Steel structure corridor outdoor high-altitude reverse hanging aluminum plate assembly type ceiling system
By designing an outdoor high-altitude inverted aluminum panel prefabricated ceiling system for steel structure corridors, and using assembly units and adjustable fasteners, the problems of high installation difficulty and difficulty in adjusting the uniformity of aluminum panel ceilings in steel structure corridors were solved, achieving efficient and safe aluminum panel ceiling construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-28
- Publication Date
- 2026-03-20
AI Technical Summary
The installation of aluminum panel ceilings in steel structure corridors is difficult, especially when the height is high and the span is large. Adjusting the neatness of the ceiling is difficult, and there is a lack of effective installation devices.
Design a prefabricated aluminum panel ceiling system for outdoor high-altitude steel structure corridors. The system uses assembly units and adjustable fasteners, including a grid-like keel frame, planar limiting connectors, and adjustable fasteners. The adjustable fasteners are connected to the I-beams to achieve precise positioning and adjustment of the aluminum panel ceiling.
It enables precise positioning and alignment adjustment of aluminum panel ceilings, reduces construction difficulty, saves construction time and costs, and ensures safe construction and quality of high-altitude reverse-hanging aluminum panel ceilings.
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Figure CN116480062B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of building construction, in particular to the outdoor ceiling construction of steel structure, and specifically relates to a steel structure corridor outdoor high-altitude reverse-hung aluminum plate assembly type ceiling system. BACKGROUND
[0002] With the progress of science and technology and the improvement of people's aesthetic, the construction industry has also undergone great changes, and more and more projects are pursuing architectural modeling art and green construction.
[0003] Steel structure is not only a green building material, but also can realize large-span construction, so it has been widely used in various green projects and large-span structure projects. For example, steel structure corridors are often constructed between high-rise buildings now. Such steel structure corridor structure is not only green and environmentally friendly, but also increases the aesthetic of the building structure, and also increases the practicality of the building structure, the variability of form and function, and gives the building structure more possibilities.
[0004] In order to further improve the aesthetic and green environmental protection properties of the steel structure corridor between two high-rise buildings, the construction unit plans to install an aluminum plate ceiling at the bottom of the steel structure corridor. The aluminum plate ceiling is not only light in weight and high in strength, but also a green and environmentally friendly material. However, in the specific construction process, due to the high height, large span and no installation force point of the steel structure corridor, the installation difficulty of the aluminum plate ceiling is greatly increased. Another problem is how to ensure the neatness of the aluminum plate ceiling installed on the steel structure corridor. Due to its high height and large span, the adjustment of the neatness of the ceiling is difficult, so a special hoisting device needs to be designed to solve it.
[0005] In summary, the aluminum plate ceiling installation design of the steel structure corridor indeed increases the aesthetic of the building structure, and is green, environmentally friendly, energy-saving and emission-reducing, but the project indeed brings serious technical challenges to the construction of the construction unit. SUMMARY
[0006] The purpose of the present application is to solve the problems existing in the prior art, and to provide a steel structure corridor outdoor high-altitude reverse-hung aluminum plate assembly type ceiling system for a steel structure corridor.
[0007] The present application is realized by the following technical solutions:
[0008] A steel structure corridor outdoor high-altitude reverse-hung aluminum plate assembly type ceiling system, comprising a steel structure corridor, the lowermost structure of the steel structure corridor is a plurality of spaced and parallel arranged I-beam; an aluminum plate ceiling is hoisted at the bottom of the steel structure corridor, and the aluminum plate ceiling is assembled by a plurality of assembled units.
[0009] The assembling unit comprises a grid-shaped keel frame, each grid of the keel frame is fixedly provided with an aluminum plate, and a planar limiting connector is fixedly provided on the frame keel of the keel frame; after the abutting connection of the two adjacent assembling units, the planar limiting connector on the first assembling unit is overlapped on the frame keel of the second assembling unit and is welded and fixed thereon, and the planar limiting connector on the second assembling unit is overlapped on the frame keel of the first assembling unit and is welded and fixed thereon.
[0010] The steel structure corridor is connected with the aluminum plate ceiling through a plurality of adjustable fixing members, and a plurality of adjustable fixing members are uniformly connected on each I-beam of the lowermost layer of the steel structure corridor.
[0011] The adjustable fixing member connection comprises a left C-shaped clamping member, a right C-shaped clamping member, a left adjusting hoist, a right adjusting hoist and a hoist plate; the lower end of the left C-shaped clamping member is fixedly provided with a left clamping plate, the lower end of the right C-shaped clamping member is fixedly provided with a right clamping plate, and a round bolt hole is formed in the left clamping plate and the right clamping plate; a long bolt hole vertically arranged is formed in the hoist plate near the top, and the left and right clamping members are fixedly provided on the outer side of the plate surface near the bottom of the hoist plate; the left C-shaped clamping member and the right C-shaped clamping member are arranged with the notches opposite to each other, and a gap is left between the upper end of the left C-shaped clamping member and the upper end of the right C-shaped clamping member, the upper part of the hoist plate is clamped between the left clamping plate of the left C-shaped clamping member and the right clamping plate of the right C-shaped clamping member, and the left clamping plate, the hoist plate and the right clamping plate are fixedly connected by bolts; the upper end of the left adjusting hoist is threadedly connected with an upper positioning bolt after penetrating through the left C-shaped clamping member, and the lower end of the left adjusting hoist is threadedly connected with a lower positioning bolt after penetrating through the left clamping member; the upper end of the right adjusting hoist is threadedly connected with an upper positioning bolt after penetrating through the right C-shaped clamping member, and the lower end of the right adjusting hoist is threadedly connected with a lower positioning bolt after penetrating through the right clamping member.
[0012] When the adjustable fixing member is connected with the I-beam, the clamping groove of the left C-shaped clamping member of the adjustable fixing member is clamped on the left half of the lower flange of the main I-beam, the clamping groove of the right C-shaped clamping member of the adjustable fixing member is clamped on the right half of the lower flange of the main I-beam, and the web of the main I-beam is clamped in the gap between the upper end of the left C-shaped clamping member and the upper end of the right C-shaped clamping member of the adjustable fixing member; when the adjustable fixing member is connected with the aluminum plate ceiling, the bottom end of the hoist plate of the adjustable fixing member is welded and fixed with the frame keel of the corresponding assembling unit.
[0013] Further, in the assembling unit, the keel frame is a square keel frame, and the grid thereon is a square grid.
[0014] Further, when the aluminum plate is installed on the keel, a bottom of each grid corresponds to installation of an aluminum plate; the aluminum plate and the inner side of the corresponding grid are connected and fixed by using an aluminum angle, the vertical plate of the aluminum angle is fixed and connected to the inner side of the keel by using a stainless steel screw, the horizontal plate of the aluminum angle is fixed and connected to the aluminum plate by using an aluminum rivet; the joint of the adjacent two aluminum plates is fixed to the bottom of the keel of the corresponding grid by using a stainless steel screw.
[0015] Further, the left C-shaped clamping piece and the right C-shaped clamping piece are the same in structure, which mainly consists of two C-shaped clamps arranged side by side and spaced apart, the top surfaces of the two C-shaped clamps are connected by two top surface plates and the top surface plates located at the outer side are punched in the middle, the outer side surfaces of the two C-shaped clamps are connected by two side surface plates, and the bottom surfaces of the two C-shaped clamps are connected by a bottom surface plate; a clamping plate is fixedly connected between the lower ends of the two C-shaped clamps, and four round bolt holes are punched in the clamping plate; the gap between the two C-shaped clamps and the punched hole in the outer top surface plate are the positions through which the upper rod segment of the adjusting boom passes; the left horizontal clamping piece and the right horizontal clamping piece are the same in structure, which mainly consists of two one-word clamps arranged side by side and spaced apart, one end of the two one-word clamps is fixedly connected to the lower part of the hanging plate, the top surfaces of the two one-word clamps are connected by a top surface plate, and the bottom surfaces of the two one-word clamps are connected by a bottom surface plate which is punched in the middle; the gap between the two one-word clamps and the punched hole in the bottom surface plate are the positions through which the lower rod segment of the adjusting boom passes.
[0016] Further, a stiffener plate is arranged between the clamping plate between the lower ends of the two C-shaped clamps and the bottom surface plate between the bottom surfaces of the two C-shaped clamps.
[0017] Further, the C-shaped clamps are made of 12# channel steel, which is cut at a designed angle by using a laser cutting machine and then is diagonally welded to form the C-shaped clamps; the top surface plate, the side surface plate and the bottom surface plate are all made of 8mm thick steel plates with a size of 60*80mm.
[0018] Further, the hanging plate is made of a steel plate with a length of 950mm, a width of 200mm and a thickness of 8mm, four long bolt holes are punched in the upper part of the hanging plate, and the four long bolt holes correspond to the four round bolt holes in the clamping plate.
[0019] Further, the one-word clamps are made of 12# channel steel and are cut by using a laser cutting machine; the top surface plate and the bottom surface plate are both made of 8mm thick steel plates with a size of 60*80mm.
[0020] Further, the left adjusting boom and the right adjusting boom both use 14mm adjusting screws with a length of 1100mm.
[0021] The ceiling system of the present application is scientific in design, reasonable in structure, simple in production, convenient in installation, can be ingeniously and firmly hoisted and fixed the ceiling unit at the bottom of the steel structure corridor, and can adjust the ceiling height. The ceiling system of the present application realizes the assembly of steel members, reduces the construction difficulty, saves the construction period and cost, realizes the innovative method of the lower decoration of the steel structure corridor, and further deepens the application of the steel structure. The practical application of the ceiling system of the present application provides a feasible basis for the technical research of the large-area high-altitude reverse-hung aluminum plate ceiling under the steel structure, and ensures the safe construction and construction quality of the large-area high-altitude reverse-hung aluminum plate ceiling. BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate the present application and, together with the description, further serve to explain the principles of the present application and to enable a person skilled in the pertinent art to make and use the present application.
[0023] Figure 1 It is a whole structure schematic view of the ceiling system of the present application.
[0024] Figure 2 It is a whole plane schematic view of the aluminum plate ceiling in the ceiling system of the present application.
[0025] Figure 3 It is a structure schematic view of three kinds of assembly units in the ceiling system of the present application.
[0026] Figure 4 It is a sectional view of the assembly unit in the ceiling system of the present application.
[0027] Figure 5 It is a structure front view of the adjustable fixing member in the ceiling system of the present application.
[0028] Figure 6 It is a structure left view of the adjustable fixing member in the ceiling system of the present application.
[0029] Figure 7 It is a structure schematic view of the hanging plate in the adjustable fixing member.
[0030] Figure 8 It is a structure front view of the left (right) C-shaped clamping member in the adjustable fixing member.
[0031] Figure 9 It is a structure left view of the left (right) C-shaped clamping member in the adjustable fixing member.
[0032] Figure 10 It is a structure front view of the left (right) horizontal clamping member in the adjustable fixing member.
[0033] Figure 11 It is a structure left view of the left (right) horizontal clamping member in the adjustable fixing member.
[0034] Figure 12 Structure diagram of a hanger used for installing a suspended ceiling system of the present application.
[0035] In the figure: 1-steel structure corridor, 2-I-beam, 3-aluminum plate suspended ceiling, 4-assembled unit, 5-keel frame, 6-aluminum plate, 7-corner aluminum, 8-stainless steel screw, 9-aluminum rivet, 10-flat limiting connecting piece, 11-adjustable fixing piece, 12-left C-shaped clamping piece, 13-right C-shaped clamping piece, 14-left adjusting hanger, 15-right adjusting hanger, 16-hanging plate, 17-left clamping plate, 18-right clamping plate, 19-long bolt hole, 20-left horizontal clamping piece, 21-right horizontal clamping piece, 22-upper positioning bolt, 23-lower positioning bolt, 24-C-shaped clamping, 25-top surface inlay plate, 26-side surface inlay plate, 27-bottom surface inlay plate, 28-clamping plate, 29-stiffening plate, 30-rectangular clamping piece, 31-elevation hanger, 32-hanging rope, 33-flat hanger, 34-hanger, 35-electric hoist, 36-hook. DETAILED DESCRIPTION
[0036] In order for those skilled in the art to better understand the present application, the present application will be further clearly and completely explained in combination with the embodiments and in combination with the accompanying drawings. It should be noted that the features in the embodiments and the examples in the present application can be combined with each other without conflict.
[0037] A steel structure corridor outdoor high-altitude reverse-hung aluminum plate assembled suspended ceiling system, as shown in Figure 1 and Figure 2 , comprises a steel structure corridor 1, and the lowermost structure of the steel structure corridor 1 is a plurality of I-beams 2 arranged in parallel at intervals; an aluminum plate suspended ceiling 3 is hung at the bottom of the steel structure corridor 1, and the aluminum plate suspended ceiling 3 is assembled by a plurality of assembled units 4; Figure 1 and Figure 2 , wherein 3 refers to the entire aluminum plate suspended ceiling 3, and 4 refers to the assembled units 4 therein, for example Figure 2 The whole is the aluminum plate suspended ceiling 3, and each small black square is a single assembled unit 4.
[0038] The assembled unit 4 comprises a grid-shaped keel frame 5, as shown in Figure 3 , the keel frame 5 is a square keel frame, and the grid thereon is a square grid. An aluminum plate 6 is fixedly installed on each grid of the keel frame 5, as shown in Figure 4 , that is, a block of aluminum plate 6 is installed at the bottom of each grid, each block of aluminum plate 6 is connected and fixed with the inner side of the keel of the corresponding grid by a corner aluminum 7, the vertical plate of the corner aluminum 7 is fixedly connected with the inner side of the keel by a stainless steel screw 8, the horizontal plate of the corner aluminum 7 is fixedly connected with the aluminum plate 6 by an aluminum rivet 9, and the joint between the adjacent two blocks of aluminum plate 6 is fixed to the bottom surface of the keel of the corresponding grid by a stainless steel screw 8. As shown in Figure 3As shown, the frame keel 5 is fixed with outwardly extended planar limiting connecting pieces 10 on the frame keel, after the abutting joint of the two adjacent assembling units 4, the planar limiting connecting pieces 10 on the first assembling unit 4 are overlapped and welded on the frame keel of the second assembling unit 4, and the planar limiting connecting pieces 10 on the second assembling unit 4 are overlapped and welded on the frame keel of the first assembling unit 4; the planar limiting connecting pieces 10 have the functions of connecting and fixing the two adjacent assembling units 4, and limiting the height of the assembling units 4, so that all the assembling units 4 are located on the same plane. In the specific implementation, the planar limiting connecting pieces 10 are arranged on the frame keel for abutting joint on each assembling unit 4, for example, for the four assembling units 4 located at the four corners of the entire aluminum plate ceiling 3, the planar limiting connecting pieces 10 are arranged on the two adjacent frame keels for abutting joint, as shown in a of Figure 3 , for the multiple assembling units 4 located at the four sides of the entire aluminum plate ceiling 3, the planar limiting connecting pieces 10 are arranged on the three adjacent frame keels for abutting joint, as shown in b of Figure 3 , and for the multiple assembling units 4 located inside the entire aluminum plate ceiling 3, the planar limiting connecting pieces 10 are arranged on the four frame keels for abutting joint, as shown in c of Figure 3 . In this way, the planar limiting connecting pieces 10 on all the assembling units 4 of the entire aluminum plate ceiling 3 can be overlapped and connected. At least two planar limiting connecting pieces 10 are arranged on the frame keel for abutting joint of each assembling unit 4, one is arranged near each end, and the planar limiting connecting pieces 10 on the abutting frame keels of the two adjacent assembling units 4 are arranged in a staggered manner, so that the planar limiting connecting pieces 10 of the two assembling units 4 are not overlapped when abutting joint, so that the two assembling units 4 can be completely abutted.
[0039] All the assembling units 4 are assembled in rows to form the aluminum plate ceiling 3, and each row of assembling units 4 is located between each adjacent two I-beam 2 of the lowermost layer of the steel structure corridor 1, as shown in Figure 1 .
[0040] The steel structure corridor 1 and the aluminum plate ceiling 3 are connected by a plurality of adjustable fixing pieces 11, as shown in Figure 1 . Specifically, a plurality of adjustable fixing pieces 11 are connected to each I-beam 2 of the lowermost layer of the steel structure corridor 1, and the number and spacing of the adjustable fixing pieces 11 on each I-beam 2 can be flexibly set according to actual needs.
[0041] As shown in Figure 5 and Figure 6As shown, the adjustable fixing part 11 is connected with the left C-shaped clamping part 12, the right C-shaped clamping part 13, the left adjusting suspender 14, the right adjusting suspender 15 and the suspender plate 16; the lower end of the left C-shaped clamping part 12 is fixed with the left clamping plate 17, the lower end of the right C-shaped clamping part 13 is fixed with the right clamping plate 18, and the left clamping plate 17 and the right clamping plate 18 are provided with circular bolt holes correspondingly; as shown Figure 7 As shown, the suspender plate 16 is provided with a vertical long bolt hole 19 near the top, and the left horizontal clamping part 20 and the right horizontal clamping part 21 are fixed on the two side surfaces of the suspender plate 16 near the bottom; the left C-shaped clamping part 12 and the right C-shaped clamping part 13 are oppositely arranged with the notches, and the upper end of the left C-shaped clamping part 12 and the upper end of the right C-shaped clamping part 13 are left with a gap, the upper part of the suspender plate 16 is clamped between the left clamping plate 17 of the left C-shaped clamping part 12 and the right clamping plate 18 of the right C-shaped clamping part 13, and the left clamping plate 17, the suspender plate 16 and the right clamping plate 18 are fixed by the bolt connection; the top end of the left adjusting suspender 14 is provided with the upper positioning bolt 22 after penetrating through the left C-shaped clamping part 12, and the bottom end of the left adjusting suspender 14 is provided with the lower positioning bolt 23 after penetrating through the left horizontal clamping part 20; the top end of the right adjusting suspender 15 is provided with the upper positioning bolt 22 after penetrating through the right C-shaped clamping part 13, and the bottom end of the right adjusting suspender 15 is provided with the lower positioning bolt 23 after penetrating through the right horizontal clamping part 21.
[0042] When the adjustable fixing part 11 is connected with the I-beam 2, the clamping groove of the left C-shaped clamping part 12 of the adjustable fixing part 11 is clamped on the left half of the lower flange of the main I-beam 2, the clamping groove of the right C-shaped clamping part 13 of the adjustable fixing part 11 is clamped on the right half of the lower flange of the main I-beam 2, and the web of the main I-beam 2 is clamped in the gap between the upper end of the left C-shaped clamping part 12 and the upper end of the right C-shaped clamping part 13 of the adjustable fixing part 11; when the adjustable fixing part 11 is connected with the aluminum plate suspended ceiling 3, the bottom end of the suspender plate 16 of the adjustable fixing part 11 is welded and fixed with the frame rail of the corresponding assembly unit 4, specifically: for the adjustable fixing parts 11 on the two I-beams 2 at both ends of the steel structure corridor 1, the bottom end of the suspender plate 16 is welded and fixed with the frame rail of the assembly unit 4 located at the edge of the aluminum plate suspended ceiling 3; for the adjustable fixing parts 11 on each I-beam 2 between the two ends of the steel structure corridor 1, the bottom end of the suspender plate 16 is clamped between and welded and fixed with the frame rails of the adjacent assembly units 4.
[0043] The specific structure of the adjustable fixing part 11 is further described as follows:
[0044] The left C-shaped clamping part 12 and the right C-shaped clamping part 13 in the adjustable fixing part 11 are the same in structure, as shown Figure 8 and Figure 9As shown, it mainly consists of two C-shaped clips 24 spaced side by side. The top surfaces of the two C-shaped clips 24 are welded together by two top surface plates 25, with a punched hole in the center of one of the outer top surface plates 25. The outer sides of the two C-shaped clips 24 are welded together by two side plates 26, and the bottom surfaces of the two C-shaped clips are welded together by a bottom surface plate 27. A clamping plate 28 is welded and fixed between the lower ends of the two C-shaped clips 24. The clamping plate 28 has four round bolt holes punched on it, arranged in a square quadrangular pattern. A stiffening plate is provided between the clamping plate 28 between the lower ends of the two C-shaped clips 24 and the bottom surface plate 27 between the bottom surfaces of the two C-shaped clips 24. 29; The gap between the two C-shaped clips 24 and the punched holes on the outer top plate 25 are the positions through which the upper sections of the adjusting rods (left and right adjusting rods 14 and 15) pass; The C-shaped clips 24 are made of 12# channel steel. The design angle is first cut with a laser cutting machine, and then diagonal welding is performed to make the C-shaped clips 24; The top plate 25, the side plate 26 and the bottom plate 27 are all made of 8mm thick steel plates with a size of 60*80mm; The hanging plate 16 is made of steel plate with a length of 950mm, a width of 200mm and a thickness of 8mm, and four long bolt holes 19 are punched on its upper part. The four long bolt holes 19 correspond to the four round bolt holes on the clamp plate 28.
[0045] The left horizontal locking piece 20 and the right horizontal locking piece 21 have the same structure, such as... Figure 10 and Figure 11 As shown, it mainly consists of two parallel, spaced-apart straight clips 30. One end of each straight clip 30 is welded and fixed to the lower part of the hanging plate 16. The top surfaces of the two straight clips 30 are welded together by a top surface gusset plate 25, and the bottom surfaces of the two straight clips 30 are welded together by a bottom surface gusset plate 27, with a punched hole in the middle of the bottom surface gusset plate 27. The gap between the two straight clips 30 and the punched hole on the bottom surface gusset plate 27 are the positions through which the lower sections of the adjusting rods (left and right adjusting rods 14 and 15) pass. The straight clips 30 are made of 12# channel steel and cut with a laser cutting machine. The top surface gusset plate 25 and the bottom surface gusset plate 26 are both made of 8mm thick steel plates with a size of 60*80mm.
[0046] Both the left adjusting rod 14 and the right adjusting rod 15 use 14mm adjusting screws with a length of 1100mm.
[0047] The above is a detailed description of the structural design of the ceiling system of the present invention. The following describes the installation method of the ceiling system of the present invention:
[0048] S1. Prepare the assembly unit 4 on the roof under the ground or the corridor, and in order to facilitate installation, first, four upwardly extending facade lifting lugs 31 can be uniformly fixed on the top of the keel frame 5 of the assembly unit 4, the four facade lifting lugs 31 are arranged in a square four-corner manner, and the lifting ropes 32 are connected between the two facade lifting lugs 31 on one side and the lifting ropes 32 are connected between the two facade lifting lugs 31 on the other side, as shown in a of Figure 3 ; secondly, two outwardly extending plane lifting lugs 33 can be arranged on the edge frame keel for assembly docking of each assembly unit 4, one at each end, as shown in a of Figure 3 .
[0049] S2. Make the lifting frame 34, which is a square pyramid-shaped frame body connected by bolts with channel steel, and install an electric hoist 35 on the top of the lifting frame 34, the end of the steel wire rope on the electric hoist 35 is connected to a hook 36, which can be lowered to the roof under the ground or the corridor, and the lifting frame 34 is supported between the two adjacent I-beam 2 of the lowermost layer of the steel structure corridor 1, and the structure of the lifting frame 34 is shown in Figure 12 .
[0050] S3. Connect the adjustable fixing part 11 to each I-beam 2 of the lowermost layer of the steel structure corridor 1, and hoist a single assembly unit 4 by two lifting frames 34, which are placed side by side between the I-beams 2 of the lowermost layer of the steel structure corridor 1, and the hooks 36 of the two lifting frames 34 are lowered, the two lifting ropes 32 on the assembly unit 4 are connected to the hooks 36 of the two lifting frames 34, and the two lifting frames 34 are lifted simultaneously to hoist the assembly unit 4 to the position under the steel structure corridor 1; after the assembly unit 4 is in place, the adjustable fixing part 11 is welded and fixed with the edge frame of the keel frame 5 of the assembly unit 4, and finally the height of the lifting plate 16 on the adjustable fixing part 11 is adjusted according to the elevation control point, so that the height of the assembly unit 4 is adjusted slightly to ensure the accuracy of the position;
[0051] After the installation of the last assembly unit 4 is completed, the next assembly unit 4 is hoisted, and after the next assembly unit 4 is hoisted in place, it is temporarily clamped in plane with the last assembly unit 4 through the plane limiting connecting parts 10 on both, which ensures the operation surface, and then the next assembly unit 4 is welded and fixed with the corresponding adjustable fixing part 11, and the height of the next assembly unit 4 is adjusted slightly according to the elevation control point through the adjustable fixing part 11 to ensure the accuracy of the position, and finally the plane limiting connecting parts 10 on the adjacent assembly units 4 are welded and fixed with the keel frame 5 of the corresponding assembly unit 4;
[0052] Repeat the above operations until all the assembly units 4 are installed.
[0053] In the step S3, the next assembling unit 4 is connected and adjusted with the previous assembling unit 4 in horizontal direction by the reverse chain, that is, after the next assembling unit 4 is lifted to the position by the hanger 34, one end of the reverse chain is connected and fixed on the plane lifting lug 33 of the previous assembling unit 4 which has been installed, the other end of the reverse chain is connected and fixed on the plane lifting lug 33 of the next assembling unit 4 which is to be connected, the reverse chain is operated, and the next assembling unit 4 is connected and adjusted with the previous assembling unit 4 in horizontal direction by the reverse chain.
[0054] The above embodiment only expresses one embodiment of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which belong to the protection scope of the present application.
Claims
1. A prefabricated aluminum panel ceiling system for outdoor high-altitude steel structure corridors, comprising a steel structure corridor, wherein the lowest layer of the steel structure corridor consists of multiple spaced and parallel I-beams; characterized in that: The bottom of the steel structure corridor is equipped with an aluminum panel ceiling, which is assembled from several modular units. The assembly unit includes a grid-like keel frame, with aluminum plates fixedly installed on each grid of the keel frame. Outwardly extending planar limiting connectors are fixed on the frame keel of the keel frame. After two adjacent assembly units are assembled and connected, the planar limiting connectors on the first assembly unit overlap the frame keel of the second assembly unit and are welded to it. The planar limiting connectors on the second assembly unit overlap the frame keel of the first assembly unit and are welded to it. The steel structure corridor is connected to the aluminum panel ceiling by several adjustable fasteners. Each I-beam of the lowest layer of the steel structure corridor is evenly connected with multiple adjustable fasteners. The adjustable fixing connection includes a left C-shaped clamp, a right C-shaped clamp, a left adjusting rod, a right adjusting rod, and a hanging plate; a left clamp is fixed to the lower end of the left C-shaped clamp, and a right clamp is fixed to the lower end of the right C-shaped clamp; round bolt holes are correspondingly opened on the left and right clamps; a vertically arranged long bolt hole is opened near the top of the hanging plate; left and right horizontal clamps extending outwards are fixed to the two side plates near the bottom of the hanging plate, respectively; the left and right C-shaped clamps are arranged with their slots facing each other, and the upper end of the left C-shaped clamp is aligned with the right... A gap is left between the upper ends of the C-type clamps. The upper part of the hanging plate is clamped between the left clamp of the left C-type clamp and the right clamp of the right C-type clamp. The left clamp, the hanging plate and the right clamp are fixed together by bolts. The top of the left adjusting rod passes through the left C-type clamp and is threaded with an upper positioning bolt. The bottom of the left adjusting rod passes through the left horizontal clamp and is threaded with a lower positioning bolt. The top of the right adjusting rod passes through the right C-type clamp and is threaded with an upper positioning bolt. The bottom of the right adjusting rod passes through the right horizontal clamp and is threaded with a lower positioning bolt. When the adjustable fastener is connected to the I-beam, the slot of the left C-shaped clip of the adjustable fastener is engaged in the left half of the lower flange of the main I-beam, and the slot of the right C-shaped clip of the adjustable fastener is engaged in the right half of the lower flange of the main I-beam. The web of the main I-beam is engaged in the gap between the upper ends of the left and right C-shaped clips of the adjustable fastener. When the adjustable fastener is connected to the aluminum ceiling panel, the bottom end of the adjustable fastener's hanging plate is welded and fixed to the frame keel of the corresponding assembly unit.
2. The outdoor high-altitude inverted aluminum panel prefabricated ceiling system for steel structure corridors according to claim 1, characterized in that: In the assembly unit, the keel frame is a square keel frame, and the grid on it is a square grid.
3. The outdoor high-altitude inverted aluminum panel prefabricated ceiling system for steel structure corridors according to claim 2, characterized in that: When installing aluminum plates on the keel frame, one aluminum plate is installed at the bottom of each grid. Each aluminum plate is fixed to the inner side of the keel of the corresponding grid using angle aluminum. The vertical plate of the angle aluminum is fixed to the inner side of the keel using stainless steel screws, and the horizontal plate of the angle aluminum is fixed to the aluminum plate using aluminum rivets. The joint between two adjacent aluminum plates is fixed to the bottom surface of the keel of the corresponding grid using stainless steel screws.
4. The outdoor high-altitude inverted aluminum panel prefabricated ceiling system for steel structure corridors according to any one of claims 1-3, characterized in that: The left and right C-type clamps have the same structure, mainly consisting of two C-type clamps spaced side by side. The top surfaces of the two C-type clamps are connected by two top surface plates welded together, with a hole punched in the middle of the outer top surface plate. The outer sides of the two C-type clamps are connected by two side plates welded together, and the bottom surfaces of the two C-type clamps are connected by a bottom surface plate welded together. A clamping plate is welded and fixed between the lower ends of the two C-type clamps, and four round bolt holes are punched on the clamping plate. The gap between the two C-type clamps and the punched hole on the outer top surface plate are the positions through which the upper section of the adjusting rod passes. The left and right horizontal clamps have the same structure, mainly consisting of two parallel, spaced-apart straight clamps. One end of each straight clamp is welded and fixed to the lower part of the hanging plate. The top surfaces of the two straight clamps are welded together by a top plate, and the bottom surfaces are welded together by a bottom plate with a punched hole in the middle. The gap between the two straight clamps and the punched hole on the bottom plate are the positions through which the lower section of the adjusting rod passes.
5. The outdoor high-altitude inverted aluminum panel prefabricated ceiling system for steel structure corridors according to claim 4, characterized in that: A stiffening plate is provided between the clamping plate between the lower ends of the two C-type cards and the bottom gusset plate between the bottom surfaces of the two C-type cards.
6. The prefabricated suspended ceiling system for outdoor high-altitude steel structure corridors according to claim 4, characterized in that: The C-type card is made of 12# channel steel; the top, side and bottom gusset plates are all made of 8mm thick steel plates with a size of 60*80mm.
7. The outdoor high-altitude inverted aluminum panel prefabricated ceiling system for steel structure corridors according to claim 4, characterized in that: The hanging plate is made of a steel plate that is 950mm long, 200mm wide and 8mm thick, with four long bolt holes punched on its upper part. The positions of the four long bolt holes correspond to the four round bolt holes on the clamp plate.
8. The outdoor high-altitude inverted aluminum panel prefabricated ceiling system for steel structure corridors according to claim 4, characterized in that: The straight card is made of 12# channel steel, and the top and bottom gusset plates are made of 8mm thick steel plates with a size of 60*80mm.
9. The prefabricated suspended ceiling system for outdoor high-altitude steel structure corridors according to claim 4, characterized in that: Both the left and right adjusting rods use 14mm adjusting screws and are 1100mm long.
Citation Information
Patent Citations
Ceiling system applicable to large-span space steel structure and construction method thereof
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Pivot structure for adjustably suspending equipment from a ceiling track
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