Full-automatic atomizing oiling, bottling and boxing machine for bearings

Abstract

The application discloses a full-automatic atomization oiling and bottling and boxing machine for bearings, which comprises a machine table, a bearing feeding mechanism, an atomization oiler, a bearing conveying mechanism, a cap cutting and bottling mechanism and a material bottle feeding mechanism are sequentially arranged on the machine table from left to right, a discharging mechanism is connected to the front side of the bearing conveying mechanism, and a packaging box is arranged below the discharging mechanism. The full-automatic atomization oiling and bottling and boxing machine realizes feeding, oiling, material bottle cutting, bearing bottling and discharging of bearings, integrates all processes of bearing packaging, realizes automatic operation, has high operation speed and high efficiency, realizes automatic operation of bearing packaging, saves labor, improves the efficiency of bearing bottling operation, and effectively reduces the cost of bearing packaging.

Description

Technical Field

[0001] This invention relates to the field of bearing packaging technology, specifically to a fully automatic atomizing oiling, bottling, and boxing machine for bearings. Background Technology

[0002] Bearings are essential components in modern machinery. Their primary function is to support rotating mechanical parts, reduce friction during movement, and ensure rotational accuracy. In bearing production, assembled bearings need to be packaged to prevent them from becoming disorganized, difficult to manage, and prone to rusting. Therefore, bearings are typically packaged in bottles. Current bearing packaging often uses plastic bottles, but this process is problematic because the bottle openings are often misaligned, hindering proper installation. Manual placement of the bottles is required to fill the rows of bearings, followed by manual removal of the bottles. Furthermore, the bottle body and cap are separate parts, often processed using different equipment and techniques. This necessitates two separate loading systems for bearing packaging, increasing the complexity and cost of the process, and requiring significant floor space. Additionally, current packaging methods often fail to apply lubricant to the bearings before bottling. After prolonged periods of disuse, this can lead to rust, oxidation, and corrosion, negatively impacting the bearing's future performance. For example, a fully automatic tube packaging machine for bearings, as disclosed in patent publication number CN215884246U, lacks an oiling mechanism for packaging bearings, posing a risk of rust and significantly reducing the shelf life of the packaging. Furthermore, this fully automatic tube packaging machine includes feeding mechanisms for both the bottle body and the cap, greatly increasing its size and requiring more floor space. Summary of the Invention

[0003] The purpose of this invention is to provide a fully automatic atomizing oiling, bottling, and packing machine for bearings, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic atomizing oiling, bottling and boxing machine for bearings, comprising a machine base, wherein a bearing feeding mechanism, an atomizing oiler, a bearing conveying mechanism, a capping and bottling mechanism and a bottle feeding mechanism are arranged sequentially from left to right on the machine base, and a feeding mechanism is connected to the front side of the bearing conveying mechanism, and a packaging box is arranged below the feeding mechanism;

[0005] The cap-cutting and bottling mechanism includes a cap-cutting structure, which includes a first linear module arranged for left-right conveying. A first gripper cylinder and a first motor are connected above the first linear module. The first motor is connected to the first gripper cylinder. A second lifting cylinder is mounted above the first gripper cylinder. Two cutters arranged side-by-side are connected below the second lifting cylinder. The right blade of the two cutters is lower than the left blade. A first bottle-holding block is located to the right of the first gripper cylinder. A second linear module arranged for front-back conveying is located below the first bottle-holding block. Two second bottle-holding blocks are arranged side-by-side above the first bottle-holding block. A third lifting cylinder is connected above each of the two second bottle-holding blocks. A bottling structure is located at the front of the cap-cutting structure. A sixth horizontal cylinder is arranged side-by-side at the front of the bottling structure. A first shaping head is connected to the right piston rod end of the sixth horizontal cylinder. A second shaping head is located at the rear of the first bottle-holding block.

[0006] Further preferably, the bottling structure includes a first guide block, which is horizontally arranged left and right. A fifth horizontal cylinder is provided on the left side of the first guide block, and a second pusher is connected to the piston rod end of the fifth horizontal cylinder on its right side. The bottling structure enables the bottling of bearings. The first guide block is used for temporarily placing a set number of bearings stacked together. The fifth horizontal cylinder drives the second pusher to move to the right, pushing the bearings on the first guide block into the bottle body, thus completing the bottling operation of the bearings.

[0007] Further preferably, a stop bar is provided on the left side of the first linear module, and the stop bar is disposed between the first bottle body clamping block and the first guide block. The stop bar blocks the bottle opening and prevents the bearing from falling out of the bottle body when the bottle body moves backward.

[0008] In a further preferred embodiment, a second gripper cylinder is provided on the left side of the first bottle body clamping block. The gripper of the second gripper cylinder clamps the bottle mouth to ensure the roundness of the bottle mouth, making it easier for the first shaping head to be inserted into the bottle mouth, supporting the bottle mouth, shaping the bottle mouth, and ensuring smooth installation of the bearing.

[0009] Further preferably, the bearing feeding mechanism includes a conveyor line arranged at the front and rear. A stop is provided above the rear end of the conveyor line to block and limit the bearing. A first horizontal cylinder is arranged left and right on the rear side of the stop. The piston rod end of the first horizontal cylinder is connected to a first push plate arranged in front of the stop. The first push plate is arranged corresponding to the feed inlet of the atomizing oiler. The first horizontal cylinder drives the first push plate to move to the right, which can drive the bearing in front of the stop into the atomizing oiler.

[0010] Further preferably, the bearing conveying mechanism includes a bearing reversing channel connected to the outlet of the atomizing oiler. This reversing channel allows the bearing to be switched from a flat position to a vertical position. The bearing reversing channel is connected to a forward-sloping downward-facing bearing conveying channel. A downward-facing guide channel is connected to the lower center of the bearing conveying channel, allowing the bearing to be turned and repositioned, guiding it to the right side of the first jack. Below the guide channel, a second horizontal cylinder is positioned horizontally, with its right piston rod connected to the first jack. The second horizontal cylinder drives the first top head to move to the right, pushing the bearing onto the lifting platform. A lifting platform is located to the right of the second horizontal cylinder, and a first lifting cylinder is located below the lifting platform. The first lifting cylinder is used to drive the lifting platform to move up and down. A third horizontal cylinder is mounted on the rear side of the lifting platform, and a second push plate is connected to the piston rod end of the front side of the third horizontal cylinder. The lifting platform is located on the rear side of the bottling structure. The third horizontal cylinder drives the second push plate to move forward, pushing a set number of bearings stacked on the lifting platform onto the first guide block of the bottling structure, facilitating the bottling of the bearings.

[0011] Further preferably, a fourth horizontal cylinder is provided on the front side of the second horizontal cylinder, arranged left and right. A baffle is connected to the right piston rod end of the fourth horizontal cylinder. The baffle has an L-shaped structure and is movably inserted into the bearing conveying channel. The baffle can block the conveying direction of the bearing conveying channel, and also block the connection between the bearing conveying channel and the guide channel, thereby controlling the conveying of the bearing housing through the guide channel or to the bearing sorting mechanism.

[0012] Further preferably, the front end of the bearing conveying channel is connected to a bearing sorting mechanism, which facilitates manual bottling of the bearings.

[0013] Further preferably, the bottle feeding mechanism includes a feeding box, which is installed on the protective cover of the machine base and is used to hold the integrated bottles. A dispensing cylinder is located at the lower left outlet of the feeding box, and the dispensing cylinder is connected to a dispensing plate to dispense the integrated bottles, ensuring that only one integrated bottle is fed at a time and that the feeding is smooth. A seventh horizontal cylinder is located at the lower front of the feeding box, arranged front to back. The piston rod end of the seventh horizontal cylinder is connected to a third push plate, which can drive the third push plate to move back and forth, pushing the integrated bottles out of the feeding box. A reversing block is located at the front of the outlet of the feeding box, and a fourth lifting cylinder is located above the reversing block. The piston rod end of the fourth lifting cylinder is connected to a detection fixture movably mounted on the reversing block. A second motor is located below the reversing block, which is used to push out the third push plate. The placement of the integrated bottle is achieved by lifting the detection fixture via a fourth lifting cylinder, which determines the orientation of the bottle body and cap within the reversing block. A second motor drives the reversing block to rotate, facilitating the orientation of the integrated bottle so that the cap faces left and the bottle body faces right, ensuring accurate placement and facilitating subsequent capping. An eighth horizontal cylinder is mounted on the right side of the reversing block, with a third pusher connected to the left piston rod. The eighth horizontal cylinder drives the third pusher to move to the left, pushing the oriented integrated bottle out and into the capping and bottling mechanism. A combing cylinder is located below the feeding box, connected to a combing plate installed inside the feeding box. The combing cylinder drives the combing plate to reciprocate, rubbing the integrated bottle within the feeding box to prevent jamming.

[0014] Further preferably, a weighing sensor and a limiting component are installed on the machine base below the packaging box. The weighing sensor can detect the weight of the packaging box and whether the bearings inside the packaging box are fully loaded, preventing material shortages. The limiting component includes a bracket, with a rotating plate rotatably connected to the top of the bracket. A limiting cylinder is rotatably connected to the left side of the rotating plate, and the left end of the limiting cylinder is rotatably mounted on the bracket. A limiting plate is connected to the right end of the rotating plate. The extension and retraction of the piston rod of the limiting cylinder can drive the rotating plate to rotate around the bracket as a fulcrum, thereby rotating the limiting plate. This can correct the placement position of the packaging box on the machine base, ensuring accurate placement and smooth packaging.

[0015] Beneficial effects: The fully automatic atomizing oiling, bottling, and boxing machine for bearings of the present invention achieves automatic feeding of bearings through a bearing feeding mechanism, automatic oiling of bearings through an atomizing oiler, and uniform application of lubricating oil to the bearings; a bearing conveying mechanism transports the oiled bearings to the bottling position, and a cap-cutting and bottling mechanism bottling the bearings; simultaneously, the cap-cutting and bottling mechanism can also separate the caps of the integrated bottles, and after the bearings are bottled, the caps are fitted onto the bottles, effectively preventing misalignment between the bottle opening and the cap; a bottle feeding mechanism achieves automatic feeding of integrated bottles and can adjust the direction of the caps; a discharging mechanism removes the bottles with bearings installed and capped from the cap-cutting and bottling mechanism and loads them into packaging boxes, thus achieving the boxing of bottles with bearings installed. This fully automatic atomizing oil coating, bottling, and boxing machine uses integrated bottles. It automatically cuts and shapes the bottle body and cap, eliminating the need for separate cap cutting machines and different molds, equipment, or processes to create individual bottle bodies and caps. This reduces the processing steps and equipment required for bearing packaging bottles, lowering processing costs. Furthermore, it eliminates the need for separate bottle body and cap loading stations during bearing packaging, reducing loading structures and processes, optimizing bearing packaging equipment, reducing floor space, and lowering costs. This fully automatic atomizing oil coating, bottling, and boxing machine integrates all bearing packaging processes into one automated operation. It boasts high speed and efficiency, saving labor, improving the efficiency of bearing bottling operations, and effectively reducing bearing packaging costs. Attached Figure Description

[0016] Figure 1 This is an isometric structural diagram of the fully automatic atomizing oiling, bottling and packing machine for bearings disclosed in an embodiment of the present invention;

[0017] Figure 2 This is a right-side structural schematic diagram of the fully automatic atomizing oiling, bottling and packing machine for bearings disclosed in an embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of the structure of the fully automatic atomizing oiling, bottling and packing machine for bearings, as disclosed in the embodiments of the present invention, for removing the protective cover;

[0019] Figure 4 This is a schematic diagram of the bearing feeding mechanism disclosed in the embodiments of the present invention;

[0020] Figure 5 This is a schematic diagram of the bearing conveying mechanism disclosed in the embodiments of the present invention;

[0021] Figure 6 This is a schematic diagram of the capping and bottling mechanism disclosed in an embodiment of the present invention;

[0022] Figure 7 This is a schematic diagram of the bottle feeding mechanism disclosed in the embodiments of the present invention;

[0023] Figure 8 This is a schematic diagram of the material bottle feeding mechanism disclosed in the embodiments of the present invention without the feeding box;

[0024] Figure 9 This is a schematic diagram of the feeding mechanism disclosed in the embodiments of the present invention;

[0025] Figure 10 This is a schematic diagram of the bearing finishing mechanism disclosed in the embodiments of the present invention;

[0026] Figure 11 This is a schematic diagram of the limiting component disclosed in the embodiment of the present invention.

[0027] Reference numerals: 1-Machine base, 11-Limit assembly, 111-Bracket, 112-Rotating plate, 113-Limit cylinder, 114-Limit plate, 2-Bearing feeding mechanism, 21-Conveyor line, 22-Stop block, 23-First horizontal cylinder, 24-First push plate, 3-Atomizing oiler, 4-Bearing conveying mechanism, 41-Bearing reversing channel, 42-Bearing conveying channel, 43-Guide channel, 44-Second horizontal cylinder, 441-First top head, 45-Lifting platform, 46 47-First lifting cylinder, 48-Third horizontal cylinder, 49-Second push plate, 40-Fourth horizontal cylinder, 41-Baffle, 5-Cap cutting and bottling mechanism, 51-Cap cutting structure, 511-First linear module, 512-First gripper cylinder, 513-First motor, 514-Second lifting cylinder, 515-Cutter, 516-First bottle body clamping block, 517-Second linear module, 518-Second bottle body clamping block, 519-Third lifting cylinder, 52-Bottle filling structure, 5 21-First guide block, 522-Fifth horizontal cylinder, 5221-Second top head, 53-Sixth horizontal cylinder, 54-First shaping head, 55-Second shaping head, 56-Second gripper cylinder, 57-Stop bar, 58-Scrap bin, 6-Bottle feeding mechanism, 61-Feeding bin, 62-Distribution cylinder, 621-Distribution plate, 63-Seventh horizontal cylinder, 631-Third push plate, 64-Reversing block, 65-Fourth lifting cylinder, 66-Detection fixture, 67-Second motor 68-Eighth horizontal cylinder, 681-Third mandrel, 69-Combine cylinder, 691-Combine plate, 7-Unloading mechanism, 71-Tilting block, 72-Tilting cylinder, 73-Third gripper cylinder, 74-Positioning block, 75-Three-axis linear module, 76-Fourth gripper cylinder, 8-Packaging box, 9-Bearing sorting mechanism, 91-Sorting plate, 92-Second guide block, 93-Ninth horizontal cylinder, 931-Fourth mandrel, 94-Tenth horizontal cylinder, 941-Fourth push plate. Detailed Implementation

[0028] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0029] like Figure 1-11 As shown, a fully automatic atomizing oiling, bottling, and boxing machine for bearings can realize the feeding, oiling, bottle cutting, bottling, and unloading of bearings, integrating all bearing packaging processes into one automated operation. This fully automatic atomizing oiling, bottling, and boxing machine includes a machine base 1, on which, from left to right, are arranged a bearing feeding mechanism 2, an atomizing oiler 3, a bearing conveying mechanism 4, a cap-cutting and bottling mechanism 5, and a bottle feeding mechanism 6. An unloading mechanism 7 is connected to the front of the bearing conveying mechanism 4, and a packaging box 8 is located below the unloading mechanism 7. The bearing feeding mechanism 2 automatically feeds the bearings, while the atomizing oiler 3 automatically applies oil to the bearings. Through atomization, the oil is applied to every part of the bearing, and the atomizing oiler 3 has a chain conveyor structure that allows the bearings to flow in from the inlet and out from the outlet. The bearing conveying mechanism 4 transports the oiled bearings to the bottling position, and the cap-cutting and bottling mechanism 5 bottlings the bearings. The cap-cutting and bottling mechanism 5 can also cut the caps of the integrated bottles and fit the caps onto the bearings after bottling. On the bottle; the bottle feeding mechanism 6 is used for automatic feeding of the integrated bottle, and can adjust the direction of the bottle cap of the integrated bottle to ensure that the direction of the bottle cap of the integrated bottle can be aligned with the cap cutting and bottling mechanism 5, so as to facilitate the cutting of the bottle cap of the integrated bottle and divide the integrated bottle into two parts, the bottle cap and the bottle body, which facilitates the subsequent bearing bottling and capping action, and realizes the packaging of the bearing; the unloading mechanism 7 is used to move the bottle with the bearing installed and capped from the working part of the cap cutting and bottling mechanism 5 and put it into the packaging box 8, realizing the boxing of the bottle with the bearing installed.

[0030] In this application, the cap-cutting and bottling mechanism 5 includes a cap-cutting structure 51 for cutting caps on one-piece bottles. The cap-cutting structure 51 includes a first linear module 511 that is configured for left and right conveying. A first gripper cylinder 512 and a first motor 513 are connected above the first linear module 511. The first motor 513 is connected to the first gripper cylinder 512. The first linear module 511 can drive the first motor 513 and the first gripper cylinder 512 to move left and right. By moving the first gripper cylinder 512 to the right, it can clamp the one-piece bottle conveyed by the bottle feeding mechanism 6. The first motor 513 can drive the first gripper cylinder 512 to rotate, causing the one-piece bottle clamped by the first gripper cylinder 512 to rotate synchronously, which facilitates the cap-cutting action on the one-piece bottle. A second lifting cylinder 514 is mounted above the first gripper cylinder 512. Two cutters 515 are connected to the lower part of the second lifting cylinder 514, arranged side by side. The blade height of the right cutter 515 is lower than that of the left cutter. The second lifting cylinder 514 can drive the two cutters 515 to descend synchronously and cut the rotating one-piece bottle. The right cutter 515 first contacts the one-piece bottle and cuts the cap, cutting off the cap and the connection between the cap and the bottle body, thus separating the bottle body. Then, the second lifting cylinder 514 drives the two cutters 515 to continue descending. The left cutter 515 contacts the cap and the connection between the cap and the bottle body, cutting off the connection between the cap and the bottle body, thus completing the cap cutting and separation. A first bottle-body clamping block 516 is located on the right side of the first gripper cylinder 512. Below the first bottle-body clamping block 516 is a second linear module 517 with a front-to-back conveying arrangement. Above the first bottle-body clamping block 516 are two second bottle-body clamping blocks 518 arranged side-by-side. A third lifting cylinder 519 is connected to the top of each of the two second bottle-body clamping blocks 518. The first bottle-body clamping block 516 and the two second bottle-body clamping blocks 518 limit and clamp the bottle body. When the cutter 515 cuts the cap off the one-piece bottle, the one-piece bottle... The bottle body is placed on the first bottle body clamping block 516, and the piston rod of the right third lifting cylinder 519 extends, driving the right second bottle body clamping block 518 to descend, limiting the bottle body of the integrated bottle. This ensures that the bottle body can rotate freely without swaying, guaranteeing accurate cutting of the integrated bottle. After the bottle body and cap are separated, the left third lifting cylinder 519 drives the left second bottle body clamping block 518 to descend, fixing the bottle body and facilitating subsequent bottle body movement and bearing installation. The second linear module 517 can drive the first bottle body clamping block 516 to move back and forth, moving the bottle body back and forth, facilitating cap cutting, bearing installation, and cap fitting of the integrated bottle.

[0031] In this application, a bottling structure 52 is provided on the front side of the capping structure 51, through which the bearing is bottled. The bottling structure 52 includes a first guide block 521, which is horizontally arranged to the left and right. The first guide block 521 is used to place the bearing conveyed by the bearing conveying mechanism 4, making it convenient to install the bearing into the bottle body. A fifth horizontal cylinder 522 is provided on the left side of the first guide block 521. The piston rod end of the fifth horizontal cylinder 522 is connected to a second top head 5221. The fifth horizontal cylinder 522 can drive the second top head 5221 to move to the right, pushing the bearing on the first guide block 521 into the bottle body, thus realizing the bottling operation of the bearing.

[0032] In this application, a sixth horizontal cylinder 53 is provided on the front side of the bottling structure 52, arranged left and right. The piston rod end of the sixth horizontal cylinder 53 is connected to a first shaping head 54. The first shaping head 54 can shape the bottle mouth. The sixth horizontal cylinder 53 drives the first shaping head 54 to push into the bottle mouth to shape the bottle mouth, ensuring the roundness of the bottle mouth and ensuring smooth bottling of the bearing. At the same time, the sixth horizontal cylinder 53 and the first shaping head 54 also play the role of moving the bottle containing the bearing and with a thick cap, pushing the capped bottle into the unloading mechanism 7 to facilitate the unloading of the packaged bearing. A second shaping head 55 is provided on the rear side of the first bottle body clamping block 516 for shaping the cap opening, ensuring that the cap can be smoothly placed on the bottle body.

[0033] In this application, a second gripper cylinder 56 is provided on the left side of the first bottle body clamping block 516. The second gripper cylinder 56 can be used to shape the bottle mouth. By clamping the bottle mouth of the bottle body with the gripper of the second gripper cylinder 56, it can prevent the bottle mouth from deforming too much, which would prevent the first shaping head 54 from being inserted into the bottle mouth. A stop bar 57 is provided on the left side of the first straight module 511. The stop bar 57 is set between the first bottle body clamping block 516 and the first guide block 521. The stop bar 57 can prevent the bearing inside the bottle body from falling off before the bottle cap is put on. A waste bin 58 is provided below the first gripper cylinder 512 for collecting the cut-off bottle body and bottle cap connection parts, preventing the bottle body and bottle cap connection parts from falling everywhere and being difficult to clean. At the same time, it facilitates the recycling and disposal of waste materials from the bottle body and bottle cap connection parts.

[0034] In this application, the bearing feeding mechanism 2 includes a conveyor line 21, which is arranged at the front and rear to realize the feeding and conveying of bearings. A stop block 22 is provided above the rear end of the conveyor line 21. The stop block 22 can block and limit the bearings conveyed on the conveyor line 21 to ensure that the bearings can be aligned with the feed inlet of the atomizing oiler 3. A first horizontal cylinder 23 is arranged left and right on the rear side of the stop block 22. The piston rod end of the first horizontal cylinder 23 is connected to a first push plate 24 arranged in front of the stop block 22. The first push plate 24 is arranged corresponding to the feed inlet of the atomizing oiler 3. The first horizontal cylinder 23 can drive the first push plate 24 to move left and right, pushing the bearings conveyed to the position of the stop block 22 into the atomizing oiler 3, thus completing the feeding of the bearings.

[0035] In this application, the bearing conveying mechanism 4 includes a bearing reversing channel 41, which is connected to the outlet of the atomizing oiler 3. The bearing reversing channel 41 can convert the horizontally conveyed bearings into a vertically upright state, facilitating subsequent bottling operations. The bearing reversing channel 41 is connected to a forward-inclined downward-facing bearing conveying channel 42, which facilitates the automatic downward rolling conveying of the bearings. A downward-facing guide channel 43 is connected to the lower middle of the bearing conveying channel 42. A second horizontal cylinder 44 is arranged horizontally below the guide channel 43. A first top head 441 is connected to the piston rod end of the right end of the second horizontal cylinder 44. A lifting platform 45 is located to the right of the second horizontal cylinder 44. A first lifting cylinder 46 is located below the lifting platform 45. A third horizontal cylinder 47 is arranged front to back on the rear side of the lifting platform 45. A second push plate 471 is connected to the piston rod end of the front side of the third horizontal cylinder 47. The lifting platform 45 is located on the rear side of the bottling structure 52. The bearings are transported to a set position via the guide channel 43, so that the second horizontal cylinder 44 can drive the first top head 441 to push the bearings onto the lifting platform 45. When the set number of bearings is accumulated on the lifting platform 45, the first lifting cylinder 46 can lift the lifting platform 45, and then the third horizontal cylinder 47 can drive the second push plate 471 to push the bearings accumulated on the lifting platform 45 forward onto the first guide block 521 of the bottling structure 52, thereby realizing the sorting and transportation of the bearings before bottling.

[0036] In this application, a fourth horizontal cylinder 48 is provided on the front side of the second horizontal cylinder 44, arranged left and right. A baffle 49 is connected to the right piston rod end of the fourth horizontal cylinder 48. The baffle 49 has an L-shaped structure and is movably inserted into the bearing conveying channel 42. The baffle 49 can block the bearing conveying channel 42. The L-shaped design of the baffle 49 can not only block the channel between the bearing conveying channel 42 and the guide channel 43, but also block the middle channel of the bearing conveying channel 42 separately, preventing the bearing from continuing to roll downward along the bearing reversing channel 41. When the baffle 49 blocks the bearing conveying channel 42 alone, the bearing will not continue to roll down along the bearing conveying channel 42, but will roll down along the guide channel 43, conveying the bearing to the right side of the first top head 441, so that the first top head 441 can push the bearing onto the lifting platform 45; when the baffle 49 blocks the channel between the bearing conveying channel 42 and the guide channel 43, the bearing can continue to roll forward along the bearing conveying channel 42, conveying the bearing to the bearing sorting mechanism 9 station connected to the front end of the bearing conveying channel 42, so that the bearing can be manually sorted and bottled.

[0037] The bearing sorting mechanism 9 is mounted on a sorting plate 91 on the machine base 1. A second guide block 92, connected to the bearing conveying channel 42, is located at the left rear end of the sorting plate 91. A ninth horizontal cylinder 93, arranged horizontally, is located on the right side of the second guide block 92. A fourth pusher 931 is connected to the left piston rod end of the ninth horizontal cylinder 93. A tenth horizontal cylinder 94, arranged front and rear, is located at the rear of the sorting plate 91. A fourth pusher plate 941 is connected to the front piston rod end of the tenth horizontal cylinder 94. The second guide block 92 serves to block the bearings, facilitating the ninth horizontal cylinder 93 to drive the fourth pusher 931 to push the bearings entering the second guide block 92 into the sorting plate 91. When a set number of bearings have accumulated in the sorting plate 91, the tenth horizontal cylinder 94 drives the fourth pusher plate 941 forward, pushing the bearings forward. Then, a specified number of bearings are manually removed for manual bottling.

[0038] In this application, the bottle feeding mechanism 6 includes a feeding box 61, which is installed on the protective cover of the machine base 1. The feeding box 61 enables the placement, stacking, and storage of multiple integrated bottles. A dispensing cylinder 62 is provided at the lower left end of the feeding box 61. The dispensing cylinder 62 is connected to a dispensing plate 621. The dispensing cylinder 62 is connected to the dispensing plate 621 through a mechanical linkage structure, which can drive the dispensing plate 621 to rotate. The dispensing plate 621 is installed inside the feeding box 61. When the dispensing plate 621 rotates upward, it can put one integrated bottle into the outlet of the feeding box 61. When the dispensing plate 621 rotates downward, it can block other integrated bottles, so that only one integrated bottle exists below the dispensing plate 621, ensuring smooth bottle feeding. A seventh horizontal cylinder 63, arranged front to back, is located on the lower front side of the feeding box 61. A third push plate 631 is connected to the rear piston rod end of the seventh horizontal cylinder 63. The seventh horizontal cylinder 63 drives the third push plate 631 to move, pushing out the integrated bottle from the feeding box 61. A reversing block 64 is located on the front side of the discharge port of the feeding box 61. A fourth lifting cylinder 65 is located above the reversing block 64. The piston rod end of the fourth lifting cylinder 65 is connected to a detection fixture 66 movably mounted on the reversing block 64. A second motor 67 is located below the reversing block 64. When the third push plate 631 pushes the integrated bottle into the reversing block 64, since the orientation of the bottle cap and body is unknown, the detection fixture 66 is used to detect the integrated bottle. The fourth lifting cylinder 65 drives the detection fixture 66 downwards, causing the detection fixture 66 to contact the integrated bottle below it. The measuring device can detect the diameter of the integrated bottle that contacts the measuring fixture 66. Since the measuring fixture 66 is located at one end of the reversing block 64, it can determine the orientation of the bottle cap and body of the integrated bottle located at the end of the measuring fixture 64. Then, the second motor 67 drives the reversing block 64 to rotate, turning the integrated bottle to a left-right orientation, with the bottle cap on the left and the bottle body on the right. This achieves orientation adjustment and correction of the integrated bottle, ensuring accurate placement of the integrated bottle and facilitating the cap-cutting and bottling operation of the cap-cutting and bearing-filling mechanism 5. An eighth horizontal cylinder 68, arranged horizontally, is mounted on the right side of the reversing block 64. A third pusher 681 is connected to the left piston rod end of the eighth horizontal cylinder 68. The eighth horizontal cylinder 68 drives the third pusher 681 to move to the left, pushing the bottle out of the reversing block 64 and into the first bottle-holding block 516, while the cap of the one-piece bottle is clamped by the first gripper cylinder 512. A combing cylinder 69 is located below the feeding box 61, connected to a combing plate 691. The combing cylinder 69 drives the combing plate 691 to reciprocate, which in turn agitates the bottles in the feeding box 61, preventing blockage and ensuring accurate feeding by the bottle feeding mechanism 6.

[0039] In this application, the unloading mechanism 7 includes a flipping block 71, which is located on the right side of the first shaping head 54. A flipping cylinder 72 is located below the flipping block 71, a third gripper cylinder 73 is located on the left side of the flipping block 71, a positioning block 74 is located on the right side of the flipping block 71, and a three-axis linear module 75 is located on the rear side of the flipping block 71. The three-axis linear module 75 is connected to a fourth gripper cylinder 76. When the bottle filled with bearings and capped is pushed onto the flipping block 71 by the first shaping head 54, the third gripper cylinder 73 can grip the bottle body to prevent the bottle from sliding freely and falling off due to gravity during the flipping process, thus preventing subsequent unloading operations. Then, the flipping cylinder 72 drives the flipping block 71 to rotate to the right, placing the bottle filled with bearings vertically onto the positioning block 74. Finally, the three-axis linear module 75 drives the fourth gripper cylinder 76 to move above the positioning block 74 and clamps the bottle filled with bearings. Through the movement of the three-axis linear module 75, the bottle filled with bearings is placed into the packaging box 8, realizing the unloading operation.

[0040] In this application, a weighing sensor and a limiting component 11 are installed on the machine base 1 below the packaging box 8. The weighing sensor can detect whether the bearing-filled bottles in the packaging box 8 have reached the designed quantity, ensuring that the bearing loading in each packaging box 8 is consistent and guaranteeing the packaging quality of the bearings. The limiting component 11 is used to limit the position of the packaging box 8, ensuring that the packaging box 8 is placed accurately, thereby ensuring that the unloading mechanism 7 can accurately place the bearing-filled bottles. The limiting component 11 includes a bracket 111, a rotating plate 112 is rotatably connected above the bracket 111, a limiting cylinder 113 is rotatably connected to the left side of the rotating plate 112, the left end of the limiting cylinder 113 is rotatably mounted on the bracket 111, and a limiting plate 114 is connected to the right end of the rotating plate 112. The limiting cylinder 113 can drive the rotating plate 112 to rotate up and down, and drive the limiting plate 114 to rotate synchronously. When the piston rod of the limiting cylinder 113 retracts, it can pull the rotating plate 112 to rotate counterclockwise, and drive the limiting plate 114 to rotate synchronously, so that the limiting plate 114 corrects the position of the packaging box 8 on the machine 1, ensuring that the packaging box 8 is placed in an accurate position.

[0041] In this application, the upper cover of the machine 1 is equipped with a protective cover, which can effectively improve safety performance and reduce pollution.

[0042] In this application, the working process of the fully automatic atomizing oil coating, bottling, and case packing machine is as follows:

[0043] 1. The bearing feeding mechanism 2 operates, conveying the bearing to the position of the stop block 22 through the conveyor line 21, and then driving the first push plate 24 to move to the right through the first horizontal cylinder 23, pushing the bearing into the atomizing oiler 3.

[0044] 2. The atomizing oiler 3 works, applying oil to the bearing by atomizing the lubricating oil so that it is evenly attached to the surface of the bearing. Then the bearing enters the bearing conveying mechanism 4.

[0045] 3. The bearing conveying mechanism 4 operates, and the bearings conveyed from the atomizing oiler 3 enter the bearing reversing channel 41. The bearings change from a flat position to a vertical position, and then enter the guide channel 43 through the bearing conveying channel 42. They are then conveyed to the right side of the first top head 441. The second horizontal cylinder 44 pushes the first top head 441 to move to the right, moving the bearings onto the lifting platform 45. When the number of bearings piled on the lifting platform 45 reaches the set number, the first lifting cylinder 46 pushes the lifting platform 45 to rise to the same height as the first guide block 521. Finally, the third horizontal cylinder 47 drives the second push plate 471 to move forward, pushing the piled bearings on the lifting platform 45 onto the first guide block 521.

[0046] Fourth, while the bearing is being fed, the bottle feeding mechanism 6 also operates synchronously. The seventh horizontal cylinder 63 drives the third push plate 631 to move forward, pushing the integrated bottle in the feeding box 61 out and into the reversing block 64. The fourth lifting cylinder 65 drives the detection fixture 66 to descend, judging the orientation of the bottle cap and bottle body of the integrated bottle. Then, the second motor 67 rotates, driving the reversing block 64 to rotate, adjusting the integrated bottle to be placed in a left-right orientation, with the bottle cap on the left and the bottle body on the right. Finally, the eighth horizontal cylinder 68 drives the third top head 681 to move to the left, pushing the integrated bottle onto the first bottle body clamping block 516 of the cap-cutting and bottling mechanism 5.

[0047] 5. The capping and bottling mechanism 5 operates as follows: the first linear module 511 drives the first gripper cylinder 512 to move to the right, gripping the cap portion of the integrated bottle; the third lifting cylinder 519 on the right drives the second bottle body clamping block 518 on the right to descend and limit the integrated bottle; then the first motor 513 starts, driving the first gripper cylinder 512 to rotate the integrated bottle, while the second lifting cylinder 514 descends, driving the two cutters 515 to descend synchronously, thus cutting the integrated bottle... The bottle cap and bottle body connection is cut; then the third lifting cylinder 519 on the left drives the second bottle body clamping block 518 on the left to descend, fixing the bottle body. The second linear module 517 drives the first bottle body clamping block 516 to move forward. At the same time, the second gripper cylinder 56 clamps and shapes the bottle mouth. When the first bottle body clamping block 516 moves to the right side of the first shaping head 54, the sixth horizontal cylinder 53 drives the first shaping head 54 to move to the right and insert it into the bottle mouth to shape the bottle body. Simultaneously, the first linear module 511 drives the first gripper cylinder 512 to move to the right, and the second shaping head 55 shapes the opening of the bottle cap held by the first gripper cylinder 512; after the bottle mouth is shaped, the second linear module 517 drives the first bottle body clamping block 516 to move backward to the position of the first guide block 521 of the bottling structure 52, and the fifth horizontal cylinder 522 drives the second top head 5221 to move to the right, pushing the bearings stacked on the first guide block 521 into the bottle body; finally, the second linear module 517... Line module 517 moves the bottle body with bearing to the right side of the first gripper cylinder 512. The first linear module 511 drives the first gripper cylinder 512 to move to the right, and puts the bottle cap on the bottle body with bearing. The second linear module 517 again moves the bottle body with bearing and bottle cap forward and to the right side of the first shaping head 54. The sixth horizontal cylinder 53 drives the first shaping head 54 to move to the right, and pushes the bottle body with bearing and bottle cap onto the flipping block 71 of the feeding mechanism 7.

[0048] 6. When the unloading mechanism 7 is activated, the third gripper cylinder 73 clamps the bottle body with the bearing and the cap, and then the flipping cylinder 72 is activated to flip the bottle body with the bearing and the cap by 90 degrees and place it vertically on the positioning block 74. Finally, the three-axis linear module 75 drives the fourth gripper cylinder 76 to move and transport the bottle body with the bearing and the cap on the positioning block 74 into the packaging box 8.

[0049] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A fully automatic atomizing oiling, bottling, and boxing machine for bearings, comprising a machine base (1), characterized in that: The machine (1) is provided with a bearing feeding mechanism (2), an atomizing oiler (3), a bearing conveying mechanism (4), a capping and bottling mechanism (5), and a bottle feeding mechanism (6) from left to right. The bearing conveying mechanism (4) is connected to a feeding mechanism (7) on the front side. A packaging box (8) is provided below the feeding mechanism (7). The capping and bottling mechanism (5) includes a capping structure (51), which includes a first linear module (511) with left and right conveying. A first gripper cylinder (512) and a first motor (513) are connected above the first linear module (511). The first motor (513) is connected to the first gripper cylinder (512). A second lifting cylinder (514) is mounted above the first gripper cylinder (512). Two cutters (515) are arranged side by side below the second lifting cylinder (514). The blade height of the right cutter (515) is lower than that of the left cutter. A first bottle body clamping block (516) is provided on the right side of the first gripper cylinder (512). A front and rear conveying mechanism is provided below the first bottle body clamping block (516). The second linear module (517) is provided. Above the first bottle body clamping block (516), there are two second bottle body clamping blocks (518) arranged side by side. Above the two second bottle body clamping blocks (518), there is a third lifting cylinder (519) connected to each of them. The front side of the cap cutting structure (51) is provided with a bottle filling structure (52). The front side of the bottle filling structure (52) is provided with a sixth horizontal cylinder (53) arranged side by side. The piston rod end of the sixth horizontal cylinder (53) is connected to a first shaping head (54). The bottle mouth of the bottle body can be shaped by the first shaping head (54). The rear side of the first bottle body clamping block (516) is provided with a second shaping head (55). The second shaping head (55) is used to shape the bottle mouth of the cap to ensure that the cap can be smoothly placed on the bottle body. The bottling structure (52) includes a first guide block (521), which is horizontally arranged on the left and right sides. A fifth horizontal cylinder (522) is provided on the left side of the first guide block (521), and a second top head (5221) is connected to the piston rod end on the right side of the fifth horizontal cylinder (522). The first linear module (511) has a baffle (57) on its left side, and the baffle (57) is located between the first bottle body clamping block (516) and the first guide block (521); A second gripper cylinder (56) is provided on the left side of the first bottle body clamping block (516).

2. The fully automatic atomizing oiling, bottling, and boxing machine for bearings according to claim 1, characterized in that: The bearing feeding mechanism (2) includes a conveyor line (21), which is arranged in front and behind. A stop block (22) is provided above the rear end of the conveyor line (21). A first horizontal cylinder (23) is arranged in the left and right on the rear side of the stop block (22). The piston rod end of the first horizontal cylinder (23) is connected to a first push plate (24) arranged in front of the stop block (22). The first push plate (24) is arranged corresponding to the feed port of the atomizing oiler (3).

3. The fully automatic atomizing oiling, bottling, and boxing machine for bearings according to claim 1, characterized in that: The bearing conveying mechanism (4) includes a bearing reversing channel (41), which is connected to the outlet of the atomizing oiler (3). The bearing reversing channel (41) is connected to a bearing conveying channel (42) that is inclined forward and downward. A guide channel (43) is connected to the middle of the bearing conveying channel (42) and is arranged downward. A second horizontal cylinder (44) is arranged left and right below the guide channel (43). A first top head (441) is connected to the piston rod end of the right end of the second horizontal cylinder (44). A lifting platform (45) is provided on the right side of the second horizontal cylinder (44). A first lifting cylinder (46) is provided below the lifting platform (45). A third horizontal cylinder (47) is arranged front and rear on the rear side of the lifting platform (45). A second push plate (471) is connected to the piston rod end of the front side of the third horizontal cylinder (47). The lifting platform (45) is located on the rear side of the bottling structure (52).

4. The fully automatic atomizing oiling, bottling, and boxing machine for bearings according to claim 3, characterized in that: The front side of the second horizontal cylinder (44) is provided with a fourth horizontal cylinder (48) arranged on the left and right. The piston rod end of the fourth horizontal cylinder (48) is connected to a baffle (49). The baffle (49) has an L-shaped structure and is movably inserted into the bearing conveying channel (42).

5. The fully automatic atomizing oiling, bottling, and boxing machine for bearings according to claim 4, characterized in that: The bearing conveying channel (42) is connected to a bearing sorting mechanism (9) at its front end.

6. The fully automatic atomizing oiling, bottling, and boxing machine for bearings according to claim 1, characterized in that: The feeding mechanism (6) includes a feeding box (61), which is mounted on the protective cover of the machine base (1). A dispensing cylinder (62) is provided at the lower left end of the feeding box (61). The dispensing cylinder (62) is connected to a dispensing plate (621). A seventh horizontal cylinder (63) is provided at the lower front side of the feeding box (61). A third push plate (631) is connected to the rear piston rod end of the seventh horizontal cylinder (63). A reversing block (64) is provided at the front side of the discharge port of the feeding box (61). 4) is provided with a fourth lifting cylinder (65) above it. The piston rod end of the fourth lifting cylinder (65) is connected to a detection fixture (66) movably mounted on the reversing block (64). A second motor (67) is provided below the reversing block (64). An eighth horizontal cylinder (68) is mounted on the right side of the reversing block (64). A third top head (681) is connected to the piston rod end of the left side of the eighth horizontal cylinder (68). A combing cylinder (69) is provided below the feeding box (61). A combing plate (691) is connected to the combing cylinder (69).

7. The fully automatic atomizing oiling, bottling, and boxing machine for bearings according to claim 1, characterized in that: The packaging box (8) is provided with a weighing sensor and a limiting component (11) installed on the machine base (1) below it. The limiting component (11) includes a bracket (111). A rotating plate (112) is rotatably connected above the bracket (111). A limiting cylinder (113) is rotatably connected to the left side of the rotating plate (112). The left end of the limiting cylinder (113) is rotatably installed on the bracket (111). A limiting plate (114) is connected to the right end of the rotating plate (112).

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