A temperature comprehensive management system and method for a hydrogen station gas pressurization process
By installing temperature regulation devices at the inlet, outlet, and hydraulic oil of the hydrogen compressor in the hydrogen refueling station, and combining data acquisition and processing, multiple heat exchange regulation of the gas and hydraulic oil is achieved, solving the problem of increased membrane head temperature under high temperature conditions, extending compressor life and improving environmental adaptability.
Patent Information
- Application Number
- CN202310469193.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-26
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-04-26
AI Technical Summary
In existing hydrogen refueling stations, the diaphragm-type hydrogen compressor experiences increased diaphragm head temperature under high-temperature conditions, affecting the sealing material and diaphragm head lifespan. Furthermore, the lack of integrated management of gas cooling and hydraulic oil heating leads to a decline in compressor performance.
The system is equipped with three temperature control devices for air intake, air outlet, and hydraulic oil. Through a data acquisition and processing unit, the system comprehensively controls the temperature of the gas and hydraulic oil, and employs multiple heat exchange adjustments to achieve precise temperature control.
It extends the compressor's lifespan, reduces the equipment's size, expands its application range, and achieves a constant reference temperature output under different ambient temperatures.
Smart Images

Figure CN116428176B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of new energy, more particularly, it relates to a temperature comprehensive management system and method for gas pressurization process of hydrogen refueling station. BACKGROUND
[0002] The diaphragm type hydrogen compressor is a reciprocating compressor that compresses and transports gas by reciprocating motion of a diaphragm in a diaphragm head. The diaphragm of the compressor is composed of three diaphragm sheets, and the diaphragm is clamped by hydraulic oil and process gas along the periphery to form a diaphragm head. The diaphragm is driven by hydraulic pressure to reciprocate in the diaphragm head, thereby achieving compression and transportation of the gas. The main body of the diaphragm compressor is composed of two systems: a hydraulic oil system and a gas compression system, and the metal diaphragm separates the two systems.
[0003] In the prior art, a cooling device is provided at the gas outlet pipeline of the compressor after gas compression to cool the compressed high-temperature gas, so as to ensure that the temperature of the output gas is close to the ambient temperature. Therefore, refrigeration and heat exchange are required to achieve the purpose of cooling the gas at the outlet of the compressor. The hydraulic oil of the compressor is configured with a heating device to heat the hydraulic oil when the ambient temperature is low to prevent condensation. When the ambient temperature is high, the increase in the temperature of the hydrogen gas at the inlet of the compressor will cause the temperature of the diaphragm head to rise, which not only puts higher requirements on the heat exchange capacity of the outlet of the compressor, but also affects the service life of the sealing material, diaphragm head, etc. of the compressor due to the alternating load of high pressure and high temperature. SUMMARY
[0004] In view of the current situation that the diaphragm head temperature is high and the gas cooling and hydraulic oil heating are not comprehensively managed in the actual application of the compressor, the present application aims to provide a temperature comprehensive management system for gas pressurization process of hydrogen refueling station. Temperature adjusting devices are arranged at the inlet, outlet and hydraulic oil of the compressor to adjust and control the temperature of the gas and hydraulic oil. By collecting the temperature and pressure signals of the gas and hydraulic oil, the three temperature adjusting devices are comprehensively controlled to effectively control the temperature of the compressed gas and hydraulic oil. Based on the above-mentioned temperature comprehensive management system for gas pressurization process of hydrogen refueling station, the present application aims to provide a temperature comprehensive management method for gas pressurization process of hydrogen refueling station.
[0005] The specific scheme is as follows:
[0006] A temperature comprehensive management system for gas pressurization process of hydrogen refueling station, comprising:
[0007] A data acquisition unit comprising a temperature acquisition component and a pressure acquisition component. The temperature acquisition component acquires and outputs the temperature information of the compressor. The pressure acquisition component is arranged in the inlet and outlet pipelines of the compressor to acquire the pressure information of the gas before and after compression.
[0008] a data storage unit storing a correlation between the gas pressure information before and after compression and the compressor temperature information and a reference temperature of the output gas;
[0009] a data processing unit connected to the data acquisition unit and the data storage unit, receiving the compressor temperature information and the gas pressure information, and outputting an adjustment signal;
[0010] an execution assembly connected to the data processing unit, including a heat exchange adjustment assembly for adjusting the temperatures of the gas before and after compression and the hydraulic oil, receiving and responding to the adjustment signal, adjusting the temperature and working power of the compressor, and outputting the compressed gas at the reference temperature.
[0011] By adopting the above technical solution, the heat exchange adjustment assembly can adjust the temperatures of the gas before and after compression respectively. Compared with the existing compressor in which a temperature adjustment device is arranged near the gas outlet pipeline, the gas input into the compressor is pre-cooled, the temperature of the compressed gas is increased during the compression process, and the compressed gas is finally cooled in the output pipeline to output the compressed gas at the accurately controlled reference temperature, thereby prolonging the service life of the compressor. By adjusting the temperatures before and after compression, the output pipeline does not need to be lengthened to prolong the cooling time of the compressed gas, the volume of the compressor is reduced, and a certain degree of miniaturization design is achieved. By collecting data information such as gas pressure and temperature, the temperature of the gas is adjusted after comprehensive processing, and the temperature control is more accurate. In a harsh use scenario where the ambient temperature is different and the temperature difference is large, the compressed gas at the constant reference temperature and reference pressure can also be output, thereby increasing the environmental adaptability of the compressor and expanding the application range of the compressor.
[0012] Preferably, the compressor temperature information includes compressor internal temperature information and ambient temperature information.
[0013] The ambient temperature information is collected by an ambient temperature sensor arranged outside the compressor housing or input by an external device.
[0014] By adopting the above technical solution, the ambient temperature can be directly collected by the temperature sensor arranged outside the compressor housing, or the ambient temperature information output by the external temperature monitoring device can be received by data connection with the external temperature monitoring device. The ambient temperature information collected in the two ways reflects the initial temperature of the gas input into the compressor. Combined with the gas temperature detection before and after compression and the two times of gas temperature adjustment, the temperature of the output gas can be more accurately controlled to reach the constant reference temperature value.
[0015] Preferably, the compressor internal temperature information includes gas temperature data.
[0016] The temperature acquisition component comprises an intake temperature sensor arranged in the intake pipeline to acquire intake temperature information and an outlet temperature sensor arranged in the outlet pipeline to acquire outlet temperature information.
[0017] By using the above technical solution, the intake temperature sensor arranged at the end of the intake pipeline close to the compressor can measure the temperature of the gas after preliminary cooling, and the outlet temperature sensor arranged at the end of the outlet pipeline away from the compressor can measure the temperature of the output compressed gas in real time, so as to feedback control the heat exchange power of the heat exchange adjusting component, so that the temperature of the output gas reaches the constant reference temperature value, and the accurate control of the output compressed gas temperature is realized.
[0018] Preferably, the internal temperature information of the compressor further comprises hydraulic oil temperature information.
[0019] The temperature acquisition component further comprises a hydraulic oil temperature sensor arranged on the outer wall of the hydraulic cylinder, which acquires and outputs the hydraulic oil temperature information.
[0020] By using the above technical solution, the hydraulic oil temperature sensor is used to measure the hydraulic oil temperature information in real time, so as to avoid the failure of the hydraulic oil system of the compressor due to extreme environmental conditions such as too low temperature, and thus avoid the failure of the cylinder and other devices in the compressor.
[0021] Preferably, the heat exchange adjusting component comprises:
[0022] The first heat exchange device comprises a first heat exchange pipe arranged around the outside of the intake pipeline and a first heat exchange pump for controlling the heat exchange power of the first heat exchange pipe, and the first heat exchange pump receives the adjusting signal to adjust the heat exchange power of the first heat exchange pipe to adjust the temperature of the gas in the intake pipeline.
[0023] The second heat exchange device comprises a second heat exchange pipe arranged around the outside of the outlet pipeline and a second heat exchange pump for controlling the heat exchange power of the second heat exchange pipe, and the second heat exchange pump receives the adjusting signal to adjust the heat exchange power of the second heat exchange pipe to adjust the temperature of the gas in the outlet pipeline.
[0024] By using the above technical solution, the heat exchange power of the first heat exchange pump can control the circulation speed of the heat exchange medium in the first heat exchange pipe, so as to control the temperature of the gas in the intake pipeline, and the heat exchange power of the second heat exchange pump can control the temperature of the gas in the outlet pipeline, so as to realize the rapid and accurate temperature control at the set reference value in the limited intake and outlet pipelines, and finally realize the dynamic balance of the output compressed gas temperature.
[0025] Preferably, the heat exchange adjusting assembly further comprises a third heat exchange device, the third heat exchange device comprises a third heat exchange pipe arranged outside the hydraulic cylinder and heat exchange three-way valves, the third heat exchange pipe is in communication with the first heat exchange pipe and the second heat exchange pipe, the heat exchange three-way valves are arranged between the third heat exchange pipe and the first heat exchange pipe and between the third heat exchange pipe and the first heat exchange pipe respectively, and the heat exchange three-way valves receive and open the set port according to the adjusting signal, and the temperature of the hydraulic oil in the hydraulic cylinder is adjusted by using the heat exchange medium in the first heat exchange pipe and the second heat exchange pipe.
[0026] By adopting the above technical scheme, when the ambient temperature is too low or the hydraulic oil temperature is too low, the adjusting signal is sent to the two heat exchange three-way valves, the heat exchange three-way valves open the set port, the heat exchange medium with a higher temperature in the first heat exchange pipe and the second heat exchange pipe flows into the third heat exchange pipe through the heat exchange three-way valves, and the hydraulic oil system is heat exchanged. In actual application, the gas needs to be cooled before and after compression, and the hydraulic oil system needs to be heated. The heat exchange medium is circulated in the entire temperature management system, greater energy utilization rate is achieved, the heat exchange medium cooled by the hydraulic oil system can also be cooled in a shorter time, and the next heat exchange cycle is carried out, and the heat exchange cycle speed is accelerated.
[0027] Preferably, the correlation between the gas compression ratio and the gas compression temperature change amount comprises a first correlation between the gas compression ratio and the gas compression temperature change amount.
[0028] The data storage unit stores a second correlation between the heat exchange power of the heat exchange adjusting assembly and the heat exchange temperature change amount.
[0029] The data processing unit receives the pressure change amount to obtain the gas compression ratio, calls the first correlation to obtain the gas compression temperature change amount, receives the ambient temperature information, calls the reference temperature information and the second correlation to obtain the heat exchange power information, and outputs the adjusting signal.
[0030] By adopting the above technical scheme, the data processing unit can calculate the compression ratio according to the measured gas pressure, obtain the temperature rise of the compressed gas according to the first correlation, and then obtain the heat exchange power of the first heat exchange device and the second heat exchange device based on the real-time collected ambient temperature and the output gas temperature. The output gas temperature is fed back to adjust the heat exchange power of the two heat exchange devices, and the temperature of the output compressed gas is accurately controlled.
[0031] A temperature comprehensive management method of a gas pressurization process of a hydrogen station, based on a gas pressurization temperature comprehensive system, the gas pressurization temperature comprehensive system comprising a first heat exchange device for temperature adjustment of pre-compression gas and a second heat exchange device for temperature adjustment of post-compression gas; the temperature comprehensive management method of the gas pressurization process of the hydrogen station comprising the following steps:
[0032] Setting and storing an output gas reference temperature;
[0033] Storing a first correlation relationship between a gas compression ratio and a gas compression temperature change amount;
[0034] Real-time acquisition of environmental temperature information, gas pressure information and gas temperature information;
[0035] Adjusting an output adjustment signal based on the first correlation relationship, the environmental temperature information, the gas pressure information and the gas temperature information, adjusting the heat exchange power of the heat exchange adjustment component, and outputting the reference temperature of the compressed gas of the compressor.
[0036] By adopting the above technical scheme, the temperature rise of the gas caused by gas pressurization and the influence of the environment on the inlet gas temperature are comprehensively considered, and the first heat exchange device and the second heat exchange device are accurately fed back and adjusted, thereby realizing accurate control of the temperature of the compressed gas.
[0037] Preferably, the real-time acquisition of environmental temperature information, gas pressure information and gas temperature information comprises:
[0038] Real-time acquisition of environmental temperature data T;
[0039] Real-time acquisition of inlet gas pressure data P1 and outlet gas pressure data P2;
[0040] Real-time acquisition of inlet gas temperature data t1 and outlet gas temperature data t2.
[0041] By adopting the above technical scheme, real-time environmental temperature data, inlet and outlet gas temperature data and inlet and outlet gas pressure data are collected, thereby facilitating accurate control of the first heat exchange device and the second heat exchange device.
[0042] Preferably, a second correlation relationship between heat exchange power and temperature change amount is stored;
[0043] The output adjustment signal based on the first correlation relationship, the environmental temperature information, the gas pressure information and the gas temperature information comprises:
[0044] The gas compression ratio is obtained based on the inlet gas pressure data P1 and the outlet gas pressure data P2;
[0045] The gas compression temperature change amount is obtained based on the gas compression ratio and the first correlation relationship;
[0046] output the heat exchange power of the first heat exchange device based on the ambient temperature data T, the intake temperature data t1 and the second correlation relationship;
[0047] obtain the heat exchange power of the second heat exchange device based on the gas compression temperature variation, the intake temperature data t1, the outlet temperature data t2 and the second correlation relationship.
[0048] By using the above technical solution, the real-time heat exchange power of the first and second heat exchange devices is obtained by using the second correlation relationship, and accurate first temperature adjustment for the intake gas and second temperature adjustment for the outlet gas are realized.
[0049] Compared with the prior art, the application has the following beneficial effects:
[0050] (1) By setting the heat exchange adjustment components at two places of the intake and outlet pipelines, the temperatures before and after the gas compression can be adjusted respectively. Compared with the prior art that only sets a temperature adjustment device near the outlet pipeline of the compressor, the gas input into the compressor is pre-cooled, and then the temperature of the compressed gas is increased during the compression process, and finally the compressed gas is cooled in the output pipeline, and the output compressed gas is accurately controlled at the reference temperature, thereby prolonging the service life of the compressor;
[0051] (2) By setting the two temperature adjustments before and after the compression, it is not necessary to lengthen the outlet pipeline to prolong the cooling time of the compressed gas, thereby reducing the volume of the compressor and realizing a certain degree of miniaturization design;
[0052] (3) By collecting the gas pressure, temperature and other data information, the gas temperature is adjusted after comprehensive processing, and the temperature control is more accurate;
[0053] (4) In a harsh use scenario where the ambient temperature is different and the temperature difference is large, the compressed gas with constant reference temperature and reference pressure can also be output, thereby increasing the environmental adaptability of the compressor and expanding the application range of the compressor. BRIEF DESCRIPTION OF DRAWINGS
[0054] Figure 1 is a module schematic diagram of the temperature comprehensive management system of the hydrogenation station gas pressurization process of the application;
[0055] Figure 2 is a schematic diagram of the heat exchange assembly of the application;
[0056] Figure 3 is a step flowchart of the temperature comprehensive management method of the hydrogenation station gas pressurization process of the application.
[0057] Reference numerals in the attached figures: 1. Data acquisition unit; 11. Temperature acquisition component; 12. Pressure acquisition component; 2. Data storage unit; 3. Data processing unit; 4. Execution component. Detailed Implementation
[0058] The present application will be further described in detail below with reference to the embodiments and figures, but the implementation of the present application is not limited thereto.
[0059] like Figure 1 As shown, a comprehensive temperature management system for the gas pressurization process in a hydrogen refueling station is used to manage the temperature of various components in the compressor, ultimately ensuring that the output compressed gas maintains a constant reference temperature. The comprehensive temperature management system for the gas pressurization process in a hydrogen refueling station includes a data acquisition unit 1 for collecting compressor temperature and gas pressure information, a data storage unit 2 for storing the gas reference temperature and the correlation between gas pressure and temperature, a data processing unit 3 for receiving and processing various gas information, and a heat exchange adjustment component for adjusting the gas temperature before and after compression. The data acquisition unit 1 outputs the collected compressor temperature information and the gas pressure information before and after compression to the data processing unit 3. The data processing unit 3 retrieves the gas pressure-temperature relationship and the output gas reference temperature stored in the data storage unit 2, compares the output gas temperature with the reference temperature, comprehensively determines the heat exchange power of the heat exchange adjustment component in the execution component 4, and outputs an adjustment signal to the execution component 4. The execution component 4 receives and adjusts the gas temperature before and after compression in accordance with the adjustment signal, thereby ensuring that the output compressed gas temperature maintains a constant reference value.
[0060] Detailed, such as Figure 1 As shown, the data acquisition unit 1 includes a temperature acquisition component 11 and a pressure acquisition component 12. The temperature acquisition component 11 is used to acquire compressor temperature information, which specifically includes the internal temperature information of the compressor and the ambient temperature information. The ambient temperature information reflects the initial temperature of the gas entering the compressor intake pipe and can be connected to an external environmental monitoring device to receive the current ambient temperature data output by the external environmental monitoring device. In this embodiment, the ambient temperature information is acquired by direct acquisition. An ambient temperature sensor is set outside the compressor housing to acquire the ambient temperature T in real time. Preferably, the ambient temperature sensor is configured as a non-contact infrared temperature sensor. The direct acquisition of ambient temperature has low hysteresis, does not require other equipment assistance, and has strong adaptability.
[0061] The temperature information inside the compressor includes gas temperature data, and the gas temperature data further includes pre-compression gas temperature data and output gas temperature data. An intake temperature sensor is arranged at one end of an intake pipeline of the compressor close to the compressor, and can measure the temperature t1 of the gas passing through the intake pipeline and about to enter the compressor in real time. An output temperature sensor is arranged at one end of an output pipeline of the compressor far from the compressor, and can measure the temperature t3 of the gas passing through the output pipeline and about to enter the gas storage device in real time. In the embodiments of the present application, the intake temperature sensor and the output temperature sensor are both contact type temperature sensors, such as thermocouples.
[0062] The pressure collection component 12 is arranged inside the compressor. Specifically, an intake pressure sensor is arranged in the intake pipeline of the compressor, and is used to measure the gas pressure data before compression. An output pressure sensor is arranged in the output pipeline of the compressor, and is used to measure the gas pressure data after compression. The data processing unit 3 receives the gas pressure data before and after compression, and calculates the current gas compression ratio. In other embodiments, the data processing unit 3 can also directly obtain the current theoretical gas compression ratio according to the current compression power. However, due to the influence of factors such as temperature environment and service life, there is a certain degree of error between the theoretical gas compression ratio and the actual gas compression ratio. In order to accurately obtain the gas compression ratio and obtain the temperature information, in the embodiments of the present application, the method of calculating the gas compression ratio by measuring the gas pressure before and after compression is adopted.
[0063] During the compression of the gas, the temperature of the gas will rise. The principle is that after the gas is compressed, the distance between the gas molecules will decrease, resulting in an increase in collisions between the molecules, thereby generating heat and causing the temperature of the gas to rise. The data storage unit 2 stores an association relationship between the gas compression ratio and the compressor temperature information, and the association relationship includes a first association relationship between the gas compression ratio and the gas compression temperature change. The temperature rise of the gas after compression according to a certain compression ratio can be calculated from the pressure before and after compression. Since the pre-compression gas temperature t1 can be directly obtained by the intake temperature sensor, the post-compression gas temperature t2 can be obtained.
[0064] The data storage unit 2 is configured as a storage, which can be an internal storage unit of the terminal device, such as a hard disk or a memory of the terminal device, or an external storage device of the terminal device, such as a plug-in hard disk, a smart memory card (SMC), a secure digital card (SD), or a flash card (FC) equipped on the terminal device. In addition, the storage can also be a combination of the internal storage unit and the external storage device of the terminal device. The storage is used to store computer programs and other programs and data required by the terminal device. The storage can also be used to temporarily store data that has been output or will be output. The present application does not limit this.
[0065] AsFigure 3 As shown, the execution assembly 4 includes a heat exchange adjustment assembly for adjusting the temperature of the gas before and after the compressor is compressed and the hydraulic oil, which includes a first heat exchange device for preliminary heat exchange of the air inlet pipeline and a second heat exchange device for preliminary heat exchange of the air outlet pipeline.
[0066] The first heat exchange device includes a first heat exchange pipe arranged outside the air inlet pipeline and a first heat exchange pump for controlling the heat exchange power of the first heat exchange pipe, and the first heat exchange pump receives an adjustment signal to adjust the heat exchange power of the first heat exchange pipe to adjust the temperature of the gas in the air inlet pipeline. The second heat exchange device includes a second heat exchange pipe arranged outside the air outlet pipeline and a second heat exchange pump for controlling the heat exchange power of the second heat exchange pipe, and the second heat exchange pump receives an adjustment signal to adjust the heat exchange power of the second heat exchange pipe to adjust the temperature of the gas in the air outlet pipeline. The first heat exchange pipe and the second heat exchange pipe are connected to an external cooling tower through a cooling circulation pipe, and the heat exchange medium arranged inside is water. By controlling the power of the heat exchange pump to control the circulation rate of the cooling water, the preliminary cooling of the input gas by the first heat exchange device and the secondary cooling of the output gas by the second heat exchange device can be accurately controlled.
[0067] As shown in the figure, Figure 2 The preliminary cooling temperature of the gas through the first heat exchange device decreases from the ambient temperature T to the pre-compression temperature t1 of the input compressor, and increases from the pre-compression temperature t1 to the post-compression temperature t2 during the compression of the gas. After the secondary cooling of the second heat exchange device, the output gas temperature t3 decreases to the set reference temperature t after the accurate adjustment of the two heat exchanges.
[0068] In the hot summer environment, the ambient temperature T is relatively high, and after two targeted temperature adjustments, it also tends to approach the reference temperature t.
[0069] In winter or areas with large diurnal temperature differences, the hydraulic oil system in the compressor will increase in viscosity due to the decrease in temperature, and in cold environments below zero degrees, some components in the hydraulic oil may freeze, causing the hydraulic oil system to malfunction and the compressor to fail to operate normally. In order to timely discover and solve the above problems, a hydraulic oil temperature sensor is arranged on the outer wall of the hydraulic oil cylinder of the hydraulic oil system, and the hydraulic oil temperature sensor is also configured as a thermocouple to collect and output hydraulic oil temperature information.
[0070] In order to regulate the temperature of the hydraulic oil system with low temperature, the heat exchange regulating assembly further comprises a third heat exchange device, the third heat exchange device comprises a third heat exchange pipe arranged around the outside of the hydraulic oil cylinder and a heat exchange three-way valve, the third heat exchange pipe is in communication with the first heat exchange pipe and the second heat exchange pipe, the heat exchange three-way valve is configured as two, including a first three-way valve and a second three-way valve, the first three-way valve is arranged at the connection position of the third heat exchange pipe and the first heat exchange pipe, the second three-way valve is arranged at the connection position of the third heat exchange pipe and the second heat exchange pipe, in detail, the three ports of the first three-way valve are connected with the water outlet end of the first heat exchange pipe, the water inlet end of the third heat exchange pipe and one end of the first cooling circulation pipe away from the cooling tower respectively, the three ports of the second three-way valve are connected with the water outlet end of the second heat exchange pipe, the water inlet end of the third heat exchange pipe and one end of the second cooling circulation pipe away from the cooling tower respectively, and the third heat exchange pipe is in communication with the cooling tower through the third heat exchange pipe.
[0071] The hydraulic oil temperature sensor outputs the collected hydraulic oil temperature information to the data processing unit 3, the data processing unit 3 compares the hydraulic oil temperature in the hydraulic oil temperature information with the normal running temperature of the hydraulic system, and outputs a regulating signal when the hydraulic oil temperature is lower than the normal running temperature. When the heat exchange three-way valve does not receive the regulating signal, the ports of the heat exchange three-way valve connected with the third heat exchange pipe are closed, and the cooling water circulates in the first heat exchange pipe or the second heat exchange pipe. When the three-way valve receives the regulating signal, the port connected with the cooling tower is closed, and the port connected with the third heat exchange pipe is opened, so that the cooling water in the first cooling pipe flows to the third heat exchange pipe to heat the hydraulic oil system, thereby realizing greater energy utilization rate. The heat exchange medium cooled by the hydraulic oil system can also be cooled in a shorter time for the next heat exchange cycle, thereby accelerating the heat exchange cycle speed.
[0072] A temperature comprehensive management method for a gas pressurization process of a hydrogen refueling station, as shown in Figure 3 based on a gas pressurization temperature comprehensive system, the gas pressurization temperature comprehensive system comprises a first heat exchange device for temperature regulation of pre-compression gas and a second heat exchange device for temperature regulation of post-compression gas; comprising the following steps:
[0073] S1, setting and storing a reference temperature of output gas.
[0074] S2, storing a first correlation between a gas compression ratio and a gas compression temperature change amount.
[0075] S3, real-time acquisition of environmental temperature information, gas pressure information and gas temperature information, wherein the environmental temperature information includes environmental temperature data T, the gas pressure information includes inlet gas pressure data P1 and outlet gas pressure data P2, and the gas temperature information includes inlet gas temperature data t1 and outlet gas temperature data t3.
[0076] S4, adjusting an output adjustment signal based on the first correlation relationship, the ambient temperature information, the gas pressure information and the gas temperature information, and adjusting the heat exchange power of the heat exchange adjusting component, so that the compressor outputs the compressed gas with the reference temperature. The output adjustment signal also needs to store a second correlation relationship between the heat exchange power and the temperature change amount.
[0077] S4 includes the following steps:
[0078] S40, obtaining the gas compression ratio based on the intake pressure data P1 and the outlet pressure data P2.
[0079] S41, obtaining the gas compression temperature change amount based on the gas compression ratio and the first correlation relationship.
[0080] S42, outputting the heat exchange power of the first heat exchange device based on the ambient temperature data T, the intake temperature data t1 and the second correlation relationship.
[0081] S43, obtaining the heat exchange power of the second heat exchange device based on the gas compression temperature change amount, the intake temperature data t1, the outlet temperature data t2 and the second correlation relationship.
[0082] The above is only the preferred embodiment of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical solution falling within the idea of the present application shall be considered as falling within the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and refinements without departing from the principle of the present application shall also be considered as falling within the protection scope of the present application.
Claims
1. A comprehensive temperature management system for the gas pressurization process at a hydrogen refueling station, characterized in that, include: The data acquisition unit (1) includes a temperature acquisition component (11) and a pressure acquisition component (12). The temperature acquisition component (11) acquires and outputs compressor temperature information, and the pressure acquisition component (12) is installed in the compressor inlet pipe and outlet pipe to acquire gas pressure information before and after compression. The data storage unit (2) stores the correlation between the gas pressure information before and after compression and the compressor temperature information, as well as the reference temperature of the output gas. The data processing unit (3) is connected to the data acquisition unit (1) and the data storage unit (2), receives the compressor temperature information and gas pressure information, and outputs the adjustment signal; The execution component (4) is signal-connected to the data processing unit (3) and includes a heat exchange regulating component for regulating the temperature of the gas before and after compression and the hydraulic oil of the compressor. It receives and responds to the regulating signal, adjusts the temperature and working power of the compressor, and outputs compressed gas at a reference temperature. The compressor temperature information includes the internal temperature information of the compressor and the ambient temperature information; The ambient temperature information is collected by an ambient temperature sensor located outside the compressor housing or input from an external device; The compressor's internal temperature information includes gas temperature data; The temperature acquisition component (11) includes an intake temperature sensor installed in the intake pipe to collect intake temperature information and an outlet temperature sensor installed in the outlet pipe to collect outlet temperature information. The correlation between the gas pressure information before and after compression and the compressor temperature information includes the first correlation between the gas compression ratio and the change in gas compression temperature. The data storage unit (2) stores a second correlation between the heat exchange power and the change in heat exchange temperature of the heat exchange regulating component; The data processing unit (3) receives the pressure change to obtain the gas compression ratio, calls the first correlation to obtain the gas compression temperature change, receives the ambient temperature information, calls the reference temperature information and the second correlation to obtain the heat exchange power information and outputs the adjustment signal.
2. The temperature integrated management system for the gas pressurization process of a hydrogen refueling station according to claim 1, characterized in that, The compressor's internal temperature information also includes hydraulic oil temperature information; The temperature acquisition component (11) also includes a hydraulic oil temperature sensor disposed on the outer wall of the hydraulic cylinder, which acquires and outputs the hydraulic oil temperature information.
3. The integrated temperature management system for the gas pressurization process at a hydrogen refueling station according to claim 2, characterized in that, The heat exchange regulating component includes: The first heat exchange device includes a first heat exchange tube disposed around the outside of the air intake pipe and a first heat exchange pump that controls the heat exchange power of the first heat exchange tube. The first heat exchange pump receives the adjustment signal to adjust the heat exchange power of the first heat exchange tube to adjust the gas temperature in the air intake pipe. The second heat exchange device includes a second heat exchange tube surrounding the outside of the outlet pipe and a second heat exchange pump that controls the heat exchange power of the second heat exchange tube. The second heat exchange pump receives the adjustment signal to adjust the heat exchange power of the second heat exchange tube to adjust the gas temperature in the outlet pipe.
4. The integrated temperature management system for the gas pressurization process of a hydrogen refueling station according to claim 3, characterized in that, The heat exchange regulating assembly further includes a third heat exchange device, which includes a third heat exchange tube surrounding the outside of the hydraulic cylinder and a heat exchange three-way valve. The third heat exchange tube is connected to the first heat exchange tube and the second heat exchange tube. Two heat exchange three-way valves are configured and respectively located between the third heat exchange tube and the first heat exchange tube, and between the second heat exchange tube and the first heat exchange tube. The heat exchange three-way valves receive and open the setting port in response to the regulating signal, and regulate the temperature of the hydraulic oil in the hydraulic cylinder by using the heat exchange medium in the first heat exchange tube and the second heat exchange tube.
5. A comprehensive temperature management method for the gas pressurization process at a hydrogen refueling station, based on a comprehensive gas pressurization temperature system as described in any one of claims 1-4, characterized in that, The gas pressurization temperature integrated system includes a first heat exchanger for regulating the temperature of the gas before compression and a second heat exchanger for regulating the temperature of the gas after compression; the temperature integrated management method for the gas pressurization process at the hydrogen refueling station includes the following steps: Set and store the output gas reference temperature; The first correlation between the storage gas compression ratio and the change in gas compression temperature; Real-time acquisition of ambient temperature, gas pressure, and gas temperature information; Based on the first correlation, ambient temperature information, gas pressure information, and gas temperature information, the output adjustment signal is adjusted to regulate the heat exchange power of the heat exchange adjustment component, so that the compressor outputs compressed gas at the reference temperature.
6. The comprehensive temperature management method for the gas pressurization process at a hydrogen refueling station according to claim 5, characterized in that, The real-time acquisition of ambient temperature information, gas pressure information, and gas temperature information includes: Real-time acquisition of ambient temperature data (T); Real-time acquisition of intake pressure data P1 and exhaust pressure data P2; Real-time acquisition of intake air temperature data t1 and outlet air temperature data t3.
7. The comprehensive temperature management method for the gas pressurization process at a hydrogen refueling station according to claim 6, characterized in that, A second correlation between storage heat exchange power and temperature change; The adjustment of the output adjustment signal based on the first correlation, ambient temperature information, gas pressure information, and gas temperature information includes: The gas compression ratio is obtained based on the inlet pressure data P1 and the outlet pressure data P2. The change in gas compression temperature is obtained based on the gas compression ratio and the first correlation. Based on the ambient temperature data T, the inlet air temperature data t1, and the second correlation, the heat exchange power of the first heat exchange device is output. The heat exchange power of the second heat exchange device is obtained based on the gas compression temperature change, inlet temperature data t1, outlet temperature data t3, and the second correlation.
Citation Information
Patent Citations
Thermal management system and thermal management control method of hydrogen refueling station
CN113074315A
Hydrogen diaphragm compressor skid-mounted device with pre-cooling function
CN213331484U