages of simple structure, small size, low cost, convenient control and the like.
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Description

Technical Field

[0001] The invention relates to the field of mine support, and specifically relates to a device for supporting a diamond net, and also relates to a method for supporting the diamond net. Background Art

[0002] Diamond mesh is a metal mesh that is easy to bend and deform. It has a flexible support effect when used to support the broken rocks on the roof. It can support the uneven rocks on the roof through its own deformation. Its support effect is better than that of rigid metal mesh, and it is particularly suitable for application on broken roofs.

[0003] Traditional diamond mesh support methods require workers to stand beneath the broken roof and use tools such as wooden planks to unfold and support the diamond mesh, ensuring it adheres to the roof rock. An anchor trolley is then used to install multiple anchors onto the roof. These anchors, coupled with anchor plates, secure the diamond mesh to the roof, allowing it to support a large area of ​​the roof rock.

[0004] However, the broken rock mass on the roof of an underground mine is extremely prone to roof collapse, and there are great safety risks for manpower working under the broken roof.

[0005] To address this issue, a foreign company has proposed a solution using a long-arm trolley and a manipulator to deploy and support the diamond mesh beneath the broken roof. During construction, the long-arm trolley and manipulator are used to fit the diamond mesh to the roof rock mass, followed by an anchor trolley to install multiple anchors and anchor plates onto the roof.

[0006] However, the rooftop rock crushing sites in underground mines do not allow for large open spaces, resulting in very narrow sites that often cannot accommodate both a long-arm trolley and an anchor trolley. Furthermore, manipulators also introduce new challenges, such as complex structures, high costs, and difficulty controlling them. Summary of the Invention

[0007] The present invention proposes a diamond mesh support device and method, the purpose of which is to solve the problems of large equipment size, high cost and difficult control in the existing mechanized diamond mesh support process.

[0008] The technical solutions of the present invention are as follows:

[0009] A diamond mesh support device includes a trolley tip mounted on a propulsion shaft on an anchor trolley, and a propeller mounted on the propulsion shaft, the propeller being used to propel the anchor upward;

[0010] The diamond net support device also includes a frame mounted on the propulsion shaft;

[0011] The frame is provided with a first support rod and a second support rod by a rotational connection, the upper end of the first support rod and the upper end of the second support rod are connected by a first rotating shaft, and a roller is installed on the first rotating shaft; the first support rod and the second support rod are further connected to the frame by a first supporting spring and a second supporting spring respectively;

[0012] The frame body is further provided with a third support rod and a fourth support rod by a rotational connection, the upper end of the third support rod is provided with a first thimble, and the upper end of the fourth support rod is provided with a second thimble; the third support rod and the fourth support rod are further connected to the frame body by a third support spring and a fourth support spring respectively;

[0013] The roller is located on the left side of the trolley top, the first thimble is located on the right front side of the trolley thimble, and the second thimble is located on the right rear side of the trolley top; the roller is higher than the first thimble and the second thimble.

[0014] As a further improvement of the diamond mesh supporting device: the two ends of the drum are respectively installed with a first ball and a second ball through a rotational connection.

[0015] As a further improvement of the diamond mesh support device: the frame includes an annular fixing seat, the fixing seat is sleeved on the propulsion shaft, a threaded hole is opened on the fixing seat, and a fastening nail is installed in the threaded hole.

[0016] As a further improvement of the diamond mesh support device: the frame body also includes a first connecting rod and a second connecting rod fixedly connected to the fixing seat, and an I-shaped frame fixed together with the first connecting rod and the second connecting rod.

[0017] As a further improvement of the diamond mesh support device: the right end of the first support rod is connected to the first hinge seat installed on the I-frame, and the right end of the second support rod is connected to the second hinge seat installed on the I-frame.

[0018] As a further improvement to the diamond mesh supporting device, the lower end of the first supporting spring and the lower end of the second supporting spring are both connected to the I-beam.

[0019] As a further improvement of the diamond mesh supporting device: the left end of the third support rod and the left end of the fourth support rod are both connected to the second rotating shaft installed on the I-frame.

[0020] As a further improvement of the diamond mesh support device: the right end of the I-frame is also equipped with a first support base and a second support base, the lower end of the third support spring is connected to the first support base, and the lower end of the fourth support spring is connected to the second support base.

[0021] The present invention also provides a support method based on the diamond mesh support device, comprising the following steps:

[0022] Step 1: Move the anchor trolley to the first construction station, lower the propeller shaft, and place the diamond net on top of the roller, the third support rod, and the fourth support rod, so that the roller, the third support rod, and the fourth support rod support the diamond net, and the first and second thimbles hook the diamond net;

[0023] Step 2: The propulsion shaft rises and supports the diamond net to the bottom of the roof that needs to be supported. At the same time, the top of the trolley is firmly pressed against the roof. At this time, the first support spring, the second support spring, the third support spring and the fourth support spring are all compressed. The roller, the third support rod and the fourth support rod press the diamond net tightly against the roof rock mass to fix the diamond net;

[0024] Step 3: Install the anchor rod on the top plate through the pusher, and then install the anchor rod plate at the lower end of the anchor rod to fix the diamond mesh;

[0025] Step 4: The propulsion shaft descends, so that the trolley top, the third support rod, the fourth support rod, the first thimble and the second thimble are separated from the diamond mesh, but the roller is still in contact with the diamond mesh;

[0026] Step 5: The anchor trolley moves forward to the next station. During the movement, the roller is always in contact with the diamond mesh to unfold the diamond mesh;

[0027] Step 6: The propulsion shaft rises, and the top of the trolley, the third support rod, and the fourth support rod all contact the diamond net again, pushing the diamond net onto the top plate. At this time, the first support spring, the second support spring, the third support spring, and the fourth support spring are all compressed to achieve the re-fixation of the diamond net; the propeller installs the next anchor rod, and then installs the anchor rod plate to fix the diamond net;

[0028] Then repeat steps 4 to 6 until the diamond mesh support is completed.

[0029] Compared with the prior art, the present invention has the following beneficial effects: (1) The device is directly mounted on the anchor trolley, and does not require the use of a long-arm trolley and a manipulator. It has a simple structure, small size, low cost, and easy control. (2) The present invention can be deployed while walking and supporting, which is convenient for supporting diamond nets with a larger area and does not impose higher requirements on space. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 Schematic diagram of the structure of the device;

[0031] Figure 2 This is a structural diagram of the device supporting the diamond net. DETAILED DESCRIPTION

[0032] The technical solution of the present invention is described in detail below with reference to the accompanying drawings:

[0033] like Figure 1 A diamond mesh support device includes a trolley top 1 for installation on a propulsion shaft 29 on an anchor trolley, and also includes a propeller 2 installed on the propulsion shaft 29, and the propeller 2 is used to push the anchor 3 upward.

[0034] The diamond net support device also includes a frame mounted on the propulsion shaft 29.

[0035] In this embodiment, the frame includes an annular fixing seat 4, which is sleeved on the propulsion shaft 29. Furthermore, the frame also includes a first connecting rod 5 and a second connecting rod 6 welded to the fixing seat 4, and an I-shaped frame 7 welded to the first connecting rod 5 and the second connecting rod 6.

[0036] The frame is height-adjustable: a threaded hole is provided on the fixing seat 4, in which a fastening nail 28 is installed. By loosening the fastening nail 28, the height of the entire frame can be adjusted.

[0037] The frame is provided with a first support rod 10 and a second support rod 11 by means of a rotational connection.

[0038] Specifically, the right end of the first support rod 10 is connected to the first hinge seat 8 installed on the I-frame 7 , and the right end of the second support rod 11 is connected to the second hinge seat 9 installed on the I-frame 7 .

[0039] The upper end of the first support rod 10 and the upper end of the second support rod 11 are connected by a first rotating shaft 12, and a roller 15 is installed on the first rotating shaft 12. The two ends of the roller 15 are also respectively installed with a first ball 13 and a second ball 14 through a rotational connection.

[0040] The first support rod 10 and the second support rod 11 are further connected to the frame body via a first support spring 16 and a second support spring 17. The lower ends of the first support spring 16 and the lower ends of the second support spring 17 are both connected to the I-beam 7, and their upper ends are connected to the bottom left ends of the first support rod 10 and the second support rod 11, respectively.

[0041] The frame is also provided with a third support rod 23 and a fourth support rod 24 by a rotation connection. Specifically, the left end of the third support rod 23 and the left end of the fourth support rod 24 are both connected to the second rotating shaft 22 installed on the I-shaped frame 7.

[0042] A first thimble 25 is provided at the top of the right end of the third support rod 23 , and a second thimble 26 is provided at the top of the right end of the fourth support rod 24 , and the two thimbles are used to hook the diamond mesh 27 .

[0043] The third support rod 23 and the fourth support rod 24 are further connected to the frame body via a third support spring 20 and a fourth support spring 21, respectively. In this embodiment, the right end of the I-shaped frame 7 is also mounted with a first support base 18 and a second support base 19. The lower end of the third support spring 20 is connected to the first support base 18, and the lower end of the fourth support spring 21 is connected to the second support base 19. The upper ends of the third support spring 20 and the fourth support spring 21 are connected to the right bottom ends of the third support rod 23 and the right bottom ends of the fourth support rod 24, respectively.

[0044] The roller 15 is located on the left side of the trolley top 1, the first thimble 25 is located on the right front side of the trolley top 1, and the second thimble 26 is located on the right rear side of the trolley top 1. The roller 15 is higher than the first thimble 25 and the second thimble 26.

[0045] like Figure 2 , when supporting the diamond mesh 27:

[0046] Step 1: Move the anchor trolley to the first construction station, lower the propulsion shaft 29, and place the diamond net 27 on top of the roller 15, the third support rod 23 and the fourth support rod 24, so that the roller 15, the third support rod 23 and the fourth support rod 24 support the diamond net 27, and the first thimble 25 and the second thimble 26 hook the diamond net 27.

[0047] Step 2: The propulsion shaft 29 rises and supports the diamond net 27 to the bottom of the top plate that needs support. At the same time, the top of the trolley 1 is firmly pushed against the top plate. At this time, the first support spring 16, the second support spring 17, the third support spring 20 and the fourth support spring 21 are all compressed. The roller 15, the third support rod 23 and the fourth support rod 24 press the diamond net 27 tightly against the top plate rock mass to fix the diamond net 27.

[0048] Step 3: Install the anchor rod 3 on the top plate through the thruster 2, and then install the anchor rod plate at the lower end of the anchor rod 3 to fix the diamond mesh 27.

[0049] Step 4: The propulsion shaft 29 descends, so that the trolley top 1, the third support rod 23, the fourth support rod 24, the first thimble 25 and the second thimble 26 are all separated from the diamond mesh 27, but the roller 15 is still in contact with the diamond mesh 27.

[0050] Step 5: The anchor trolley moves forward to the next workstation. During the movement, the roller 15 is always in contact with the diamond mesh 27 to unfold the diamond mesh 27.

[0051] Step 6, the advancing shaft 29 is lifted, the trolley center 1, the third support rod 23 and the fourth support rod 24 are in contact with the diamond net 27 again, the diamond net 27 is pushed to the top plate, at this time the first support spring 16, the second support spring 17, the third support spring 20 and the fourth support spring 21 are compressed under force, realizing the re-fixing of the diamond net 27; the pusher 2 installs the next anchor rod 3, and then installs the anchor rod disc, fixing the diamond net 27.

[0052] After that, steps 4 to 6 are repeated until the support of the diamond net 27 is completed.

Claims

1. A diamond mesh support device, characterized by: It comprises a trolley top (1) for being mounted on a propulsion shaft (29) on an anchor trolley, and a propeller (2) mounted on the propulsion shaft (29), wherein the propeller (2) is used to propel the anchor (3) upwards; The diamond net support device also includes a frame mounted on the propulsion shaft (29); A first support rod (10) and a second support rod (11) are mounted on the frame in a rotationally connected manner, the upper end of the first support rod (10) and the upper end of the second support rod (11) are connected via a first rotating shaft (12), and a roller (15) is mounted on the first rotating shaft (12); the first support rod (10) and the second support rod (11) are further connected to the frame via a first supporting spring (16) and a second supporting spring (17), respectively; A third support rod (23) and a fourth support rod (24) are also mounted on the frame in a rotationally connected manner, a first ejector pin (25) is provided at the upper end of the third support rod (23), and a second ejector pin (26) is provided at the upper end of the fourth support rod (24); the third support rod (23) and the fourth support rod (24) are also connected to the frame via a third support spring (20) and a fourth support spring (21), respectively; The roller (15) is located on the left side of the trolley top (1), the first thimble (25) is located on the right front side of the trolley thimble, and the second thimble (26) is located on the right rear side of the trolley top (1); the roller (15) is higher than the first thimble (25) and the second thimble (26).

2. The diamond mesh support device according to claim 1, characterized in that: A first ball (13) and a second ball (14) are respectively mounted on both ends of the drum (15) by means of a rotational connection.

3. The diamond mesh support device according to claim 1, characterized in that: The frame includes an annular fixing seat (4), which is sleeved on the propulsion shaft (29). A threaded hole is provided on the fixing seat (4), and a fastening nail (28) is installed in the threaded hole.

4. The diamond mesh support device according to claim 3, characterized in that: The frame body further comprises a first connecting rod (5) and a second connecting rod (6) fixedly connected to the fixing seat (4), and an I-shaped frame (7) fixed together with the first connecting rod (5) and the second connecting rod (6).

5. The diamond mesh support device according to claim 4, characterized in that: The right end of the first support rod (10) is connected to a first hinge seat (8) installed on the I-shaped frame (7), and the right end of the second support rod (11) is connected to a second hinge seat (9) installed on the I-shaped frame (7).

6. The diamond mesh support device according to claim 4, characterized in that: The lower end of the first support spring (16) and the lower end of the second support spring (17) are both connected to the I-shaped frame (7).

7. The diamond mesh support device according to claim 4, characterized in that: The left end of the third support rod (23) and the left end of the fourth support rod (24) are both connected to the second rotating shaft (22) installed on the I-shaped frame (7).

8. The diamond mesh support device according to claim 4, characterized in that: A first support base (18) and a second support base (19) are also installed at the right end of the I-shaped frame (7), the lower end of the third support spring (20) is connected to the first support base (18), and the lower end of the fourth support spring (21) is connected to the second support base (19).

9. The support method based on the diamond mesh support device according to claim 3 is characterized in that The steps are: Step 1, move the anchor trolley to the first construction station, lower the propulsion shaft (29), place the diamond net (27) on top of the roller (15), the third support rod (23) and the fourth support rod (24), so that the roller (15), the third support rod (23) and the fourth support rod (24) support the diamond net (27), and the first thimble (25) and the second thimble (26) hook the diamond net (27); Step 2: The propulsion shaft (29) rises and supports the diamond net (27) to the bottom of the roof that needs to be supported. At the same time, the top of the trolley (1) is firmly pressed against the roof. At this time, the first support spring (16), the second support spring (17), the third support spring (20) and the fourth support spring (21) are all compressed. The roller (15), the third support rod (23) and the fourth support rod (24) press the diamond net (27) tightly against the roof rock mass, thereby fixing the diamond net (27); Step 3: Install the anchor rod (3) on the top plate through the propeller (2), and then install the anchor rod plate at the lower end of the anchor rod (3) to fix the diamond mesh (27); Step 4, the propulsion shaft (29) is lowered, so that the trolley top (1), the third support rod (23), the fourth support rod (24), the first thimble (25) and the second thimble (26) are all separated from the diamond mesh (27), but the roller (15) is still in contact with the diamond mesh (27); Step 5: The anchor trolley moves forward to the next station. During the movement, the roller (15) is always in contact with the diamond mesh (27) to unfold the diamond mesh (27); Step 6: The propulsion shaft (29) is raised, and the trolley top (1), the third support rod (23) and the fourth support rod (24) are in contact with the diamond mesh (27) again, and the diamond mesh (27) is pushed onto the top plate. At this time, the first support spring (16), the second support spring (17), the third support spring (20) and the fourth support spring (21) are all compressed to achieve the re-fixation of the diamond mesh (27); the propeller (2) installs the next anchor rod (3), and then installs the anchor rod plate to fix the diamond mesh (27); Then repeat steps 4 to 6 until the support of the diamond mesh (27) is completed.

Citation Information

Patent Citations

  • Supporting structure and tunnel platform machine applying same

    CN114542152A

  • Cantilever crane mechanism for anchor net trolley

    CN215860251U