Integrated stove assembly welding positioning device
By designing a welding positioning device for integrated stove components, and utilizing a combination of multiple mechanisms for positioning, the problem of inaccurate welding caused by manual positioning is solved, achieving efficient welding positioning and stable fixation, and improving the welding qualification rate.
Patent Information
- Application Number
- CN202310445282.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-19
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2043-04-19
AI Technical Summary
In existing technologies, the positioning and fixing of welding components is usually done manually, which results in low welding accuracy, requires repeated welding, and reduces the first-pass yield of the product.
Design an integrated stove component welding and positioning device, including a base, a first positioning component and a second positioning component. Through the combination of a first support mechanism, a first pressing mechanism, a second pressing mechanism, a first shifting mechanism, a second shifting mechanism and a third pressing mechanism, the integrated stove component can be symmetrically fixed and flexibly positioned.
This improved welding accuracy, increased the first-pass yield rate, and ensured the stable positioning and welding quality of the integrated stove components.
Smart Images

Figure CN116493841B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of welding technology, and in particular to a welding positioning device for integrated stove components. Background Technology
[0002] When welding components using welding equipment, the components must first be positioned and fixed to ensure welding accuracy. In related technologies, the positioning and fixing of welding components is usually done manually, which fails to guarantee accuracy for each weld, necessitating repeated welding and resulting in a low first-pass yield. Summary of the Invention
[0003] To address at least one of the aforementioned technical problems, this disclosure provides a welding and positioning device for integrated stove components.
[0004] The aforementioned integrated stove component welding and positioning equipment includes:
[0005] A base, a first positioning component, and a second positioning component are symmetrically arranged on the base.
[0006] The target positioning component includes: a first support mechanism, a first pressing mechanism, a second pressing mechanism, a first shifting mechanism, a second shifting mechanism, and a third pressing mechanism. The first support mechanism, the first pressing mechanism, the second pressing mechanism, and the first shifting mechanism are all fixed on the base. The target positioning component is any one of the first positioning component and the second positioning component.
[0007] The first support mechanism is used to support the first side of the integrated stove assembly, the first pressing mechanism is used to provide a first pressing force to the second side of the integrated stove assembly, and the second pressing mechanism is used to provide a second pressing force to the third side of the integrated stove assembly. The second side and the third side are arranged opposite to each other, and both the second side and the third side are perpendicular to the first side.
[0008] A first slide rail is provided between the first shifting mechanism and the base, and the first shifting mechanism moves along the first slide rail in a direction perpendicular to the first side;
[0009] A second slide rail is provided between the second shifting mechanism and the first shifting mechanism, and the second shifting mechanism moves along the second slide rail in a direction parallel to the first side;
[0010] The third pressing mechanism is located on top of the second shifting mechanism and is used to provide a third pressing force to the first side of the integrated stove assembly.
[0011] In an optional embodiment, the first side includes a first side edge, which is perpendicular to the bottom of the first side edge, and one end of the first side edge is an open end. The target positioning component further includes: a fourth pressing mechanism.
[0012] The fourth clamping mechanism is fixed on the base and is used to clamp the open end.
[0013] In an optional embodiment, the second side includes a second side edge, the second side edge being perpendicular to the bottom of the second side edge, the other end of the first side edge being connected to one end of the second side edge, and the fourth pressing mechanism includes: a fourth pressing member;
[0014] The fourth clamping member moves in a direction parallel to the first side. The fourth clamping member is used to provide a fourth clamping force to the open end. The direction of the fourth clamping force is from the open end to the other end of the first side.
[0015] In an optional embodiment, the first support mechanism includes: a first support member;
[0016] The first support member moves in a direction perpendicular to the bottom of the first side, and the first support member is used to support the bottom of the first side.
[0017] In an optional embodiment, the first clamping mechanism includes a first support member and a first clamping member;
[0018] The first support member is used to support the bottom of the second side, the first clamping member moves in a direction perpendicular to the base, and the first clamping member is used to apply a first clamping force to the top of the second side.
[0019] In an optional embodiment, the second clamping mechanism includes a second support member and a second clamping member;
[0020] The second support member is used to support the bottom of the third side, the second clamping member moves in a direction perpendicular to the base, and the second clamping member is used to apply a second clamping force to the top of the third side.
[0021] In an optional embodiment, the first slide rail is fixed to the base, and the first shifting mechanism includes a first fixed platform, the bottom of which is movably connected to the first slide rail.
[0022] The second slide rail is fixed to the first fixed platform, and the second shifting mechanism includes a fixed bracket, the bottom of which is movably connected to the second slide rail.
[0023] The top of the fixed bracket is provided with a first fixed surface and a second fixed surface, and a third clamping mechanism is fixed on the first fixed surface.
[0024] In an optional embodiment, the third clamping mechanism includes a third clamping element;
[0025] The third clamping member moves in a direction perpendicular to the bottom of the first side, and the third clamping member is used to apply a third clamping force to the bottom of the first side.
[0026] In an optional embodiment, the target positioning component further includes: a third shifting mechanism and a fifth pressing mechanism;
[0027] A third slide rail is provided between the third shifting mechanism and the second fixed surface, and the third shifting mechanism moves along the third slide rail in a direction parallel to the second side;
[0028] The fifth clamping mechanism is mounted on the third shifting mechanism and is used to provide a fifth clamping force to the connection between the first side and the second side.
[0029] In an optional embodiment, the third slide rail is fixed to the second fixed surface, and the third shifting mechanism includes a shifting platform, the bottom of which is movably connected to the third slide rail.
[0030] The fifth clamping mechanism is fixed on the shifting table. The fifth clamping mechanism includes a fifth clamping member, which moves in a direction perpendicular to the base. The fifth clamping member is used to apply a fifth clamping force to the inner wall of the connecting part.
[0031] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.
[0032] Implementing this disclosure will have the following beneficial effects:
[0033] The integrated stove component welding and positioning equipment includes: a base, a first positioning component, and a second positioning component, the first and second positioning components being symmetrically arranged on the base; the target positioning component includes: a first support mechanism, a first pressing mechanism, a second pressing mechanism, a first shifting mechanism, a second shifting mechanism, and a third pressing mechanism, the first support mechanism, the first pressing mechanism, the second pressing mechanism, and the first shifting mechanism being fixed on the base, and the target positioning component being any one of the first and second positioning components; the first support mechanism is used to support the first side of the integrated stove component, and the first pressing mechanism is used to position the integrated stove component... The second side of the component provides a first clamping force, and the second clamping mechanism provides a second clamping force to the third side of the integrated stove component. The second and third sides are arranged opposite to each other and are both perpendicular to the first side. A first slide rail is provided between the first shifting mechanism and the base, and the first shifting mechanism moves along the first slide rail in a direction perpendicular to the first side. A second slide rail is provided between the second shifting mechanism and the first shifting mechanism, and the second shifting mechanism moves along the second slide rail in a direction parallel to the first side. A third clamping mechanism is disposed on the top of the second shifting mechanism and provides a third clamping force to the first side of the integrated stove component.
[0034] This disclosure enables symmetrical fixing and positioning of the integrated stove assembly on both sides by symmetrically arranging a first positioning component and a second positioning component on the base. The first support mechanism, first clamping mechanism, second clamping mechanism, and third clamping mechanism of the integrated stove assembly welding positioning device support the integrated stove assembly and clamp and fix each side of the integrated stove assembly, thereby achieving positioning of the integrated stove assembly. The third clamping mechanism, which is mounted on the shifting mechanism and can move with the shifting mechanism in directions perpendicular and parallel to the first side, allows for more flexible adjustment of the clamping force position, making the fixing and positioning of the integrated stove assembly by the integrated stove assembly welding positioning device more reliable.
[0035] Other features and aspects of this disclosure will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings.
[0036] To more clearly illustrate the technical solutions and advantages in the embodiments of this application or related technologies, the accompanying drawings used in the description of the embodiments or related technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. The accompanying drawings are incorporated in and constitute a part of this specification, illustrating embodiments consistent with this disclosure, and are used together with the description to explain the principles of this disclosure, and do not constitute an improper limitation of this disclosure.
[0037] Figure 1 This is a schematic diagram of a welding and positioning device for an integrated stove assembly with assembled integrated stove components, according to an exemplary embodiment.
[0038] Figure 2 This is a schematic diagram of a welding and positioning device for an integrated stove assembly without assembled integrated stove components, according to an exemplary embodiment.
[0039] Figure 3 This is a partially enlarged schematic diagram illustrating a third clamping mechanism according to an exemplary embodiment;
[0040] The following is supplementary explanation of the attached figures:
[0041] 1-Base; 2-First support mechanism; 201-First support component; 3-First pressing mechanism; 301-First pressing component; 4-Second pressing mechanism; 401-Second pressing component; 5-First shifting mechanism; 501-First slide rail; 502-First fixed platform; 6-Second shifting mechanism; 601-Second slide rail; 602-Fixed bracket; 7-Third pressing mechanism; 701-Third pressing component; 7011-Protective component; 8-Integrated stove assembly; 9-Fourth pressing mechanism; 901-Fourth pressing component; 10-Third shifting mechanism; 1002-Shifting platform; 11-Fifth pressing mechanism; 1101-Fifth pressing component. Detailed Implementation
[0042] The technical solutions in the embodiments of this specification will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this specification, and not all embodiments. Based on the embodiments in this specification, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0043] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or server that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.
[0044] Various exemplary embodiments, features, and aspects of this disclosure will now be described in detail with reference to the accompanying drawings. Like reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise. The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.
[0045] In this document, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three cases: A alone, A and B simultaneously, and B alone. Furthermore, the term "at least one" in this document means any combination of at least two of any one or more elements. For example, including at least one of A, B, and C can mean including any one or more elements selected from the set consisting of A, B, and C.
[0046] Furthermore, to better illustrate this disclosure, numerous specific details are set forth in the following detailed description. Those skilled in the art will understand that this disclosure can be practiced without certain specific details. In some instances, methods, means, components, and circuits well known to those skilled in the art have not been described in detail in order to highlight the main points of this disclosure.
[0047] In related technologies, the method of positioning and fixing welded parts usually involves manual fixation, which fails to guarantee the accuracy of each weld and requires repeated welding, resulting in a low first-pass yield of the product.
[0048] In order to achieve accurate positioning and fixation of welded parts and improve the pass rate of first-time welding, this disclosure provides an integrated stove component welding positioning device.
[0049] Figure 1 This is a structural schematic diagram of a welding and positioning device for an integrated stove component according to an exemplary embodiment, such as... Figure 1 As shown, the integrated stove component welding and positioning equipment includes:
[0050] The base 1, the first positioning component, and the second positioning component are symmetrically arranged on the base 1.
[0051] In this embodiment, the base 1 provides a welding plane and serves as a fixed mounting reference surface. The base 1 is a flat plate structure with a certain thickness to provide support and maintain stability during the welding process. The first positioning component and the second positioning component are symmetrically arranged on the base 1 about the central axis running through the long side of the base 1. Optionally, the positions, structures, and functions of the corresponding mechanisms in the first positioning component and the second positioning component are the same. The bottoms of the corresponding mechanisms in the first positioning component and the second positioning component can be at the same horizontal height.
[0052] The target positioning component includes: a first support mechanism 2, a first pressing mechanism 3, a second pressing mechanism 4, a first shifting mechanism 5, a second shifting mechanism 6, and a third pressing mechanism 7. The first support mechanism 2, the first pressing mechanism 3, the second pressing mechanism 4, and the first shifting mechanism 5 are all fixed on the base 1. The target positioning component is any one of the first positioning component and the second positioning component.
[0053] In this embodiment, both the first positioning component and the second positioning component include a first support mechanism, a first pressing mechanism, a second pressing mechanism, a first shifting mechanism, a second shifting mechanism, and a third pressing mechanism. The first support mechanism, the first pressing mechanism, the second pressing mechanism, and the first shifting mechanism in both the first and second positioning components are fixed to the base 1. The first support mechanism 2, the first pressing mechanism 3, the second pressing mechanism 4, the first shifting mechanism 5, the second shifting mechanism 6, and the third pressing mechanism 7 in the first positioning component are symmetrically arranged with the first support mechanism 2', the first pressing mechanism 3', the second pressing mechanism 4', the first shifting mechanism 5', the second shifting mechanism 6', and the third pressing mechanism 7' in the second positioning component. Optionally, the first support mechanism, the first pressing mechanism, the second pressing mechanism, the first shifting mechanism, the second shifting mechanism, and the third pressing mechanism are all made of metal.
[0054] The first support mechanism 2 is used to support the first side of the integrated stove assembly 8, the first pressing mechanism 3 is used to provide a first pressing force to the second side of the integrated stove assembly 8, and the second pressing mechanism 4 is used to provide a second pressing force to the third side of the integrated stove assembly 8. The second side and the third side are arranged opposite to each other, and both the second side and the third side are perpendicular to the first side.
[0055] In this embodiment of the disclosure, such as Figure 1As shown, the integrated stove component 8 is made of stainless steel or carbon steel and has a rectangular hollow frame structure. Optionally, the integrated stove component 8 can be an integrated stove head. A first support mechanism 2 is located on the base 1 at a position corresponding to the first side of the integrated stove component 8, and is used to support the first side of the integrated stove component 8. A first pressing mechanism 3 is located on the base 1 near the outer side of the second side of the integrated stove component 8, with the second side perpendicular to the first side. The first pressing mechanism 3 provides a first pressing force to the second side of the integrated stove component 8, pressing it firmly. A second pressing mechanism 4 is located on the base 1 near the outer side of the third side of the integrated stove component 8, with the third side parallel to the second side. The second pressing mechanism 4 provides a second pressing force to the third side of the integrated stove component 8, pressing it firmly. Optionally, the first support mechanism 2 of the first positioning component and the first support mechanism 2' of the second positioning component are located at the same horizontal height, the first pressing mechanism 3 of the first positioning component and the first pressing mechanism 3' of the second positioning component are located at the same horizontal height, and the second pressing mechanism 4 of the first positioning component and the second pressing mechanism 4' of the second positioning component are located at the same horizontal height.
[0056] In an optional embodiment, the first support mechanism 2 includes: a first support member 201; the first support member 201 moves along a direction perpendicular to the bottom of the first side, and the first support member 201 is used to support the bottom of the first side.
[0057] In this embodiment of the disclosure, such as Figure 2 As shown, the first support mechanism 2 consists of a first fixed support member, a first movable support member, and a first support member 201 connected to the first movable support member. The first fixed support member is fixed on the base 1 at a position corresponding to the bottom of the first side of the integrated stove assembly 8. The first movable support member is sleeved inside the first fixed support member. The first support member 201 is fixedly connected to the first movable support member. The first movable support member can be electrically driven to move the first support member 201. The first support member 201 is used to support the bottom of the first side. Optionally, the first support member 201 has a certain length to better support the first side. A support protective member is also sleeved on the first support member 201. The shape of the support protective member conforms to the shape of the bottom surface of the first side to make the positioning of the first side more stable. The support protective member can be made of rubber to prevent the first support member 201 from scratching the integrated stove assembly 8 during the positioning of the first side.
[0058] As can be seen from the above, in this embodiment of the present disclosure, the first support member 201 of the first support mechanism 2 can provide support for the bottom of the first side of the integrated stove assembly 8. The support force can support the bottom of the integrated stove assembly 8, making the fixing and positioning of the integrated stove assembly 8 more reliable.
[0059] In an optional embodiment, the first pressing mechanism 3 includes a first support member and a first pressing member 301; the first support member is used to support the bottom of the second side, the first pressing member 301 moves in a direction perpendicular to the base 1, and the first pressing member 301 is used to apply a first pressing force to the top of the second side.
[0060] In this embodiment of the disclosure, such as Figure 2 As shown, the first pressing mechanism 3 consists of a first support member, a first telescopic member, and a first pressing member 301 movably connected to the first support member. The first support member is fixed on the base 1 at a position near the outer side of the second side of the integrated stove assembly 8. The first telescopic member is sleeved inside the first support member. The first pressing member 301 is fixedly connected to the first telescopic member. The first telescopic member can be electrically driven to move the first pressing member 301 in a direction perpendicular to the base 1. The first pressing member 301 is used to apply a first pressing force to the top of the second side. The direction of the first pressing force is vertically pointing towards the second side.
[0061] Based on the above, in this embodiment of the present disclosure, the first support member and the first pressing member 301 of the first pressing mechanism 3 can flexibly apply the first pressing force in the direction perpendicular to the base 1. The first pressing force and the cooperation of the first support member can press the second side of the integrated stove assembly 8, making the fixing and positioning of the integrated stove assembly 8 more reliable.
[0062] In an optional embodiment, the second pressing mechanism 4 includes a second support member and a second pressing member 401; the second support member is used to support the bottom of the third side, the second pressing member 401 moves in a direction perpendicular to the base 1, and the second pressing member 401 is used to apply a second pressing force to the top of the third side.
[0063] In this embodiment of the disclosure, such as Figure 2 As shown, the second pressing mechanism 4 consists of a second support, a second telescopic member, and a second pressing member 401 movably connected to the second support. The second support is fixed on the base 1 at a position near the outer side of the third side of the integrated stove assembly 8. The second telescopic member is sleeved inside the second support. The second pressing member 401 is fixedly connected to the second telescopic member. The second telescopic member can be electrically driven to move the second pressing member 401 in a direction perpendicular to the base 1. The second pressing member 401 is used to apply a second pressing force to the top of the third side. The direction of the second pressing force is vertically pointing towards the third side.
[0064] Based on the above, in this embodiment of the present disclosure, the second support and the second pressing member 401 of the second pressing mechanism 4 can flexibly apply the second pressing force in the direction perpendicular to the base 1. The cooperation between the second pressing force and the second support can press the third side of the integrated stove assembly 8, making the fixing and positioning of the integrated stove assembly 8 more reliable.
[0065] A first slide rail 501 is provided between the first shifting mechanism 5 and the base 1, and the first shifting mechanism 5 moves along the first slide rail 501 in a direction perpendicular to the first side.
[0066] In this embodiment of the present disclosure, the first slide rail 501 includes two sliding rails, which are arranged in parallel and both perpendicular to the first side of the integrated stove assembly 8. Figure 1 As shown, the first shifting mechanism 5 is located on the first slide rail 501 and moves along the first slide rail 501 in a direction perpendicular to the first side. Optionally, as... Figure 2 As shown, the first slide rail 501 is fixed on the base 1, and the first shifting mechanism 5 includes a first fixed platform 502. The bottom of the first fixed platform 502 is movably connected to the first slide rail 501 and slides along the first slide rail 501 under electric drive.
[0067] A second slide rail 601 is provided between the second shifting mechanism 6 and the first shifting mechanism 5, and the second shifting mechanism 6 moves along the second slide rail 601 in a direction parallel to the first side.
[0068] In this embodiment of the present disclosure, the second slide rail 601 includes two sliding rails, which are arranged in parallel and are both parallel to the first side of the integrated stove assembly 8, such as... Figure 1 As shown, the second shifting mechanism 6 is located on the second slide rail 601 and moves along the second slide rail 601 in a direction parallel to the first side. Optionally, as... Figure 2 As shown, the second slide rail 601 is fixed to the top surface of the first fixed platform 502. The second shifting mechanism 6 includes a fixed bracket 602. The bottom of the fixed bracket 602 is movably connected to the second slide rail 601 and slides along the second slide rail 601 under electric drive.
[0069] The third pressing mechanism 7 is located on top of the second shifting mechanism 6, and the third pressing mechanism 7 is used to provide a third pressing force to the first side of the integrated stove assembly 8.
[0070] In this embodiment of the disclosure, such as Figure 1 As shown, the third pressing mechanism 7 is disposed on top of the second shifting mechanism 6, and the top of the second shifting mechanism 6 is higher than the integrated stove assembly 8. The third pressing mechanism 7 is used to provide a third pressing force to the first side of the integrated stove assembly 8, and the third pressing force is used to press the first side of the integrated stove assembly 8. Optionally, the top of the fixing bracket 602 of the second shifting mechanism 6 is provided with a first fixing surface and a second fixing surface, and the third pressing mechanism 7 is located on the first fixing surface on the top of the fixing bracket 602.
[0071] Based on the above, in this embodiment of the present disclosure, by setting the first slide rail 501, the first shifting mechanism 5 can move in the direction perpendicular to the first side; by setting the second slide rail 601 on the first fixed platform 502, the second shifting mechanism 6 can move in the direction parallel to the first side. In summary, the third pressing mechanism 7 at the top of the fixed bracket 602 can achieve position adjustment in the directions perpendicular to and parallel to the first side under the drive of the first shifting mechanism 5 and the second shifting mechanism 6, so as to more flexibly achieve the fixing and positioning of the first side of the integrated stove assembly 8.
[0072] In an optional embodiment, the third clamping mechanism 7 includes a third clamping member 701; the third clamping member 701 moves in a direction perpendicular to the bottom of the first side, and the third clamping member 701 is used to apply a third clamping force to the bottom of the first side.
[0073] In this embodiment of the disclosure, such as Figure 2 As shown, the third clamping mechanism 7 consists of a third fixed member, a third telescopic member, and a third clamping member 701 connected to one end of the third telescopic member. The third fixed member is fixed to the first fixed surface at the top of the fixed bracket 602. The slide rail on the back of the third telescopic member is sleeved inside the third fixed member. The third telescopic member is movably connected to the third fixed member through the slide rail. Optionally, the angle between the third fixed member and the vertical direction in the plane of the first fixed surface can be adjusted according to the angle between the first side and the base 1, thereby controlling the angle between the third telescopic member and the vertical direction so that the third clamping force applied by the third clamping member 701 is always perpendicular to the bottom of the first side. The third clamping member 701 is fixedly connected to one end of the third telescopic member. The third telescopic member can be electrically driven to move the third clamping member 701 in a direction perpendicular to the bottom of the first side. The third clamping member 701 is used to apply a third clamping force to the bottom of the first side, and the direction of the third clamping force is perpendicular to the bottom of the first side. Optionally, the third clamping member 701 has a certain length to better position the first side, such as... Figure 3 As shown, a protective member 7011 is also fitted on the third clamping member 701. The shape of the protective member 7011 fits the bottom shape of the first side to make the positioning of the first side more stable. The protective member 7011 can be made of rubber to prevent the third clamping member 701 from causing scratches to the integrated stove assembly 8 during the positioning of the first side.
[0074] Based on the above, in this embodiment of the present disclosure, the third clamping member 701 of the third clamping mechanism 7 can flexibly apply a third clamping force in a direction perpendicular to the bottom of the first side of the integrated stove assembly 8. The third clamping force can clamp the first side of the welded part 5, making the fixing and positioning of the integrated stove assembly 8 more reliable.
[0075] In an optional embodiment, the first side includes a first side edge, which is perpendicular to the bottom of the first side edge, and one end of the first side edge is an open end. The target positioning component further includes a fourth pressing mechanism 9. The fourth pressing mechanism 9 is fixed on the base 1 and is used to press the open end.
[0076] In this embodiment of the disclosure, such as Figure 1 As shown, the first side and bottom of the first side are integrally formed, perpendicular to the bottom of the first side, and the end of the first side near the third side is an open end, not fixed to other structures. Both the first and second positioning components include a fourth clamping mechanism. The fourth clamping mechanism 9 in the first positioning component and the fourth clamping mechanism 9' in the second positioning component are symmetrically arranged. Optionally, the fourth clamping mechanism 9 of the first positioning component and the fourth clamping mechanism 9' of the second positioning component are located at the same horizontal height, and both the first and second positioning components are made of metal. The first clamping mechanism 9 is located on the base 1 outside the second clamping mechanism 4, adjacent to the second clamping mechanism 4, and the fourth clamping mechanism 9 is used to clamp the open end.
[0077] As can be seen from the above, in this embodiment of the present disclosure, the open end of the first side is pressed by the fourth pressing mechanism 9, which can fix the open end and prevent the first side from being unstable due to shaking of the open end during the welding process, thereby improving the pass rate of welding in one go.
[0078] In an optional embodiment, the second side includes a second side edge, which is perpendicular to the bottom of the second side edge, and the other end of the first side edge is connected to one end of the second side edge. The fourth clamping mechanism 9 includes a fourth clamping member 901. The fourth clamping member 901 moves in a direction parallel to the first side edge and is used to provide a fourth clamping force to the open end. The direction of the fourth clamping force is from the open end to the other end of the first side edge.
[0079] In this embodiment of the disclosure, such as Figure 2 As shown, the fourth clamping mechanism 9 consists of a fourth fixed member, a fourth telescopic member, and a fourth clamping member 901 movably connected to the fourth fixed member. The fourth fixed member is fixed to the outside of the second clamping mechanism 4 on the base 1 and is adjacent to the second clamping mechanism 4. The fourth telescopic member is sleeved inside the fourth fixed member. The fourth clamping member 901 is fixedly connected to the fourth telescopic member. The fourth telescopic member can be electrically driven to move the fourth clamping member 901 in a direction parallel to the first side. The fourth clamping member 901 is used to provide a fourth clamping force to the open end, and the direction of the fourth clamping force is from the open end to the other end of the first side. Optionally, the shape of the fourth clamping member 901 matches the shape of the open end for better positioning of the open end.
[0080] Based on the above, in this embodiment of the present disclosure, the fourth clamping member 901 of the fourth clamping mechanism 9 can flexibly apply a fourth clamping force in a direction parallel to the first side of the integrated stove assembly 8. The fourth clamping force can open the first side of the integrated stove assembly 8, making the fixing and positioning of the integrated stove assembly 8 more reliable.
[0081] In an optional embodiment, such as Figure 1 As shown, the target positioning component also includes a third shifting mechanism 10 and a fifth pressing mechanism 11.
[0082] In this embodiment, both the first positioning component and the second positioning component include a third shifting mechanism and a fifth pressing mechanism. The third shifting mechanism and the fifth pressing mechanism in both the first and second positioning components are fixed to the top of the second shifting mechanism 6. The third shifting mechanism 10 and the fifth pressing mechanism 11 in the first positioning component are symmetrically arranged with the third shifting mechanism 10' and the fifth pressing mechanism 11' in the second positioning component. Optionally, both the third shifting mechanism 10 and the fifth pressing mechanism 11 are made of metal.
[0083] A third slide rail is provided between the third shifting mechanism 10 and the second fixed surface, and the third shifting mechanism 10 moves along the third slide rail in a direction parallel to the second side.
[0084] In this embodiment, the third slide rail includes one or two horizontally arranged sliding rails. The third shifting mechanism 10 is movably connected to the third slide rail and moves along the third slide rail in a direction parallel to the base 1. Optionally, as... Figure 2 As shown, the third slide rail is fixed on the second fixed surface, and the third shifting mechanism 10 includes a shifting platform 1002. The bottom of the shifting platform 1002 is movably connected to the third slide rail and slides along the third slide rail under electric drive.
[0085] The fifth pressing mechanism 11 is disposed on the third shifting mechanism 10, and the fifth pressing mechanism 11 is used to provide a fifth pressing force to the connection between the first side and the second side.
[0086] In this embodiment of the disclosure, such as Figure 2As shown, the fifth clamping mechanism 11 is fixed on the shifting stage 1002. The fifth clamping mechanism 11 includes a fifth clamping member 1101, which moves in a direction perpendicular to the base 1. The fifth clamping member 1101 is used to apply a fifth clamping force to the inner wall of the connecting part. Optionally, the fifth clamping mechanism 11 consists of a fifth fixing member, a fifth telescopic member, and a fifth clamping member 1101 movably connected to the fifth fixing member. The fifth fixing member is fixed on the shifting stage 1002 of the third shifting mechanism 10. The fifth telescopic member is sleeved inside the fifth fixing member. The fifth clamping member 1101 is fixedly connected to the fifth telescopic member. The fifth telescopic member can be electrically driven to move the fifth clamping member 1101 in a direction perpendicular to the base 1. The fifth clamping member 1101 is used to provide a fifth clamping force to the connecting part of the first side and the second side. Optionally, the shape of the fifth clamping member 1101 matches the shape of the connecting part of the first side and the second side to better position the connecting part.
[0087] As can be seen from the above, in this embodiment of the present disclosure, the fifth clamping member 1101 of the fifth clamping mechanism 11 can position the connection between the first side and the second side. The positioning method described above can make the first side and the second side of the integrated stove assembly 8 more secure and improve the pass rate of the first welding.
[0088] In the above embodiments, this disclosure provides an integrated stove component welding and positioning device. Compared with other integrated stove component welding and positioning devices, in this embodiment, by symmetrically arranging a first positioning component and a second positioning component on the base, symmetrical fixing and positioning of both sides of the integrated stove component can be achieved; through the first support mechanism, first pressing mechanism, second pressing mechanism, and third pressing mechanism of the integrated stove component welding and positioning device, the integrated stove component can be supported and its sides pressed and fixed, thereby achieving the positioning of the integrated stove component; through the third pressing mechanism, which is arranged on the shifting mechanism and can move with the shifting mechanism in directions perpendicular to and parallel to the first side, the position of the pressing force applied by the third pressing mechanism can be adjusted more flexibly; through the first support member 201 of the first support mechanism 2, the bottom of the first side of the integrated stove component 8 can be supported, and the bottom of the integrated stove component 8 can be supported by the aforementioned support force; through the first support member and the first pressing member 301 of the first pressing mechanism 3, the bottom of the integrated stove component 8 can be supported along the direction perpendicular to the base 1. The first clamping force is flexibly applied in the direction of the second clamping mechanism 4; the second clamping member 401 of the second clamping mechanism 4 can flexibly apply the second clamping force in the direction perpendicular to the base 1; the first sliding rail 501 can be set to allow the first shifting mechanism 5 to move in the direction perpendicular to the first side; the second sliding rail 601 set on the first fixed platform 502 can allow the second shifting mechanism 6 to move in the direction parallel to the first side; the third clamping member 701 of the third clamping mechanism 7 can flexibly apply the third clamping force in the direction perpendicular to the bottom of the first side of the integrated stove assembly 8; the fourth clamping member 901 of the fourth clamping mechanism 9 can flexibly apply the fourth clamping force in the direction parallel to the first side of the integrated stove assembly 8; the fifth clamping member 1101 of the fifth clamping mechanism 11 can position the connection between the first side and the second side. The above positioning method can make the integrated stove assembly 8 more securely fixed and improve the pass rate of the first welding.
[0089] In one specific implementation method, the technical solution of this application is implemented as follows:
[0090] Place the integrated stove assembly 8 with its bottom surfaces facing down on the first support mechanism 2 of the welding equipment. Press the switch to start operation. The first fixed platform 502 of the first shifting mechanism 5 moves inward along the first slide rail 501 to the designated position and then releases pressure. The fourth clamping member 901 of the fourth clamping mechanism 9 moves forward to clamp the open end of the integrated stove assembly 8. The first shifting mechanism 5 clamps and maintains pressure. The first clamping member 301 of the first clamping mechanism 3 and the second clamping member 401 of the second clamping mechanism 4 move to clamp and maintain pressure. The fixed bracket 602 of the second shifting mechanism 6 moves along the second... After the slide rail 601 moves forward to the designated position and holds pressure, the third clamping member 701 of the third clamping mechanism 7 presses down to clamp and hold pressure, the first support member 201 of the first support mechanism 2 moves upward to clamp and hold pressure, the shifting platform 1002 of the third shifting mechanism 10 moves along the third slide rail to the designated position and holds pressure, the fifth clamping member 1101 of the fifth clamping mechanism 11 moves downward to the designated position and holds pressure, then the shifting platform 1002 of the third shifting mechanism 10 moves in the opposite direction to the debugging position to clamp the integrated stove assembly 8 and hold pressure. After all the clamping actions of the mechanisms are completed, laser welding is performed.
[0091] Other embodiments of this disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This disclosure is intended to cover any variations, uses, or adaptations of this disclosure that follow the general principles of this disclosure and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this disclosure are indicated by the claims.
[0092] It should be understood that this disclosure is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.
Claims
1. A welding and positioning device for integrated stove components, characterized in that, The integrated stove component welding and positioning device includes: a base (1), a first positioning component and a second positioning component, wherein the first positioning component and the second positioning component are symmetrically arranged on the base (1); The target positioning component includes: a first support mechanism (2), a first pressing mechanism (3), a second pressing mechanism (4), a first shifting mechanism (5), a second shifting mechanism (6), and a third pressing mechanism (7). The first support mechanism (2), the first pressing mechanism (3), the second pressing mechanism (4), and the first shifting mechanism (5) are all fixed on the base (1). The target positioning component is any one of the first positioning component and the second positioning component. The first support mechanism (2) is used to support the first side of the integrated stove assembly (8), the first pressing mechanism (3) is used to provide a first pressing force to the second side of the integrated stove assembly (8), and the second pressing mechanism (4) is used to provide a second pressing force to the third side of the integrated stove assembly (8). The second side and the third side are arranged opposite to each other, and both the second side and the third side are perpendicular to the first side. A first slide rail (501) is provided between the first shifting mechanism (5) and the base (1), and the first shifting mechanism (5) moves along the first slide rail (501) in a direction perpendicular to the first side; A second slide rail (601) is provided between the second shifting mechanism (6) and the first shifting mechanism (5), and the second shifting mechanism (6) moves along the second slide rail (601) in a direction parallel to the first side; The third pressing mechanism (7) is disposed on the top of the second shifting mechanism (6), and the third pressing mechanism (7) is used to provide a third pressing force to the first side of the integrated stove assembly (8).
2. The integrated stove component welding and positioning equipment according to claim 1, characterized in that, The first side includes a first side edge, which is perpendicular to the bottom of the first side edge. One end of the first side edge is an open end. The target positioning component also includes a fourth pressing mechanism (9). The fourth pressing mechanism (9) is fixed on the base (1) and is used to press the open end.
3. The integrated stove component welding and positioning equipment according to claim 2, characterized in that, The second side includes a second side edge, which is perpendicular to the bottom of the second side edge. The other end of the first side edge is connected to one end of the second side edge. The fourth pressing mechanism (9) includes: a fourth pressing member (901). The fourth clamping member (901) moves in a direction parallel to the first side, and the fourth clamping member (901) is used to provide a fourth clamping force to the open end, the direction of the fourth clamping force being from the open end to the other end of the first side.
4. The integrated stove component welding and positioning equipment according to claim 1, characterized in that, The first support mechanism (2) includes: a first support member (201); The first support member (201) moves in a direction perpendicular to the bottom of the first side, and the first support member (201) is used to support the bottom of the first side.
5. The integrated stove component welding and positioning equipment according to claim 1, characterized in that, The first clamping mechanism (3) includes a first support member and a first clamping member (301); The first support member is used to support the bottom of the second side, the first clamping member (301) moves in a direction perpendicular to the base (1), and the first clamping member (301) is used to apply the first clamping force to the top of the second side.
6. The integrated stove component welding and positioning equipment according to claim 1, characterized in that, The second clamping mechanism (4) includes a second support member and a second clamping member (401); The second support member is used to support the bottom of the third side, the second clamping member (401) moves in a direction perpendicular to the base (1), and the second clamping member (401) is used to apply the second clamping force to the top of the third side.
7. The integrated stove component welding and positioning equipment according to claim 1, characterized in that: The first slide rail (501) is fixed on the base (1), and the first shifting mechanism (5) includes a first fixed platform (502), the bottom of which is movably connected to the first slide rail (501). The second slide rail (601) is fixed on the first fixed platform (502), and the second shifting mechanism (6) includes a fixed bracket (602), the bottom of which is movably connected to the second slide rail (601); The top of the fixed bracket (602) is provided with a first fixed surface and a second fixed surface, and the third pressing mechanism (7) is fixed on the first fixed surface.
8. The integrated stove component welding and positioning equipment according to claim 1 or 7, characterized in that, The third clamping mechanism (7) includes a third clamping element (701); The third clamping member (701) moves in a direction perpendicular to the bottom of the first side, and the third clamping member (701) is used to apply the third clamping force to the bottom of the first side.
9. The integrated stove component welding and positioning equipment according to claim 7, characterized in that, The target positioning component further includes: a third shifting mechanism (10) and a fifth pressing mechanism (11). The third shifting mechanism (10) is provided with a third slide rail between itself and the second fixed surface, and the third shifting mechanism (10) moves along the third slide rail in a direction parallel to the second side; The fifth pressing mechanism (11) is disposed on the third shifting mechanism (10), and the fifth pressing mechanism (11) is used to provide a fifth pressing force to the connection between the first side and the second side.
10. The integrated stove component welding and positioning equipment according to claim 9, characterized in that: The third slide rail is fixed to the second fixed surface, and the third shifting mechanism (10) includes a shifting platform (1002), the bottom of which is movably connected to the third slide rail; The fifth pressing mechanism (11) is fixed on the shifting stage (1002). The fifth pressing mechanism (11) includes a fifth pressing member (1101). The fifth pressing member (1101) moves in a direction perpendicular to the base (1). The fifth pressing member (1101) is used to apply the fifth pressing force to the inner wall of the connecting part.
Citation Information
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