Online calibration of lathes

By designing an online calibration lathe, the clamping mechanism, threaded telescopic rod and inclination mechanism are used to rotate and heat and surface adjustment of the fiber preform rod, the light energy loss problem caused by bending of the fiber preform rod is solved, and the precise correction of the surface straightness of the fiber is achieved and the production efficiency is improved.

CN116475845BActive Publication Date: 2025-04-29WUHAN SMART FIBER TECH CO LTD
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Patent Information

Application Number
CN202310278927.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-21
Publication Date
2025-04-29
Estimated Expiration
2043-03-21

AI Technical Summary

Technical Problem

During the production process, optical fiber preform rods are locally bending due to excessive length, resulting in light energy loss. A device is needed to straighten the surface of optical fiber preform rods.

Method used

An online calibration lathe is designed, including a clamping mechanism, a threaded telescopic rod and an inclining mechanism. By rotating heating and clamping fixation, the surface thickness of the optical fiber prefabricated rod is adjusted to achieve the correction of surface straightness.

Benefits of technology

The precise calculation and correction of the surface straightness of the optical fiber preform rod is achieved, which avoids light energy loss and improves the efficiency and quality of optical fiber production.

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Abstract

The present invention discloses an online calibration lathe, which relates to the technical field of optical fiber production. The online calibration lathe comprises a first fixed pile, a connecting plate is inserted into the lower part of the right outer wall of the first fixed pile, the outer wall of the connecting plate is slidably connected to the inner wall of the first fixed pile, a second fixed rod is arranged at the right end of the connecting plate, the right side of the connecting plate is inserted into the lower part of the left side of the second fixed rod, the outer wall of the connecting plate is slidably connected to the inner wall of the second fixed rod, mounting holes are provided on the left side of the first fixed pile and the right side of the second fixed rod, and a clamping mechanism is arranged inside the mounting hole. The online calibration lathe is provided with structures such as a clamping mechanism and a threaded telescopic rod, so that the device can clamp and fix optical fiber preforms of different thicknesses and lengths, and can stretch the optical fiber preform while heating it, so that the thickness of the optical fiber preform can be adjusted.
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Description

Technical Field

[0001] The invention relates to the technical field of optical fiber production, in particular to an online calibration lathe. Background Art

[0002] In the production and manufacturing of optical fibers, local bending caused by excessive optical fiber length has become a headache in production. The bending of the optical fiber will cause a portion of the light energy to penetrate into the cladding or pass through the cladding to become a radiation mode and leak outward, thereby causing loss, which needs to be avoided in production. Therefore, when processing the optical fiber preform, it is necessary to ensure that its surface is uniform to prevent surface bending caused by its long length during production. After the production of the optical fiber preform is completed, its surface needs to be corrected for the second time. Therefore, a device is needed to correct the surface straightness of the optical fiber preform. Summary of the invention

[0003] In view of the deficiencies of the prior art, the present invention provides an online calibration lathe to achieve the purpose of correcting the surface straightness of an optical fiber preform.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an online calibration lathe comprises a first fixed pile, a connecting plate is plugged into the lower part of the right outer wall of the first fixed pile, the outer wall of the connecting plate is slidably connected to the inner wall of the first fixed pile, a second fixed rod is arranged at the right end of the connecting plate, the right side of the connecting plate is plugged into the lower part of the left side of the second fixed rod, the outer wall of the connecting plate is slidably connected to the inner wall of the second fixed rod, mounting holes are provided on the left side of the first fixed pile and the right side of the second fixed rod, a clamping mechanism is arranged inside the mounting hole, and the second fixed rod A first motor is fixedly connected to the right side of the outer wall, a connecting frame is fixedly connected to the left output end of the first motor, a second motor is fixedly connected to the left side of the outer wall of the first fixed pile, a threaded rod is fixedly connected to the right output end of the second motor, the right end of the threaded rod passes through the first fixed pile and the second fixed rod and extends to the right side of the second fixed rod, a sliding pile is threadedly connected to the outer wall of the threaded rod, a blowtorch is fixedly connected to the middle part of the upper surface of the sliding pile, an infrared rangefinder is also fixedly connected to the upper surface of the sliding pile, and a tilting mechanism is also provided on the lower sides of the first fixed pile and the second fixed rod;

[0005] The clamping mechanism comprises:

[0006] A fixing assembly, wherein the fixing assembly is arranged inside the mounting holes opened on the first fixing pile and the second fixing rod, a bearing is arranged on the outer side of the fixing assembly, the fixing assembly can rotate inside the mounting hole, and the fixing assembly on the second fixing rod is connected to the left side of the connecting frame, and the first motor can drive the fixing assembly on the second fixing rod to rotate through the connection of the connecting frame;

[0007] The clamping block is arranged on one side of the fixing component close to the connecting plate. There are three clamping blocks in number, and the three clamping blocks can move towards or away from each other.

[0008] Preferably, the fixing assembly includes a swivel block, the outer wall of the swivel block is rotatably connected to the inner wall of the mounting hole via a bearing, the outer wall of the swivel block is fixedly connected to a hinged rod, the outer wall of the hinged rod is hinged to a hinged frame, the hinged frame is fixedly connected to a clamping block at one end close to the connecting plate, the side of the swivel block away from the connecting plate is rotatably connected to a threaded pile via a bearing, the side of the swivel block away from the connecting plate is also fixedly connected to an insertion rod, the outer wall of the threaded pile is threadedly connected to a slider, the inner wall of the slider is slidably connected to the outer wall of the insertion rod, and the outer wall of the slider is fixedly connected to a support block.

[0009] Preferably, the number of the support blocks and the number of the articulated frames are both three, and the positions of the three support blocks and the three articulated frames are correspondingly arranged, and the thickness of the right side of the support block is less than the thickness of the left side of the support block.

[0010] Preferably, the outer walls of the two rotating blocks on one side close to the connecting plate are fixedly connected with a slide cylinder, the inner wall of the slide cylinder is inserted with a connecting rod, the outer walls at both ends of the connecting rod are slidably connected with the inner walls of the two slide cylinders respectively, and the outer wall of the first fixed pile is also provided with a threaded telescopic rod, one end of the threaded telescopic rod is rotatably connected to the right side of the outer wall of the first fixed pile through a bearing, and the other end of the threaded telescopic rod is rotatably connected to the outer wall of the second fixed rod through a bearing.

[0011] Preferably, the tilting mechanism includes a spring, the upper end of the spring is slidably connected to the lower side of the outer wall of the first fixed pile, the lower end of the spring is fixedly connected to a base plate, the upper side of the outer wall of the base plate is fixedly connected to a hydraulic push rod, the upper end of the hydraulic push rod is hinged to a hinge block, and the upper side of the outer wall of the hinge block is slidably connected to the lower side of the outer wall of the first fixed pile.

[0012] Preferably, there are two of each of the spring, hydraulic push rod and hinge block, and the upper sides of the spring and hinge block on the right side are slidably connected to the lower side of the second fixing rod.

[0013] Preferably, the mass of the lower part of the sliding pile is greater than the sum of the mass of the upper part of the sliding pile and the blowtorch and the infrared rangefinder, and the gravity of the lower part of the sliding pile is greater than the friction between the outer wall of the threaded rod and the inner wall of the sliding pile when the threaded rod rotates.

[0014] The present invention provides an online calibration lathe. It has the following beneficial effects:

[0015] 1. The online calibration lathe can measure the surface diameter of the optical fiber preform rod, and can perform rotary heating to melt and re-solidify the uneven surface of the optical fiber preform rod, so as to improve the surface straightness.

[0016] 2. The online calibration lathe is provided with a clamping mechanism, a threaded telescopic rod and other structures, so that the device can clamp and fix optical fiber preforms of different thicknesses and lengths, and can stretch the optical fiber preforms while heating them, so that the thickness of the optical fiber preforms can be adjusted.

[0017] 3. The online calibration lathe is provided with a tilting mechanism so that when the device heats the optical fiber preform, the temperature on both sides of the heating point of the optical fiber preform can be evenly increased to prevent the optical fiber preform from breaking.

[0018] 4. The online calibration lathe is provided with a tilting mechanism to heat the optical fiber preform rod while cooperating with the rotation of the optical fiber preform rod itself, thereby avoiding the situation that the molten glass liquid gathers in the middle due to the surface tension of the liquid and causes uneven thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the lower structure of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the clamping mechanism of the present invention;

[0022] Figure 4 is a schematic cross-sectional structure diagram of a first fixing pile of the present invention;

[0023] Figure 5 For the present invention Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0024] Figure 6 For the present invention Figure 4 Schematic diagram of the enlarged structure of B.

[0025] In the figure: 1 a first fixed pile, 2 a connecting plate, 3 a second fixed pile, 4 a clamping mechanism, 5 a first motor, 6 a connecting frame, 7 a second motor, 8 a threaded rod, 9 a sliding pile, 10 a blowtorch, 11 an infrared rangefinder, 12 a connecting rod, 13 a slide cylinder, 14 a threaded telescopic rod, 15 a tilting mechanism, 401 a rotating block, 402 an articulated rod, 403 an articulated frame, 404 a clamping block, 405 a threaded column, 406 a plug rod, 407 a slider, 408 a support block, 501 a spring, 502 a bottom plate, 503 a hydraulic push rod, and 504 an articulated block. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0028] See also Figure 1-6 The present invention provides a technical solution: an online calibration lathe, comprising a first fixed pile 1, a connecting plate 2 is plugged into the lower part of the right outer wall of the first fixed pile 1, the outer wall of the connecting plate 2 is slidably connected to the inner wall of the first fixed pile 1, a second fixed rod 3 is arranged at the right end of the connecting plate 2, the right side of the connecting plate 2 is plugged into the lower part of the left side of the second fixed rod 3, the outer wall of the connecting plate 2 is slidably connected to the inner wall of the second fixed rod 3, mounting holes are provided on the left side of the first fixed pile 1 and the right side of the second fixed rod 3, a clamping mechanism 4 is arranged inside the mounting hole, a first motor 5 is fixedly connected to the right side of the outer wall of the second fixed rod 3, a connecting frame 6 is fixedly connected to the left output end of the first motor 5, and the left side of the outer wall of the first fixed pile 1 is fixed A second motor 7 is connected, a threaded rod 8 is fixedly connected to the right output end of the second motor 7, the right end of the threaded rod 8 passes through the first fixed pile 1 and the second fixed rod 3 and extends to the right side of the second fixed rod 3, a sliding pile 9 is threadedly connected to the outer wall of the threaded rod 8, a blowtorch 10 is fixedly connected to the middle of the upper surface of the sliding pile 9, an infrared rangefinder 11 is also fixedly connected to the upper surface of the sliding pile 9, the mass of the lower part of the sliding pile 9 is greater than the sum of the masses of the upper part of the sliding pile 9, the blowtorch 10 and the infrared rangefinder 11, the gravity of the lower part of the sliding pile 9 is greater than the friction between the outer wall of the threaded rod 8 and the inner wall of the sliding pile 9 when the threaded rod 8 rotates, and a tilting mechanism 15 is also provided on the lower side of the first fixed pile 1 and the second fixed rod 3;

[0029] The clamping mechanism 4 comprises:

[0030] A fixing assembly, the fixing assembly is arranged inside the mounting holes opened on the first fixing pile 1 and the second fixing rod 3, a bearing is arranged on the outside of the fixing assembly, the fixing assembly can rotate inside the mounting hole, and the fixing assembly on the second fixing rod 3 is connected to the left side of the connecting frame 6, and the first motor 5 can drive the fixing assembly on the second fixing rod 3 to rotate through the connection of the connecting frame 6;

[0031] The clamping block 404 is arranged on one side of the fixing assembly close to the connecting plate 2. There are three clamping blocks 404, and the three clamping blocks 404 can move towards or away from each other.

[0032] The fixing assembly includes a rotating block 401, the outer wall of which is rotatably connected to the inner wall of the mounting hole via a bearing, the outer wall of the rotating block 401 is fixedly connected to a hinge rod 402, the outer wall of the hinge rod 402 is hinged to a hinge frame 403, the hinge frame 403 is fixedly connected to a clamping block 404 at one end close to the connecting plate 2, the side of the rotating block 401 away from the connecting plate 2 is rotatably connected to a threaded pile 405 via a bearing, the side of the rotating block 401 away from the connecting plate 2 is also fixedly connected to a plug rod 406, the outer wall of the threaded pile 405 is threadedly connected to a slider 407, the inner wall of the slider 407 is slidably connected to the outer wall of the plug rod 406, the outer wall of the slider 407 is fixedly connected to a support block 408, the number of the support blocks 408 and the hinge frames 403 are both three, and the positions of the three support blocks 408 and the three hinge frames 403 are correspondingly arranged, and the thickness of the right side of the support block 408 is less than the thickness of the left side of the support block 408.

[0033] The outer walls of the two rotating blocks 401 on one side close to the connecting plate 2 are fixedly connected with a slide 13, and the inner wall of the slide 13 is inserted with a connecting rod 12. The outer walls of both ends of the connecting rod 12 are slidably connected with the inner walls of the two slides 13 respectively. The outer wall of the first fixed pile 1 is also provided with a threaded telescopic rod 14, one end of the threaded telescopic rod 14 is rotatably connected to the right side of the outer wall of the first fixed pile 1 through a bearing, and the other end of the threaded telescopic rod 14 is rotatably connected to the outer wall of the second fixed rod 3 through a bearing.

[0034] The tilting mechanism 15 includes a spring 501, the upper end of the spring 501 is slidably connected to the lower side of the outer wall of the first fixed pile 1, the lower end of the spring 501 is fixedly connected to the base plate 502, the upper side of the outer wall of the base plate 502 is fixedly connected to the hydraulic push rod 503, the upper end of the hydraulic push rod 503 is hinged to a hinge block 504, the upper side of the outer wall of the hinge block 504 is slidably connected to the lower side of the outer wall of the first fixed pile 1, there are two springs 501, hydraulic push rod 503 and hinge block 504, the upper sides of the spring 501 and hinge block 504 on the right side are slidably connected to the lower side of the second fixed rod 3.

[0035] When in use, the two sides of the optical fiber preform are respectively placed in the middle of the clamping block 404, and after the optical fiber preform is fixed, the first motor 5 is started to drive the clamping mechanism 4 to rotate, so that the clamping mechanism 4 drives the optical fiber preform to rotate, and the second motor 7 is started at the same time, so that the second motor 7 drives the threaded rod 8 to rotate. Since the mass of the lower part of the sliding pile 9 is greater than the sum of the masses of the upper part of the sliding pile 9, the blowtorch 10, and the infrared rangefinder 11, the gravity of the lower part of the sliding pile 9 is greater than the friction between the outer wall of the threaded rod 8 and the inner wall of the sliding pile 9 when the threaded rod 8 rotates, the threaded rod 8 is connected to the sliding pile 9 by a thread. When the sliding pile 9 moves, the sliding pile 9, the blowtorch 10, and the infrared rangefinder 11 slowly move from one end of the lower side of the optical fiber preform to the other end of the optical fiber preform. At the same time, the infrared rangefinder 11 can measure the distance from the infrared rangefinder 11 to the surface of the optical fiber preform. When the distance from the surface of the optical fiber preform to the surface of the infrared rangefinder 11 exceeds a preset value, the blowtorch 10 is started to heat the optical fiber preform to melt a part of the optical fiber preform, and the melted part is evenly distributed along with the rotation. Then, the blowtorch 10 is turned off to re-solidify the surface of the optical fiber preform, so as to achieve the purpose of surface straightness detection and correction.

[0036] While the clamping mechanism 4 fixes the optical fiber preform, the slider 407 can be translated on the threaded pile 405 by rotating the threaded pile 405, thereby changing the distance between the support block 408 and the rotating block 401. When the support block 408 is close to the rotating block 401, the support block 408 pushes the hinge frame 403 to make the clamping blocks 404 close to each other. When the support block 408 is away from the rotating block 401, the clamping blocks 404 are away from each other, so that the clamping force of the clamping block 404 can be conveniently adjusted, and the thickness of the clamping can be adjusted, so as to adjust the clamping force of the optical fiber preform and the clamping position of the optical fiber preform, so as to prevent the rotation vibration caused by the uneven thickness and inconsistent clamping height at both ends of the optical fiber preform, and the height of the two ends can be made consistent by adjusting the clamping position of the optical fiber preform, so as to reduce the vibration during rotation and increase the accuracy of direct reading measurement of the surface of the optical fiber preform.

[0037] At the same time, since the rotating blocks 401 on both sides are connected by the slide cylinder 13 and the connecting rod 12, the rotating blocks 401 on both sides can ensure the same rotation speed and rotation angle when rotating, so as to prevent the breakage and uneven surface cladding caused by the inconsistent rotation speeds at both ends when heating the surface of the optical fiber preform, and the distance between the first fixed pile 1 and the second fixed rod 3 can be adjusted by the threaded telescopic rod 14, so that the first fixed pile 1 and the second fixed rod 3 can be moved to both sides when heating the thicker part of the optical fiber preform, so that the heated part of the optical fiber preform can be thinned;

[0038] When the optical fiber preform is heated, the hydraulic push rod 503 on one side is started to tilt the first fixing pile 1 and the second fixing rod 3. By repeatedly raising and lowering the hydraulic push rods 503 on both sides, when the blowtorch 10 heats the optical fiber preform, the flame heats both sides of the heating part synchronously, thereby preventing the optical fiber preform from being broken due to local high temperature.

[0039] In addition, during the reciprocating tilting process of the first fixed pile 1 and the second fixed rod 3, the melted portion on the surface of the optical fiber preform rod is uniformly flow-coated on the left side of the main body surface, thereby preventing the melted glass solution from being thrown outwards due to centrifugal force during rotation, and preventing the melted glass solution from gathering in the middle due to the surface tension of the liquid to cause uneven thickness.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An online calibration lathe, comprising a first fixed pile (1), characterized in that: A connecting plate (2) is inserted into the lower part of the right outer wall of the first fixing pile (1), the outer wall of the connecting plate (2) is slidably connected to the inner wall of the first fixing pile (1), a second fixing rod (3) is arranged at the right end of the connecting plate (2), the right side of the connecting plate (2) is inserted into the lower part of the left side of the second fixing rod (3), the outer wall of the connecting plate (2) is slidably connected to the inner wall of the second fixing rod (3), mounting holes are provided on the left side of the first fixing pile (1) and the right side of the second fixing rod (3), a clamping mechanism (4) is arranged inside the mounting hole, a first motor (5) is fixedly connected to the right side of the outer wall of the second fixing rod (3), and the left side output of the first motor (5) is The output end is fixedly connected to a connecting frame (6); the left side of the outer wall of the first fixed pile (1) is fixedly connected to a second motor (7); the right output end of the second motor (7) is fixedly connected to a threaded rod (8); the right end of the threaded rod (8) passes through the first fixed pile (1) and the second fixed rod (3) and extends to the right side of the second fixed rod (3); the outer wall of the threaded rod (8) is threadedly connected to a sliding pile (9); a blowtorch (10) is fixedly connected to the middle of the upper surface of the sliding pile (9); an infrared rangefinder (11) is also fixedly connected to the upper surface of the sliding pile (9); and a tilting mechanism (15) is also provided on the lower sides of the first fixed pile (1) and the second fixed rod (3); The clamping mechanism (4) comprises: A fixing component, the fixing component is arranged inside the mounting holes opened on the first fixing pile (1) and the second fixing rod (3), a bearing is arranged on the outer side of the fixing component, the fixing component can rotate inside the mounting hole, and the fixing component located on the second fixing rod (3) is connected to the left side of the connecting frame (6), and the first motor (5) can drive the fixing component on the second fixing rod (3) to rotate through the connection with the connecting frame (6); A clamping block (404), the clamping block (404) being arranged on a side of the fixing component close to the connecting plate (2), the number of the clamping blocks (404) being three, and the three clamping blocks (404) being able to move towards or away from each other; The fixing assembly comprises a rotating block (401), the outer wall of the rotating block (401) being rotatably connected to the inner wall of the mounting hole via a bearing, the outer wall of the rotating block (401) being fixedly connected to a hinge rod (402), the outer wall of the hinge rod (402) being hinged to a hinge frame (403), the end of the hinge frame (403) close to the connecting plate (2) being fixedly connected to a clamping block (404), the side of the rotating block (401) away from the connecting plate (2) being rotatably connected to a threaded pile (405) via a bearing, the side of the rotating block (401) away from the connecting plate (2) being also fixedly connected to an insertion rod (406), the outer wall of the threaded pile (405) being threadably connected to a slider (407), the inner wall of the slider (407) being slidably connected to the outer wall of the insertion rod (406), and the outer wall of the slider (407) being fixedly connected to a support block (408); The number of the support blocks (408) and the number of the articulated frames (403) are both three, and the positions of the three support blocks (408) and the three articulated frames (403) are arranged correspondingly, and the thickness of the right side of the support block (408) is smaller than the thickness of the left side of the support block (408); The tilting mechanism (15) comprises a spring (501), the upper end of the spring (501) being slidably connected to the lower side of the outer wall of the first fixed pile (1), the lower end of the spring (501) being fixedly connected to a bottom plate (502), the upper side of the outer wall of the bottom plate (502) being fixedly connected to a hydraulic push rod (503), the upper end of the hydraulic push rod (503) being hinged to a hinge block (504), the upper side of the outer wall of the hinge block (504) being slidably connected to the lower side of the outer wall of the first fixed pile (1).

2. The online calibration lathe according to claim 1, characterized in that: The outer walls of the two rotating blocks (401) on one side close to the connecting plate (2) are fixedly connected to a slide tube (13), the inner wall of the slide tube (13) is plugged with a connecting rod (12), and the outer walls at both ends of the connecting rod (12) are slidably connected to the inner walls of the two slide tubes (13), respectively. The outer wall of the first fixed pile (1) is also provided with a threaded telescopic rod (14), one end of the threaded telescopic rod (14) is rotatably connected to the right side of the outer wall of the first fixed pile (1) through a bearing, and the other end of the threaded telescopic rod (14) is rotatably connected to the outer wall of the second fixed rod (3) through a bearing.

3. The online calibration lathe according to claim 1, characterized in that: There are two springs (501), two hydraulic push rods (503) and two hinge blocks (504), and the upper sides of the springs (501) and hinge blocks (504) on the right side are slidably connected to the lower side of the second fixing rod (3).

4. The online calibration lathe according to claim 3, characterized in that: The mass of the lower part of the sliding pile (9) is greater than the sum of the masses of the upper part of the sliding pile (9), the blowtorch (10) and the infrared rangefinder (11), and the gravity of the lower part of the sliding pile (9) is greater than the friction force between the outer wall of the threaded rod (8) and the inner wall of the sliding pile (9) when the threaded rod (8) rotates.

Citation Information

Patent Citations

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