A processing device and method based on edible fungus production
By designing an edible fungus processing device with a clamp flipping and root cleaning mechanism, the problem of incomplete cleaning of enoki mushrooms is solved, effective cleaning of the mushroom body and roots is achieved, and the cleaning effect and cleanliness are improved.
Patent Information
- Application Number
- CN202310304932.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-27
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-03-27
AI Technical Summary
The existing cleaning device for Enoki mushrooms cannot thoroughly clean the impurities at the root of the mushroom body and between the mushroom bodies, resulting in incomplete cleaning and easily causing secondary contamination of the mushroom bodies.
A processing device based on edible fungus production was designed, which included a cleaning area and a dehydration area. A clamp and a flipping mechanism were used to flip and clamp the enoki mushrooms. Combined with a root cleaning mechanism and an air blowing mechanism, both the mushroom body and the root were ensured to be fully cleaned.
The thoroughness of cleaning of enoki mushrooms is improved, secondary contamination of mushroom bodies and roots is avoided, and cleaning effect and cleanliness are improved.
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Figure CN116473250B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of edible fungus cleaning, and in particular to a processing device and a processing method based on edible fungus production. Background Art
[0002] During the production process of enoki mushroom flavored canned food in the factory, a cleaning device is needed to clean the enoki mushrooms to remove soil, impurities and other substances from the mushrooms before proceeding to the next processing step.
[0003] In the related art, some documents related to enoki mushroom cleaning devices are disclosed, such as publication number CN106617178A, which provides an enoki mushroom cleaning device, including a conveyor belt, a first reduction motor is provided above the conveyor belt, a clamping groove is provided at the lower end of the conveyor belt, the clamping groove is connected to the first reduction motor, a water tank is provided below the clamping groove, a second reduction motor is provided outside the water tank, an eccentric wheel is provided in the water tank, a central shaft and an eccentric column are provided on the eccentric wheel, the central shaft is connected to the second reduction motor, and a connecting rod is hinged on the eccentric column.
[0004] When the above-mentioned type of enoki mushroom cleaning device is used for cleaning, the roots of the enoki mushrooms are clamped from the beginning to the end of cleaning, so that the roots cannot be cleaned by the cleaning mechanism. Although the roots will be cut off in the subsequent processing, there are some impurities on the uncleaned roots, which can easily cause the buds to be contaminated again during the cutting. In addition, the above-mentioned device adopts a spraying and flushing method. Since there is mutual obstruction between each mushroom body, during cleaning, some mushroom bodies may not be cleaned or impurities may be washed and transferred to another mushroom body, resulting in incomplete cleaning of the mushroom bodies. Summary of the Invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a processing device and a processing method based on the production of edible fungi.
[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a processing device based on the production of edible fungi, comprising: a cleaning machine body, wherein the cleaning machine body is successively provided with a cleaning area and a dehydration area, the cleaning area is filled with clean water for cleaning enoki mushrooms, conveyor belts are installed on two opposite inner side walls of the cleaning machine body through a driving member, a plurality of evenly distributed clamps are rotatably installed between the two conveyor belts, a discharge hopper located at the end of the dehydration area is fixedly installed on one side of the inner side wall of the cleaning machine body, the clamp comprises a bottom plate rotatably installed between the two conveyor belts, and a clamping component with rotating and lifting functions for placing enoki mushrooms is provided on the bottom plate;
[0007] The top of the cleaning machine body is located in the cleaning area and is provided with a root cleaning mechanism for cleaning the roots of the enoki mushrooms. Before the clamping component clamps the roots of the enoki mushrooms, the roots of the enoki mushrooms are first cleaned by the root cleaning mechanism.
[0008] The cleaning machine body is provided with a flipping mechanism for driving the clamp to flip twice continuously. Before placing the enoki mushrooms on the clamping component, the flipping mechanism is used to drive the clamp to flip 180 degrees. After the roots of the enoki mushrooms are clamped by the clamping component, the flipping mechanism is used to drive the clamp to flip 180 degrees again.
[0009] Preferably, the clamping component includes a rotating motor and a clamping assembly for clamping the roots of the enoki mushrooms, the rotating motor is fixedly installed in the middle of the bottom plate, the output end of the rotating motor rotates through the outside of the bottom plate and is fixedly installed with a connecting cylinder, a sliding rod body is slidably installed on the inside of the connecting cylinder, the end of the sliding rod body slides through the end of the connecting cylinder and is fixedly connected to the placement cylinder, and the outer side of the sliding rod body is sleeved with a support spring located between the sliding rod body and the connecting cylinder;
[0010] Contact members distributed in a circular array are fixedly installed on the outside of the placement cylinder, and a pushing block for pushing the contact members is fixedly installed on the side of the base plate close to the contact members. Two symmetrically distributed limiting grooves are opened on one side of the base plate, and limiting guide rails compatible with the limiting grooves are symmetrically fixedly installed on the two opposite inner wall sides of the cleaning machine body.
[0011] Preferably, the clamping assembly includes two clamping plates and two extrusion member groups, the two clamping plates are symmetrically slidably mounted on the inner side of the placement tube, evenly distributed spikes are fixedly mounted on opposite sides of the two clamping plates, a connecting rod is fixedly mounted on the side of the clamping plate away from the spikes, the end of the connecting rod slides through the placement tube and is fixedly connected to a rolling wheel, and a connecting spring with both ends fixed between the placement tube and the connecting rod is sleeved on the outer side of the connecting rod;
[0012] The two extrusion piece groups are correspondingly arranged at the loading end and unloading end positions of the cleaning machine body, and the extrusion piece group includes two symmetrical extrusion pieces, and the extrusion pieces include a fixed plate fixedly installed on the upper end of the inner side wall of the cleaning machine body, and the end of the fixed plate away from the inner side wall of the cleaning machine body is fixedly connected to the extrusion plate for squeezing the rolling wheel, and the end of the extrusion plate is provided with an inclined surface adapted to the rolling wheel. Two electromagnets are fixedly installed on the two opposite inner side walls of the cleaning machine body near the discharge hopper, and a magnetic block adapted to the electromagnet is fixedly installed on the outer side of the connecting rod.
[0013] Preferably, the bottom wall of the placement cylinder is provided with a plurality of drainage holes distributed in a circular array, and the root cleaning mechanism includes two micro water pumps symmetrically fixedly installed on the top of the cleaning machine body, the output end of the micro water pump is fixedly connected to a flushing nozzle, and the input end of the micro water pump is connected to the lower end of the interior of the cleaning area through a pipe, and the water outlet of the flushing nozzle faces the inner wall of the placement cylinder.
[0014] Preferably, the flipping mechanism is arranged on the cleaning machine body near the root cleaning mechanism, and the flipping mechanism includes two tooth plates and multiple gears. The two tooth plates are symmetrically fixed on the two opposite inner walls of the cleaning machine body, and the gears are fixedly mounted on the rotating shafts on both sides of the bottom plate. The two ends of the tooth plate are provided with teeth that are compatible with the gears, and the middle position of the tooth plate is provided with a straight section lower than the gear.
[0015] Preferably, a blowing mechanism for blowing open the enoki mushroom buds is provided at the top of the cleaning machine body near the straight section, and the blowing mechanism includes a stabilizing frame fixedly mounted on the top of the cleaning machine body, an electric push rod fixedly mounted in the middle of the stabilizing frame, an air pump fixedly mounted on the telescopic end of the electric push rod, an exhaust head fixedly mounted on the air outlet end of the air pump, and a plurality of blowing holes are evenly arranged on the outside of the exhaust head.
[0016] Preferably, the interior of the placement cylinder is provided with a first annular cavity and a second annular cavity from top to bottom in sequence, and two symmetrically arranged communicating holes are provided between the inner walls of the first annular cavity and the second annular cavity. A plurality of suction holes communicating with the first annular cavity are evenly provided on the inner bottom wall of the placement cylinder, and an annular piston is slidably connected to the inner wall of the second annular cavity, and the bottom end of the annular piston is fixedly connected to the surface of the bottom plate through an annular tube, and a linkage block is fixedly connected to the front side of the inner wall of the cleaning machine body, and the end of the linkage block has a top inclined surface.
[0017] Preferably, the contact member is composed of a connecting plate and a round rod, the end of the round rod is arranged in an arc shape, and the side of the push block away from the bottom plate is provided with an extrusion slope adapted to the round rod.
[0018] Preferably, a horizontal adjustment plate is fixedly connected to the side of the bottom plate away from the push block, a guiding slope is provided on the bottom surface of the horizontal adjustment plate, and a horizontal support plate is fixedly connected to the side of the tooth plate close to the horizontal adjustment plate.
[0019] A processing method based on edible fungi comprises the following steps:
[0020] S1, placing the enoki mushrooms into the clamping component, and running the two conveyor belts to drive the bottom plate, the clamping component and the enoki mushrooms to move together;
[0021] S2, when the clamping component moves to the position of the root cleaning mechanism, the roots of the enoki mushrooms are first rinsed by the root cleaning mechanism;
[0022] S3. After the root washing is completed, the washed roots of the enoki mushrooms are clamped by the clamping member. When the clamping member passes through the turning mechanism, the clamping member and the enoki mushrooms can be turned 180 degrees by the driving mechanism so that the roots of the enoki mushrooms face upward and the buds face downward, and are immersed in the clean water in the washing area;
[0023] S4, the clamping member continues to act to drive the enoki mushrooms to rotate and move upward, so that the enoki mushrooms can fully contact the clean water and the buds of the enoki mushrooms are cleaned;
[0024] S5. When the clamping component moves from the cleaning area to the dehydration area, the clamping component drives the enoki mushrooms to rotate, so that the water in the enoki mushrooms can be thrown out. When the conveyor belt drives the clamping component to move to the upper end position of the dehydration area, the clamping component releases the clamping effect on the enoki mushrooms, so that the dehydrated enoki mushrooms fall out and fall into the discharge hopper for discharge.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] (1) The clamp is mainly used to clamp the enoki mushrooms to be cleaned. During cleaning, the clamp is used to drive the enoki mushrooms to repeatedly rotate and move up and down in the clean water. Since the enoki mushroom bodies are completely immersed in the clean water, on the one hand, the enoki mushrooms can be expanded under the action of centrifugation when rotating, which can reduce the blocking effect between the mushroom bodies, and is conducive to the mushroom bodies and soil impurities adsorbed on the mushroom bodies to fully contact with the clean water, thereby improving the cleaning effect of the enoki mushrooms; on the other hand, when the enoki mushrooms move up and down, the soil impurities adsorbed on the surface of the mushroom bodies can be quickly shaken off into the clean water, which is conducive to avoiding the problem of the washed soil impurities being transferred to other mushroom bodies, further improving the cleaning effect of the enoki mushrooms;
[0027] (2) In addition, by setting up a root cleaning mechanism, the roots of the enoki mushrooms can be cleaned before the clamping parts are used to clamp the roots of the enoki mushrooms, and the soil impurities adsorbed by the roots can be cleaned off, which is beneficial to avoid secondary contamination of the mushroom body when the roots are subsequently removed, so as to maintain the cleanliness of the cleaned enoki mushrooms. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The present invention provides a flowchart of the edible fungus-based processing method.
[0029] Figure 2This is a schematic diagram of the structure of the processing device based on edible fungus production provided by the present invention.
[0030] Figure 3 for Figure 2 A partial enlarged view of area A is shown.
[0031] Figure 4 This is a schematic diagram of the structure inside the cleaning machine body provided by the present invention.
[0032] Figure 5 This is a schematic diagram of the structure between the clamp and the flip mechanism provided by the present invention.
[0033] Figure 6 This is a schematic structural diagram of the clamp provided by the present invention.
[0034] Figure 7 A cross-sectional view of the clamp provided by the present invention.
[0035] Figure 8 This is a cross-sectional view of the clamping component provided by the present invention.
[0036] Figure 9 A schematic structural diagram of the root cleaning mechanism provided by the present invention.
[0037] Figure 10 This is a structural schematic diagram of the blowing mechanism provided by the present invention.
[0038] In the figure: 1. Cleaning machine body; 2. Cleaning area; 3. Dehydration area; 4. Conveyor belt; 5. Clamp; 51. Bottom plate; 5101. Horizontal adjustment plate; 5102. Horizontal support plate; 52. Clamping component; 521. Rotating motor; 522. Clamping assembly; 5221. Clamping plate; 5222. Extrusion piece group; 5223. Spike; 5224. Connecting rod; 5225. Rolling wheel; 5226. Connecting spring; 5227. Electromagnet; 5228. Magnetic block; 52221. Fixed plate; 52222. Extrusion plate; 523. Connecting cylinder; 524. Sliding rod; 525. Placement cylinder; 52 51. First annular cavity; 5252. Second annular cavity; 5253. Connecting hole; 5254. Suction hole; 5255. Annular piston; 5256. Annular tube; 5257. Linkage block; 526. Support spring; 527. Contact piece; 528. Push block; 529. Drain hole; 53. Limiting slide; 54. Limiting guide rail; 6. Root cleaning mechanism; 61. Micro water pump; 62. Flushing nozzle; 7. Flipping mechanism; 71. Tooth plate; 72. Gear; 8. Blowing mechanism; 81. Stabilizing frame; 82. Electric push rod; 83. Air pump; 84. Exhaust head; 85. Blowing hole; 9. Discharge hopper. DETAILED DESCRIPTION
[0039] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.
[0040] Please refer to Figures 1 to 10 , a processing device based on the production of edible fungi, comprising: a cleaning machine body 1, the cleaning machine body 1 is successively provided with a cleaning area 2 and a dehydration area 3, the cleaning area 2 is filled with clean water for cleaning the enoki mushrooms, conveyor belts 4 are installed on the two opposite inner side walls of the cleaning machine body 1 through a driving member, a plurality of evenly distributed clamps 5 are rotatably installed between the two conveyor belts 4, a discharge hopper 9 located at the end of the dehydration area 3 is fixedly installed on one side of the inner side wall of the cleaning machine body 1, the clamp 5 includes a bottom plate 51 rotatably installed between the two conveyor belts 4, and a clamping component 52 with a rotating and lifting function for placing the enoki mushrooms is provided on the bottom plate 51;
[0041] A root cleaning mechanism 6 for cleaning the roots of the enoki mushrooms is provided at the top of the cleaning machine body 1 at the cleaning area 2. Before the clamping component 52 clamps the roots of the enoki mushrooms, the roots of the enoki mushrooms are first cleaned by the root cleaning mechanism 6.
[0042] The cleaning machine body 1 is provided with a flipping mechanism 7 for driving the clamp 5 to flip twice continuously. Before placing the enoki mushrooms on the clamping part 52, the clamp 5 is first driven to flip 180 degrees by the flipping mechanism 7. After the roots of the enoki mushrooms are clamped by the clamping part 52, the clamp 5 is driven to flip 180 degrees by the flipping mechanism 7 again.
[0043] In order to solve the problem that the root of the enoki mushroom cannot be cleaned when cleaning the enoki mushroom, the mushroom body is not cleaned thoroughly, and the overall cleaning effect of the enoki mushroom is not ideal;
[0044] When the cleaning and processing device provided by the present invention is in use, the driving member is operated to drive the conveyor belt 4 to move synchronously, and the clamp 5 moves along with the conveyor belt 4. When one of the clamps 5 moves along the conveyor belt 4 to the position of the turning mechanism 7, the clamp 5 cooperates with the turning mechanism 7 to make the clamp 5 turn 180 degrees for the first time. After the first turning, the inlet of the upper clamping part 52 of the clamp 5 faces upward. Then, the enoki mushrooms to be cleaned are placed in the clamping part 52. At this time, since the clamping part 52 is in the expanded state, the enoki mushrooms can be easily placed in the clamping part 52, and the clamping part 52 will not clamp the enoki mushrooms. The clamp 5 and the enoki mushrooms continue to be driven by the conveyor belt 4 to move together.
[0045] When the enoki mushrooms move to the root cleaning mechanism 6, the root cleaning mechanism 6 starts to clean the roots of the enoki mushrooms. After the cleaning is completed, the clamp 5 cooperates with the turning mechanism 7 again to drive the clamp 5 and the enoki mushrooms that have completed the root cleaning to turn 180 degrees. After the turning, the buds of the enoki mushrooms are just immersed in the clean water in the cleaning area 2.
[0046] At this time, the clamping member 52 is further operated to drive the enoki mushrooms to move up and down while rotating, so that the enoki mushrooms maintain the cleaning action in the cleaning area 2 until the enoki mushrooms reach the dehydration area 3. The clamping member 52 continues to drive the enoki mushrooms to rotate, and the water in the enoki mushrooms can be thrown out. After that, when the enoki mushrooms reach the discharge end position of the cleaning machine body 1 (that is, the enoki mushrooms are located above the discharge hopper 9), the clamping member 52 is triggered to unlock, so that the dehydrated enoki mushrooms are separated and fall into the discharge hopper 9 to be discharged;
[0047] The clamp 5 is mainly used to clamp the golden needle mushrooms to be cleaned. During cleaning, the clamp 5 is used to drive the golden needle mushrooms to repeatedly rotate and move up and down in the clean water. Since the golden needle mushroom bodies are completely immersed in the clean water, on the one hand, the golden needle mushrooms can be expanded under the action of centrifugation when rotating, which can reduce the blocking effect between the mushroom bodies, and is conducive to the mushroom bodies and soil impurities adsorbed on the mushroom bodies to fully contact with the clean water, thereby improving the cleaning effect of the golden needle mushrooms; on the other hand, when the golden needle mushrooms move up and down, the soil impurities adsorbed on the surface of the mushroom bodies can be quickly shaken off into the clean water, which is conducive to avoiding the problem of the washed soil impurities being transferred to other mushroom bodies, further improving the cleaning effect of the golden needle mushrooms;
[0048] In addition, by setting up the root cleaning mechanism 6, the roots of the enoki mushrooms can be cleaned before using the clamping component 52 to clamp the roots of the enoki mushrooms, and the soil impurities adsorbed by the roots can be cleaned off, which is beneficial to avoid secondary contamination of the mushroom body when the roots are subsequently removed, so as to maintain the cleanliness of the cleaned enoki mushrooms.
[0049] As an embodiment of the present invention, the clamping component 52 includes a rotating motor 521 and a clamping assembly 522 for clamping the roots of the enoki mushrooms. The rotating motor 521 is fixedly installed in the middle of the bottom plate 51. The output end of the rotating motor 521 rotates through the outside of the bottom plate 51 and is fixedly installed with a connecting cylinder 523. A sliding rod 524 is slidably installed on the inside of the connecting cylinder 523. The end of the sliding rod 524 slides through the end of the connecting cylinder 523 and is fixedly connected to a placement cylinder 525. The outer side of the sliding rod 524 is sleeved with a support spring 526 located between the sliding rod 524 and the connecting cylinder 523.
[0050] Contact members 527 distributed in a circular array are fixedly installed on the outside of the placement cylinder 525, and a pushing block 528 for pushing the contact member 527 is fixedly installed on the side of the bottom plate 51 close to the contact member 527. Two symmetrically distributed limiting grooves 53 are opened on one side of the bottom plate 51, and limiting guide rails 54 compatible with the limiting grooves 53 are symmetrically fixedly installed on the two opposite inner wall sides of the cleaning machine body 1.
[0051] When the clamping component 52 is used to drive the enoki mushrooms to complete the movement of rotating and moving up and down, the connecting cylinder 523 is driven to rotate by the rotating motor 521. Since the end of the sliding rod body 524 is a square block, when the connecting cylinder 523 rotates, the sliding rod body 524 and the placement cylinder 525 rotate together with the connecting cylinder 523. Under the clamping action of the clamping component 522, the enoki mushrooms can remain stable in the placement cylinder 525 and can rotate synchronously with the placement cylinder 525. At the same time, the contact piece 527 rotates with the placement cylinder 525. During the process of the end of the contact piece 527 and the push block 528 rotating in contact, the push block 528 exerts a downward pushing action on the contact member 527, which can cause the placement tube 525, the sliding rod body 524 and the golden needle mushrooms to move downward together, and the support spring 526 is also squeezed by the sliding rod body 524 and contracts synchronously until the end of the contact member 527 completely passes through the pushing block 528. With the elastic force of the support spring 526, the sliding rod body 524, the placement tube 525 and the golden needle mushrooms can be driven to move upward and reset. When the next contact member 527 rotates and contacts with the pushing block 528, the golden needle mushrooms are again moved up and down. This action is repeated, so that the golden needle mushrooms repeatedly complete the up and down movement during the rotation process.
[0052] When the clamp 5 moves along the conveyor belt 4, the limiting chute 53 and the limiting guide rail 54 cooperate and slide to limit the clamp 5. When the placing cylinder 525 and the golden needle mushrooms rotate, the bottom plate 51 will not shake to a large extent, which is conducive to improving the stability of the golden needle mushrooms during cleaning.
[0053] By setting up the clamping component 52, in addition to the clamping and fixing effect on the enoki mushrooms, the multiple contact members 527 are rotated to repeatedly contact the pushing block 528 to produce a pushing effect, and the up and down cleaning action can be completed synchronously during the process of driving the enoki mushrooms to rotate. It is not only beneficial to improve the cleaning effect of the enoki mushrooms, but also the frequency of the movement of the enoki mushrooms can be controlled by adjusting the speed of the rotating motor 521 to meet different cleaning needs.
[0054] As an embodiment of the present invention, the clamping assembly 522 includes two clamping plates 5221 and two extrusion member groups 5222. The two clamping plates 5221 are symmetrically slidably mounted on the inner side of the placement tube 525. Evenly distributed spikes 5223 are fixedly mounted on opposite sides of the two clamping plates 5221. A connecting rod 5224 is fixedly mounted on the side of the clamping plates 5221 away from the spikes 5223. The end of the connecting rod 5224 slides through the placement tube 525 and is fixedly connected to a rolling wheel 5225. The outer side of the connecting rod 5224 is sleeved with a connecting spring 5226 whose two ends are fixed between the placement tube 525 and the connecting rod 5224.
[0055] The two extrusion piece groups 5222 are correspondingly arranged at the loading end and the unloading end of the cleaning machine body 1. The extrusion piece group 5222 includes two symmetrical extrusion pieces. The extrusion pieces include a fixed plate 52221 fixedly installed on the upper end of the inner wall of the cleaning machine body 1. The fixed plate 52221 is fixedly connected to the end of the inner wall of the cleaning machine body 1 away from the inner wall of the cleaning machine body 1 with an extrusion plate 52222 for extruding the rolling wheel 5225. The end of the extrusion plate 52222 is provided with an inclined surface adapted to the rolling wheel 5225. Two electromagnets 5227 are fixedly installed on the two opposite inner walls of the cleaning machine body 1 near the discharge hopper 9, and a magnetic block 5228 adapted to the electromagnet 5227 is fixedly installed on the outer side of the connecting rod 5224.
[0056] Before placing the enoki mushrooms on the clamp 5, since the clamping assembly 522 is in a contracted clamping state, it is necessary to adjust the clamping assembly 522 to an expanded state to facilitate placement of the enoki mushrooms;
[0057] When the clamping assembly 522 is in use, the clamping assembly 522 has completed the one-time flipping action under the action of the turning mechanism 7. After that, the clamping assembly 522 starts to continue to move horizontally with the conveyor belt 4. When the rolling wheel 5225 moves to the inclined surface position of the end of the extruding plate 52222 and continues to move horizontally, the inclined surface produces an extrusion effect on the rolling wheel 5225, causing the rolling wheel 5225 to start to move in the horizontal direction, and the connecting rod 5224 drives the clamping plate 5221 to move together. At this time, the connecting spring 5226 is stretched by the connecting rod 5224 until the rolling wheel 5225 passes the inclined surface of the extruding plate 52222. Since the extruding plate 52222 is in a straight state, the extrusion force exerted on the rolling wheel 5225 no longer changes, thereby making the rolling wheel 5225, the connecting rod 5224 and the clamping plate 5221 no longer move. At this time, the two clamping plates 5221 are pulled apart and are in a temporary expanded state.
[0058] After that, the golden needle mushrooms can be placed in the placement tube 525, and the roots of the golden needle mushrooms can be cleaned by the root cleaning mechanism 6. After the cleaning is completed, the rolling wheel 5225 is separated from the squeezing plate 52222. At this time, under the elastic force of the connecting spring 5226, the rolling wheel 5225, the connecting rod 5224 and the clamping plate 5221 can be driven to move and reset, so that the two clamping plates 5221 are synchronously close to each other and clamp the roots of the golden needle mushrooms. Since one side of the clamping plate 5221 for clamping the golden needle mushrooms is set as an arc surface adapted to the golden needle mushrooms, and the arc surface is provided with spikes 5223, when the clamping plate 5221 contacts the roots of the golden needle mushrooms, the spikes 5223 will penetrate into the inside of the roots of the golden needle mushrooms, thereby increasing the clamping effect on the golden needle mushrooms.
[0059] Afterwards, the clamp 5 cooperates with the flipping mechanism 7 for the second time, which can drive the clamp 5 and the enoki mushrooms to perform a second flipping action, and then drives the enoki mushrooms to perform a cleaning action through the clamping component 52, and starts to automatically clean the enoki mushrooms. After cleaning, the clamp 5 and the enoki mushrooms move to the dehydration area 3 together, and the moisture in the enoki mushrooms is dried in the dehydration area 3. When the enoki mushrooms reach the unloading position, the magnetic block 5228 is aligned with the electromagnet 5227. At this time, the electromagnet 5227 is energized to generate a magnetic attraction to the magnetic block 5228, which can pull the connecting rod 5224 and the splint 5221 to move together, thereby separating the splint 5221 from the root of the enoki mushrooms. The two splints 5221 are in an expanded state, and under the action of gravity, the enoki mushrooms fall directly downward into the discharge hopper 9, and are then discharged from the discharge hopper 9.
[0060] By setting up this clamping assembly, it is mainly used to clamp and fix the roots of the enoki mushrooms. In actual use, the clamping state can be automatically changed synchronously according to the use state of the clamp 5. When the roots of the enoki mushrooms need to be cleaned, the clamping assembly is changed to the expanded state and will not clamp the enoki mushrooms, which is beneficial to avoid obstruction to the cleaning of the roots of the enoki mushrooms and improve the cleaning effect of the roots of the enoki mushrooms.
[0061] After the cleaning of the enoki mushrooms is completed, the clamping assembly is transformed into a contracted clamping state, which can clamp and fix the cleaned enoki mushrooms, thereby preventing the enoki mushrooms from falling off when following the second flipping action of the clamp 5.
[0062] As an embodiment of the present invention, the inner bottom wall of the placement cylinder 525 is provided with a plurality of drainage holes 529 distributed in a circular array, and the root cleaning mechanism 6 includes two micro water pumps 61 symmetrically fixedly installed on the top of the cleaning machine body 1, and the output end of the micro water pump 61 is fixedly connected to the flushing nozzle 62, and the input end of the micro water pump 61 is connected to the lower end of the inside of the cleaning area 2 through a pipe, and the water outlet of the flushing nozzle 62 faces the inner wall of the placement cylinder 525.
[0063] When the root cleaning mechanism 6 is used to clean the roots of the enoki mushrooms, the clean water at the bottom of the cleaning area 2 is sucked out by the micro water pump 61 and then transported to the flushing nozzle 62. The clean water is then sprayed from the flushing nozzle 62 into the placement tube 525. The clean water flows directly to the roots of the enoki mushrooms, thereby washing away the soil impurities adsorbed on the roots.
[0064] At the same time, the clamp 5 drives the enoki mushrooms to gradually move horizontally. During this movement, the mushroom body of the enoki mushrooms contacts the outer side of the washing nozzle 62, thereby limiting the mushroom body of the enoki mushrooms so that the roots of the enoki mushrooms will not fall over when being washed. Afterwards, the clean water and washed soil impurities flow out from the drainage holes 529. When the clamp 5 is about to cooperate with the turning mechanism 7 for the second time, the enoki mushrooms have been separated from the washing nozzle 62 and are no longer within the washing range of the washing nozzle 62, completing the cleaning operation of the roots of the enoki mushrooms.
[0065] By setting up the root cleaning mechanism 6, the roots of the enoki mushrooms can be cleaned before using the clamping component 52 to clamp the roots of the enoki mushrooms. During the cleaning process, by matching the flushing range of the flushing nozzle 62 with the horizontal moving path of the clamp 5, the roots of the enoki mushrooms can be continuously flushed during the movement, which is beneficial to flushing away soil impurities adsorbed on the roots of the enoki mushrooms.
[0066] As an embodiment of the present invention, the flipping mechanism 7 is arranged on the cleaning machine body 1 near the root cleaning mechanism 6. The flipping mechanism 7 includes two tooth plates 71 and multiple gears 72. The two tooth plates 71 are symmetrically fixed on the two opposite inner walls of the cleaning machine body 1. The gears 72 are fixedly mounted on the rotating shafts on both sides of the base plate 51. The two ends of the tooth plate 71 are provided with teeth that are compatible with the gears 72. The middle position of the tooth plate 71 is provided with a straight section lower than the gear 72.
[0067] After the worm gear 72 is in the state of being moved up, the toothed wheel 71 of the toothed wheel 72 is engaged with the toothed wheel 71, and the toothed wheel 72 and the toothed wheel 71 are engaged with each other, so that the toothed wheel 72 and the toothed wheel 71 rotate together, thereby driving the clamping member 52 to turn over, until the toothed wheel 72 is separated from the toothed wheel 71, just making the bottom plate 51 and the clamping member 52 turn over 180 degrees.
[0068] By setting up the turning mechanism 7, it is mainly used to drive the clamp 5 to complete two turning actions. When the enoki mushrooms are placed on the clamp 5, the gear 72 and the tooth plate 71 are engaged to drive the bottom plate 51 and the clamping part 52 to turn over, so that the opening of the clamping part 52 faces upward. On the one hand, it is helpful to reduce the difficulty of placing the enoki mushrooms and make the loading action of the enoki mushrooms more convenient; on the other hand, after the clamp 5 is turned over for the second time, the mushroom body part of the enoki mushroom can be immersed in clean water, which is beneficial to cleaning the mushroom body part.
[0069] As an embodiment of the present invention, a blowing mechanism 8 for blowing open the enoki mushroom buds is provided at the top of the cleaning machine body 1 near the straight section. The blowing mechanism 8 includes a stabilizing frame 81 fixedly installed on the top of the cleaning machine body 1, an electric push rod 82 fixedly installed in the middle of the stabilizing frame 81, an air pump 83 fixedly installed at the telescopic end of the electric push rod 82, an exhaust head 84 fixedly installed at the air outlet end of the air pump 83, and a plurality of blowing holes 85 are evenly arranged on the outside of the exhaust head 84.
[0070] Since the gaps between some enoki mushrooms are small, the mushrooms may not be able to unfold when the clamping member 52 is used to drive the mushrooms to rotate. Therefore, the blowing mechanism 8 is provided to solve the above problem.
[0071] After the root cleaning mechanism 6 is used to complete the cleaning operation of the roots of the enoki mushrooms and the clamping assembly 522 has also clamped the roots of the enoki mushrooms, the enoki mushrooms follow the clamp 5 to move to the position of the blowing mechanism 8. At this time, the electric push rod 82 is extended and retracted downward, which can drive the air pump 83 and the exhaust head 84 to move downward together, and then the exhaust head 84 is extended into the mushroom body of the enoki mushroom. At the same time, the air pump 83 is operated to generate wind force, which is blown out through the blowing hole 85. The wind force acts on the mushroom body, allowing the mushroom body to expand outward, thereby increasing the fluffiness of the mushroom body. In the subsequent cleaning and rotation process, it is beneficial to promote the outward expansion of the mushroom body to improve the cleaning effect of the mushroom body.
[0072] As an embodiment of the present invention, the exhaust head 84 is configured to be conical, and the radius of the exhaust head 84 is smaller than the radius of the cleaned enoki mushrooms.
[0073] The conical exhaust head 84 is provided so that it can smoothly extend into the mushroom body, which is also beneficial to reduce damage to the mushroom body.
[0074] As an embodiment of the present invention, the interior of the placing cylinder 525 is provided with a first annular cavity 5251 and a second annular cavity 5252 from top to bottom, the inner wall of the first annular cavity 5251 is provided with a suction hole 52511, and two symmetrically arranged connecting holes 5253 are provided between the inner walls of the first annular cavity 5251 and the second annular cavity 5252. A plurality of suction holes 5254 connected to the first annular cavity 5251 are evenly provided on the inner bottom wall of the placing cylinder 525, and an annular piston 5255 is slidably connected to the inner wall of the second annular cavity 5252. The bottom end of the annular piston 5255 is fixedly connected to the surface of the bottom plate 51 through an annular tube 5256, and a linkage block 5257 is fixedly connected to the front side of the inner wall of the cleaning machine body 1, and the end of the linkage block 5257 has a top inclined surface.
[0075] During operation, in the process of flushing the roots of the enoki mushrooms, when the contact piece 527 moves through the linkage block 5257, the contact piece 527 will first move upward under the pushing of the pushing inclined surface at the end of the linkage block 5257, and then synchronously drive the placement cylinder 525 to rise. When the annular piston 5255 is stationary, negative pressure will be generated inside the communicating cavity of the second annular cavity 5252 and the first annular cavity 5251, and then the water of the placement cylinder 525 will be sucked in through the suction hole 5254. When the linkage block 5257 is disengaged from the pushing, the placement cylinder 525 will be reset under the pull of the connecting spring 5226. In the process of resetting the placement cylinder 525, the water inside the communicating cavity of the second annular cavity 5252 and the first annular cavity 5251 will be discharged through the suction hole 5254 under the squeezing of the annular piston 5255, and the roots of the enoki mushrooms will be flushed at close range, which is conducive to enhancing the cleaning ability of the roots of the enoki mushrooms.
[0076] As an embodiment of the present invention, the contact member 527 is composed of a connecting plate and a round rod, the end of the round rod is arranged in an arc shape, and the side of the push block 528 away from the bottom plate 51 is provided with an extrusion slope adapted to the round rod.
[0077] As an embodiment of the present invention, a horizontal adjustment plate 5101 is fixedly connected to the side of the base plate 51 away from the push block 528, a guiding slope is provided on the bottom surface of the horizontal adjustment plate 5101, and a horizontal support plate 5102 is fixedly connected to the side of the tooth plate 71 close to the horizontal adjustment plate 5101.
[0078] During operation, the bottom plate 51 is turned over for the first time as it moves from the bottom to the top along with the conveyor belt 4. Figure 5 As shown, after the gear 72 disengages from the tooth plate 71 on the right, the horizontal support plate 5102 will contact the guide slope of the horizontal adjustment plate 5101 until the top surface of the horizontal support plate 5102 is in contact with the horizontal adjustment plate 5101, thereby adjusting the bottom plate 51 to a horizontal state, which is convenient for the subsequent cleaning of the roots of the enoki mushrooms.
[0079] In addition, the present invention also provides a processing method based on edible fungi, comprising the following steps:
[0080] S1, put the golden needle mushrooms into the clamping component 52, and run through the two conveyor belts 4, which can drive the bottom plate 51, the clamping component 52 and the golden needle mushrooms to move together;
[0081] S2, when the clamping member 52 moves to the position of the root cleaning mechanism 6, the root of the enoki mushroom is first rinsed by the root cleaning mechanism 6;
[0082] S3. After the root washing is completed, the washed roots of the enoki mushrooms are clamped by the clamping member 52. When the clamping member 52 passes through the turning mechanism 7, the clamping member 52 and the enoki mushrooms can be driven to turn 180 degrees, so that the roots of the enoki mushrooms face upward and the buds face downward, and are immersed in the clean water in the washing area 2;
[0083] S4, the clamping member 52 continues to work, driving the enoki mushrooms to rotate and move upward, so that the enoki mushrooms can fully contact with the clean water, and the buds of the enoki mushrooms are cleaned;
[0084] S5. When the clamping component 52 moves from the cleaning area 2 to the dehydration area 3, the clamping component 52 drives the enoki mushrooms to rotate, so that the water in the enoki mushrooms can be thrown out. When the conveyor belt 4 drives the clamping component 52 to move to the upper end position of the dehydration area 3, the clamping component 52 releases the clamping effect on the enoki mushrooms, so that the dehydrated enoki mushrooms fall out and fall into the discharge hopper 9 for discharge.
[0085] The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that various changes and modifications may be made to the above embodiments and the present invention, and such changes and modifications fall within the scope of the invention as claimed, which is defined by the appended claims and their equivalents.
Claims
1. A processing device based on the production of edible fungi, comprising: A cleaning machine body (1), wherein a cleaning area (2) and a dehydration area (3) are successively provided on the cleaning machine body (1), wherein the cleaning area (2) is filled with clean water for cleaning the enoki mushrooms, and conveyor belts (4) are installed on two opposite inner side walls of the cleaning machine body (1) through a driving member, and a plurality of evenly distributed clamps (5) are rotatably installed between the two conveyor belts (4), and a discharge hopper (9) located at the end of the dehydration area (3) is fixedly installed on one side of the inner side wall of the cleaning machine body (1), characterized in that the clamp (5) includes a bottom plate (51) rotatably installed between the two conveyor belts (4), and a clamping component (52) with a rotating and lifting function for placing the enoki mushrooms is provided on the bottom plate (51); A root cleaning mechanism (6) for cleaning the roots of the enoki mushrooms is provided at the top of the cleaning machine body (1) at the cleaning area (2). Before the clamping member (52) clamps the roots of the enoki mushrooms, the roots of the enoki mushrooms are first cleaned by the root cleaning mechanism (6); The cleaning machine body (1) is provided with a turning mechanism (7) for driving the clamp (5) to turn over twice continuously. Before placing the enoki mushrooms on the clamping component (52), the turning mechanism (7) is used to drive the clamp (5) to turn over 180 degrees. After the roots of the enoki mushrooms are clamped by the clamping component (52), the turning mechanism (7) is used to drive the clamp (5) to turn over 180 degrees. The clamping component (52) includes a rotating motor (521) and a clamping assembly (522) for clamping the root of the golden needle mushroom. The rotating motor (521) is fixedly installed in the middle of the bottom plate (51). The output end of the rotating motor (521) rotates through the outside of the bottom plate (51) and is fixedly installed with a connecting tube (523). A sliding rod (524) is slidably installed on the inside of the connecting tube (523). The end of the sliding rod (524) slides through the end of the connecting tube (523) and is fixedly connected to a placing tube (525). The outside of the sliding rod (524) is sleeved with a supporting spring (526) located between the sliding rod (524) and the connecting tube (523). Contact members (527) distributed in a circumferential array are fixedly mounted on the outer side of the placement cylinder (525); a pushing block (528) for pushing the contact member (527) is fixedly mounted on the side of the bottom plate (51) close to the contact member (527); two symmetrically distributed limiting grooves (53) are opened on one side of the bottom plate (51); and limiting guide rails (54) adapted to the limiting grooves (53) are symmetrically fixedly mounted on two opposite inner wall sides of the cleaning machine body (1).
2. The processing device based on edible fungus production according to claim 1 is characterized in that: The clamping assembly (522) includes two clamping plates (5221) and two extrusion member groups (5222). The two clamping plates (5221) are symmetrically slidably mounted on the inner side of the placement tube (525). Evenly distributed spikes (5223) are fixedly mounted on opposite sides of the two clamping plates (5221). A connecting rod (5224) is fixedly mounted on the side of the clamping plates (5221) away from the spikes (5223). The end of the connecting rod (5224) slides through the placement tube (525) and is fixedly connected to a rolling wheel (5225). The outer side of the connecting rod (5224) is sleeved with a connecting spring (5226) whose two ends are fixed between the placement tube (525) and the connecting rod (5224). The two extrusion piece groups (5222) are correspondingly arranged at the feeding end and the unloading end of the cleaning machine body (1), and the extrusion piece group (5222) includes two symmetrical extrusion pieces, and the extrusion pieces include a fixed plate (52221) fixedly installed at the upper end of the inner side wall of the cleaning machine body (1), and an extrusion plate (52222) for squeezing the rolling wheel (5225) is fixedly connected to one end of the fixed plate (52221) away from the inner side wall of the cleaning machine body (1), and an inclined surface adapted to the rolling wheel (5225) is provided at the end of the extrusion plate (52222). Two electromagnets (5227) are fixedly installed on the two opposite inner side walls of the cleaning machine body (1) near the discharge hopper (9), and a magnetic block (5228) adapted to the electromagnet (5227) is fixedly installed on the outer side of the connecting rod (5224).
3. The processing device based on edible fungus production according to claim 1, characterized in that: The inner bottom wall of the placement cylinder (525) is provided with a plurality of drainage holes (529) distributed in a circumferential array. The root cleaning mechanism (6) includes two micro water pumps (61) symmetrically fixedly mounted on the top of the cleaning machine body (1). The output end of the micro water pump (61) is fixedly connected to a flushing nozzle (62). The input end of the micro water pump (61) is connected to the lower end of the interior of the cleaning area (2) through a pipeline. The water outlet of the flushing nozzle (62) faces the inner wall of the placement cylinder (525).
4. The processing device based on edible fungus production according to claim 3 is characterized in that: The flip mechanism (7) is arranged at a position of the cleaning machine body (1) near the root cleaning mechanism (6), and the flip mechanism (7) comprises two tooth plates (71) and a plurality of gears (72). The two tooth plates (71) are symmetrically fixedly mounted on two opposite inner side walls of the cleaning machine body (1), and the gears (72) are fixedly mounted on the rotating shafts on both sides of the bottom plate (51). The two ends of the tooth plate (71) are provided with teeth that match the gears (72), and the middle position of the tooth plate (71) is provided with a straight section that is lower than the gears (72).
5. The processing device based on edible fungus production according to claim 4 is characterized in that: A blowing mechanism (8) for blowing open the buds of the golden needle mushrooms is provided at the top of the cleaning machine body (1) near the straight section. The blowing mechanism (8) comprises a stabilizing frame (81) fixedly mounted on the top of the cleaning machine body (1). An electric push rod (82) is fixedly mounted in the middle of the stabilizing frame (81). An air pump (83) is fixedly mounted at the telescopic end of the electric push rod (82). An exhaust head (84) is fixedly mounted at the air outlet end of the air pump (83). A plurality of air blowing holes (85) are evenly arranged on the outer side of the exhaust head (84).
6. The processing device based on edible fungus production according to claim 5, characterized in that: The interior of the placement cylinder (525) is provided with a first annular cavity (5251) and a second annular cavity (5252) in sequence from top to bottom. Two symmetrically arranged communicating holes (5253) are provided between the inner walls of the first annular cavity (5251) and the second annular cavity (5252). A plurality of suction holes (5254) communicating with the first annular cavity (5251) are evenly provided on the inner bottom wall of the placement cylinder (525). An annular piston (5255) is slidably connected to the inner wall of the second annular cavity (5252). The bottom end of the annular piston (5255) is fixedly connected to the surface of the bottom plate (51) through an annular tube (5256). A linkage block (5257) is fixedly connected to the front side of the inner wall of the cleaning machine body (1). The end of the linkage block (5257) has a top inclined surface.
7. The processing device based on edible fungus production according to claim 1, characterized in that: The contact member (527) is composed of a connecting plate and a round rod, the end of the round rod is arranged in an arc shape, and the side of the push block (528) away from the bottom plate (51) is provided with an extrusion slope adapted to the round rod.
8. The processing device based on edible fungus production according to claim 4, characterized in that: A horizontal adjustment plate (5101) is fixedly connected to a side of the bottom plate (51) away from the push block (528); a guiding inclined surface is provided on the bottom surface of the horizontal adjustment plate (5101); and a horizontal support plate (5102) is fixedly connected to a side of the tooth plate (71) close to the horizontal adjustment plate (5101).
9. A processing method based on edible fungi, applicable to the processing device based on edible fungi production according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, placing the golden needle mushrooms into the clamping component (52), and running the two conveyor belts (4) to drive the bottom plate (51), the clamping component (52) and the golden needle mushrooms to move together; S2, when the clamping component (52) moves to the position of the root cleaning mechanism (6), the roots of the enoki mushrooms are first rinsed by the root cleaning mechanism (6); S3, after the root washing is completed, the washed roots of the golden needle mushrooms are clamped by the clamping component (52), and when the clamping component (52) passes through the turning mechanism (7), the clamping component (52) and the golden needle mushrooms can be driven to turn 180 degrees, so that the roots of the golden needle mushrooms face upwards and the buds face downwards, and are immersed in the clean water in the washing area (2); S4, the clamping member (52) then continues to act, driving the enoki mushrooms to rotate and move upward, so that the enoki mushrooms can fully contact with the clean water, and the buds of the enoki mushrooms are cleaned; S5. When the clamping member (52) moves from the cleaning area (2) to the dehydration area (3), the clamping member (52) drives the enoki mushrooms to rotate, thereby throwing out the water in the enoki mushrooms. When the conveyor belt (4) drives the clamping member (52) to move to the upper end position of the dehydration area (3), the clamping member (52) releases the clamping effect on the enoki mushrooms, so that the dehydrated enoki mushrooms are separated and fall into the discharge hopper (9) for discharge.
Citation Information
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