Wire winding mechanism and wire winding method using the same

Abstract

The application discloses a winding mechanism and a winding method using the same, which comprises a workbench, both sides of the surface of the workbench are provided with rotary tables, the rotary tables are provided with jigs horizontally at the top ends, the jigs rotate in the same direction with the rotary tables, the side edges of the rotary tables are vertically provided with motor support frames, the left side of the top end of each motor support frame is horizontally provided with a second motor, the side edge of the second motor is drivingly connected with a turnover plate, the turnover plate is horizontally located at the right side of the top end of the motor support frame, the side edge of the surface of the turnover plate is provided with a vacuum suction head, the side edge of the rotary table is provided with a second driving cylinder, the top end of the second driving cylinder is drivingly provided with a first driving cylinder, the top end of the first driving cylinder is drivingly provided with a moving table, the right side of the surface of the moving table is provided with a fourth driving cylinder, and the upper end and the lower end of the side edge of the fourth driving cylinder are respectively drivingly provided with an upper clamp jaw and a lower clamp jaw.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of winding equipment, in particular to a winding mechanism and a winding method using the same. BACKGROUND

[0002] Winding, as the name implies, means winding cables or wires. Winding cables or wires not only facilitates movement and transportation, but also avoids the occurrence of cable or wire knotting. Therefore, winding mechanisms are essential in daily life. In traditional technology, manual operation is used to wind on the iron core. Since it is difficult to maintain consistent force each time during manual operation, winding mechanisms are derived to solve the problem. However, the existing winding mechanisms do not have the function of fixing the end of the cable or wire and the data line during winding, which leads to the end of the cable or wire and the data line falling off and failing to wind during winding, reducing the practicality of the winding mechanism. Therefore, a winding mechanism and a winding method using the same are proposed. SUMMARY

[0003] The present application is aimed at providing a technical solution to solve the above problems.

[0004] The winding mechanism comprises a workbench, left and right sides of the surface of the workbench are provided with rotating tables, the top ends of the rotating tables are transversely provided with jigs, the jigs rotate in the same direction with the rotating tables, the side edges of the rotating tables are vertically provided with motor support frames, the left side of the top end of each motor support frame is transversely provided with a second motor, the side edge of the second motor is drivingly connected with a turnover plate, the turnover plate is transversely located at the right side of the top end of the motor support frame, the side edge of the surface of the turnover plate is provided with a vacuum suction head, the side edge of the rotating table is provided with a second drive cylinder, the top end of the second drive cylinder is drivingly provided with a first drive cylinder, the first drive cylinder moves forward and backward at the top end of the second drive cylinder, the top end of the first drive cylinder is drivingly provided with a moving table, the right side of the surface of the moving table is provided with a fourth drive cylinder, and the upper and lower ends of the side edge of the fourth drive cylinder are drivingly provided with upper and lower clamping jaws, respectively.

[0005] Preferably, a sixth drive cylinder is arranged at the connection between the first drive cylinder and the moving table, the sixth drive cylinder moves at the top end of the first drive cylinder, and the moving table moves by being driven by the sixth drive cylinder.

[0006] Preferably, the bottom end of the workbench is transversely provided with a motor connecting seat, and the bottom end of the motor connecting seat is provided with a first motor, the top end of the first motor is driven to be provided with a first driving wheel, the first driving wheel rotates on the motor connecting seat, and the first driving wheel is drivingly connected with the rotating table, the bottom end of the rotating table is provided with a second driving wheel drivingly connected with the first driving wheel, the second driving wheel rotates in the same direction with the rotating table, and the first driving wheel and the second driving wheel are drivingly connected by a belt.

[0007] Preferably, the side of the second driving cylinder is vertically provided with a third connecting frame, and the third connecting frame is fixedly connected to the bottom end of the workbench, and the second driving cylinder is fixed to the bottom end of the workbench through the third connecting frame.

[0008] Preferably, the side of the second driving cylinder is vertically provided with a third connecting frame, and the third connecting frame is fixedly connected to the bottom end of the workbench, and the second driving cylinder is fixed to the bottom end of the workbench through the third connecting frame.

[0009] Preferably, the side of the rotating table is provided with a second connecting frame, and the top end of the second connecting frame is provided with a third driving cylinder, the side of the third driving cylinder is drivingly provided with a driving column, and the driving column is located at the side of the jig, and the copper wire located at the side of the jig is pushed to the side of the iron sheet through the cooperation between the third driving cylinder and the driving column.

[0010] Preferably, the side of the workbench is provided with a first connecting frame, and the side of the first connecting frame is provided with a copper wire roll storage rack, a copper wire roll wound with copper wire is rolled and placed inside the copper wire roll storage rack, and the left and right sides of the top end of the copper wire roll storage rack are obliquely provided with first copper wire traction frames, so that the copper wire inside the copper wire roll storage rack is tractionally transmitted through the first copper wire traction frames.

[0011] Preferably, the side of the first connecting frame is vertically provided with a second copper wire traction frame, and the second copper wire traction frame is located on the workbench, and the side of the second copper wire traction frame is vertically provided with a third copper wire traction frame, so that the copper wire tractionally transmitted by the first copper wire traction frame is tractionally transmitted between the upper clamp jaw and the lower clamp jaw through the cooperation between the second copper wire traction frame and the third copper wire traction frame.

[0012] A winding method of a winding mechanism for the winding mechanism, the steps comprising:

[0013] S1, copper wire traction: the copper wire placed inside the copper wire roll storage rack is tractionally transmitted to the side of the moving table through the first copper wire traction frame, the second copper wire traction frame and the third copper wire traction frame;

[0014] S2, copper line clamp taking: the mobile station transmits traction to the copper line on the side, and the upper clamp jaw and the lower clamp jaw control the copper line to be clamped by the fourth drive cylinder;

[0015] S3, copper line clamp transmission: the sixth drive cylinder drives the mobile station on the top end of the sixth drive cylinder to move and clamp the copper line on the mobile station to the side of the rotating table;

[0016] S4, copper line secondary clamp transmission: the sixth drive cylinder moves the mobile station with the copper line to the side of the rotating table top end jig, and the third drive cylinder on the second connecting frame drives the drive column to push the copper line on the side of the jig to the side of the iron sheet;

[0017] S5, iron sheet micro-pressure limiting: the turnover plate on the top end of the motor support frame turns over the vacuum suction head to the top end of the jig by the second motor, so that the iron sheet on the jig is micro-pressed and limited;

[0018] S6, winding: after the iron sheet on the jig is micro-pressed and limited, the rotating table drives the jig to rotate, the upper clamp jaw and the lower clamp jaw loosen the clamping of the copper line, the copper line is wound on the side of the iron sheet, and after the winding is completed, the cutting knife on the side of the upper clamp jaw cuts;

[0019] S7, finished product clamping: when the turnover plate turns over and covers on the jig by the cooperation between the fifth drive cylinder and the clamp jaw, the iron sheet after winding is clamped, and the iron sheet is moved away from the jig by the turnover plate turning over and resetting again.

[0020] Compared with the prior art, the beneficial effects of the present application are: the rotating table drives the jig to rotate to make the copper line wind on the side of the iron sheet, the turnover plate on the top end of the motor support frame is turned over by the second motor and the vacuum suction head is turned over to the top end of the jig, so that the iron sheet on the jig is contacted and limited, preventing the iron sheet from loosening or flying out when the jig rotates; the copper line is clamped by the cooperation between the upper clamp jaw and the lower clamp jaw, and the copper line clamped between the upper clamp jaw and the lower clamp jaw is transported to the side of the jig by the cooperation between the first drive cylinder and the mobile station, so that when the rotating table drives the jig to rotate, the copper line is wound on the side of the iron sheet on the jig; the iron sheet after winding is clamped when the turnover plate turns over and covers on the jig by the cooperation between the fifth drive cylinder and the clamp jaw, and the iron sheet is moved away from the jig by the turnover plate turning over and resetting again.

[0021] Additional aspects and advantages of the application will be set forth in part in the following description, will become apparent from the following description, or will be learned through practice of the application. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to make the technical solutions in the embodiments of the present application or the prior art clearer, the accompanying drawings needed in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only show some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0023] Figure 1 Fig. 1 is a structural schematic diagram of a winding mechanism;

[0024] Figure 2 Fig. 2 is another structural schematic diagram of the winding mechanism;

[0025] Figure 3 Fig. 3 is still another structural schematic diagram of the winding mechanism;

[0026] Figure 4 Fig. 4 is a structural schematic diagram of a motor connecting seat; Figure 3

[0027] Figure 5 Fig. 5 is another structural schematic diagram of the motor connecting seat;

[0028] Figure 6 Fig. 6 is still another structural schematic diagram of the motor connecting seat;

[0029] Figure 7 Fig. 7 is yet another structural schematic diagram of the motor connecting seat.

[0030] Figure 8 Fig. 8 is still yet another structural schematic diagram of the motor connecting seat.

[0031] As shown in the drawings: 1, workbench, 2, first connecting frame, 3, copper wire roll placing rack, 4, first copper wire traction frame, 5, second copper wire traction frame, 6, third copper wire traction frame, 7, first driving cylinder, 8, motor support frame, 9, second driving cylinder, 10, first motor, 11, rotating table, 12, second connecting frame, 13, third driving cylinder, 14, driving column, 15, jig, 16, moving table, 17, fourth driving cylinder, 18, upper clamping jaw, 19, lower clamping jaw, 20, cutter, 21, third connecting frame, 22, motor connecting seat, 23, first driving wheel, 24, belt, 25, second motor, 26, turnover plate, 27, fifth driving cylinder, 28, clamping jaw, 29, vacuum suction head, 30, sixth driving cylinder, 31, second driving wheel. DETAILED DESCRIPTION

[0032] ​With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0033] Please refer to Figures 1-7 In the embodiments of the present application, the winding mechanism comprises a workbench 1, both left and right sides of the surface of the workbench 1 are provided with rotary tables 11, the top ends of the rotary tables 11 are transversely provided with jigs 15, the jigs 15 and the rotary tables 11 rotate in the same direction, the jigs 15 are driven to rotate by the rotary tables 11, and the jigs 15 are used to place iron sheets to be wound with copper wires, vertical motor support frames 8 are arranged on the sides of the rotary tables 11, second motors 25 are transversely arranged on the left side of the top end of each motor support frame 8, turnover plates 26 are driven to connect the sides of the second motors 25, the turnover plates 26 are transversely arranged on the right side of the top end of each motor support frame 8, vacuum suction heads 29 are arranged on the sides of the surface of each turnover plate 26, the turnover plates 26 are turned over by the second motors 25 on the right side of the top end of each motor support frame 8, and the vacuum suction heads 29 are turned over to the top end of each jig 15, so as to limit the iron sheets on the jigs 15, and prevent the iron sheets from loosening or being thrown out when the jigs 15 rotate, second drive cylinders 9 are arranged on the sides of the rotary tables 11, the second drive cylinders 9 are arranged at the bottom end of the workbench 1, first drive cylinders 7 are driven to be arranged at the top end of each second drive cylinder 9, the first drive cylinders 7 are moved forward and backward at the top end of each second drive cylinder 9, moving tables 16 are driven to be arranged at the top end of each first drive cylinder 7, the moving tables 16 are moved at the top end of each first drive cylinder 7, fourth drive cylinders 17 are arranged on the right side of the surface of each moving table 16, upper clamping jaws 18 and lower clamping jaws 19 are respectively driven to be arranged on the upper end and the lower end of the side of each fourth drive cylinder 17, the upper clamping jaws 18 and the lower clamping jaws 19 are parallel to each other, copper wires are clamped by the cooperation between the upper clamping jaws 18 and the lower clamping jaws 19, the copper wires clamped between the upper clamping jaws 18 and the lower clamping jaws 19 are transported to the side of each jig 15 by the cooperation between the first drive cylinders 7 and the moving tables 16, and the copper wires are wound on the iron sheets on the jigs 15 when the rotary tables 11 drive the jigs 15 to rotate.

[0034] Sixth drive cylinders 30 are arranged at the connection between the first drive cylinders 7 and the moving tables 16, the sixth drive cylinders 30 are moved at the top end of each first drive cylinder 7, and the moving tables 16 are moved by the sixth drive cylinders 30, so as to transport the upper clamping jaws 18 and the lower clamping jaws 19 to the side of each jig 15.

[0035] The bottom end of the workbench 1 is transversely provided with a motor connecting seat 22, and the bottom end of the motor connecting seat 22 is provided with a first motor 10, the top end of the first motor 10 is drivingly provided with a first driving wheel 23, the first driving wheel 23 rotates on the motor connecting seat 22, and the first driving wheel 23 is drivingly connected with the rotating table 11, the bottom end of the rotating table 11 is provided with a second driving wheel 31 drivingly connected with the first driving wheel 23, the second driving wheel 31 rotates in the same direction with the rotating table 11, and the first driving wheel 23 and the second driving wheel 31 are drivingly connected with a belt 24, so that when the first motor 10 drives the first driving wheel 23 to rotate, the rotating table 11 is driven to rotate.

[0036] The side of the second driving cylinder 9 is vertically provided with a third connecting frame 21, and the third connecting frame 21 is fixedly connected to the bottom end of the workbench 1, and the second driving cylinder 9 is fixed to the bottom end of the workbench 1 through the third connecting frame 21.

[0037] The side of the upper clamping jaw 18 is vertically provided with a cutter 20, and the cutter 20 is aligned with the lower clamping jaw 19, and the copper wire is cut after being wound on the iron sheet through the cutter 20; the surface of the turnover plate 26 is transversely provided with a fifth driving cylinder 27, and the left and right sides of the top end of the fifth driving cylinder 27 are drivingly provided with clamping jaws 28, and when the turnover plate 26 is flipped to cover the jig 15, the iron sheet on which the winding is completed is clamped through the cooperation between the fifth driving cylinder 27 and the clamping jaw 28, and the iron sheet is moved away from the jig 15 by flipping the turnover plate 26 again.

[0038] Please refer to Figure 8 In other embodiments, the fifth driving cylinder 27 and the clamping jaw 28 can also be provided on the other side of the turnover plate 26, and the clamping jaw 28 only needs to extend beyond the turnover plate 26 and the vacuum suction head 29.

[0039] The side of the rotating table 11 is provided with a second connecting frame 12, and the top end of the second connecting frame 12 is provided with a third driving cylinder 13, the side of the third driving cylinder 13 is drivingly provided with a driving column 14, and the driving column 14 is located at the side of the jig 15, and the copper wire located at the side of the jig 15 is pushed to the side of the iron sheet through the cooperation between the third driving cylinder 13 and the driving column 14.

[0040] The side of the surface of the workbench 1 is provided with a first connecting frame 2, and the side of the first connecting frame 2 is provided with a copper wire roll placing rack 3, the copper wire roll inside the copper wire roll placing rack 3 is rollingly placed, and the left and right sides of the top end of the copper wire roll placing rack 3 are obliquely provided with first copper wire traction frames 4, so that the copper wire inside the copper wire roll placing rack 3 is tractionally transmitted through the first copper wire traction frames 4.

[0041] The side of the first connecting frame 2 is vertically provided with a second copper wire traction frame 5, and the second copper wire traction frame 5 is located on the workbench 1, and the side of the second copper wire traction frame 5 is vertically provided with a third copper wire traction frame 6, and the copper wire traction-transmitted by the first copper wire traction frame 4 is traction-transmitted to between the upper clamping jaw 18 and the lower clamping jaw 19 through cooperation between the second copper wire traction frame 5 and the third copper wire traction frame 6.

[0042] A winding method of a winding mechanism, for the winding mechanism, the steps comprising:

[0043] S1, copper wire traction: the copper wire placed in the copper wire placing frame 3 is traction-transmitted to the side of the moving table 16 through the first copper wire traction frame 4, the second copper wire traction frame 5 and the third copper wire traction frame 6 respectively;

[0044] S2, copper wire clamping: the copper wire traction-transmitted to the side of the moving table 16 is clamped by the upper clamping jaw 18 and the lower clamping jaw 19 controlled by the fourth driving cylinder 17;

[0045] S3, copper wire clamping-transmission: the moving table 16 at the top end of the sixth driving cylinder 30 is moved and the copper wire clamped on the moving table 16 is clamping-transmitted to the side of the rotating table 11 through the second driving cylinder 9 driving the sixth driving cylinder 30;

[0046] S4, copper wire secondary clamping-transmission: the moving table 16 is moved to the side of the jig 15 at the top end of the rotating table 11 through the sixth driving cylinder 30, and the third driving cylinder 13 on the second connecting frame 12 drives the driving column 14 to push the copper wire at the side of the jig 15 to the side of the iron sheet;

[0047] S5, iron sheet micro-pressure limiting: the vacuum suction head 29 is flipped to the top end of the jig 15 through the second motor 25 at the top end of the motor support frame 8, so as to micro-pressure limit the iron sheet on the jig 15;

[0048] S6, winding: after the iron sheet on the jig 15 is micro-pressure limited, the rotating table 11 drives the jig 15 to rotate, the upper clamping jaw 18 and the lower clamping jaw 19 are loosened to clamp the copper wire, the copper wire is wound on the side of the iron sheet, and after the winding is completed, the copper wire is cut through the cutter 20 at the side of the upper clamping jaw 18;

[0049] S7, finished product clamping: when the flipping plate 26 is flipped to cover on the jig 15 through cooperation between the fifth driving cylinder 27 and the clamping jaw 28, the iron sheet after winding is clamped, and the iron sheet after winding is moved away from the jig 15 through the flipping plate 26 being flipped again to reset.

[0050] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims

1. A winding mechanism comprising a worktable, characterized in that, The left and right sides of the workbench surface are provided with rotating tables, and jigs are horizontally arranged at the top ends of the rotating tables and rotate in the same direction with the rotating tables. The winding method of the winding mechanism includes the following steps: S1, copper wire traction: the copper wire placed in the copper wire placing frame is respectively pulled through the first copper wire traction frame, the second copper wire traction frame and the third copper wire traction frame and transmitted to the side of the moving table; S2, copper wire clamping: the moving table clamps the copper wire transmitted to its side through the fourth drive cylinder controlling the upper and lower clamping jaws; S3, copper wire clamping transmission: the sixth drive cylinder is driven by the second drive cylinder to move the moving table at the top end of the sixth drive cylinder and clamp the copper wire on the moving table and transmit it to the side of the rotating table; S4, copper wire secondary clamping transmission: the moving table is moved to the side of the jig at the top end of the rotating table through the sixth drive cylinder, and the third drive cylinder on the second connecting frame drives the drive column to push the copper wire at the side of the jig to the side of the iron sheet; S5, iron sheet micro-pressure limiting: the turning plate at the top end of the motor support frame is turned to the top end of the jig by the second motor, so as to micro-pressure limit the iron sheet on the jig; S6, winding: after the iron sheet on the jig is micro-pressure limited, the rotating table drives the jig to rotate, the upper and lower clamping jaws are loosened to clamp the copper wire, the copper wire is wound on the side of the iron sheet, and after the winding is completed, the copper wire is cut by the cutter on the side of the upper clamping jaw; S7, finished product clamping: when the turning plate is turned to cover the jig by the cooperation between the fifth drive cylinder and the clamping jaw, the iron sheet after winding is clamped, and the turning plate is turned again to reset, so that the iron sheet after winding is moved away from the jig.

2. The winding mechanism according to claim 1, characterized in that, The sixth drive cylinder is arranged at the connection between the first drive cylinder and the moving table, and moves at the top end of the first drive cylinder, and the moving table moves by the sixth drive cylinder.

3. The winding mechanism of claim 1, wherein, The bottom end of the workbench is horizontally provided with a motor connecting seat, and the bottom end of the motor connecting seat is provided with a first motor. The top end of the first motor is provided with a first drive wheel, and the first drive wheel rotates on the motor connecting seat. The first drive wheel and the rotating table are drivingly connected, and the bottom end of the rotating table is provided with a second drive wheel drivingly connected with the first drive wheel. The second drive wheel and the rotating table rotate in the same direction, and a belt is drivingly connected between the first drive wheel and the second drive wheel.

4. The winding mechanism of claim 1, wherein, The side of the second driving cylinder is vertically provided with a third connecting frame, and the third connecting frame is fixedly connected to the bottom end of the workbench, and the second driving cylinder is fixed to the bottom end of the workbench through the third connecting frame.

5. The winding mechanism of claim 1, wherein, The side of the upper clamp jaw is vertically provided with a cutter, and the cutter is aligned with the lower clamp jaw, and the copper wire is cut after being wound on the iron sheet through the cutter; the surface of the turnover plate is transversely provided with a fifth driving cylinder, and the left and right sides of the top end of the fifth driving cylinder are driven to be provided with clamp jaws.

6. The winding mechanism of claim 1, wherein, The side of the rotating table is provided with a second connecting frame, and the top end of the second connecting frame is provided with a third driving cylinder, the side of the third driving cylinder is driven to be provided with a driving column, and the driving column is located at the side of the jig, and the copper wire located at the side of the jig is pushed to the side of the iron sheet through the cooperation between the third driving cylinder and the driving column.

7. The winding mechanism of claim 1, wherein, The side of the surface of the workbench is provided with a first connecting frame, and the side of the first connecting frame is provided with a copper wire roll storage rack, and a copper wire roll wound with copper wire is rolled and placed inside the copper wire roll storage rack, and the left and right sides of the top end of the copper wire roll storage rack are obliquely provided with first copper wire traction frames, and then the copper wire inside the copper wire roll storage rack is traction transmitted through the first copper wire traction frames.

8. The winding mechanism of claim 7, wherein, The side of the first connecting frame is vertically provided with a second copper wire traction frame, and the second copper wire traction frame is located on the workbench, and the side of the second copper wire traction frame is vertically provided with a third copper wire traction frame, and then the copper wire traction transmitted by the first copper wire traction frame is traction transmitted to between the upper clamp jaw and the lower clamp jaw through the cooperation between the second copper wire traction frame and the third copper wire traction frame.

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