Double-glass cavity glass door processing technology with illuminable LOGO
By using a double-glass single-cavity structure and laser etching technology, combined with vacuum magnetron sputtering coating and LED light strips, the aesthetics and production efficiency issues of the hollow glass in the display case glass door have been solved, achieving a high-transparency logo lighting effect and improved airtightness.
Patent Information
- Application Number
- CN202310592449.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-24
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-05-24
AI Technical Summary
The existing hollow glass structure of display case doors has problems such as the metal conduit affecting the aesthetics, the thermal conductivity not meeting the standards, the increased weight, the complex process, and the low production efficiency, making it difficult to achieve a high-transparency luminous logo effect.
It adopts a double-glass, single-cavity structure, uses ultra-white coated glass and laser etching technology, combined with vacuum magnetron sputtering coating and LED light strips to achieve the screen printing and luminous effects of the logo, and improves airtightness and automation through process optimization.
It achieves a clear and aesthetically pleasing effect for the trademark logo inside the transparent glass cavity, improves product quality and sensory appeal, reduces production costs, increases production efficiency and yield, and solves the problems of airtightness and heat preservation.
Smart Images

Figure CN116480254B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of glass processing, and relates to a glass door processing technology with a double-glass one-cavity and a light-emitting LOGO. BACKGROUND
[0002] At present, there are two conventional types of hollow glass according to the cavity for display cabinet glass doors: two-glass one-cavity and three-glass two-cavity, and a few three-glass one-cavity are used. The light-emitting effect of the LOGO in the inner cavity of the hollow glass of the display cabinet on the market is achieved by the following conventional structural devices:
[0003] 1. Two-glass one-cavity hollow glass: (1) One is to install a LOGO light-emitting lamp panel or a light-emitting device with a three-dimensional LOGO in the cavity of the hollow glass, which generally adopts a traditional wire connection mode. However, due to the transparent nature of the glass, the metal pipe or the whole injection pipe used for connecting the wire with the LOGO is present in the hollow cavity, and this phenomenon can be clearly seen by the naked eye, which cannot be avoided. Even if the LOGO is designed to be more attractive, there are still two metal pipes or one injection pipe supporting the LOGO above the LOGO and connected to the perforated partition strip, which directly affects the aesthetic appearance of the whole glass door body from the perspective of design professionals or consumers.
[0004] (2) One is to silk-screen light-emitting ink on the back glass (super white tempered glass) to make the LOGO have a light-emitting effect. Although the two-glass one-cavity structure achieves the ideal light-emitting effect, the super white glass only achieves the light-emitting effect of the LOGO. The heat transfer coefficient (i.e. U value) of the super white glass used in the configuration of the hollow glass does not meet the requirements of the configuration of the hollow glass, and the thermal insulation performance is affected, which is still unacceptable to customers.
[0005] 2. Three-glass two-cavity hollow glass: When processing the product with a silk-screen LOGO with a light-emitting effect, a three-glass two-cavity structure is usually used to achieve it. Since the three-glass two-cavity hollow glass is 7.5 kg heavier than the two-glass one-cavity per square, it leads to the increase of the weight of the whole door body, the bending deformation of the door frame profile, the sagging of the door body, and other adverse effects. Especially when making a hollow glass door body with a larger size, a lining iron needs to be inserted into the inner cavity of the PVC profile for reinforcement. After the lining iron is inserted into the inner cavity of the PVC profile, the weight of the glass door is increased, the process is complicated, the labor intensity is increased, and the final effect is not very ideal.
[0006] 3, three glass cavity hollow glass: in order to overcome the three glass two cavity with silk screen LOGO hollow glass bring the prior art of the deficiency, subsequently provided a kind of not only can effectively improve the glass appears condensation bad phenomenon, and can reduce the weight of the entire display cabinet door, simultaneously make glass silk screen LOGO with luminous effect is recognized by customer, the cost relative advantage of three glass cavity structure of hollow glass. With this three glass cavity structure (hollow cavity top suspension a piece of super white glass with silk screen luminous LOGO) processing, in process operation complex, low degree of automation, this also causes production limitation. Such production mode, not only increases the labor cost, also affects production efficiency, and the overall yield is difficult to have substantial improvement. SUMMARY
[0007] In order to solve the above-mentioned defects and deficiencies existing in the prior art, the present application provides an improved two glass cavity hollow glass structure, which is more reasonable in structure, has improved efficiency, higher silk screen LOGO luminous effect, and perfect advertisement effect of clear and beautiful trademark LOGO in glass cavity, improves the quality and sensory degree of the entire cabinet body; meanwhile, the problem of surface condensation and low service life caused by the air tightness (argon leakage) of hollow glass is solved, the performance and propaganda effect of commercial cabinet are improved, and the automation degree and process standardization of product processing are more easily realized through optimized process. Thus, a more optimal double glass cavity glass door processing technology with luminous LOGO is invented.
[0008] The technical scheme of the present application is a double glass cavity glass door processing technology with luminous LOGO, comprising the following steps:
[0009] 1) The first manufacturing process of the back piece of super white coated glass: the back piece of super white coated glass is cut, edged, laser demasked (according to the size and position of the silk screen LOGO), silk screen LOGO is printed, and tempered (the sequence of silk screen and tempering process can be adjusted according to the high and low temperature silk screen requirements), and the glass processing process is as follows: glass cutting - edging - laser demasking - silk screen LOGO - tempering.
[0010] 2) The second manufacturing process of the back piece of super white coated glass: after the vacuum magnetic control sputtering coating process is completed, the glass surface is cleaned, the mask cover plate is used to cover the part without coating, the coating area is exposed, and the coating process is completed in the vacuum magnetic control chamber. The mask cover plate is made of hard material with high temperature resistance (above 80 DEG C) and is not easy to deform, such as aluminum alloy, stainless steel, polyether ether ketone (PEEK) and polymethyl methacrylate (PMMA)
[0011] And so on, prevent interference to the magnetic field in the process of vacuum magnetron sputtering, then silk screen LOGO in the non-coated area, the processing process is as follows: glass sheet - glass cleaning - install cover plate - vacuum magnetron sputtering - remove cover plate - silk screen LOGO - glass toughening, so as to obtain part of the film conductive glass without film.
[0012] 3) spacer assembly is made, and the made spacer assembly is placed on the back piece of ultra-white glass;
[0013] 4) the back piece of ultra-white glass is clamped with LED lamp: the LED lamp strip is clamped on the top, left and right parts of the ultra-white glass corresponding to the silk screen LOGO area of the back piece of ultra-white glass;
[0014] 5) the front piece of glass is made; the front piece of glass is cut, edge polished, silk screened and toughened (the sequence of silk screening and toughening can be adjusted according to the high and low temperature silk screening requirements);
[0015] 6) hollow glass is made: the back piece of ultra-white glass and the front piece of glass are combined (the spacer assembly is placed in the middle of the front and back pieces to connect and form a closed hollow cavity), and glue is hit for secondary sealing to make the hollow glass with two glasses and one cavity;
[0016] 7) profile and aluminum alloy processing: the upper profile and left and right PVC profiles are cut, drilled and drilled and milled; the lower profile is sleeved with aluminum alloy and then cut and drilled;
[0017] 8) door frame assembly is made: the upper / lower, left / right PVC profiles are spliced and fixed at 45 degrees; the left / right end stops are spliced and fixed with the upper height profile and then clamped on the upper profile to form an overall door frame assembly; the aluminum alloy profile is coated, punched, notched and bent to be formed;
[0018] 9) door body assembly: after the door frame is glued in a whole circle, the hollow glass is placed in the corresponding position of the door frame from top to bottom, the bent aluminum alloy is clamped and fixed from the corresponding positions of the two end profiles of the upper part of the door frame, and the handle is clamped at the handle hole and then left to solidify; after solidification, each accessory is installed, and the door body is cleaned, packaged and stored.
[0019] The application can be applied to more technical fields, and the coated ultra-white glass used is a coated ultra-white glass customized and produced according to the special needs of products; the principle of laser etching is to adjust the focal point position of a high-energy laser beam, which directly acts on the film layer to make the coated layer (SnO2) gasify instantaneously, so as to reach the required etched position; meanwhile, due to the adjustable nature of laser energy, the bottom substrate material (glass) will not be affected during the processing process, that is, the glass surface will not be damaged, the appearance of the glass will not be affected, and the transmittance of the ultra-white glass will not be affected.
[0020] The laser etching used in the application has a power of 500W and a laser wavelength of 532nm. Due to the large power, the etching efficiency can be greatly improved, and the etching speed can reach 2000MM / S.
[0021] Preferably, the back sheet glass after step 1) is coated ultra-white glass, and the specific steps of cutting, edging and laser film removal are as follows: first, purchase the original coated ultra-white glass sheet, input the size and shape of the product into the numerical control cutting machine computer for optimized cutting of the glass, then use the coarse edge grinding machine to process the glass at 45 degrees around the glass to ensure the size accuracy of the glass to be controlled within ±0.3mm, wash the glass, and then check the processed glass for scratches and bubbles to determine whether the glass is qualified, then use the light solder laser machine to separate and remove the film layer of the back sheet glass area according to the size and position of the silk screen LOGO.
[0022] Preferably, the specific steps of step 1) back sheet ultra-white coated glass tempering and silk screen LOGO are as follows: enter the silk screen process, first wash the glass and check whether the glass is qualified, and use a tin surface detector to detect the coated surface, place the washed and qualified glass with the coated surface upwards on the workbench for printing, prepare the ink with the required size and position, adjust the size of the glass to be printed, and print according to the required position, the ink printing thickness is controlled to be 25μm to ensure uniform thickness of the ink, and the ink film is continuous and dense; then move the printed semi-finished glass into a 150℃ tunnel furnace for 8-10 minutes of preheating and baking, and finally into a 580-750℃ tempering furnace for 3 minutes of high temperature sintering (the order of silk screen and tempering process can be adjusted according to the high and low temperature silk screen requirements), to ensure that the hardness of the ink film is not less than 6H, the wave shape of the coated glass area is less than 0.2 / 300mm, the bow shape is less than 0.2%, and the particle size of the tempered glass is greater than 35 particles.
[0023] Preferably, the specific steps of step 2) spacer assembly manufacturing are as follows: cut the upper and lower spacer bars according to the required size, fill the inner cavity of the four spacer bars with molecular sieve, and then connect the four spacer bars into a spacer assembly using four corresponding spacer pins.
[0024] Preferably, the LED light strip in step 3) is a hollow LED light strip.
[0025] Preferably, the specific steps of the step 4) front piece glass making are as follows: first, the required configuration glass is purchased, the product size and shape drawing are input into the numerical control cutting machine computer for optimized cutting glass, then the cutting glass is processed by the machining center to the four corners of the glass for C-shaped edge safety angle processing, the glass length and width size precision is controlled within ±0.2mm, the glass is cleaned, the qualified glass is subjected to appearance effect silk screen printing, and the tin surface detector is used to detect the plated film surface, the plated film surface is placed on the workbench with the printing face upward, the 300 mesh silk screen is installed on the silk screen printing machine, the size of the glass to be printed is adjusted, the printing is performed according to the drawing requirements, then the printed semi-finished glass is moved into the 170℃ tunnel furnace for 15-20 minutes of preheating and baking, and whether the semi-finished silk screen printed glass has dew point and burr defects is checked.
[0026] Preferably, the specific steps of the step 5) hollow piece combination are as follows: first, the silk screen printed back piece glass is subjected to upper piece cleaning glass, after cleaning, the insulating spacer coated with butyl rubber is placed on the super white glass with silk screen printed LOGO, then the qualified front piece silk screen printed glass is cleaned by the cleaning machine, the front piece silk screen printed glass and the back piece super white glass are combined together, the hollow glass inner cavity is clean and free of dirt, the hollow thickness error is controlled within ±0.5mm, and the glass is sealed again to make the two-glass-one-cavity hollow glass.
[0027] Preferably, the step 6) profile and aluminum alloy processing: first, the upper profile and the left and right PVC profiles are cut, drilled and drilled and milled according to requirements; similarly, the lower profile is sleeved with the lower aluminum alloy and then cut and drilled.
[0028] Preferably, the step 7) door frame assembly making: the upper and lower profiles are respectively installed with iron or die-cast corner pieces at both ends, the corner pieces are divided into left upper corner, right upper corner, left lower corner and right lower corner, and then the profiles are sleeved into the corresponding inner cavities of the left and right PVC profiles and placed in the frame assembly tool for 45 degree splicing and fixing; after the left and right end stops are assembled and spliced with the top height profile, the stops are clamped on the upper profile to form a whole door frame assembly; after the aluminum alloy profile is removed, the profile is covered with film, punched, notched and bent to form a U-shaped outer frame.
[0029] Preferably, the step 8) door body assembly: the whole door frame assembly is placed on the workbench, the hollow glass is placed in the corresponding position of the door frame from top to bottom after the door frame is automatically glued, the bent aluminum alloy U-shaped outer frame is clamped and fixed from the corresponding positions of the two end profiles of the upper part of the door frame, and the handle is clamped in the hole of the left PVC profile and then left to solidify; after solidification, the accessories are installed, the door body is cleaned and packed for storage.
[0030] The beneficial effects of the present application are as follows:
[0031] The processing technology of this invention enables the screen-printed logo to emit light, completely avoiding the drawbacks of exposed wires and metal tubes inside the glass cavity. This perfectly presents a clear and aesthetically pleasing advertising effect for the logo within the transparent glass cavity, enhancing the overall quality and visual appeal of the cabinet. While making the logo illuminate, it also allows for the freedom to place the logo wherever the business desires, providing greater design and development space for various brands. While ensuring airtightness, it also significantly improves the performance of commercial cabinets in terms of gas leakage, poor insulation, condensation, short lifespan, poor aesthetics, and insufficient advertising effect. This makes standardization of the product processing technology easier to achieve, ensuring a higher yield rate during worker operations, resulting in a more stable final luminous effect, improved production yield and efficiency, and reduced production costs. Attached Figure Description
[0032] Figure 1 This is a process flow diagram of Embodiment 1 of the present invention;
[0033] Figure 2 This is a process flow diagram of Embodiment 2 of the present invention;
[0034] Figure 3 This is a structural diagram of the product prepared according to the present invention;
[0035] Figure 4 and Figure 5 The image shows the effect of using the product prepared according to the present invention. Detailed Implementation
[0036] The present invention will now be described in further detail with reference to the accompanying drawings, but this is not intended to limit the scope of protection of the present invention.
[0037] Example 1
[0038] like Figure 1 , 3 As shown in Figure -5, the processing steps for a double-glazed, single-cavity glass door with an illuminated logo are as follows:
[0039] 1) Production of ultra-clear glass: The ultra-clear coated glass is cut, edged, laser coated, screen-printed with logo, and tempered. The glass processing process is as follows: glass cutting - edge grinding - laser coated - screen-printed with logo - tempering (the order of screen printing and tempering can be adjusted according to the requirements of high and low temperature screen printing).
[0040] 2) Spacer assembly fabrication: Place the fabricated spacer assembly onto the back ultra-clear glass;
[0041] 3) LED lights mounted on the back ultra-clear glass: LED light strips are mounted on the top and left and right sides of the ultra-clear glass corresponding to the silkscreened logo area on the back ultra-clear glass.
[0042] 4) Front sheet glass making; front sheet glass cutting, edge grinding, silk printing, and tempering;
[0043] 5) Hollow glass making: combining the back sheet super white glass with the front sheet glass, placing the spacer assembly in the middle of the front and back sheets to connect and form a closed hollow cavity, and making two-glass-one-cavity hollow glass by gluing for secondary sealing;
[0044] 6) Profile and aluminum alloy processing: cutting, drilling, and drilling and milling of upper profiles and left and right PVC profiles; cutting and drilling of lower profile sleeve aluminum alloy;
[0045] 7) Door frame assembly making: 45-degree splicing and fixing of upper / lower, left / right PVC profiles; splicing and fixing of left / right end stops with upper extension profiles, then clamping them on the upper profiles to form a complete door frame assembly; film covering, punching, notching, and bending of aluminum alloy profiles; 8) Door assembly: after gluing the door frame, the hollow glass is placed in the corresponding position from top to bottom, the bent aluminum alloy is clamped and fixed from the corresponding positions of the two end profiles on the upper part of the door frame, the handle is clamped at the handle hole, and then it is left to solidify; after solidification, install the accessories, clean the door, and pack it for storage.
[0046] Step 1) The back sheet glass is coated super white glass, and the specific steps of cutting, edge grinding, and laser film removal are as follows: first, purchase the original coated super white glass, input the product size and shape into the numerical control cutting machine computer for optimized cutting, then use the rough edge grinding machine to process the 45-degree safety angle of the glass periphery to ensure the length and width size accuracy within ±0.3mm, clean the glass, and then check the processed glass for scratches and bubbles, and then use the light solder laser machine to separate and remove the film layer of the back sheet glass area according to the size and position of the silk printed LOGO.
[0047] The specific steps of step 1) of steelizing and silk printing LOGO of the back piece ultra-white coated glass are as follows: entering the silk printing process, first cleaning the glass, checking whether the glass is qualified, and detecting the coated surface by a tin surface detector, placing the cleaned and qualified glass with the coated surface upward on a workbench for printing, preparing the ink, installing a 250-mesh steel wire screen on a silk screen printing machine, adjusting the size of the glass to be printed, printing at the required position, controlling the thickness of the ink to be 25 μm, ensuring that the ink is uniform in thickness and full in flow, and forming a continuous and dense paint film, then moving the printed semi-finished glass into a 150°C tunnel furnace for 8-10 minutes of preheating and baking, and finally moving it into a 580-750°C steelizing furnace for 3 minutes of high-temperature sintering (the order of silk printing and steelizing processes can be adjusted according to the requirements of high and low temperature silk printing), ensuring that the hardness of the paint film is not less than 6H, the wave of the coated glass area is less than 0.2 / 300 mm, the bow is less than 0.2%, and the particle size of the tempered glass is greater than 35 particles.
[0048] The specific steps of step 2) of making the spacer assembly are as follows: cutting and blanking according to the required size of the upper and lower and left and right spacers, filling the inner cavities of the four spacers with molecular sieve after sealing one end of the inner cavities, and connecting the four spacers into a spacer assembly by using four corresponding spacer pins.
[0049] The LED light strip in step 3) is a hollow LED light strip.
[0050] The specific steps of step 4) of making the front piece glass are as follows: first purchasing the required glass, inputting the size and shape of the product into the computer of the numerical control cutting machine for optimized cutting of the glass, then processing the C-shaped edge safety angle of the glass around the cutting center to ensure that the length and width size accuracy of the glass is controlled within ±0.2 mm, cleaning the glass, silk printing the appearance effect of the qualified glass after cleaning, detecting the coated surface by a tin surface detector, placing the glass with the coated surface upward on a workbench for printing, installing a 300-mesh silk screen on a silk screen printing machine, adjusting the size of the glass to be printed, printing according to the drawing, then moving the printed semi-finished glass into a 170°C tunnel furnace for 15-20 minutes of preheating and baking, and checking whether the semi-finished silk printed glass has dew point and burr defects.
[0051] The specific steps of step 5) of hollowing the combined piece are as follows: first cleaning the silk printed back piece glass, then placing the insulating spacer coated with butyl rubber on the back piece silk printed LOGO ultra-white glass, then placing the qualified front piece silk printed glass, cleaning the front piece silk printed glass by a cleaning machine, combining the front piece silk printed glass and the back piece ultra-white glass, ensuring that the inner cavity of the hollow glass is clean and free of dirt, the hollow thickness error is controlled within ±0.5 mm, and the glass is sealed again by gluing to make a two-glass-one-cavity hollow glass.
[0052] Step 6) Profile and aluminum alloy processing: first cut, drill, drill and mill the upper profile and left and right PVC profiles according to requirements; similarly, cut and drill the lower profile and the lower aluminum alloy.
[0053] Step 7) Door frame assembly: install iron or die-cast corners at both ends of the upper and lower profiles, respectively, and the corners are divided into left upper corner, right upper corner, left lower corner and right lower corner. Then, the corners are inserted into the corresponding inner cavities of the left and right PVC profiles and placed in the frame assembly tool for 45-degree splicing and fixing. After assembling and splicing the left and right end stops with the top height-increased profile, the stops are clamped on the upper profile to form a complete door frame assembly. After removing the film from the aluminum alloy profile, the profile is covered with a film, punched, notched and bent to form a U-shaped outer frame.
[0054] Step 8) Door assembly: place the complete door frame assembly on the workbench and automatically glue the door frame for a complete circle. Then, place the hollow glass from top to bottom into the corresponding position of the door frame, clamp and fix the bent aluminum U-shaped outer frame from both sides at the corresponding position of the upper profile at both ends of the door frame, and clamp the handle at the hole of the left PVC profile. After curing, install the accessories and clean and package the door for storage.
[0055] Example 2
[0056] A double-glass single-cavity glass door processing technology with a light-emitting logo, the steps are as follows:
[0057] 1) Back piece ultra-white glass production: after the vacuum magnetron sputtering film coating process is completed, the glass surface is cleaned, and the mask is applied according to the size of the required film-free area. The mask is made of non-conductive material to prevent interference with the magnetic field during the vacuum magnetron sputtering process. Then, the logo is printed, and the processing process is as follows: glass sheeting - glass cleaning - installation of cover plate - vacuum magnetron sputtering - removal of cover plate - silk printing of logo - glass tempering (the order of silk printing and tempering process can be adjusted according to the high and low temperature silk printing requirements), thereby obtaining a partially film-free conductive glass.
[0058] 2) Spacer assembly production: place the prepared spacer assembly on the back piece of ultra-white glass;
[0059] 3) Clamping LED lights on the back piece of ultra-white glass: clamp LED light strips on the top, left and right positions of the ultra-white glass corresponding to the silk-printed logo area of the back piece of ultra-white glass;
[0060] 4) Front glass production: cut, edge grind, silk print and temper the front glass (the order of silk printing and tempering process can be adjusted according to the high and low temperature silk printing requirements).
[0061] 5) hollow glass making: the back piece of ultra-white glass is combined with the front piece of glass to form a hollow cavity, and the spacer assembly is placed in the middle of the front and back pieces to connect and form a closed hollow cavity, and then the glue is applied for secondary sealing to make the hollow glass with two glass and one cavity;
[0062] 6) profile and aluminum alloy processing: the upper profile and left and right PVC profiles are cut, drilled and drilled and milled; the lower profile is cut and drilled with aluminum alloy;
[0063] 7) door frame assembly making: the upper / lower, left / right PVC profiles are spliced and fixed at 45 degrees; the left / right end stop is spliced and fixed with the upper extended profile, and then clamped on the upper profile to form a whole door frame assembly; the aluminum alloy profile is coated, punched, notched and bent to form; 8) door body assembly: the hollow glass is placed in the corresponding position of the door frame from top to bottom after the door frame is glued, the bent aluminum alloy is clamped and fixed from the corresponding position of the two end profiles of the upper part of the door frame, the handle is clamped at the handle hole, and then it is placed and solidified; after solidification, each accessory is installed, and the door body is cleaned, packaged and stored.
[0064] The present application makes the back piece of the silk screen LOGO emit light, and optimizes and innovates the following aspects for the current market phenomenon problems;
[0065] 1. The back piece of ultra-white coated glass is used to remove the film process, which completely avoids the disadvantages of exposing the wire metal tube in the glass cavity, perfectly presents the clear and beautiful advertising effect of the transparent glass cavity, and improves the quality and sensory degree of the whole cabinet;
[0066] 2. While making the silk screen LOGO emit light, the silk screen LOGO can also be placed at any position that the merchant wants to present; no matter where the silk screen LOGO is placed, such as the top, center and bottom of the door body, it does not affect the clear and beautiful presentation effect of the transparent glass cavity. This is a major design and technical improvement of the hollow glass door body and even the whole commercial cabinet using the logo light as an advertisement; it provides more design space for each brand merchant;
[0067] 3. While ensuring air tightness, it also improves the performance of gas leakage, poor heat preservation, easy condensation and low service life, and poor appearance and insufficient promotion effect in various aspects;
[0068] 4. By adopting a new hollow glass processing technology with a luminous trademark LOGO, compared with the conventional three-glass two-cavity and three-glass one-cavity hollow glass structure, the cost advantage, efficiency improvement, and the luminous effect of silk-screen LOGO are recognized, the clear and beautiful advertising effect of the transparent glass cavity trademark LOGO is perfectly presented, and the quality and sensory degree of the entire cabinet are improved. In addition, the former is easier to operate, so that the process standardization of product processing is easier to achieve, and the good product rate can be better guaranteed during the operation of workers, so that the final luminous effect of power-on is more stable.
Claims
1. A processing technology for a double-glazed, single-cavity glass door with an illuminable logo, characterized in that: The steps are as follows: 1) The back piece of ultra-white glass adopts the first manufacturing process: the back piece of ultra-white coated glass is cut, ground, laser film-removed, silk-screen printed with LOGO, and tempered, and the glass processing process is as follows: glass cutting--edge grinding--laser film removal--silk-screen printing of LOGO--tempering; or the back piece of ultra-white glass adopts the second manufacturing process: after the vacuum magnetron sputtering coating is completed, the surface of the glass is cleaned, the area to be coated is exposed by covering the area not to be coated with a mask cover plate, the coating process is completed in the vacuum magnetron chamber, the mask cover plate is made of hard material resistant to high temperature and not easy to deform, so as to prevent interference with the magnetic field during the vacuum magnetron sputtering process, then the area not to be coated is silk-screen printed with LOGO, and the glass processing process is as follows: glass cutting--glass cleaning--installation of cover plate--vacuum magnetron sputtering--removal of cover plate--silk-screen printing of LOGO--glass tempering, so as to obtain a part of film-free conductive glass; 2) The spacer assembly is manufactured: the manufactured spacer assembly is placed on the back piece of ultra-white glass; 3) The back piece of ultra-white glass is clamped with LED light: the LED light is clamped on the top, left and right parts of the ultra-white glass corresponding to the silk-screen printed LOGO area of the back piece of ultra-white glass; 4) The front piece of glass is manufactured: the front piece of glass is cut, ground, silk-screen printed, and tempered; 5) The hollow glass is manufactured: the back piece of ultra-white glass and the front piece of glass are combined to form a hollow cavity with the spacer assembly placed therebetween, and the hollow glass is manufactured by secondary sealing and gluing; 6) The profile and aluminum alloy are processed: the upper profile and the left and right PVC profiles are cut, drilled, and drilled and milled; the lower profile is sleeved on the aluminum alloy and then cut and drilled; 7) The door frame assembly is manufactured: the upper profile and the lower profile are respectively installed with iron or die-cast corners at both ends, the corners are divided into left upper corner, right upper corner, left lower corner, and right lower corner, and then the corners are sleeved into the inner cavities corresponding to the left PVC profile and the right PVC profile and placed in the frame assembly tool for 45-degree splicing and fixing; the left end stop and the right end stop are assembled and spliced with the top high profile, and then clamped on the upper profile to form an integrated door frame assembly; the aluminum alloy profile is removed from the film, and then coated, punched, notched, and bent to form a U-shaped outer frame; 8) The door body is assembled: after the door frame is glued, the hollow glass is placed in the corresponding position of the door frame from top to bottom, the bent aluminum alloy is clamped and fixed from the corresponding positions of the two end profiles of the door frame, the handle is clamped in the handle hole, and then the handle is cured; after curing, the accessories are installed, the door body is cleaned, and the door body is packaged and stored.
2. The double glass cavity glass door processing technology with a light-emitting LOGO according to claim 1, characterized in that: After the step 1), the back piece of the ultra-white glass is coated ultra-white glass, and the specific steps of cutting, edge grinding and laser film removal are as follows: first, the original piece of coated ultra-white glass is purchased, the size and shape of the product are input into the numerical control cutting machine computer for optimized cutting of the glass, then the cut glass is placed on the rough edge grinding machine to process the 45-degree safety angle of the glass, the length and width size precision of the glass is controlled within ±0.3mm, the glass is cleaned, and then the processed glass is inspected for scratches and bubbles, and the unqualified glass is removed, then the qualified glass is placed on the workbench with the film layer of the back piece of the glass being segmented and removed according to the size and position of the silk screen LOGO.
3. The double glass cavity glass door processing technology with a light-emitting LOGO according to claim 1, characterized in that: The specific steps of the step 1) of the back piece of the ultra-white coated glass tempering and silk screen LOGO are as follows: enter the silk screen process, first clean the glass, check whether the glass is qualified, and detect the coated surface with a tin surface detector, place the cleaned and qualified glass with the coated surface upward on the workbench for printing, prepare the mixed ink, install the 250-mesh steel wire screen on the silk screen printing machine, adjust the size of the glass to be printed, print at the required position, control the ink printing thickness to be 25μm, ensure the uniformity of the ink thickness, and form a continuous and dense paint film; then move the printed semi-finished glass into a 150℃ tunnel furnace for 8-10 minutes of preheating and baking, and finally enter a 580-750℃ tempering furnace for 3 minutes of high-temperature sintering, so as to ensure that the paint film hardness is not less than 6H, the coated glass area wave is less than 0.2 / 300mm, and the bow is less than 0.2%.
4. The double glass cavity glass door processing technology with a light-emitting LOGO according to claim 1, characterized in that: The specific steps of the step 2) of the spacer assembly manufacturing are as follows: cut the upper and lower and left and right spacers according to the required size, fill the inner cavities of the four spacers with molecular sieve, and then connect the four spacers into a spacer assembly by using four corresponding spacer pins.
5. The double glass cavity glass door processing technology with a light-emitting LOGO according to claim 1, characterized in that: The LED light strip in the step 3) is a hollow LED light strip.
6. The process for manufacturing a double glass cavity door with a light-emitting logo according to claim 1, characterized in that: The specific steps of the step 4) of the front piece glass manufacturing are as follows: first, purchase the required glass, input the size and shape of the product into the numerical control cutting machine computer for optimized cutting of the glass, then place the cut glass on the machining center to process the C-shaped edge safety angle of the glass, ensure that the length and width size precision of the glass is controlled within ±0.2mm, clean the glass, and then perform appearance effect silk screen printing on the qualified glass, and detect the coated surface with a tin surface detector, place the glass with the coated surface upward on the workbench for printing, install the 300-mesh silk screen on the silk screen printing machine, adjust the size of the glass to be printed, print according to the requirements of the drawing, then move the printed semi-finished glass into a 170℃ tunnel furnace for 15-20 minutes of preheating and baking, and check whether the semi-finished silk screen printed glass has dew point and burr defects.
7. The process for manufacturing a double glass cavity door with a light-emitting logo according to claim 1, characterized in that: The specific steps of hollowing the piece in step 5) are as follows: firstly, the back piece glass with qualified silk screen printing is cleaned, after cleaning, the insulating spacer coated with butyl glue is placed on the super white glass with silk screen printing LOGO of the back piece, then the front piece glass with qualified silk screen printing is cleaned by the cleaning machine, the front piece glass with silk screen printing is combined with the back piece super white glass, the hollow glass cavity is clean and free of dirt, the hollow thickness error is controlled within ±0.5mm, and the glue is punched for secondary sealing, so as to produce the hollow glass with two glasses and one cavity.
8. The double glass one cavity glass door processing technology with a light-emitting LOGO according to claim 1, characterized in that: The step 6) is profile and aluminum alloy processing: firstly, the upper profile and the left and right PVC profiles are cut, drilled and drilled and milled according to requirements; similarly, the lower profile is sleeved with the lower aluminum alloy, and then cut and drilled.
9. The double glass single cavity glass door processing technology with a light-emitting LOGO according to claim 1, characterized in that: The step 8) is door body assembly: the whole door frame assembly is placed on the workbench to automatically glue the door frame in a whole circle, then the hollow glass is placed from top to bottom in the corresponding position of the door frame, the bent aluminum alloy U-shaped outer frame is fixed on both sides from the corresponding position of the two end profiles of the upper part of the door frame, and the handle is clamped on the hole of the left PVC profile and then solidified; After solidification, each accessory is installed, the door body is cleaned, packaged and stored.
Citation Information
Patent Citations
Preparation process of hollow glass door with luminous logo LOGO
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Insulated glass with glass frame supporting, complementary to, snap-fitted to and double-adhesive adhesion sealing stainless steel frame
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